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Robotics base packagingLeonard Soh , Robotics , 10th April 2013
Overcoming labor shortage & meetingbetter quality standards in manufacturing
– Overview of ABB Robotics Business
– Introduction of Robotics base Packaging Application;
. Picking
. Packing
. Palletizing
– Local case studies. Review on productivity and hygieneways of robotics packaging.
– Q & A session.
Agenda
Headquarters : Zurich, Switzerland
Head count : ~145,000 employees in around 53 countries
Orders in 2011 : $ 34 billion USD
Revenues in 2011 : $ 38 billion USD
Listed on : Stockholm, Swiss and New York
exchanges; traded on SWX Europe
Fact about ABB
PowerProducts
PowerSystems
DiscreteAutomationand Motion
ProcessAutomation
$10.9 billion36,000
employees
$8.1 billion20,000
employees
$8.8 billion29,000
employees
$8.3 billion28,000
employees(2011 revenues, consolidated; including Thomas & Betts revenue for LP division)
Low VoltageProducts
$7.7 billion31,000
employees
Electricals, automation, controlsand instrumentation for powergeneration and industrialprocesses
Power transmissionDistribution solutionsLow-voltage products
Motors and drives
PLC & HMI
Robots and robot systems
Services to improve customersproductivity and reliability
Intelligent building systems
ABB’s portfolio covers:
How ABB is orgainzedFive global divisions
Products & systems Overview
© ABB Group - RoboticsApril 12, 2013
RobotsComprehensive range with capacity from 1Kg to 650 Kg.Robot reach max. 3.5m
Application EquipmentFully integrated for packaging, handling, welding, sealing,painting application etc.
SoftwareTo support robots & systems throughout their entire life-cycle
Manufacturing CellsModular cells based on globally proven solutions, eg.FlexPicker robot cell with vision guided high for speedapplication.Automotive SystemsFully engineered for BiW, Paint, Powertrain & Pressautomation
• 2011 orders $XXX billion USD
• 4,000 employees in over 53 countries
• Euro head quarters in Sweden,
• AP headquarters in Shanghai, China
• Manufacturing in Europe & China
• Sales & service operations in 53 countries & morethan 100 locations
• Over 200,000 robots installed worldwide at end2011
Robt Business Key facts
Robots Overview
Comprehensive range from 1Kg to 650Kg payloadcapacity
Robust, rigid, reliable, easy to use
Customization through modular design concept
Protection with IP67, Clean Room, Foundry Plus,Foundry Prime, Wash Down.
© ABB Group - RoboticsApril 12, 2013
6 axis robots
Picking
Packing
Palletizing
Dedicated 4 axis robotsPaint robots
The ABB Robot family Range suitable for a wide rangeof applications
Reach up to 3.5 m
Payload up to 650Kg
© ABB Group - RoboticsApril 12, 2013
Global organisation – 4000 employeesPresent in 53 countries in more than 100 locations
Americas 200 Europe/MEA 750 Asia/Pacific 250
China
Regional Spare Part Distribution CenterRegional Certified Repair Center
GermanyCzech Republic
China
US
Mexico
Consumer Industries Segment
Picking, Packaging, Palletizing andother handling applications in theproduction and distribution ofConsumer Products:
Electronics & computers
Food and beverages
Pharma and medical devices
Personal care, cosmetics,toiletries, household care
Logistic / Distribution Center
Chemicals
Picking
Packing
Palletizing
Picking, Packing and Palletizing (3 Ps)
Complete range of robots for complete range of packaging solution
High Speed Picker
1-3 Kg, 0.8-1.6m
Top Loader / Packer
3-30 Kg, 1.5m
Palletizer
110-450 Kg ,
2.4- 3.15 m
IRB 360 FlexPicker IRB 120/140/260 IRB 460/660/760
Serving fully integratedpacking lines
Robots for Picking, Packing & Palletizing
Products
Bottles, Pouches, Blisters, Tubes,Containers, Pillow Packs,
Display Trays, Cartons, Boxes, Cases, etc.
Industries
General manufacturing, Medical &Pharmaceuticals, Food & Beverage,Health and Personal Care, etc.
Case Packing LinesPick & pack product into display box,carton, crate etc... Up to 30 Kg payload.Integrate with ABB vision system &conveyor tracking software, to pick & packproducts on the move.
Robots replaces tray/case packers.
The Packing Robots
• To pick & place carton, crate, bag etc...
onto pallet. Robot payload from 110 to 450Kg
Kg.
• Products:
– Carton
– Bags
– Barrels,
– Crates
– Shipping cases …
• Industries;
– General industry
– Food & Beverage
– Medical & Pharma etc.
The Palletizing Robots
IRB 460 IRB 660 IRB 760
Payload (Kg) 110 180/250 450
Weight (Kg) 925 1750 2310
Repeatability (mm) 0,2 0,05 0,03
Power consumption (KW) 3.67 3.17/2.36 2.75
Protection IP 67 IP 67 IP 67
Temperature range 0-45 C 0-50 C 0-45 C
Cycles/hr with 60 kg payload 2190 1570/1360 1500
IRB 660IRB 460 IRB 760
110Kg, 2.4m 450Kg, 3.18m180 - 250Kg, 3.15m
The Palletizing Robot Range