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Lean And
Six-Sigma With
Workload Data
1Copyright © 2009 GRASP® Systems International Companies
Goal
Give to patients;Exactly what they need;
When they need it;Every time;Defect free;
In a safe environment;At the lowest cost;
Without waste.
2Copyright © 2009 GRASP® Systems International Companies
3
Objectives
Understand how the tenants of LEAN technology can help with improving patient care and patient outcomes
Appreciate the role of workload in LEAN simulation modeling
Identify 3 sources of information for potential study using LEAN and workload
Understand how LEAN and workload were able to predict error reductions using medical bar coding technology
Copyright © 2009 GRASP® Systems International Companies
4
“Lean” Methodology (TPS)
Started from need
Absolute elimination of waste
Support needed Flow process Automation (Human Touch)
The “Criticals” Information Team work Individual Skill
Copyright © 2009 GRASP® Systems International Companies
5
A bit more about “Lean”
Analysis of “Waste” Time on hand (waiting) Transportation (Patient and Staff Delay) Processing (Materials – workflow) Movement “Do overs”
Understand the work
Ask Why 5 times
Copyright © 2009 GRASP® Systems International Companies
6
Why Hospitals are moving to TPS
Improve Patient Outcome(s)
Decrease Cost
Respond to Increase Demand
Enhance Patients dealing with chronic disease
Address technology implementation processes and applications
Address specialization and fragmentation of hospital care
Copyright © 2009 GRASP® Systems International Companies
7
Where to begin?
Troublesome processes Bottle necks Complaints (Patients and Staff)
Suggestions from Staff
Suggestion from Patients
Observations
Outcome data
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8
Nursing Practice Time
Patient Care Activities 81 min
Assessment (Vital Signs)31 min
Care Coordination 86 min
Documentation 148 min
Medication Administration 72 min
Source: JONA Vol 39, No 6, June 2009
Notes: 36 Hospital Medical-Surgical Units in 17 health care systems and 15 states
Waste Non ClinicalWalking Personal TimeLooking/Retrieving Patient/Family CareDelivering Administration/Teaching
Copyright © 2009 GRASP® Systems International Companies
9
Processing Information
9
Human information processing deals with how people receive, store, integrate , retrieve and use information
Capacity is about 5-7 chunks of discrete information
Bottle necks occur and storage is an issue
The human capacity to interpret accurately the structure and dynamics of complex systems is grossly overestimated
Copyright © 2009 GRASP® Systems International Companies
1010
Complexity(Multiple States)
Example: Medication Administration
Complex Systems are multi-dimensional!From: “Driving Improvement in Patient Care.”
Copyright © 2009 GRASP® Systems International Companies
11
Enablers
What Assists in representing essential aspects of an existing system
Copyright © 2009 GRASP® Systems International Companies
12
Another Enabler is Workload Data
For Example in Process Improvement
Copyright © 2009 GRASP® Systems International Companies
13Copyright © 2009 GRASP® Systems International Companies
14Copyright © 2009 GRASP® Systems International Companies
15
Challenges in Data Acquisition
What is the distribution of times that it takes to perform the individual tasks in a process?
Time and motion studiesStandardized timesElectronic health record digital dataExpert opinionTheoretical time distribution curvesWorkload Time Standards
Copyright © 2009 GRASP® Systems International Companies
16Copyright © 2009 GRASP® Systems International Companies
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So from the “Lean” with IT Perspective in Performance Improvement Activities we:
Combine duplicate activities
Eliminate multiple reviews and approvals
Automate repetitive tasks
Simplify complex activities
Reduce batch sizes
Reduce amount of handling
Process in parallel
Error-proof activities
Implement demand pull (build to orders)
Outsource inefficient activities
Copyright © 2009 GRASP® Systems International Companies
18
So the Question is…
Is there a significant difference
in nursing hours
cycle time for medication administration
cost&
of course medication errors
after implementation of Bar Code Medication Administration
Copyright © 2009 GRASP® Systems International Companies
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Examine the current state
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Where to look for Workload
Analytical Phase
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What do we want to occur?
Improvement in medication error per intervention
Decrease in cycle time per intervention than the paper process
Increase in productivity (decrease in time) i.e., nursing labor hours per intervention
Decrease in total cost per intervention (medication error savings)
What is the difference between the cost of the investment and the return?
Copyright © 2009 GRASP® Systems International Companies
22
Let’s examine the steps
The intervention
The steps that are part of the intervention Check medication administration record Prepare medication Administer medication as per protocol Document
Total time for the process is 38.8 minutes (Included is fatigue and delay and adjustment for things we haven’t accounted for)
Copyright © 2009 GRASP® Systems International Companies
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A word about simulation
We can test our hypothesis without actually implementing it
We can examine the steps to determine where the bar coding fits
Delineate the steps with bar coding
What is the return on investment?
Actually determine amount of time saved
Actually determine amount saved by decreasing error rate by 50%
Copyright © 2009 GRASP® Systems International Companies
24
Check the Actual Results
Bar Code Administration does not take longer than the paper process
Labor not significantly different
There is a learning curve
The medication error rate is being evaluated
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25
Another Place to Look!
Non-Service Recipient Care
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Non-Service Recipient Care (Continued)
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A word about the Power of GROUPS orthe Wisdom of Crowds
(Workload Groups are also Enablers!)
People who do the work are the best people to find the needed improvements
Smart Groups Diverse Independent Decentralized Need a structured format Have Basic Ground Rules
Copyright © 2009 GRASP® Systems International Companies
28
Using Simulation
Benefits Decrease up front investment Test new protocols and procedures before implementation Awareness of benefits and drawbacks before implementation
( surprises) Better awareness of cost benefit savings
Drawbacks In house expertise - if you have it If you don’t have in house expertise – long learning curve
Partnerships
Copyright © 2009 GRASP® Systems International Companies
29
Way Forward
Can “LEAN” utilizing workload data assist in achieving the goal initially stated?
Goal
Give to patients;Exactly what they need;
When they need it;Every time;Defect free;
In a safe environment;At the lowest cost;
Without waste.
Copyright © 2009 GRASP® Systems International Companies
30
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Clancy, T. R. “Simulation Based Lean Six Sigma” (Presentation). GRASP® Systems Conference. Las Vegas, NV. 2008.
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