Lect 2 - Facilities Location

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    Facilities Location

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    Facilities Location

    Types of facilities

    Heavy Manufacturing facilities Light Industry facilities

    Retail & Service facilities

    Heavy Manufactu ring faci l i t ies : (eg Steel Mills, Automobile plants, Oil refineries)Large, need lot of space, expensive to constructFactors :Construction costs, land costs, transport modes for shipping/receiving,Labour ,Wastedisposal,

    Light Indus try faci l i t ies : (cleaner plants like electronic parts, computer parts, TVs ,Pharma cos)Factors :transportation costs, market proximity,

    Retai l & Service faci l i t ies : ( groceries, departmental stores,banks,hotels,clinics,)Factors :land costs, market proximity, high customer traffic

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    Location DecisionsRelevant Factors

    Market Related issues

    Market for products / services

    Raw material availability

    Number & proximity of suppliers

    Availability of skilled labour

    Quality of infrastructure

    Cost Related issues

    Wage rates

    Transportation costs

    Taxes & other tariff issues

    Regulatory & policy issues

    Govt & economic stability

    Quality of legal & other institutions

    Trading blocks & trading agreements

    Other issues

    Culture

    Climate

    Quality of work life

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    Location DecisionsRelevant Factors for MNC firms

    Govt Stability,regulations, Political systemsEconomic stability & Growth

    Exchange rates,culture,Climate,EXIM regulations,duties,tariffs

    RM availability,Suppliers,Commercial travel,

    Labour force

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    Location Planning Methods

    Location factor rating

    Centre of Gravity Method

    Load Distance Method

    Transportation Model

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    Location factor rating : Steps

    Identify & list down all relevant factors for the location decision

    Each factor weighted from 0 to 1.00 to priritize the factor &

    reflect its importance

    A subjective score(0-100) to each factor based on other

    locations

    Compute a total score for each location based on its

    performance against each factor & rank them in the decreasing

    order of the score

    Location Planning Methods

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    A company is building a new plant .The site selection team is evaluating 3sites and they have scored the important factors for each as follows

    Location factor rating

    Location Factor Scores (0-100)

    Weight Site 1 Site 2 Site 3

    Labour & climate 0.30 80 65 90

    Supplier Proximity 0.20 100 91 75

    Wage rates 0.15 60 95 72Community Environment 0.15 75 80 80

    Customer proximity 0.10 65 90 95

    Shipping Modes 0.05 85 92 65

    Air service 0.05 50 65 90

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    The weighted scores for each site are computed by multiplying the factorweights by the score for that factor.

    Location factor rating

    Location Factor Weighted scores

    Site 1 Site 2 Site 3

    Labour & climate 24.00 19.50 27.00

    Supplier Proximity 20.00 18.20 15.00

    Wage rates 9.00 14.25 10.80Community Environment 11.25 12.00 12.00

    Customer proximity 6.50 9.00 9.50

    Shipping Modes 4.25 4.60 3.25

    Air service 2.50 3.25 4.50

    Total Score 77.50 80.80 82.05

    Soln

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    Sweat & Sweaters is a small chain of stores specializing in casual cotton clothing. It isplanning to open a new store .The relevant factors ,weights & scores are as shown.Recommend the best location

    Location factor rating

    Location Factor Weighted scores

    Weight Site 1 Site 2 Site 3 Site 4

    College proximity 0.30 40 60 90 60

    Median income 0.25 75 80 65 90

    Vehicle traffic 0.25 60 90 79 85

    Mall quality & Size 0.10 90 100 80 90

    Proximity to other

    shopping

    0.10 80 30 50 70

    Prob

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    Center of Gravity Method

    Transportation costs are a function of distance,weight & time

    The Centre of Gravity (Weight Center) method used for locating (eg warehouse)

    This method arrives at a central location on a map relative to other locations

    Notations:

    The number of demand (or supply) points : n

    Co-ordinates of location iin the grid map: (xi,yi) Quantum of shipment between existing demand (or supply) point i and proposed facility: Wi Co-ordinates of the center of gravity in the grip map: (XC,YC)

    n

    i

    i

    n

    iii

    C

    W

    Wx

    X

    1

    1

    *)(

    n

    i

    i

    n

    i

    ii

    C

    W

    Wy

    Y

    1

    1*)(

    Location Planning Methods

    C f G i M h d

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    A restaurant chain buys ingredients from four different food suppliers. It wants to construct a new central distribution

    center to process and package the ingredients before shipping them to their various restaurants. The locations of

    the four suppliers A,B,C & D and the annual trailer loads which are transported to the distribution center are as

    shown. The figures inside brackets are distance coordinates and outside is the load. Using the Center of Gravity

    method determine a possible site for the distribution center

    Centre of Gravity Method

    100 200 300 400 500 600 700

    100

    200

    300

    400

    500

    600

    Distanceinmiles

    A (200,200), 75

    B (100,500), 105

    C (250,600), 135

    D (500,300), 60

    n

    i

    i

    n

    i

    ii

    C

    W

    Wx

    X

    1

    1

    *)(

    n

    i

    i

    n

    i

    ii

    C

    W

    Wy

    Y

    1

    1

    *)(

    Centr e of Gravity (238,444)

    X= (200*75+100*105+250*135+500*60)/(75+105+135+60)=238 miles

    Y= (200*75+500*105+600*135+300*60)/(75+105+135+60)=444 miles

    Distance in miles

    C t f G it M th d

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    A company wants to construct a new warehouse served by suppliers A,B & C. The locations of the suppliers and the

    annual no of truck loads are as shown below.Use the C.O.G method (Text book, solved problem,pg 209 )

    Centre of Gravity Method

    n

    i

    i

    n

    i

    ii

    C

    W

    Wy

    Y

    1

    1

    *)(

    Centre of Gravity (290.5,311.9)

    Supplier A B C

    X coordinate 150 300 400Y coordinate 250 100 500

    Load 140 110 170

    n

    i

    i

    n

    i

    ii

    C

    W

    Wx

    X

    1

    1

    *)(

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    Load Distance Method(used when number of candidates is more than one)

    Provides an objective measure of total load-distance for each candidate

    Notations

    Co-ordinates of demand (or supply) point in the grid map: (xi,yi) Quantum of shipment between demand (or supply) point and proposed facility: W Co-ordinates of candidatejin the grid map: (Xj,Yj)

    Distance measure for coordinates between demand (or supply) point i and a candidatejfor the proposed facility: D

    The loaddistance for candidate for the proposed facility: LD

    22)()( jijiij YyXxD

    n

    i

    iijj WDLD

    1

    *

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    Same ex.

    Based on an initial survey of possible sites for the proposed facility, the chain identified three

    candidates.

    The figure has the location coordinates of the three candidates (numbered 1 to 3).

    What is the best location for the proposed new facility?

    Existing Supply

    Points

    Proposed sites

    xi yi Wi Xj Yj

    A 200 200 75 Site 1 360 180

    B 100 500 105 Site 2 420 450

    C 250 600 135 Site 3 250 400

    D 500 300 60

    d ( l )

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    Candidate for proposed facility

    Existing Demand (or supply) point

    100 200 300 400 500 600 700

    100

    200

    300

    400

    500

    600

    Distance

    inmiles

    A (200,200), 75

    B (100,500), 105

    C (250,600), 135

    D (500,300), 60

    Distance in miles

    S l i i S l i

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    Soln.

    2.161)180200()360200()()( 22212

    12 YyXxD AAA3.412)180500()360100()()( 2221

    2

    11 YyXxD BBB

    Existing Supply

    Points

    Proposes sites

    Xi Yi Wi Xj Yj

    A 200 200 75 Site 1 360 180

    B 100 500 105 Site 2 420 450C 250 600 135 Site 3 250 400

    D 500 300 60

    DA1 161.2 DA2 333 DA3 206.2

    DB1 412.3 DB2 323.9 DB3 180.3

    DC1 434.2 DC2 226.7 DC3 200

    DD1 184.4 DD2 170 DD3 269.3

    LD1= 75(161.2)+105(412.3)+135(434.2)+60(184.4) = 125063

    LD2=99789 LD3=77555Since site 3 has the least LD value it is selected

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    Existing Supply Points Candidates for proposed facility

    xi yi Wi Xj YjA 125 550 200 1 300 500

    B 350 400 450 2 200 500

    C 450 125 175 3 500 350

    D 700 300 150 4 400 200

    Solved problem

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    Existing Supply Points Candidates for proposed facility

    xi yi Wi Xj Yj

    A 125 550 200 1 300 500B 350 400 450 2 200 500

    C 450 125 175 3 500 350

    D 700 300 150 4 400 200

    Dij values

    1 2 3 4

    A 182.00 90.14 425.00 445.11

    B 111.80 180.28 158.11 206.16

    C 403.89 450.69 230.49 90.14

    D 447.21 538.52 206.16 316.23

    LDj values

    1 2 3 4

    224474.41 258801.57 227410.05 245000.8

    Solved problem