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Textbook : Phase transformations in metals and alloys (Third Edition), By: Porter, Easterling, and Sherif (CRC Press, 2009). Diffusion and Kinetics Lecture: Diffusion in Metals and Alloys Nikolai V. Priezjev

Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

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Page 1: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Textbook: Phase transformations in metals and alloys

(Third Edition), By: Porter, Easterling, and Sherif (CRC

Press, 2009).

Diffusion and Kinetics

Lecture: Diffusion in Metals and Alloys

Nikolai V. Priezjev

Page 2: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Diffusion in Metals and Alloys

► Diffusion mechanisms

(1) Vacancy diffusion (2) Interstitial diffusion (3) Impurities

► The mathematics of diffusion

(1) Steady-state diffusion (Fick’s first law)

(2) Nonsteady-State Diffusion (Fick’s second law)

► Factors that influence diffusion

Diffusing species, Host solid, Temperature, Microstructure

Reading: Chapter 2 of Porter, Easterling, Sherif

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Page 3: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

What is diffusion?

Diffusion is material transport by atomic motion.

Inhomogeneous materials can become homogeneous by diffusion. For an active

diffusion to occur, the temperature should be high enough to overcome energy

barriers to atomic motion.

Page 4: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Free energy and

chemical potential

changes during

diffusion

Oil/water

Miscible Why diffusion?

Page 5: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Interdiffusion and Self-diffusion

Interdiffusion (or impurity diffusion) occurs in response to a concentration

gradient.

Self-diffusion is diffusion in one-component material, when all atoms that

exchange positions are of the same type.

Page 6: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Diffusion Mechanisms (I)

To jump from lattice site to lattice site, atoms need energy to break bonds with

neighbors, and to cause the necessary lattice distortions during jump. This energy

comes from the thermal energy of atomic vibrations (Eav ~ kBT)

The direction of flow of atoms is opposite the vacancy flow direction.

Page 7: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Diffusion Mechanisms (II)

Interstitial diffusion is generally faster than vacancy diffusion because bonding of

interstitials to the surrounding atoms is normally weaker and there are many more

interstitial sites than vacancy sites to jump to.

Requires small impurity atoms (e.g. C, H, O) to fit into interstices in host.

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Page 8: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Diffusion Flux

The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs. The

flux is defined as either the number of atoms diffusing through unit area per unit

time (atoms/m2-second) or the mass of atoms diffusing through unit area per

unit time, (kg/m2-second).

For example, for the mass flux we can write

where M is the mass of atoms diffusing through the area A during time t.

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Page 9: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Steady-State Diffusion: Fick’s first law

Steady-state diffusion: the diffusion flux does not change with time.

Concentration profile: concentration

of atoms/molecules of interest as

function of position in the sample.

secondper jumps ofnumber B

2

6

1BBD

1n

2n

x

CDJ B

BB

42

2

m

atoms,

sm

atomsJ ,

s

m

x

CDB

Fe/C example: Co1000at Fe

nm26.020.37/ 0.37nm;~ lattice

/sm105.2 211CD jumps/s102 9B

mpattemps/ju10 :10~ freqvibr 413

Dilute solution!

Page 10: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Random walk of a single atom

n isnt displacemenet the

,length of stepsn After

tr

:atoman ofnt displaceme

average the t,After time

2

6

1BBD

Dtr 4.2

Fe/C example: Co1000at Fe

m10~only isnt displacemenet but

0.5m~ moves C second 1Every

Einstein relation

Mean square displacement

Page 11: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Random walk of a single atom

n isnt displacemenet the

,length of stepsn After

tr

:atoman ofnt displaceme

average the t,After time

2

6

1BBD

Dtr 4.2Anomalous diffusion

Fe/C example: Co1000at Fe

m10~only isnt displacemenet but

0.5m~ moves C second 1Every

Page 12: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Effect of temperature – thermal activation (I)

Interstitial atom, (a) in equilibrium position, (b) at the position of maximum lattice distortion, (c) Variation of the free energy of the lattice as a function of the position of interstitial.

energy activation m G

2

6

1BBD

RT

GvzB

mexp

frequency lvibrationav

numberon coordinatiz

secondper jumps ofnumber B

Page 13: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Effect of temperature – thermal activation (II)

2

6

1BBD

RT

GvzB

mexp

frequency lvibrationav

RT

QDD BB

exp0

TR

QDD BB

1

3.2loglog 0

Such plots are called Arrhenius plots.

enthalpy activationQ

RT

Q

R

SzvD m

B

expexp

6

1 2

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Page 14: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Effect of temperature – thermal activation (III)

2

6

1BBD

RT

GvzB

mexp

frequency lvibrationav

RT

QDD BB

exp0

TR

QDD BB

1

3.2loglog 0

enthalpy activationQ

Low THigh T

Page 15: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Effect of temperature – thermal activation (IV)

TR

QDD BB

1

3.2loglog 0

Diffusion of

interstitials is typically

faster as compared to

the vacancy

diffusion mechanism

(self-diffusion or

diffusion of

substitutional atoms).Low THigh T

Page 16: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Effect of temperature – thermal activation (V)

Diffusion of a cluster of 10 atoms on a substrate.

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Page 17: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Example: Temperature dependence of D

Page 18: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Example: Temperature dependence of D

50C = 2x diffusion!

Page 19: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Nonsteady-State Diffusion: Fick’s second law

In many real situations the concentration profile and the concentration

gradient are changing with time. The changes of the concentration profile

can be described in this case by a differential equation, Fick’s second law.

Solution of this equation is concentration

profile as function of time, C(x,t):

Page 20: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Nonsteady-State Diffusion: Fick’s second law

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Page 21: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Nonsteady-State Diffusion: Homogenization

The effect of diffusion on a sinusoidal variation of composition.

l

xCC o

sin

t

l

xCC o

expsin

BD

l2

2

Relaxation time

to

exp

Initial concentration profile:

increasestion homegeniza of rate decreases, As llength

B B

Page 22: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Nonsteady-State Diffusion: Carburization of Steel

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Page 23: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Nonsteady-State Diffusion: Carburization of Steel

Concentration profiles at successive times for diffusion into a semi-infinite bar when the surface concentration is maintained constant.

Dt

xCCCC oss

2erf)(

sC oC

1C 2C

dyyz

z

0

2)exp(2

erf

C1000at min 17in mm 0.2 :E.g. o

Dt

xCCCCC

2erf

22

2121

s/m104D 2-11

Page 24: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Nonsteady-State Diffusion: Analytical solution for plane source

Analytical solution for plane source

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Page 25: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Analytical solution for plane source

Nonsteady-State Diffusion: Analytical solution for plane source

Page 26: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Analytical solution for plane source

Nonsteady-State Diffusion: Analytical solution for plane source

Dtx ~

Page 27: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Diffusion: Role of the microstructure (I)

Self-diffusion coefficients

for Ag depend on the

diffusion path. In general

the diffusivity if greater

through less restrictive

structural regions – grain

boundaries, dislocation

cores, external surfaces.

Page 28: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Diffusion: Role of the microstructure (II)

The plots are from the computer simulation by T.

Kwok, P. S. Ho, and S. Yip. Initial atomic positions

are shown by the circles, trajectories of atoms are

shown by lines. We can see the difference between

atomic mobility in the bulk crystal and in the grain

boundary region.

Mean square displacement:

Page 29: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.3.1 Substitutional Diffusion: Self-Diffusion

RT

Gvz v

mexp

frequency lvibrationav

RT

H

R

S vve

v

expexp

ionconcentratvacancy e

v

2

6

1D

RT

HH

R

SSzvD vmvm expexp

6

1 2

RT

QDD SD

exp0 vmSD HHQ

metals fccin 12z

e

vv DD /

Note:

(111) plane

Page 30: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.3.1 Substitutional Diffusion: Self-Diffusion

Dtr 4.2

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Page 31: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Dt

x

Dt

MC

4exp

2

2

2.3.1 Substitutional Diffusion: Self-Diffusion

Page 32: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

Substitutional and interstitial alloys

Different atomic mechanisms of alloy formation, showing pure metal, substitutional,

interstitial, and a combination of the two.

Page 33: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.3.3 Diffusion in Binary Substitutional Alloys (I)

x

CDJ B

BB

x

CDJ A

AA

:lattice the torelativeDiffusion

BA CCC 0x

C

x

C BA

x

CDJ A

BB

x

CDJ A

AA

:Rewrite

Interdiffusion and vacancy flow. (a) Composition profile after interdiffusion of A and B. (b) The corresponding fluxes of atoms and vacancies as a function of position x. (c) The rate at which the

vacancy concentration created or destroyed by dislocation climb.

BA DD

|||| BA JJ

BvA JJJ

Page 34: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

The jumping of atoms in one direction

can be considered as the jumping of

vacancies in the other direction.

(a) before, (b) after: a vacancy is absorbed

at a jog on an edge dislocation (positive

climb), (b) before, (a) after: a vacancy is

created by negative climb of an edge

dislocation, (c) Perspective drawing of a

jogged edge dislocation.

2.3.3 Diffusion in Binary Substitutional Alloys (II)

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Page 35: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

The jumping of atoms in one direction

can be considered as the jumping of

vacancies in the other direction.

:fluxnet Vacancy

BAv JJJ x

CDDJ A

BAv

)(

A flux of vacancies causes the atomic planes to move through the specimen.

To keep Cv constant, vacancies should be created

on B-rich side and destroyed on A-rich side.

x

J

t

C vv

new plane

2.3.3 Diffusion in Binary Substitutional Alloys (III)

BvA JJJ

Page 36: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

: vplanes lattice ofmovement ofVelocity

0v CtAtAJv

# atoms is removed

by vacancies

crossing plane A

# atoms in the

volume, which is

swept by plane A

during time dt

0v CJv

x

CDDJ A

BAv

)(

0/ CCAA

xDD A

BA

)(v

new plane

A flux of vacancies causes the atomic

planes to move through the specimen.

2.3.3 Diffusion in Binary Substitutional Alloys (IV)

But is does not tell us how fast A and B

actually mix.

Page 37: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

x

J

t

C AA

Fick’s first law for interdiffusion

The total flux of atoms A:

AA

AA Cx

CDJ v

Flux due to

lattice

velocity

Standard

diffusive

flux

xDD A

BA

)(v

x

CDDJ A

BAABA

)(

BAAB DDD ~

x

CDJ A

A

~

x

CDJ B

B

~

BA JJ

2.3.3 Diffusion in Binary Substitutional Alloys (V)

0/ CCAA

Interdiffusion coefficient:

*

Page 38: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.3.3 Diffusion in Binary Substitutional Alloys (VI)

Fick’s second law for interdiffusion

x

J

t

C AA

x

CDJ A

A

~

+

=

x

CD

xt

C AA ~

BAAB DDD ~

RT

QDD

exp

~~0

RT

QDD B

BB

exp0

RT

QDD A

AA

exp0

Darken’s equations

Page 39: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.3.3 Diffusion in Binary Substitutional Alloys (VII)

An experimental arrangement to show

the Kirkendall effect. 1947. inert wires.

BAAB DDD ~

Zn30wt%Cu

diffusion coefficients in the Cu-Ni system at 1000°C

CuZn DD

W decreases

Page 40: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.7

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Page 41: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.4 Atomic Mobility

Drift velocity is related to the diffusive flux:

BBB CvJ

32 m

atoms

s

m

sm

atoms J Cv

Reasonable to guess that:

xMv B

BB

Some

constant

Mobility

‘Chemical’

force per

atom

Atoms

drift down

gradient

Combine both equations:

xCMJ B

BBB

x

CDJ B

BB

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Page 42: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.7 High Diffusivity Paths

RT

QDD l

ll

exp0

RT

QDD b

bb

exp0

RT

QDD S

SS

exp0

lbS DDD

Found experimentally that:

The effect of grain boundary diffusion combined with volume diffusion.

In general

But the size of the

highway matters!

Page 43: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.7 High Diffusivity Paths

Combined lattice and boundary fluxes during steady-

state diffusion through a thin slab of material.

x

CDJ ll

x

CDJ bb

The total flux:

x

C

d

dDD

ddJJJ

lb

lb

w/)ww(

x

C

The apparent diffusion coefficient:

dDDD blapp /

w

Page 44: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.7 High Diffusivity Paths

Combined lattice and boundary fluxes during steady-

state diffusion through a thin slab of material.

x

C

The apparent diffusion coefficient:

dD

D

D

D

l

b

l

app 1

Grain boundary diffusion is important:

dDD lb

dDDD blapp /

nm 5.0~

m 10001~ d

Grain boundary

Grain size

w

Page 45: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.7 High Diffusivity Paths: Temperature effects

Diffusion in a polycrystalline metal

RT

QDD l

ll

exp0

RT

QDD b

bb

exp0

Note that:

T allat lb DD

dDDD blapp /

metals fccin 5.0 lb QQ

Low T

High T

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Page 46: Lecture: Diffusion in Metals and Alloysnikolai.priezjev/papers/Lecture_5_Ch_2_diffusion.pdfDiffusion Flux The flux of diffusing atoms, J, is used to quantify how fast diffusion occurs

2.7 High Diffusivity Paths: Along Dislocations

Dislocations act as a high conductivity path through the lattice.

l

p

l

app

D

Dg

D

D1

710gIn a well annealed material:

-25 mmper nsdislocatio 10

atoms 10

-213 mm atoms 10

High T: small l

p

D

Dg Low T: only dislocations