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Textbook: Phase transformations in metals and alloys
(Third Edition), By: Porter, Easterling, and Sherif (CRC
Press, 2009).
Diffusion and Kinetics
Lecture: Diffusion in Metals and Alloys
Nikolai V. Priezjev
Diffusion in Metals and Alloys
► Diffusion mechanisms
(1) Vacancy diffusion (2) Interstitial diffusion (3) Impurities
► The mathematics of diffusion
(1) Steady-state diffusion (Fick’s first law)
(2) Nonsteady-State Diffusion (Fick’s second law)
► Factors that influence diffusion
Diffusing species, Host solid, Temperature, Microstructure
Reading: Chapter 2 of Porter, Easterling, Sherif
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What is diffusion?
Diffusion is material transport by atomic motion.
Inhomogeneous materials can become homogeneous by diffusion. For an active
diffusion to occur, the temperature should be high enough to overcome energy
barriers to atomic motion.
Free energy and
chemical potential
changes during
diffusion
Oil/water
Miscible Why diffusion?
Interdiffusion and Self-diffusion
Interdiffusion (or impurity diffusion) occurs in response to a concentration
gradient.
Self-diffusion is diffusion in one-component material, when all atoms that
exchange positions are of the same type.
Diffusion Mechanisms (I)
To jump from lattice site to lattice site, atoms need energy to break bonds with
neighbors, and to cause the necessary lattice distortions during jump. This energy
comes from the thermal energy of atomic vibrations (Eav ~ kBT)
The direction of flow of atoms is opposite the vacancy flow direction.
Diffusion Mechanisms (II)
Interstitial diffusion is generally faster than vacancy diffusion because bonding of
interstitials to the surrounding atoms is normally weaker and there are many more
interstitial sites than vacancy sites to jump to.
Requires small impurity atoms (e.g. C, H, O) to fit into interstices in host.
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Diffusion Flux
The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs. The
flux is defined as either the number of atoms diffusing through unit area per unit
time (atoms/m2-second) or the mass of atoms diffusing through unit area per
unit time, (kg/m2-second).
For example, for the mass flux we can write
where M is the mass of atoms diffusing through the area A during time t.
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Steady-State Diffusion: Fick’s first law
Steady-state diffusion: the diffusion flux does not change with time.
Concentration profile: concentration
of atoms/molecules of interest as
function of position in the sample.
secondper jumps ofnumber B
2
6
1BBD
1n
2n
x
CDJ B
BB
42
2
m
atoms,
sm
atomsJ ,
s
m
x
CDB
Fe/C example: Co1000at Fe
nm26.020.37/ 0.37nm;~ lattice
/sm105.2 211CD jumps/s102 9B
mpattemps/ju10 :10~ freqvibr 413
Dilute solution!
Random walk of a single atom
n isnt displacemenet the
,length of stepsn After
tr
:atoman ofnt displaceme
average the t,After time
2
6
1BBD
Dtr 4.2
Fe/C example: Co1000at Fe
m10~only isnt displacemenet but
0.5m~ moves C second 1Every
Einstein relation
Mean square displacement
Random walk of a single atom
n isnt displacemenet the
,length of stepsn After
tr
:atoman ofnt displaceme
average the t,After time
2
6
1BBD
Dtr 4.2Anomalous diffusion
Fe/C example: Co1000at Fe
m10~only isnt displacemenet but
0.5m~ moves C second 1Every
Effect of temperature – thermal activation (I)
Interstitial atom, (a) in equilibrium position, (b) at the position of maximum lattice distortion, (c) Variation of the free energy of the lattice as a function of the position of interstitial.
energy activation m G
2
6
1BBD
RT
GvzB
mexp
frequency lvibrationav
numberon coordinatiz
secondper jumps ofnumber B
Effect of temperature – thermal activation (II)
2
6
1BBD
RT
GvzB
mexp
frequency lvibrationav
RT
QDD BB
exp0
TR
QDD BB
1
3.2loglog 0
Such plots are called Arrhenius plots.
enthalpy activationQ
RT
Q
R
SzvD m
B
expexp
6
1 2
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Effect of temperature – thermal activation (III)
2
6
1BBD
RT
GvzB
mexp
frequency lvibrationav
RT
QDD BB
exp0
TR
QDD BB
1
3.2loglog 0
enthalpy activationQ
Low THigh T
Effect of temperature – thermal activation (IV)
TR
QDD BB
1
3.2loglog 0
Diffusion of
interstitials is typically
faster as compared to
the vacancy
diffusion mechanism
(self-diffusion or
diffusion of
substitutional atoms).Low THigh T
Effect of temperature – thermal activation (V)
Diffusion of a cluster of 10 atoms on a substrate.
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Example: Temperature dependence of D
Example: Temperature dependence of D
50C = 2x diffusion!
Nonsteady-State Diffusion: Fick’s second law
In many real situations the concentration profile and the concentration
gradient are changing with time. The changes of the concentration profile
can be described in this case by a differential equation, Fick’s second law.
Solution of this equation is concentration
profile as function of time, C(x,t):
Nonsteady-State Diffusion: Fick’s second law
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Nonsteady-State Diffusion: Homogenization
The effect of diffusion on a sinusoidal variation of composition.
l
xCC o
sin
t
l
xCC o
expsin
BD
l2
2
Relaxation time
to
exp
Initial concentration profile:
increasestion homegeniza of rate decreases, As llength
B B
Nonsteady-State Diffusion: Carburization of Steel
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Nonsteady-State Diffusion: Carburization of Steel
Concentration profiles at successive times for diffusion into a semi-infinite bar when the surface concentration is maintained constant.
Dt
xCCCC oss
2erf)(
sC oC
1C 2C
dyyz
z
0
2)exp(2
erf
C1000at min 17in mm 0.2 :E.g. o
Dt
xCCCCC
2erf
22
2121
s/m104D 2-11
Nonsteady-State Diffusion: Analytical solution for plane source
Analytical solution for plane source
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Analytical solution for plane source
Nonsteady-State Diffusion: Analytical solution for plane source
Analytical solution for plane source
Nonsteady-State Diffusion: Analytical solution for plane source
Dtx ~
Diffusion: Role of the microstructure (I)
Self-diffusion coefficients
for Ag depend on the
diffusion path. In general
the diffusivity if greater
through less restrictive
structural regions – grain
boundaries, dislocation
cores, external surfaces.
Diffusion: Role of the microstructure (II)
The plots are from the computer simulation by T.
Kwok, P. S. Ho, and S. Yip. Initial atomic positions
are shown by the circles, trajectories of atoms are
shown by lines. We can see the difference between
atomic mobility in the bulk crystal and in the grain
boundary region.
Mean square displacement:
2.3.1 Substitutional Diffusion: Self-Diffusion
RT
Gvz v
mexp
frequency lvibrationav
RT
H
R
S vve
v
expexp
ionconcentratvacancy e
v
2
6
1D
RT
HH
R
SSzvD vmvm expexp
6
1 2
RT
QDD SD
exp0 vmSD HHQ
metals fccin 12z
e
vv DD /
Note:
(111) plane
2.3.1 Substitutional Diffusion: Self-Diffusion
Dtr 4.2
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Dt
x
Dt
MC
4exp
2
2
2.3.1 Substitutional Diffusion: Self-Diffusion
Substitutional and interstitial alloys
Different atomic mechanisms of alloy formation, showing pure metal, substitutional,
interstitial, and a combination of the two.
2.3.3 Diffusion in Binary Substitutional Alloys (I)
x
CDJ B
BB
x
CDJ A
AA
:lattice the torelativeDiffusion
BA CCC 0x
C
x
C BA
x
CDJ A
BB
x
CDJ A
AA
:Rewrite
Interdiffusion and vacancy flow. (a) Composition profile after interdiffusion of A and B. (b) The corresponding fluxes of atoms and vacancies as a function of position x. (c) The rate at which the
vacancy concentration created or destroyed by dislocation climb.
BA DD
|||| BA JJ
BvA JJJ
The jumping of atoms in one direction
can be considered as the jumping of
vacancies in the other direction.
(a) before, (b) after: a vacancy is absorbed
at a jog on an edge dislocation (positive
climb), (b) before, (a) after: a vacancy is
created by negative climb of an edge
dislocation, (c) Perspective drawing of a
jogged edge dislocation.
2.3.3 Diffusion in Binary Substitutional Alloys (II)
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The jumping of atoms in one direction
can be considered as the jumping of
vacancies in the other direction.
:fluxnet Vacancy
BAv JJJ x
CDDJ A
BAv
)(
A flux of vacancies causes the atomic planes to move through the specimen.
To keep Cv constant, vacancies should be created
on B-rich side and destroyed on A-rich side.
x
J
t
C vv
new plane
2.3.3 Diffusion in Binary Substitutional Alloys (III)
BvA JJJ
: vplanes lattice ofmovement ofVelocity
0v CtAtAJv
# atoms is removed
by vacancies
crossing plane A
# atoms in the
volume, which is
swept by plane A
during time dt
0v CJv
x
CDDJ A
BAv
)(
0/ CCAA
xDD A
BA
)(v
new plane
A flux of vacancies causes the atomic
planes to move through the specimen.
2.3.3 Diffusion in Binary Substitutional Alloys (IV)
But is does not tell us how fast A and B
actually mix.
x
J
t
C AA
Fick’s first law for interdiffusion
The total flux of atoms A:
AA
AA Cx
CDJ v
Flux due to
lattice
velocity
Standard
diffusive
flux
xDD A
BA
)(v
x
CDDJ A
BAABA
)(
BAAB DDD ~
x
CDJ A
A
~
x
CDJ B
B
~
BA JJ
2.3.3 Diffusion in Binary Substitutional Alloys (V)
0/ CCAA
Interdiffusion coefficient:
*
2.3.3 Diffusion in Binary Substitutional Alloys (VI)
Fick’s second law for interdiffusion
x
J
t
C AA
x
CDJ A
A
~
+
=
x
CD
xt
C AA ~
BAAB DDD ~
RT
QDD
exp
~~0
RT
QDD B
BB
exp0
RT
QDD A
AA
exp0
Darken’s equations
2.3.3 Diffusion in Binary Substitutional Alloys (VII)
An experimental arrangement to show
the Kirkendall effect. 1947. inert wires.
BAAB DDD ~
Zn30wt%Cu
diffusion coefficients in the Cu-Ni system at 1000°C
CuZn DD
W decreases
2.7
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2.4 Atomic Mobility
Drift velocity is related to the diffusive flux:
BBB CvJ
32 m
atoms
s
m
sm
atoms J Cv
Reasonable to guess that:
xMv B
BB
Some
constant
Mobility
‘Chemical’
force per
atom
Atoms
drift down
gradient
Combine both equations:
xCMJ B
BBB
x
CDJ B
BB
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2.7 High Diffusivity Paths
RT
QDD l
ll
exp0
RT
QDD b
bb
exp0
RT
QDD S
SS
exp0
lbS DDD
Found experimentally that:
The effect of grain boundary diffusion combined with volume diffusion.
In general
But the size of the
highway matters!
2.7 High Diffusivity Paths
Combined lattice and boundary fluxes during steady-
state diffusion through a thin slab of material.
x
CDJ ll
x
CDJ bb
The total flux:
x
C
d
dDD
ddJJJ
lb
lb
w/)ww(
x
C
The apparent diffusion coefficient:
dDDD blapp /
w
2.7 High Diffusivity Paths
Combined lattice and boundary fluxes during steady-
state diffusion through a thin slab of material.
x
C
The apparent diffusion coefficient:
dD
D
D
D
l
b
l
app 1
Grain boundary diffusion is important:
dDD lb
dDDD blapp /
nm 5.0~
m 10001~ d
Grain boundary
Grain size
w
2.7 High Diffusivity Paths: Temperature effects
Diffusion in a polycrystalline metal
RT
QDD l
ll
exp0
RT
QDD b
bb
exp0
Note that:
T allat lb DD
dDDD blapp /
metals fccin 5.0 lb QQ
Low T
High T
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2.7 High Diffusivity Paths: Along Dislocations
Dislocations act as a high conductivity path through the lattice.
l
p
l
app
D
Dg
D
D1
710gIn a well annealed material:
-25 mmper nsdislocatio 10
atoms 10
-213 mm atoms 10
High T: small l
p
D
Dg Low T: only dislocations