LED Lighting Solutions - P&S 반도체 - 페어차일드 반도체 대리점, · PDF file · 2017-10-26LED Lighting Solutions ... FAN7530. FAN7529: FAN7527. FAN7530: FAN7529. FAN7527

www.fairchildsemi.com

1

LED Lighting SolutionsLED Lighting Solutions

Mar. 2009

www.fairchildsemi.com

22

Overall Trend

3

• Market growing engine- Market size related all LED application expected to reach up to $10B in 2012 at 18% of CAGR.- LED as the new alternative of current lighting sources ( CFL/LFL..) for energy saving and environment protection.- LED BLU has the strongest growing engine, and indoor/outdoor lighting is also on very high position.- LED price decrease to 1/10 and performance increase to 20times in 10years

That means LED will replace all similar applications with ease.

• Market Positioning & Strategy- Focus on LCD BLU- Focus on indoor and outdoor, and

street lighting

• What we will have to do.- Suggest our solution in advance

such as kit-base proposal using “ Driver IC + H V Components

- Plan specific products for Single Stage

Focusing Segment with LED Application

* LED market forecast by Displaybank ( 2008 )

LED Illumination Range

SpecialOutdoor & Street

Indoor &Outdoor

Indoor & Ornament

LED Overview

4

Drop in replacement Down lightingAmbient lighting

Highway lightingAlley lighting

Car exterior lightingScooter head lighting

Medical lightingFish luring lighting

5

Light Source Power-LED

Output Power <7W <25W <100W >100W

PFC

FAN7530FAN7529FAN7527

FAN7530FAN7529FAN7527

FAN6961FAN7529CCM PFC

Controller

FSEZ1016AFSEZ1216A

FAN100FAN102

FAN6300 FAN7621 FSFR Series

Switch MOSFET

Topology Isolated / Non-isolated Flyback (PSR)

Isolated PFC

Flyback

LLC Resonant Half- Bridge

Focused Lighting Systems

http://www.essc.co.kr/_HOMEPAGE/_upLoad/img/acriche_new_4w.jpg

Fairchild LED Lighting Solutions

6

FAN100

FAN102

FAN6961 + FAN6300 FAN6921 + FSR510 FAN6921 + FSFR2100

FAN6921 Single Stage

Ornament Lighting (~ 25W)

Isolation topology

Non-Isolation topology

Indoor/Outdoor (25 ~ 100W)

Street (100W~)

FAN7700(*)

FAN7701(*)

FAN100

FAN102

FSEZ1016(*)

FSEZ1216(*)

FAN7527B

FAN6961

FAN7529

FAN6300

FSQ0x65

FAN6921(*)

FSR510

FAN7621(*)

FSFRxx00

(*) under development

Discrete Solution for LED Lighting

7

Ornament Lighting (~ 25W)

Isolation topology

Non-Isolation

Indoor/Outdoor (25 ~ 100W)

Street (100W~)

MOSFET500 ~ 600V( 1~2A )

Primary Side500 ~ 600V MOSFETs

Secondary Side100V ( Schottky )200 ~ 300V Diode

PFC MOSFET500 ~ 600V

PFC DIODE600V

Primary Side600 ~ 800V MOSFETs


PFC + Flyback

PFC + LLC Primary Side600 ~ 800V MOSFETs


IsolationFlyback

Non-isolation BoostBuck-boostCukSepic

Parallel Operation

< 100W

< 250W

> 250W

AC-DC needed

PSR ( Flyback )

8

Fairchild PSR ~25W : FAN100/FAN102/FSEZ1016/FSEZ1216(*)

Generic Benefits from PSR Technology•

Less components count•

Efficiency improved•

Space saving and easy PCB layoutDue to no secondary feedback-circuit needed

Fairchild value added PSR Technology•

Industry leading-edge CV/CC performance withsolid granted patent protection

•

Green-Mode PWM technology linearly decreasing switching frequency at light load condition

•

Frequency hopping reduce EMI emission•

Low start-up and operating current•

Various protection modes enhance safety;VDD

UVLO, VDD

OVP, OTP, and gate output clamping•

Multi-chip package option built-in rugged VDMOS

9

Fairchild PSR Technology Output V-I Characteristics

10

Tight CV/CC Characteristics including high/low input line and temperature variation

±5%

FSEZ1016A (FAN100)

Linear Type

Vo:6.1~8.1V; 500mV ripple

±7%

FSEZ1216 (FAN102)

±5%

±5%

PSR PWM Controller FAN100/FSEZ1016A

Features•

Constant-Voltage (CV) and Constant-Current (CC) control without secondary-feedback circuitry

•

PSR PWM Controller with 1A 600V VDMOS (FSEZ1016A) integrated in to 7-pin wide creepage package

•

Green-mode function: PWM freq linearly decreasing•

Fixed PWM frequency at 42kHz with frequency hopping to solve EMI problem

•

Low start-up (10uA) and operating current (6mA)•

Peak-current-mode control•

Cycle-by-cycle current limiting•

Various Protection; VDD

UVLO, VDD

OVP, OTP, and gate output clamped at 18V.

Application•

Indoor/ Outdoor LED lighting

Device Information

Part # Package Controller MOSFET CV CC Ripple Vdd OVP

FAN100MY 8SOP FAN100 Ext. ±7% ±5% 100mV Auto RestartFSEZ1016A 7DIP/7SOP FAN100 1A/600V ±7% ±5% 100mV Auto Restart

11

FSEZ1016A

FAN100

FAN100 Reference Design•

Reference #: FEB229-01•

Isolated Flyback Topology•

Input : 90~264VAC

/ 47~ 63Hz•

Output : 24V@350mA for 6 Power-LEDs

78%

79%

80%

81%

82%

80Vac 130Vac 180Vac 230Vac 280Vac

Full load efficiency

PSR Evaluation Board FAN100 -

Isolated Flyback for Power-LEDs

0V5V

10V15V20V25V30V35V

0mA 100mA 200mA 300mA 400mA

CC/ CV Characteristics

90Vac 110Vac 230Vac 264Vac

Meets ±5% CC tolerance without current sensing circuit

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±5%

PSR PWM Controller FAN102/FSEZ1216(*)

Features•

Constant-Voltage (CV) and Constant-Current (CC) control without secondary-feedback circuitry

•

PSR PWM Controller with 1A 600V VDMOS (FSEZ1216(*)) integrated in to 7-pin wide creepage package

•

Green-mode function: PWM freq linearly decreasing at light load•

Cable Compensation in CV mode•

Fixed PWM frequency at 42kHz with frequency hopping to solve EMI problem

•

Low start-up (10uA) and operating current (6mA)•

Peak-current-mode control•


Various Protection; VDD

UVLO, VDD

OVP, OTP, and•

Gate output clamped at 18V.

Application•


Device Information

Part # Package Controller MOSFET CV CC Ripple VDD

OVP

FAN102MY 8SOP FAN102 Ext. ±5% ±5% 100mV Auto RestartFSEZ1216(*) 8DIP/14SOP FAN102 1A/600V ±5% ±5% 100mV Auto Restart

13

FSEZ1216


Reference #: FEB226~8•

Isolated Flyback Topology•

Input : 90~264VAC / 47~ 63Hz•

Output : 72V/350mA for # Power-LEDs

85%

86%

87%

88%

89%

90%

80Vac 130Vac 180Vac 230Vac 280Vac

Full load efficiency

PSR Evaluation Board FAN102 -

Isolated Flyback for Power-LEDs

15V

25V

35V

45V

55V

65V

75V

85V

0mA 50mA 100mA 150mA 200mA 250mA 300mA 350mA

CC-CV Characteristics

90Vac 110Vac 230Vac 264Vac

Over 85% high efficiency through PSR topologyMeets ±5% CC tolerance without current sensing circuit

14

±5%

15

Power MOSFETs for PSR

Power MOSFET for PSRPart Number Package Polarity BVdss

[ V ]Product Release

RDS(ON) Max (ohm) @ VGS =10V

Qg Typ. [ nC ]

ID [ A ]

PD [ W ]

FQU3N50C TO-251(IPAK) N 500 Released 2.5 10 2.5 35

FQD3N50C TO-252(DPAK) N 500 Released 2.5 10 2.5 35

FQN1N50C TO-92 N 500 Released 6 4.9 0.38 0.89

FQNL2N50B TO-92L N 500 Released 5.3 6 0.35 1.5

FQT1N60C SOT-223 N 600 Released 11.5 4.8 0.2 2.1

FQU3N60C TO-251(IPAK) N 600 Released 3.4 10.5 2.4 50


FQU1N60C TO-251(IPAK) N 600 Released 11.5 4.8 1 28

FQD2N60C TO-252(DPAK) N 600 Released 4.7 8.5 1.9 44

FQN1N60C TO-92 N 600 Released 11.5 4.8 0.3 1

FAN100

Flyback

( With Passive PFC / Active PFC )

16

Fairchild Flyback Controller ~100W : FSQ0x65/FAN6300

Generic Benefits from Flyback Technology•Simple circuit & easy to design•Most cost effective topology•QR topology for high power application

Fairchild value added Flyback Technology•Avalanche rugged SenseFET (FSQ0x65)•Burst mode operation for low standby power•Quasi-resonant operation (FAN6300, FSQ0x65)•Low EMI through valley switching, inherent frequency modulation and AVS(Alternating Valley Switching –

FSQ0x65) •Internal soft-start function•Pulse-by-pulse current limiting•Over power compensation (FAN6300)•Reinforced protections (OSP, AOCP, TSD with hysteresis)

17

Fairchild Flyback Technology Integrated SenseFET / Hybrid control/Extended QR

•

FPS Solution with integrated SenseFET provides small board space

& less BOM•

QR solution provides high efficiency through extended valley switching

18

Integrated SenseFETTechnology

VCC

GND

Drain

Sync

VO

PWM

FB

AC IN

Vstr

Sync detection circuit

Extended QR (FAN6300) Hybrid control (FSQ0x65)technology

QR Flyback Power Switch FSQ0x65

Features•

Enhanced Surge characteristics with a specific layout•

Avalanche rugged internal current sensing sense-FET•

Simple sync detection circuit –

only 2 resistors are needed•

Better efficiency through valley switching and hybrid control •

Extremely narrow frequency range owing to hybrid control•

Low EMI through valley switching, inherent frequency modulation and AVS(Alternating Valley Switching)

•

Low standby power consumption•

High reliability by reinforced protections (OSP, AOCP, TSD with hysteresis)

Application•


Device Information

Part # Package Operating temp ILIM RDS(ON)MAX.

Maximum output power

230Vac±15% 85~265Vac

Adapter Open frame Adapter Open frame

FSQ0765R

TO-220F-6L -25~85oC

2.5A 2.6Ω 60W 70W 33W 48W

FSQ0565R 3.0A 2.2Ω 70W 80W 41W 60W

FSQ0465R 3.5A 1.6Ω 80W 90W 48W 70W

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VCC

GND

Drain

Sync

VO

PWM

FB

AC IN

Vstr

Sync detection circuit

Green PWM controller SG6859A

Features•

Green-Mode Operation for Power Saving•

Supports “Blue Angel”

Standard•

Programmable PWM frequency with Freq. Hopping•

Low Start-up & Operating current (9uA/3mA)•

Leading Edge Blanking•

Constant Output Power Limit•

Current-Mode Operation•

Cycle-by-Cycle Current Limiting•

Gate Output Voltage Clamped at 17V•

Vdd Over Voltage Protection (Auto Restart)•

Built-in Synchronized Slope Compensation•

Open-Loop Protection

Application•


Device Information

Part # Package Operating temp

Control method

Switching Frequency DMAX. Vcc,max

SG6859ATZ SOT-26-20~125°C Current mode Programmable 67% 30V

SG6859ADZ DIP-8

20

QR PWM Controller FAN6300

Features•

Internal high-voltage start-up •

Quasi-resonant operation•


Peak current mode control•

Leading-edge blanking•

Internal minimum tOFF•

Internal 2ms soft-start•

Over-power compensation•

Gate output maximum voltage•

Auto-recovery short-circuit protection (FB pin)•

Auto-recovery open-loop protection (FB pin)•

VDD

pin & output voltage (DET pin) latch OVP

Application•

Indoor/ Outdoor / Street LED lighting

Device Information

Part # Package Operating temp. Control mode VDD,MAXOperating Current Max. on time

FAN6300 8-SOP / 8-DIP -40~105oC Current mode QR 30V 4.5mA 45us

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Reference #: FCS0375•

Isolated/non-isolated QR Flyback Topology•

Input : 90~264VAC / 47~ 63Hz•

Output : 24V/5A

85%

87%

89%

91%

1.25A 2.51A 3.75A 5.01A

Efficiency

90Vac

115Vac

132Vac

180Vac

230Vac

264Vac

Flyback QR Evaluation Board FAN6300 -

off-line QR flyback for Power-LEDs

0V5V

10V15V20V25V30V

0.0A 2.0A 4.0A 6.0A

CC-CV Characteristics

90Vac

115Vac

230Vac

265Vac

Over 85% efficiency under universal input range & 25%~100% load condition

Best CC/CV performance with regulation circuit

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Power MOSFETs for Flyback ( with Passive PFC )

Power MOSFET for Flyback ( with Passive PFC )Part Number Package Polarity BVdss



Qg Typ. [ nC ]

ID [ A ]

PD [ W ]

FQT1N60C SOT-223 N 600 Released 11.5 4.8 0.2 2.1

FCU5N60 TO-251(IPAK) N 600 Released 0.95 16 4.6 54

FQU5N60C TO-251(IPAK) N 600 Released 2.5 15 2.8 49



FQU1N60C TO-251(IPAK) N 600 Released 11.5 4.8 1 28

FCD5N60 TO-252(DPAK) N 600 Released 0.95 16 4.6 54

FCD4N60 TO-252(DPAK) N 600 Released 1.2 12.8 3.9 50

FQD5N60C TO-252(DPAK) N 600 Released 2.5 15 2.8 49

FQD2N60C TO-252(DPAK) N 600 Released 4.7 8.5 1.9 44

FQD1N60C TO-252(DPAK) N 600 Released 11.5 4.8 1 28

FQN1N60C TO-92 N 600 Released 11.5 4.8 0.3 1

FDD2N60ZN* TO-252(DPAK) N 600 Q3 2009 4.7 8 TBD TBD

FQT1N80 SOT-223 N 800 Released 20 5.5 0.2 2.1

* : G-S Zener Protection

24

Power MOSFETs for Flyback ( with Active PFC )

Power MOSFET for Flyback ( with Active PFC )Part Number Package Polarity BVdss



Qg Typ. [ nC ]

ID [ A ]

PD [ W ]

FDPF20N50T TO-220F N 500 Released 0.23 45.6 20 62

FDPF18N50T TO-220F N 500 Released 0.265 45 8 58


FQPF13N50C TO-220F N 500 Released 0.48 43 13 48

FDPF12N50T TO-220F N 500 Released 0.65 22 11.5 42


FDPF7N50 TO-220F N 500 Released 0.9 12.8 7 39



FCPF20N60 TO-220F N 600 Released 0.19 75 20 39

FCPF16N60 TO-220F N 600 Released 0.26 55 16 37.9

FCPF11N60T TO-220F N 600 Released 0.38 40 11 36


FQPF12N60CT TO-220F N 600 Released 0.65 48 12 51

FQPF10N60C TO-220F N 600 Released 0.73 44 9.5 50


FQPF6N60C TO-220F N 600 Released 2 16 5.5 40


FQPF2N60C TO-220F N 600 Released 4.7 8.5 2 23

FDPF15N65 TO-220F N 650 Released 0.44 48.5 7 73.5


25

Continued…Power MOSFET for Flyback ( with Active PFC )

Part Number Package Polarity BVdss



Qg Typ. [ nC ]

ID [ A ]

PD [ W ]

FDP20N50 TO-220 N 500 Released 0.23 45.6 20 250

FDP18N50 TO-220 N 500 Released 0.265 45 8 235


FQP13N50C TO-220 N 500 Released 0.48 43 13 195

FDP12N50 TO-220 N 500 Released 0.65 22 11.5 165



FQP6N50C TO-220 N 500 Released 1.2 19 5.5 98


FCP20N60 TO-220 N 600 Released 0.19 75 20 208






FCP4N60 TO-220 N 600 Released 1.2 12.8 3.9 50


FQP6N60C TO-220 N 600 Released 2 16 5.5 125


FQP3N60C TO-220 N 600 Released 3.4 10.5 3 75

FQP2N60C TO-220 N 600 Released 4.7 8.5 2 54


Power MOSFETs for Flyback ( with Active PFC )

PFC

26

Fairchild CRM PFC ~300W : FAN6961/FAN7527B/FAN7529

Generic Benefits from PFC Technology•

PFC pre-power stage makes power stage input stable

•

Improve P.F. & THD performance•

Reduce circulating current between power plant & users

Fairchild value added PFC Technology•

No input voltage sensing for power factor correction power loss saving through voltage mode PWM control

•

Precise output over voltage protection(±

2%)•

Voltage sensing OVP high sensing resistor can be used, power loss saving

•

Open feedback protection and disable function•

No Vcc shut-down circuit is necessary •

Low start-up current : Typ. 40uA•

Low operating current : Typ. 2.5mA•

+500/-800mA peak gate drive current•

Internal RC filter for current sensing•

8-DIP and 8-SOP package

27

Fairchild CRM PFC Technology PF improvement through Constant on-time voltage mode control

•

Constant on-time Variable frequency DCM(CRM) Boost PFC•

Input voltage sensing circuit is removed

lower power consumption than current mode control28

Voltage mode CRM PFC Controller FAN7529/FAN6961

Features•

Voltage mode PWM : No input voltage sensing for power factor correction power loss saving (80mW,2M)

•

Controlled on-time PWM, Programmable max. on-time (MOT)•

Precise output over voltage protection(±

2%) (FAN7529)•

Output over-voltage clamping protection•

Voltage sensing OVP high sensing resistor can be used, power loss saving (80mW,2M)

•

Programmable maximum on-time (MOT)•

Open feedback protection and disable function(65uA)•

No Vcc shut-down circuit is necessary •

Low start-up current : 40uA(FAN7529), ##uA(FAN6961)•

Low operating current : 2.5mA, (FAN7529), 4.5mA(FAN6961)•

Internal RC filter for current sensing•

8-DIP and 8-SOP package

Application•


Device Information

Part # Package Operating temp

Control method UVLO Vcs,max Vcc,max OVP

FAN7529 8-DIP8-SOP

-40~125oC Voltage mode

12V/9.5V 0.8V 24V Voltage senseFAN6961 12V/8.5V 0.82V 24.5V

29

FAN6961FAN7529

CRM PFC/QR PWM Combo solution FAN6921(*)

Features•

Boundary conduction mode PFC part•

Zero current detection•

Controlled on-time technique•

Internal leading-edge blanking•

PFC soft-burst for reducing audible noise•

Adjustable burst operation range•

Minimum Toff

for frequency limitation•

Quasi-resonant PWM part•

Peak current mode control•

Internal leading-edge blanking•

Off modulation technique•

Deep extended valley switching•

Internal minimum Toff for frequency limitation•

H/L line over power compensation•

Internal 5ms soft-start

Application•


Device Information

Part # Package Operating temp VDD,MAX

Operating current PWM Vlimit PFC VCSPFC

FAN692116-SOP16-DIP

-40~105oC 30V 10mA QR controller 0.75VVoltage mode

CRM PFC0.82V

30

Fairchild CRM PFC/QR Combo Technology High efficiency through CRM PFC + QR + SR topology

•

Achieve 90+ efficiency through CRM PFC + QR + SR topology•

Reduce total BOM with PFC/QR combo + SR combo

31

SR Combo

CRM PFC/QR Combo

FAN6921 Reference Design•Reference #: FEB269-001•CRM PFC + QRC + SR(FSR510) Topology•Input : 90~264VAC / 47~ 63Hz•Output : 19V/4.74A

90V/60Hz 115V/60Hz 230V/50Hz 264V/50Hz

89%

90%

91%

92%

93%

25% 50% 75% 100%

Efficiency

90Vac 115Vac 230Vac 264Vac Avg.

CRM PFC/QR PWM Combo Eval. Board FAN6921 -

CRM PFC + QR for Power-LEDs

0

5

10

15

94%

96%

98%

100%

90Vac 115Vac 240Vac 264Vac THDPF

Power factor/THD

PF 75W PF Max. THD 75W THD Max.

High efficiency92.8% full load efficiency max.

High power factor/THD performance

32

External circuitry for CC function neededCC performance follows external CC circuit

performance

Power MOSFETs for PFC

Power MOSFET for PFC




Qg Typ. [ nC ]

ID [ A ]

PD [ W ]

FDPF20N50T TO-220F N 500 Released 0.23 45.6 20 62




FDPF12N50T TO-220F N 500 Released 0.65 22 11.5 42


FDPF7N50 TO-220F N 500 Released 0.9 12.8 7 39




FCPF16N60 TO-220F N 600 Released 0.26 55 16 37.9

FCPF11N60T TO-220F N 600 Released 0.38 40 11 36


FQPF12N60CT TO-220F N 600 Released 0.65 48 12 51




Power MOSFETs for PFC

Power MOSFET for PFC ( New Products in Development )




Qg Typ. [ nC ]

ID [ A ]

PD [ W ]

FCPF16N60NT TO-220F N 600 Q2 2009 0.199 TBD TBD TBD





FDPF5N50NZ TO-220F N 500 Q2 2009 1.5 10 TBD TBD

FDPF8N50NZ TO-220F N 500 Q2 2009 0.85 12.5 TBD TBD




FDPF17N60N TO-220F N 600 Q2 2009 0.34 48 TBD TBD

FC : SuperJunction MOSFET FD : UniFET 2 Z : G-S Zener Protection

　Classification Part Number VRRM[ V ] PKG IF (AV)

[ A ]VFM[ V ]

trr (max)[ ns ]

Product Release

UltraFast

RURP860 600 TO220 8 1.5 70 Released

FFPF10UP60S 600 TO220F 10 2.2 90 Released

RURP1560 600 TO220 15 1.5 60 Released

FFPF20UP60DN 600 TO220F 10*2 2.2 90 Released

RURP3060 600 TO220 30 1.5 60 Released

RURG3060CC 600 TO247 30*2 1.5 60 Released

HyperFast I / II

FFP/PF04H60S 600 TO220/F 4 2.1 35 Released

RHRD660/S 600 I/D PAK 6 2.1 30 Released


FFPF10H60S 600 TO220F 10 2.5 35 Released

RHRP1560 600 TO220 15 2.1 40 Released

RHRG/A1560CC 600 TO247/TO3P 15*2 1.5 60 Released

RHRP3060 600 TO220 30 2.1 45 Released

RHRG1560CC 600 TO247 15*2 2.1 45 Released

Stealth I / II FFP/PF04S60S 600 TO220/F 4 2.6 25 Released

FFP/PF08S60S 600 TO220/F 8 2.6 30 Released

FFP/PF08S60SN 600 TO220/F 8 3.4 25 Released

FFP/PF/H15S60S 600 TO220/F/TO247 15 2.6 35 Released

FFP/H30S60S 600 TO220/TO247 30 2.6 40 Released

Rectifiers for PFC

Lower Forw

ard VoltageFaster R

everse Recovery

PFC ( Single Stage )

36

FAN7529/FAN6961 Reference Design•

Reference #: FEBxxxx•

CRM PFC Topology•

Input : 90~264VAC / 47~ 63Hz•

Output : 24V/2A

10

15

20

25

80%

85%

90%

95%

100%

90Vac 110Vac 220Vac 264Vac THDEff/ PF

Efficiency, Power factor, THD

Eff PF THD

CRM PFC Controller Evaluation Board FAN7529/FAN6961 -

Single Stage PFC for Power-LEDs

Fairchild Single Stage PFC Solution Benefits•

Over 90% Power Factor can be achieved by single power stage.•

Simple circuit configuration & design flexibility with flyback topology.•

Reduce board space & total BOM cost.

High efficiency about over 85% max. eff.over 90% power factor under universal input.

37

External circuitry for CC function neededCC performance follows external CC circuit

performance

Power MOSFETs for Single Stage ( Flyback Type )

Power MOSFET for Single Stage ( Flyback Type )




Qg Typ. [ nC ]

ID [ A ]

PD [ W ]









FQA10N80C_F109 TO-3P N 800 Released 1.1 45 10 240

FQA8N80C_F109 TO-3P N 800 Released 1.55 35 8.4 220

FQA7N80C_F109 TO-3P N 800 Released 1.9 27 7 198

Controller

Input + EMI Filter

&Rectifier

UniversalInput

(85 ~ 265 Vac)

Feedback&

Isolation

LED LightingLoad

(Up to 100W)Snubber

D

S

VCC

ZCD

FB

MOT

Plan for 800V Super-Junction MOSFETfor higher Power

Rectifiers for Single Stage ( Flyback Type )

　Classification Part Number VRRM[ V ] PKG IF (AV)

[ A ]VFM[ V ]

trr (max)[ ns ]

Product Release

UltraFast

RURP860 600 TO220 8 1.5 70 Released

FFPF10UP60S 600 TO220F 10 2.2 90 Released

RURP1560 600 TO220 15 1.5 60 Released

RURP3060 600 TO220 30 1.5 60 Released

HyperFast I / II


RHRD660/S 600 I/D PAK 6 2.1 30 Released


FFPF10H60S 600 TO220F 10 2.5 35 Released

RHRP1560 600 TO220 15 2.1 40 Released

RHRP3060 600 TO220 30 2.1 45 Released

Lower Vf

Faster Trr

Controller

Input + EMI Filter

&Rectifier

UniversalInput

(85 ~ 265 Vac)

Feedback&

Isolation

LED LightingLoad

(Up to 100W)Snubber

D

S

VCC

ZCD

FB

MOT

Concept of Single Stage PFC

Conventional Solution

Single Stage Solution

1st Stage: PFC2nd Stage: DC-DC Converter

- Merits: Low-cost solution ( BOM reduction of 5 components )- Demerits: Lower Power Factor, Higher rating components especially output capacitance.

IsolationFlyback

Non-isolation BoostBuck-boostCukSepic

Parallel Operation

< 100W

< 250W

> 250W

Experimental Results ( 100W Single Stage PFC )

Controller

Input + EMI Filter

&Rectifier

UniversalInput

(85 ~ 265 Vac)

Feedback&

Isolation

LED LightingLoad

(Up to 100W)Snubber

D

S

VCC

ZCD

FB

MOTMain components- MOSFET: FCPF11N60- FRD: FFPF08H60S- Controller: (modified) FAN7530

Specification- Flyback-type Single stage PFC with CRM based constant voltage supply- 85V ~ 265 Vac input range- Output voltage: 48V, 2.08A, 100W- Application: LED Lighting

Key Challenge Factor

800V MOSFET needed

Efficiency

Input voltage (AC) Output Efficiency (%)

85 83.6

115 85.6

145 86.7

175 86.5

205 86.6

235 86.6

265 86.3

90 120 150 180 210 240 27080

82

84

86

88

90

Out

put E

ffici

ency

(%)

Line Voltage (AC)

Line voltage(AC)

Output Voltage (V)

At Full load (100W) At Light load (5W)

85 48.2 48.8

115 48.1 48.5

145 48.0 48.3

175 48.0 48.3

205 48.0 48.3

235 48.0 48.3

265 48.0 48.3

±1% regulation of output voltage

Continued..

Power Factor

Input voltage (AC) Power Factor

85 0.997

115 0.994

145 0.988

175 0.979

205 0.966

235 0.948

265 0.924

90 120 150 180 210 240 270

0.88

0.92

0.96

1.00

Pow

er F

acto

r

Line Voltage (AC)

Input Current

Input Voltage

PF=0.997

PF=0.948

PF=0.924

Continued..

Waveforms

Id (5 A/div)

4 us/Div 2 us/Div

2 ms/Div

Vds (500 V/div)

Vgs (20 V/div)

2 ms/Div

Id (5 A/div) Vds (200 V/div)

Switching waveforms at 110Vac, 100W Switching waveforms at 220Vac, 100W

Continued..

LLC

45

Fairchild LLC Resonant Controller ~300W : FSFR series, 300W~ : FAN7621(*)

Generic Benefits from LLC Technology•High efficiency through ZVS•Low EMI through soft switching•Even diode voltage and current stresses•Lower diode voltage stress

Fairchild value added LLC Technology•Internal MOSFETs with FR Body Diode (FSFR Series)•Internal High-side gate driver IC•Variable frequency control with 50% duty cycle for half-bridge resonant topology•Up to 300kHz

operating frequency for Soft-Start•Internally optimized dead time (fixed. 350ns)•Various Protection functions: Over Voltage Protection (OVP), Over Current Protection (OCP), Abnormal Over Current Protection (AOCP), Internal Thermal Shutdown (TSD)•Pulse skipping for Frequency limit (programmable) at light load condition•Simple remote ON/OFF control

46

min

min

5.2 100 ( )kf kHzR

Ω= ×

max

min max

5.2 4.68( ) 100 ( )k kf kHzR R

Ω Ω= + ×

•

Advantage through 3 chip 1 PKG system integration-

High reliability & productivity-

BOM cost reduction-

Easy design

•

Frequency controlled PFM LLC Resonant topology-

High efficiency achieved through ZVS operation

Fairchild LLC Resonant Technology LLC Resonant topology

& 3-chip 1 package

47

LLC resonant Controller FSFRxx00 Series/FAN7621(*)

Features•

Variable freq. control with 50% duty cycle for H/B resonant topology•

High efficiency through zero voltage switching (ZVS)

(typ. Eff=93~94% for Vo=24V)

•

Internal MOSFETs with FR type Body Diode

(trr

< 160ns) (FSFR Series)•

Internally optimized dead time (fixed. 350ns)•

Up to 300kHz operating frequency for Soft-Start•

Pulse skipping for frequency limit (programmable) at light load condition•

Simple remote ON/OFF control•

Various Protection functions: Over Voltage Protection, Over Current Protection, Abnormal Over Current Protection, Internal Thermal Shutdown

Application•

Indoor/ Outdoor / Street LED lightingDevice Information

Part # PackageOperating Junction

TemperatureRDS,ON_MAX

Maximum Output Power

(without Heatsink, Vin = 350~400V)

Maximum Output Power

(with Heatsink,

Vin = 350~400V)FSFR2100

9-SIP -40°C ~ 130°C

0.38Ω 200W 450WFSFR2000 0.67Ω 160W 350WFSFR1900 0.85Ω 140W 300WFSFR1800 0.95Ω 120W 260WFSFR1700 1.25Ω 100W 200WFAN7621(*) 16-DIP/16-SOP -40~125oC - - -

48

•

FSFR2100 Reference Design•

CRM PFC + LLC Topology•

Input : 170~265VAC

/ 47~ 63Hz•

Output : 200V@ 1A for Power-LEDs

LLC Resonant Eval. board FSFR2100 for Power-LEDs

High efficiency through LLC resonant topology

High power factor with CRM PFC

49

50

Power MOSFETs for LLC Resonant Converter

Part Number Package BVDSS[ V ]

ProductRelease

RDS(ON)Max (ohm)

@ VGS =10V

Qg Typ.[ nC ]

ID[ A ]

PD[ W ]

FDPF20N50T TO-220F 500 Released 0.23 45.6 20 62FDPF18N50T TO-220F 500 Released 0.265 45 8 58FDPF16N50T TO-220F 500 Released 0.38 32 16 52FQPF13N50C TO-220F 500 Released 0.48 43 13 48FDPF12N50T TO-220F 500 Released 0.65 22 11.5 42FQPF9N50C TO-220F 500 Released 0.8 28 9 44FDPF7N50 TO-220F 500 Released 0.9 12.8 7 39FDPF5N50T TO-220F 500 Released 1.4 11 5 28FQPF5N50C TO-220F 500 Released 1.4 18 5 38FCPF20N60 TO-220F 600 Released 0.19 75 20 39FCPF16N60 TO-220F 600 Released 0.26 55 16 37.9FCPF11N60 TO-220F 600 Released 0.38 40 11 36FCPF11N60T TO-220F 600 Released 0.38 40 11 36FCPF7N60 TO-220F 600 Released 0.6 25 7 31FQPF12N60CT TO-220F 600 Released 0.65 48 12 51FQPF10N60C TO-220F 600 Released 0.73 44 9.5 50FQPF8N60C TO-220F 600 Released 1.2 28 7.5 48FQPF6N60C TO-220F 600 Released 2 16 5.5 40FQPF5N60C TO-220F 600 Released 2.5 15 4.5 33FDPF20N50FT TO-220F 500 Released 0.26 50 20 38.5FDPF13N50FT TO-220F 500 Released 0.54 30 12 42FQPF13N50CF TO-220F 500 Released 0.54 43 13 48FQPF11N50CF TO-220F 500 Released 0.55 43 11 48FQPF10N50CF TO-220F 500 Released 0.61 43 10 48FDPF12N50FT TO-220F 500 Released 0.7 21 11.5 42FQPF9N50CF TO-220F 500 Released 0.85 28 9 44FDPF7N50F TO-220F 500 Released 1.15 15 6 38.5FDPF5N50FT TO-220F 500 Released 1.55 11 4.5 28FQPF5N50CF TO-220F 500 Released 1.55 18 5 38FCPF11N60F TO-220F 600 Released 0.38 40 11 36FQPF10N60CF TO-220F 600 Released 0.8 44 9 50FQPF8N60CF TO-220F 600 Released 1.5 28 6.26 48

Power MOSFET_LLC Resonant Converter

Fast Recovery B

ody Diode ( FR

FET )

Recommend FRFET for Higher Ruggedness

51

Product Summary & Roadmap for New Products

LED Solution Comparison Table ( Controller for PSR)

Product Parameter FAN100/ FAN102 FSEZ1016

FSEZ1216(*)LNK603-606/

613-616IW1689

Control Method PSR PWM PSR PWM PSR PWM PSR PWM

PWM freq. Fixed (freq. hopping) Fixed (freq. hopping) Frequency jittering Fixed

Soft Start Available Available Available Available

Vcc Range 25V 25V 9V (Self-biased) 18V

Prime functions &Protections

• OVP• Current limit• Latch OTP



• OVP• Brown out•Short circuit protection

Start / Operating current 10uA/ 3.5mA 10uA/ 3.5mA - 8uA/ -

Temperature -40 to 105 (degree) -40 to 105 (degree) - -40 to 85 (degree)

52

LED Solution Comparison Table (Controller for Flyback)

Product Parameter FSQ0x65 FSDM0x65 FAN6300 SG6859A

Control MethodHybrid QRPower Switch

FlybackPower Switch QR PWM Flyback PWM

Frequency Variable Fixed Variable Programmable

Soft Start Available Available Available Available

Vcc Range 20V 20V 25V 22V

Prime functions &Protections

• OCP• OLP• OVP• Auto restart• TSD• UVLO• AOCP

• OCP• OVP• Auto restart• TSD• UVLO

• OCP• OLP• OVP• Auto restart• TSD• UVLO

• OCP• OLP• OVP• Brownout•

TSD (Need an external

NTC)

Start / Operating current -

/ 2.5mA -

/ 2.5mA 10uA/ 4.5mA 9uA/3mA

Operating Temperature -25 to +85 -25 to +85 -25 to +105 -25 to +85

53

LED Solution Comparison Table (Controller for LLC)

Product Parameter FSFR Series FAN7621 L6599 NCP1396 MC33067

Control Method Resonant Resonant Resonant Resonant Resonant

MOSFET Integrated H/B - - - -

High Side Drive Integrated Integrated Integrated Integrated -

Vcc Range 25V 25V 16V 20V 20V

Protection

• OCP• OVP• Brownout• AOCP•

TSD (Directly detect MosFET’s temperature)

• OCP• OVP• Brownout• AOCP• TSD


TSD (Need an

external NTC)


TSD (Need an

external NTC)

•

External Pin to take OCP

Power saving methodIn Stand-by mode

Burst mode operation




-

54

LED Solution Comparison Table (Controller for PFC)

Product Parameter FAN7529/30 FAN6961 FAN7527B L6562

Max. supply voltage 23V 30V 30V 25V

UVLO (start voltage/hys.) 12V/3.5V 12V/2V 11.5V/3 12V/2.5V

Start up current 40uA 10uA 60uA 40uA

Dynamic supply current 2.5mA@50kHz 4.5mA@60kHz 3mA 3.5mA@70kHz

CS max. voltage 0.8V 0.82 - 1.7V

Open feedback protection O O X X

Operating current 1.5mA 4.5mA 3mA 2.2mA

Error amp. Current type Current type Voltage type Voltage type

Max. (gate) output voltage 13V 12V 14V 12V

Peak drive output current 800mA - - 800mA

ZCD (thre. Vol. & Hys.) 1.5V/0.1V 1.9V/2.3V 2V/0.5V 2.1V/0.5V

55

mailto:4.5mA@60kHz

mailto:3.5mA@70kHz

LED Solution Comparison Table (Controller for Buck)

　 FCS (Future) Supertex PI ST

Device name FAN7700 FAN7701 HV9921/22/23 HV9910 HV9930 HV9980 LNK302/304 LNK603~616 TNY274~TNY280 VIper22A

Internal MOSFET O X O X X x O O O O

PFC function O O X X O X X X X X

Dimming Function

Analog Dimming(DC level)

X O X O X X X X X X 　

PWM Dimming X O X O O O X X X X

Control Method

CC(peak current

control) O O O O O O

Depended on topology Depended on

topology CV X X X X X X

Output configuration

( Isolation/non Isolation) Non Non Non Non Non Non

Output type (single/multi) Single 　 Single Single Single Multi(3CH) Single Single

Output capability [mA]

(Source/Sink)

200/350/700

(output current)

350/650 20/50/30

(output current)

Not define 165/165 　

80/170/280/360

(wide range ,CCM)

~6W 5W~14W ~20W

Protection function Open Open Open Open Open Short Short/Open Short/Open

PKG TO-92L,SOT-23

8DIP/SOP TO-92, SOT-89

8DIP/SOP 8SOP 24 SOP 8DIP/SOP 8DIP/SOP

56

FCS_HV MOSFET Milestone

Provide planar MOSFET and super-junction MOSFET since 2004

600V MOSFET A*RDS(on)

0

20

40

60

80

100

120

140

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

Introduction Year

A*R

ds(o

n) [m

W.c

m2]

AFET

QFET

BFET

CFET

UniFET

SuperFET

SupreMOS

UniFET2

Planar Super-Junction

-5

0

5

10

15

20

25

30

35

40

45

50

55

60

0 100 200 300 400 500 600 700

Breakdown Voltage (V)

Expe

cted

RD

S(on

)(m

-cm

2)

Ron sp cp BVq EQc

, .=

2 μ

5.2910.6, BVspRon −=

Super-junction Technology

P-well P-well

AlPlanar MOSFET

Super-junction MOSFET

BVd ss

Part No. RDSon max(mΩ)@10V

Existing std MOSFETP/N by Id

Package Major Competition Code S

SplAvail

500V FDD/PF3N50NZ 2500 FQD/PF3N50C TO220F/DPAK P05’09 P04’09

FDD/PF5N50NZ 1500 FQP/PF/D5N50C(1400mohm) TO220F/DPAK P05’09 P04’09

FDP/PF8N50NZ 850 FQP/PF9N50C(800mohm) TO220/F 2SK2543 / 2SK3561 / STP9NK50Z

P05’09 P04’09

FDPF12N50N( FDPF12N50NZ )

520 N/A TO220F 2SK3568 / STP11NK50Z / IPP50R520CP

P04’09 P04’09

FDP22N50N 210 Qual vehicle TO220 P03’09 P03’09

600V FDD2N60NZ 4700 FQP/PF/D2N60C DPAK STD2HNK60Z / 2SK3767 (4500mohm)

P08’09 P06’09

FDPF4N60NZ 2000 FQP/PF4N60 TO220F STP4NK60ZPF / 2SK3567

P08’09 P07’09

FDP7N60NZ 1250 FQP8N60C(1200mohm) TO220 2SK3562 / TK6A60D P08’09 P06’09

FDPF10N60NZ 750 FQP/PF10N60C (730mohm) TO220F 2SK3569 / SPP06N60C3 / STP10NK60Z / TK10A60D

P07’09 P06’09

FDPF12N60NZ 650 FQP/PF12N60C TO220F P07’09 P06’09

FDPF15N60N 450 N/A TO220F STPF11NM60 P07’09 P06’09

FDB15N60N 450 N/A D2PAK STB11NM60 P08’09 P06’09

FDPF17N60N 320 Qual vehicle TO220F P06’09 P04’09

UniFET2UniFET2 ( New Products )( Planar MOSFET )

Z : G-S Zener Protection

Spec.(BV/ID)

RDS(on)@10V

Package SupreMOSPart #

Sampleavailable

M/P

600V/9A 0.385Ω TO220TO220FDPAK

FCP9N60NFCPF9N60NT

FCD9N60

Q2 ’09Q2 ’09Q2 ’09

2009““

600V/11A 0.299Ω TO220TO220F

FCP11N60NFCPF11N60NT

Q2 ’09Q2 ’09

2009“

600V/13A 0.260Ω TO220TO220F


Q2 ’09Q2 ’09

2009“

600V/16A 0.199Ω TO220TO220FTO3PNTO220


FCA16N60NFCP16N60NF

Q2 ’09Q2 ’09Q2 ’09Q2 ’09

2009“““

600V/22A 0.165Ω TO220TO220FTO3PN


FCA22N60N

Q2 ’09Q2 ’09Q2 ’09

2009““

600V/36A 0.085Ω* TO220D2PAK

FCP36N60NFCB36N60N

Q3 ’09Q3 ’09

2009“

600V/47A 0.062Ω TO3PN FCA47N60NFCA47N60NF

Q3 ’09TBD

2009TBD

600V/76A 0.035Ω* TO3PN FCA76N60NFCA76N60NF

Q3 ’09TBD

2009TBD

SupreMOS ( New Products ) ( Super-junction MOSFET )

200/300V Rectifiers for LED Lighting ( Released Products )

200/300V Rectifiers_ Selection Guide

Products Package Configuration VRRM IF (AV) VFM trr

[V] [A] [V] [ns]

FFP12UP20DN TO-220 Common Cathode 200 6 1.15 35



FFPF06UP20S TO-220F Single 200 6 1.1 31


FFPF12UP20DN TO-220F Common Cathode 200 6 1.15 35


FFPF15UP20ST TO-220F Single 200 15 1.15 35





FFD06UP20S TO-252(DPAK) Single 200 6 1.15 35

FFD10UP20S TO-252(DPAK) Single 200 10 1.15 35

FFB10UP20S TO-263(D2PAK) Single 200 10 1.15 45

FFB20UP20DN TO-263(D2PAK) Common Cathode 200 10 1.15 40

FFB20UP20S TO-263(D2PAK) Single 200 20 1.15 35



FFB20UP30DN TO-263(D2PAK) Common Cathode 300 20 1.3 30

Appendix

Competitiveness of LED as a lighting source

Incandescent

Halogen CFL / LF

Price / brightness

Brightness / power

Driver Efficiency Improvement

64

LED Lighting Segmentation

65

66

Input Range195V –

265VAC

PFCMOSFETand diode LLC or

Quasi-resonantcontroller

with MOSFETs

Transformer Diode(s)

Output Range30W –

150W+CONSTANT VOLTAGE

30V-60V

Auxiliary PWMfor LLC only

ReferenceError AmpOptocoupler

Transformer Diode

PFCcontroller

InputRectifier

Higher Power: LLC ConverterLower Power: QR Converter

Street Lighting Ballast Topology

Benefits of Super-Junction MOSFET

Super-junction MOSFET provides best FOM (Figure-of-Merit)

0

10

20

30

40

50

60

70

80

90

100

0 200 400 600 800 1000 1200 1400

RDS(on),max (mΩ)

Qg,

typ (

nC)

47A

36A

21A

16A13A

11A

9A

17A

7A

10A12A

15A Planar MOSFET

SJ MOSFET

@ BVDSS , 600VTO220 MAX. DIE

Documents

LED Lighting Solutions - P&S 반도체 - 페어차일드 반도체 대리점, · PDF file · 2017-10-26LED Lighting Solutions ... FAN7530. FAN7529: FAN7527. FAN7530: FAN7529. FAN7527