Learning Guide 2010

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    1

    Table of Contents (For Lecturer):

    Topic Page numberCover PagePreface

    y Rationale y Competency Statement y Performance Objectives y Enabling Objectives y Learners Characteristics y How to use the Learning Guide y How the learning guide is organized

    Learning Guide s Table of ContentsIntroductionPre-requisitePretest and Answer SheetsStandards for pre-testContent Learning experiences for Theory

    y Enabling objectives y Instruction Sheets y Mind maps y Learning Activities y Special Instructions, if any y Self Test and Answer Sheet

    Theory Test Performance Test Competition Form References

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    2

    Manufa ct ur e

    Des n

    Compu te r

    Excellent Self Learning Guide:y Step by Step Ex planation of

    C on cepts y F eed b a ck Ac tivities y Self T est y P ossi b ilit y to w in prizes at the

    end of the lesson throu g h inter- competition of learners

    Ma st in i s:

    nt odu tion to CA CA M & CNC

    AAAuuu ttt hhh ooo rrr ::: MMMrrr ... NNN... DDDOOOYYYAAALLL &&&

    TTThhh eee TTTeee aaa mmm ooo f f f EEExxxccceee lllllleee nnn ccceee Hi! We l o e to You My f ie nd See Y ou insid e.

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    3

    Preface:

    T e ra

    iona e for under

    aking

    is Mas

    ering series on CA /CAM & CNC is

    a

    ese concep

    s arepoor y e abora

    ed in books and some

    imes concep

    s

    a

    is avai ab e in one book is no

    avai ab e ino

    ers. T e s

    uden

    fai

    o ge

    an expos on

    ese burning

    opics w ic is

    e basis for a properunders

    anding of

    e con

    emporary wor d of esign and Tec no ogy. My endeavor as been a so

    oproduce

    is series in order

    o pu

    in one book as one s

    op s op a aspec

    s of

    e

    opic in one p aceand

    o a ow

    e earner

    o access

    ese informa

    ion wi

    grea

    er ease and c ari

    y as i

    was observed

    a

    is

    opic is

    rea

    ed wi

    ambigui

    y in cer

    ain books.

    T e book is a so made re a

    ive

    o

    e course under

    aken by

    e earner w o is genera y

    o si

    for anAdvance Cer

    ifica

    e in Educa

    ion;

    is eve of earners wi find

    eir pa

    in

    is book. T e book isa so made in

    o a se f earning guide suc

    a

    earners can assess

    emse ves independen

    y on

    ese

    opics. Muc care as been under

    aken

    o in

    egra

    e

    e concep

    s of Mu

    ip e In

    e igences

    o ca

    erfor

    e need of differen

    ype of earners.

    T e genera aim for suc a book is

    a

    s

    uden

    wi be ab e

    o re a

    e

    o CA /CAM & CNC of

    e rea working wor d and wi be ab e

    o app y

    e unders

    anding of

    ese

    ec no ogies in

    eir

    eorypapers and projec

    work. T e Cambridge Advanced eve curricu um s

    ipu a

    es

    e fo owing aim for

    e earner

    a

    e/s e s ou d be ab e

    o

    y apply essential knowledge, understanding and skills of design productionprocesses to a range of technological activities and develop an understanding of industrial practices;

    y use informa ion and communica ions ec no ogy (ICT), as appropriate , o en ance eirdesign and

    ec no ogica capabi i

    y;

    Performance objec

    ives are as fo ows:y apprecia e e princip es emp oyed in CA (compu er aided design) and CAM (compu er

    aided manufac

    ure);y describe a range of me ods of 2D and 3D mode ! ing;y exp " ain # ow $ ec # no " ogica " deve " opmen $ s can affec $ $ # e design and manufac $ ure of ar $ efac $ s;y describe % & e use of CA D (compu % er aided design) for % & e s % orage and re % rieva ' of da % a and

    %

    & e manipu ' a%

    ion of images%

    o aid design, produc%

    ion and managemen%

    ;y describe ( ) e principa 0 fea ( ures of CAM (compu ( er aided manufac ( ure) par ( icu 0 ar 0 y in ( ) e

    con(

    ro 0 of mac ) ines;y describe and iden 1 ify curren 1 good prac 1 ice in 1 2 e use of CA D equipmen 1 , recognizing 1 2 e

    advan1

    ages of accuracy, ease of s1

    orage/re1

    rieva 3 , ease of modifying drawings,1

    2 eproduc

    1

    ion of many origina 3 s and1

    2 e in1

    egra1

    ion of da1

    a for cos1

    ing, s1

    ock con1

    ro 3 andproduc

    1

    ion via 3 inks wi1

    2 CNC mac 2 ines;

    Enab 3 ing objec1

    ives wi 3 3 be given a1

    1

    2 e s1

    ar1

    of eac 2 sec1

    ion of 1

    2 e 3 earning guide.

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    4

    How to use this learning guide?

    T4 e 5 earner is advised6

    o fo 5 5 ow6

    4 e norma 5 sequence of 6

    4 e book and6

    o comp 5 e6

    e one sec6

    ionbefore moving

    6

    o6

    4 e nex6

    sec6

    ion i.e. sec6

    ion 1 s 4 ou 5 d be comp 5 e6

    ed before moving6

    o sec6

    ion 2. T 4 e5 earner is a 5 so sugges

    6

    ed6

    o comp 5 e6

    e6

    4 e various ac6

    ivi6

    ies and6

    es6

    as6

    4 is wi 5 5 give a no6

    ion of 4 owmuc 4 4 as been grasped by

    6

    4 e 5 earner.

    How this learning guide is organized?

    Jargon Words

    Impor7

    an7

    7

    erms, words and p 8 rases w 8 ic 8 are unfami 9 iar7

    o7

    8 e9 earner are given by

    7

    8 e Jargon Box

    Activities

    S8 or7

    ac7

    ivi7

    ies are used7

    8 roug 8 ou7

    7

    8 is book7

    o 8 e 9 p youunders

    7

    and many impor7

    an7

    7

    8 emes and subjec7

    s. T 8 e majori7

    yof

    7

    8 e exercises are designed for you7

    o carry ou7

    ; you wi 9 9 comp 9 e

    7

    e7

    8 em7

    o fina 9 9 y c 8 eck your answers7

    o7

    8 em

    Case Studies

    Case s7

    udies ou7

    9 ine 8 ow rea 9 manufac7

    uring and engineeringcompanies produce produc

    7

    s using7

    8 e me7

    8 ods discussed in7

    8 e guide

    Find it out

    T8 is fea7

    ure invo 9 ves researc 8 7

    opics and key poin7

    7

    oinves

    7

    iga7

    e,7

    o enab 9 e you7

    o fur7

    8 er unders7

    and7

    8 e con7

    en7

    Think it through

    T8 is wi 9 9 a 9 9 ow you7

    o revise key poin7

    s in7

    8 e differen7

    sec7

    ions

    Your Guide and friend

    ACTIVITY is Life!!!

    Case Study

    Find it out

    TTThhh iiinnn kkk itTHROUGH

    Jargon Box

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    5

    Learning Guide s Table of Contents

    Section Topic Pg. No.

    1 Pre-requisite stuff/Test

    2 Introduction to CAD/CAM & CNC History

    3 CAD

    4 CAM

    5 CNC

    6 Case Studies

    7 Theory test

    8 Answers

    9 Competition form

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    6

    Sec tion 1: Prere quisit e S tuff

    S @ nce the learning guid e is abou t CADA

    CAM and CNC, the pr ere B uisite to these topi cs will be th a t the learn er sh ou ld b e ac B uain te d to the compu te r, the op era tion of a la the and a mi lling ma ch ine andcon tro l syste ms.

    The learner is advised to consult the other learning guides from the Mastering series on these topics.

    A b rie f a perc u of a Co C put er :

    It is a programmab le ma ch ine . The two prin cipa l chara cte rist ics of a compu te r ar e :y It res pond s to a sp ec ific set of in st ru ct ion s in a w ell-de fined mann er.

    y It can exec u te a pr e rec ord ed list of in st ru ct ion s (a program).

    Mod e rn compu te rs ar e elect roni c and digi ta l. The actua l ma ch ine ry -- wires , t ran sist or s, andcircui ts -- is ca lled hardware ; the inst ru ction s and da ta ar e called software .

    All gen e ra l-purpo se compu te rs re D uir e the fo llowing hardwar e compon en ts :

    y Mem o ry : Enab les a compu te r to st or e , a t least te mporari ly, da ta and program s.

    F i it t

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    y Mass storage device: AE E ows a compu F er F o permanen F E y re F ain E arge amoun F s of da F a. Common mass s F orage devices inc E ude In F erna E and Ex F erna E Hard disk, pendrives, diske F F e (ou F da F ed)

    y Input device : Usua G G y a keyboard and mouse, H I e inpu H device is H I e condui H H I roug I w I ic I da H a and ins H ruc H ions en H er a compu H er.

    y Output device : A disp P ay screen, prin Q er, or o Q R er device Q R a Q P e Q s you see w R a Q Q R ecompu Q er R as accomp P is R ed.

    y Central processing unit (CPU): TS e S ear T of T S e compu T er, T S is is T S e componen T T S a T ac T ua U U y execu T es ins T ruc T ions.

    In addi T ion T o T S ese componen T s, many o T S ers make i T possib U e for T S e basic componen T s T owork T oge T S er efficien T U y. For examp U e, every compu T er requires a bus T S a T T ransmi T s da T a

    from one par T of T S e compu T er T o ano T S er.

    CPU

    T h V CPU is t h V br a i ns oW

    t h V co X pu ter. S o X etimes referre d t o sim pY

    y as t he ce ntr aY

    pr ocess or, b ut more c omm on

    Y

    y caY Y

    ed pr ocess or, t he CPU is w here m ost c aY

    cuY

    a ti on s t ak e pY

    a ce. I n terms o f com pu ti ng po wer, t he CPU is t he m ost im po rt an t eleme nt o f a com pu ter s y stem.

    On l a r ge m a chi nes, CPUs req uire on e or m ore pri nte d circuit b oa r d s. On pers ona l com pu ters and sm a ll w or k st a ti on s, t he CPU is hou se d i n a si ng le c hi p ca lled a micr op r ocess or. Si nce t he 1970'st he micr op r ocess or cl a ss o f CPUs ha s a lmost c om pletel y ov ert ak e n a ll ot her CPU im pleme nt a ti on s.

    T he CPU itself is an i nter na l com pon e nt o f t he com pu ter. M od er n CPUs a re sm a ll and sq ua re and con t a i n m ulti ple met a llic conn ect ors or pi ns on t he und ersi d e. T he CPU is i nserte d d irectl y i nt o a CPU sock et, pi n si d e do w n , on t he m ot herb oa r d . E a ch mot herb oa r d will s uppo rt on l y a s pecifict ype or r ang e o f CPU so you m ust c hec k t he m ot herb oa r d m anu f a ct urer's s pecifica ti on s bef orea ttem pti ng t o re pl a ce or upg r ad e a CPU. Mod er n CPUs a lso hav e an a tt a che d hea t si nk and sm a ll

    f an t ha t go d irectl y on t op o f t he CPU t o hel p d issi pa te hea t.

    Tw o t ypica l com pon ents o f a CPU a re t he f oll owi ng:

    y T he a rit hmetic l og ic un it (ALU), w hich perf orms a rit hmetic and l og ica l op er a ti on s.y T he c on tr ol un it (CU), w hich extr a cts i nstr ucti on s fr om mem or y and d ec od es and exec utes

    t hem, c a lli ng on t he ALU w hen necess a r y .

    Jargon Box

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    8

    Compu ` ers can be genera a a y c a assified by size and power as fo a a ows, ` b oug b ` b ere isconsiderab a e over a ap:

    y Personal computer : A sma c c , sing c e-user compu d er based on a microprocessor. Inaddi d ion d o d e e microprocessor, a persona c compu d er e as a keyboard fo r en d ering

    da d a, a moni d or for disp c aying informa d ion, and a s d orage device for saving da d a.y Workstation : A powerfu f , sing f e-user compu g er. A works g a g ion is f ike a persona f

    compu g er, bu g i g h as a more powerfu f microprocessor and a h ig h er -qua f i g y moni g or.y Minicomputer : A mu i p i-user compu p er capab i e of suppor p ing from 10 p o q undreds

    of users simu i p aneous i y.y Mainframe : A powerfu r mu r s i-user compu s er capab r e of suppor s ing many t undreds

    or s t ousands of users simu r s aneous r y.y Supercomputer : An ex u reme v y fas u compu u er u w a u can perform w undreds of mi v v ions

    of ins u ruc u ions per second.

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    9

    Basic Operation of a lathe and its Technicalities

    A x ay

    e is a mac iney

    oo x w ic y

    urns cy x indrica x ma

    y

    eria x ,y

    ouc es a cuy y

    ingy

    oo x y

    o iy

    , and cuy

    sy

    ema

    y

    eria x . T e x ay

    e is one of y

    e mac iney

    oo x smos

    y

    we x x used by mac ining (Figure 1).

    As s own in Figure 2, a may

    eria x is firm x y fixedy

    oy

    e c uck of a x ay

    e. T e x ay

    e is swiy

    c ed on andy

    e c uck is roy

    ay

    ed. And sincey

    ey

    ab x e w ic fixed

    y

    e byy

    e can be moved iny

    e very

    ica x direc

    y

    ion andy

    e rig y

    -and- x ef y

    direcy

    ion byopera

    y

    ing some and x es s own in Fig. 3 . Iy

    y

    ouc es a byy

    e'sy

    ip iny

    oy

    e may

    eria x byy

    eopera

    y

    ion, and makes a mec anica x pary

    .Fig.1: Appearance of a Lathe

    Fig.2: Chucking of Material Fig.3: Handles of a Lathe

    Three Important Elements

    In order o ge an efficien process and beau ifu surface a e a e mac ining, i isimpor an o adjus a ro a ing speed, a cu ing dep and a sending speed. P ease no e a

    e impor an e emen s can no decide easi y, because ese sui ab e va ues are quie differen by ma eria s, size and s apes of e par .

    Rotating Speed

    I expresses wi e number of ro a ions (rpm) of e c uck of a a e.

    W en e ro a ing speed is ig ,processing speed becomes quick, and aprocessing surface is fine y finis ed.However, since a i e opera ionmis akes may ead o e seriousacciden , i is be er o se ow ro a ingspeed a e firs s age.

    Fig.4: Three Important Elements

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    10

    Cutting Depth

    T e cu ing dep of e oo affec s o e processing speed and e roug ness

    of surface. W en e cu ing dep isbig, e processing speed becomesquick, bu e surface empera urebecomes ig , and i as roug surface.Moreover, a ife of by e a so becomess or . If you do no know a sui ab ecu ing dep , i is be er o se o sma va ue.

    Sending Speed (Feed)

    T e sending speed of e oo a soaffec s o e processing speed and eroug ness of surface. W en e sendingspeed is ig , e processing speedbecomes quick. W en e sending speedis ow, e surface is finis ed beau ifu .T ere are 'manua sending' w ic urnsand opera es a and e, and 'au oma icsending' w ic advances a by eau oma ica y. A beginner mus use emanua sending. Because seriousacciden s may be caused, suc as

    ouc ing e ro a ing c uck around eby e in au oma ic sending.

    A beginner of a a e mus opera e wi owro a ing speed, sma cu ing dep and owsending speed.

    Cutting Tools for Lathe

    T ere are various kinds of e cu ing oo s for a a e. We mus c oose em by ema eria s and s ape of a par . T ree ypica cu ing oo s are in roduced in fo ows. T en weconsider w a is an easy process or a ard process.

    Form of Typical Cutting Tools

    Figure 5 (a) s ows e we -used cu ing oo ca ed a side oo . I can process o cu anou side surface and an edge surface. Since

    e ma eria is se a e rig of a e, en is oo can on y cu e rig of e ma eria .

    T e cu ing oo s own in Figure 5(b) is useda par ing and grooving processes. I s poin ed Fig.5: Typical Cutting Tools

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    11

    end is s im, en i is oo weak. Don' add as rong side-force o e oo . T is oo mus send ver ica direc ion on y.

    T e cu ing oo s own in Figure 5(c) is ca eda boring bar. I is used o cu a an insidesurface. I can make a big o e, w ic canno be process by a dri , and a ig accura e o e.

    Easy Processing and Hard Processing

    T e genera cu ing oo ,s own in Figure 6 (a) is eeasies and ing. T en es ape, w ic can be makeusing on y e genera cu ing oo , as easyprocessing.

    In e case of e par ing orgrooving, T e processbecomes ard wi decreasing of e wid of a o e, and increasing of

    e dep .

    In e case of using of eboring bar, e process of apene ra ed o e is no so

    ard. Bu e process of no-pene ra ed o e issomew a ard. Becausewe canno see e bo omsurface in during process.In suc cases, we decide

    e oca ion of e oo wi e sound or e sca eof a e. Moreover, eprocessing of a sma o e( ess an 10 mm) or adep o e is oo ard.

    f course, ere areimpossib e s apes ass own in Figure 6(c). Insuc case, e par mus bedivided.

    Fig.6: Easy Processing and Hard Processing

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    13

    Digital Scale

    T e ab e of e mi ing mac ine can beadjus ed accura e y a e x-, y- and z- axis.We can adjus e posi ions by seeing esca es on e opera ing and es. Moreover, if digi a sca es as s own in Figure 12 is se , i isefficien a we opera e by seeing e va uesof e digi a sca e.

    Fig.12:Digital Scale Point Master

    In order o ge a ig accura e processing, ezero poin mus be adjus ed exac y. A poin

    mas

    er as s

    own in Figure 13 is

    econvenien oo for e adjus men . LEDs of

    e poin mas er ig w en e poin ouc esa me a ma eria inc uding e vise. We canfind e zero poin easi y wi is oo .

    Fig.13: Point Master

    Three Important Elements for Milling

    In e case of e mi ing process, e ro a ingspeed, e cu ing dep and sending speedare very impor an . T ese impora n e emen s are affec ed by e ma eria s, es apes and e roug ness of e surface ande c. Genera y, in order o ge e ig roug ness, e cu ing dep mus be se osma , and e sending speed mus be se o

    ow.Fig.14: Three Important Elements

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    14

    An examp e of e mi ing process be ow, a mec anica par is made by e mi ing mac inein e figures ( 1) o (5 ) be ow:

    (1) Cut Board Material

    A ma eria was cu by a band saw. T e sizeis bigger abou 3 mm an e fina size.

    (2) Cutting of Bottom Surface

    T e ma eria is cu wi e bo om edge of e end mi . In suc ways, wo face of e

    ma eria can be cu .

    (3) Cutting of Side Surface

    T e ma eria is cu wi e side edge of e end mi . W en e vise is se in e

    ver ica posi ion accura e y, e ma eria can ge e accura e rec ang e easi y.

    (4) Shaped Part

    T e ma eria is s aped wi e end mi .Since i as a comp ex s ape, we arecarefu in e processing.

    (5) Drilling

    T e oo is c anged from e end mi o adri .

    (6) Completed Part

    T is is a comp e ed par . I is no so simp es ape, bu e mi ing process is no sodifficu .

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    15

    Control System

    A con

    ro sys

    em is a device or se

    of devices

    o manage, command, direc

    or regu a

    e

    e be aviorof o

    er devices or sys

    ems. I

    is possib e for non iving mac ines

    o con

    ro

    roug

    e use of signa s from devices known as sensors.

    Feedback is a mec anism, process or signa

    a

    is ooped back

    o con

    ro a sys

    em wi

    in i

    se f. Suc a oop is ca ed a feedback oop. In sys

    ems con

    aining an inpu

    and ou

    pu

    , feeding back par

    of

    eou

    pu

    so as

    o increase

    e inpu

    is po siti v e fee d ba ck ; feeding back par

    of

    e ou

    pu

    in suc a wayas

    o par

    ia j j y oppose

    e inpu

    is nega ti v e fee d ba ck .

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    16

    Section 2: Introduction to CAD/CAM & CNC

    Enabling Objectives:

    Ak

    k

    l e end of k

    l is seck

    ion you s l ou m d be ab m ek

    o:1. Define n o e n erms CA D, CAM and CNC2. Draw a n ime ine of n o e n ec o no ogica advances name y CAD, CAM and CNC3 . Describe w o y no n a mac o ines work wi n o on y CAD/CAM sof n ware

    What is CAD/CAM?

    T e erm CAD/CAM is a s or ening of Compu er-Aided Design (CAD) and Compu er-AidedManufac uring (CAM). T e erm CAD/NC (Numerica Con ro ) is equiva en in someindus ries.

    CAD/CAM sof ware uses CA D drawing oo s o describe geome ries; ese geome ries areused by e CAM por ion of e program o define a oo pa of a mac ine (suc a a e ormi ing mac ine); from mo ion of e mac ine oo e exac s ape a was drawn wi bemac ined ou . T e mac ine in ques ion is ca ed a compu er aide d mac ine.

    History

    Numerically-Controlled Machines

    We before e deve opmen of Compu er-aided design, e manufac uring wor d adop ed oo s con ro ed by numbers and e ers o fi e need for manufac uring comp ex s apes inan accura e and repea ab e manner. During e 195 0's ese Numerica y-Con ro edmac ines used e exis ing ec no ogy of paper apes wi regu ar y spaced o es punc edin em o feed numbers in o con ro er mac ines a were wired o e mo ors posi ioning

    e work on mac ine oo s. T e e ec ro-mec anica na ure of e con ro ers a owed digi a ec no ogies o be easi y incorpora ed as ey were deve oped.

    By e a e 196 0's Numerica y-Con ro ed mac ining cen ers were commercia y avai ab e,incorpora ing a varie y of mac ining processes and au oma ic oo c anging. Suc oo swere capab e of doing work on mu ip e surfaces of a work piece, moving e work piece oposi ions programmed in advance and using a varie y of oo s - a au oma ica y. W a ismore, e same work cou d be done over and over again wi ex raordinary precision and

    TTThhh iiinnn kkk itTHROUGH

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    17

    very i e addi iona uman inpu . NC oo s immedia e y raised au oma ion of manufac uring o a new eve once feedback oops were incorpora ed ( e oo e s ecompu er w ere i is, w i e e compu er e s i w ere i s ou d be).

    W a fina y made NC ec no ogy enormous y successfu was e deve opmen of euniversa NC programming anguage ca ed APT (Au oma ica y Programmed Too s).Announced a MIT in 196 2 , APT a owed programmers o deve op pos processors specific oeac ype of NC oo so a e ou pu from e APT program cou d be s ared amongdifferen par ies wi differen manufac uring capabi i ies.

    CAD& CAM Together at Last

    T e deve opmen of Compu er-aided design ad i e effec on CNC ini ia y due o edifferen capabi i ies and fi e forma s used by drawing and mac ining programs. However,as CAD app ica ions suc as So idWorks and Au oCad incorpora e CAM in e igence, and asCAM app ica ions suc as Mas erCam adop sop is ica ed CAD oo s, bo designers andmanufac urers are now enjoying an increasing varie y of capab e CAD/CAM sof ware. Mos CAD/CAM sof ware was deve oped for produc deve opmen and e design andmanufac uring of componen s and mo ds, bu ey are being used by arc i ec s wi grea erfrequency.

    Today, over ree-quar ers of new mac ine oo s incorpora e CNC ec no ogies. T ese oo sare used in every conceivab e manufac uring sec or, inc uding many a affec bui ding

    ec no ogies. CNC ec no ogy is re a ed o Compu er In egra ed Manufac uring (CIM),Compu er Aided Process P anning (CAPP) and o er ec no ogies suc as Group Tec no ogy(GT) and Ce u ar Manufac uring. F exib e Manufac uring Sys ems (FMS) and Jus -In-TimeProduc ion (JIT) are made possib e by Numerica y-Con ro ed Mac ines.

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    Section 3: CAD

    Enabling Objectives:A

    e end of

    is sec

    ion you s ou d be ab e

    o:1. Describe w z a { is CAD 2. Name { z e Hardware and Sof { ware associa { ed wi { z CAD 3 . Describe z ow does CA D works4 . S{ a { e { z e various uses of { z e CAD sof { ware in Indus { ry5 . S{ a { e { z e advan { ages of using CA D 6 . S{ a { e { z e disadvan { ages of using CA D

    CAD Computer aided Design

    T| is occurs w | enever a designer or engineer uses a compu}

    er}

    o design. Norma ~ ~ y CAD is sof }

    wareon a compu

    }

    er}

    | a}

    a ~ ~ ows for a range of app ~ ica}

    ion w | ic | is genera ~ ~ y c ~ assified in five ca}

    egories:

    1. Drawing2. Pain ing3 . 3 -D Mode ing4 . Desk op Pub is ing5 . Simu a ion

    Using a compu

    er equipped wi

    Microsof

    Pain

    ry

    o draw

    e fo owing s apes and no

    e down

    your experience:(a) (b) A rec ang e 30 cm by 10 cm

    TTThhh iiinnn kkk itTHROUGH

    I t is important to note that all of these five categories are not possible to be found in oneCAD software package alone but come as separate packages which are specialized ineach of these categories. For e.g. For CAD as a 3 D modeling software that we have on themarket like the A uto CAD 2010 software - it does consume a lot of space on the computer memory and does complex technical drawings; I n comparison small CAD software likeMicrosoft P aint can allow for drawing and painting of only basic geometrical shapes.

    ACTIVITY Box 1

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    Section 4: CAM

    Enabling Objectives:A

    e end of

    is sec

    ion you s ou d be ab e

    o:1. Describe w a is CAM2. Name e Hardware and Sof ware associa ed wi CAM3 . Describe ow does CAM works4 . S a e e various uses of e CAM sof ware in Indus ry5 . S a e e advan ages of using CAM6 . S a e e disadvan ages of using CAM

    TTT

    hhh

    iiinnn

    kkk

    itTHROUGH

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    Section 5: CNC

    Enabling Objectives:A

    e end of

    is sec

    ion you s ou d be ab e

    o:1. Describe w a is CNC2. Name e Hardware and Sof ware associa ed wi CNC3 . Describe ow does CNC works4 . S a e e various uses of e CNC in Indus ry5 . S a e e advan ages of using CNC6 . S a e e disadvan ages of using CNC

    I

    depends w e

    er

    ese mac ines can

    ake command direc

    y from

    e anguage of

    e Cad Camsof

    ware or if i

    needs

    o be conver

    ed in

    o G codes firs

    .

    TTThhh iiinnn kkk itTHROUGH

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    Section 6: Case Studies

    Enabling Objectives:

    A

    e end of

    is sec

    ion you s ou d be ab e

    o:y Give an accoun of ow a combina ion of CAD/CAM and CNC is used in different Indus ries

    TTThhh iiinnn kkk itTHROUGH

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    Section 7: Theory Test

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    Section 8: Answers

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    Section 9: Competition Form

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    References:

    y Hug es,C. ( 2002). Design and Tec no ogy: Resis an Ma eria s. London: Lo s Educa iona .

    Pg 32, 33 , 83 , 86 , 89

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    y Hancock, G. ( 2000). Ski s in Grap ic Produc s. xford: Heinemann Educa iona Pub is ers. Pg

    77 , 80 83

    y Morrison, J & Twyford, J. ( 1994 ). Design: Capabi i y and Awareness. 6 th Ed. Eng and:

    Longman. Pg 188 197

    y Buck e, P & Abigai , A. (1997 ). Grap h ic Produc ts for GCSE. 1st Ed. xford: xford Universi ty

    Press. Pg 88 , 92 , 93

    y Yarnwood, A & Heywood, H. ( 199 0). Focus on Tec h no ogy. 1st Ed. London: Hodder &

    Stoug ht on. Pg 73 76

    y Stense , P., Tung, A. & Soh , B.S. (2004 ). Bui ding a founda t ion wi th Design and Tec h no ogy 1 .

    6 th Ed. Singapore: Pearson Educa t ion Asia P te Ltd.

    y Renwick, P., S tense , P., Tung, A. & Soh , B.S. (2004 ). Bui ding a founda t ion wi th Design and

    Techno ogy 2. 6 th Ed. Singapore: Pearson Educa t ion Asia P te Ltd.

    y Wa is, S. & Godfrey, N. ( 2005 ). Manufac turing. 1st

    Ed. Uni ted Kingdom: Ne son T hornes L td.

    y Norman, E., Cubi tt , J., & Wh itt aker, M. ( 2000). Advance Design & Techno ogy. 3rd Ed.

    Eng and: Person Educa t ion Limi t ed. Pg. 67 , 89 , 94 , 130, 333 & 334

    Interne t Websi tes:

    htt p://www.gsd. h arvard.edu/inside/cadcam/w h a t is.ht m

    htt p://www.nmri.go.jp/eng/k h ira ta/me ta work/index_e. ht m