LG MDD62 service manual

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    KARAOKE MINI

    HOME THEATERSERVICE MANUAL

    MODEL : MDD62(MDS62V)

    CAUTION

    BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS

    IN THIS MANUAL.

    MODEL:MDD62(MDS62V)

    SERVICEMANUAL

    http://biz.lgservice.com

    P/NO : AFN33894956 MAY, 2007

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    CONTENTS

    SECTION 1GENERALSERVICING PRECAUTIONS ......................................1-2

    NOTES REGARDING HANDLING OF THE PICK-UP NOTES REGARDING COMPACT DISC PLAYER REPAIRS

    ESD PRECAUTIONS ...................................................1-4

    LOCATION OF USERS CONTROLS.........................1-5

    SPECIFICATIONS ........................................................1-7

    SECTION 2EXPLODED VIEWSCABINET AND MAIN FRAME SECTION ..................2-1

    TAPE DECK MECHANISM EXPLODED VIEW ........2-31. TAPE DECK MECHANISM

    (A/S & A/S : RIGHTA/S DECK)........................2-32. TAPE DECK MECHANISM(A/S & A/S : LEFT A/S DECK) ...........................2-5

    DVD MECHANISM EXPLODED VIEW ......................2-7

    SPEAKER EXPLODED VIEW ....................................2-9MODEL : MDS62V ...................................................2-9

    PACKING ACCESSORY VIEW.................................2-13

    WIRING DIAGRAM ....................................................3-22

    BLOCK DIAGRAM.....................................................3-24

    1. SMPS BLOCK DIAGRAM...............................3-24

    2. MAIN & FRONT BLOCK DIAGRAM ..............3-26

    SCHEMATIC DIAGRAMS .........................................3-28

    1. SMPS SCHEMATIC DIAGRAM.......................3-28

    2. MAIN SCHEMATIC DIAGRAM........................3-30

    3. AMP SCHEMATIC DIAGRAM..........................3-32

    4. DECK SCHEMATIC DIAGRAM.......................3-34

    5. FRONT SCHEMATIC DIAGRAM.....................3-36

    PRINTED CIRCUIT DIAGRAMS...............................3-38

    1. MAIN P.C.BOARD............................................3-38

    2. SMPS P.C.BOARD ..........................................3-42

    3. FRONT P.C.BOARD ........................................3-44

    SECTION 4

    DVD PART ELECTRICALDVD ELECTRICALTROUBLESHOOTING GUIDE....................................4-1

    1. POWER CHECK GUIDE...................................4-12. TEST & DEBUG FLOW.....................................4-23. USB PART..........................................................4-7

    WAVEFORMS ...............................................................4-8O O

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    NOTES REGARDING HANDLING OF THE PICK-UP1. Notes for transport and storage

    1) The pick-up should always be left in its conductive bag until immediately prior to use.

    2) The pick-up should never be subjected to external pressure or impact.

    2. Repair notes1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.

    2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and

    impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or

    damage to the printed-circuit board.3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason

    the adjustment point and installation screws should absolutely never be touched.4) Laser beams may damage the eyes!

    Absolutely never permit laser beams to enter the eyes!

    Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

    SERVICING PRECAUTIONS

    SECTION 1 GENERAL

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    NOTES REGARDING COMPACT DISC PLAYER REPAIRS1. Preparations

    1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components

    are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components

    can be damaged, and for that reason components should be handled with care.2) The pick-up is composed of many optical components and other high-precision components. Care must be

    taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong

    magnetism is present, or where there is excessive dust.

    2. Notes for repair1) Before replacing a component part, first disconnect the power supply lead wire from the unit

    2) All equipment, measuring instruments and tools must be grounded.

    3) The workbench should be covered with a conductive sheet and grounded.

    When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is

    because there is the possibility of damage by static electricity.)

    4) To prevent AC leakage, the metal part of the soldering iron should be grounded.5) Workers should be grounded by an armband (1M)6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent

    static electricity changes in the clothing to escape from the armband.

    7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

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    ESD PRECAUTIONS

    Electrostatically Sensitive Devices (ESD)Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components

    commonly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices areintegrated circuits and some field-effect transistors and semiconductor chip components. The followingtechniques should be used to help reduce the incidence of component damage caused by static electricity.

    1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drainoff any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain andwear a commercially available discharging wrist strap device, which should be removed for potential

    shock reasons prior to applying power to the unit under test.

    2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductivesurface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

    3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

    4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static"can generate electrical charges sufficient to damage ESD devices.

    5. Do not use freon-propelled chemicals These can generate electrical charges sufficient to damage ESD

    devices.6. Do not remove a replacement ESD device from its protective package until immediately before you are

    ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together

    by conductive foam, aluminum foil or comparable conductive materials).

    7. Immediately before removing the protective material from the leads of a replacement ESD device, touchthe protective material to the chassis or circuit assembly into which the device will by installed.

    CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT,AND OBSERVE ALL

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    LOCATION OF USERS CONTROLS

    FRONT / BACK PANEL

    1

    3

    45

    6

    7

    8

    9

    10

    11

    12

    13

    2

    1. NUMERIC buttons (0-9)

    2. DISC DOOR

    3. ( ) POWER button

    OPEN/CLOSE button

    4 DISPLAY WINDOW

    7. PUSH EJECT position (TAPE 1)

    PUSH EJECT position (TAPE 2)

    8. MIC VOLUME knob : OPTIONAL

    MIC Jacks (MIC1/ MIC2): 3.5mm : OPTIONAL

    9 DISC SELECT buttons (1 2 3)

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    1. POWER button

    2. FUNCTION SELECT buttons

    (TUNER / BAND, DVD / KARAOKE, AUX, USB)

    3. NUMERIC buttons (0-9)

    4. TAPE FUNCTION buttons

    PLAY ( )

    REWIND / FAST FORWARD PLAY ( )

    TAPE 1-2 SELECT buttons (1-TAPE-2) RECORD / RECORD PAUSE ( / )

    TAPE STOP ( )

    5. SET UP button

    6. ARROW buttons ( / )

    (Selects an option in the menu)

    PRESET (-/+) buttons ( )

    TUN. (-/+) buttons ( )

    7. SELECT / ENTER button

    8. MENU button

    (Use the MENU button to display the menu screen

    included on DVD video discs.)

    9. STOP ( ), PAUSE( ) / STEP, PLAY ( ) buttons

    10.PROG. / MEMO., REPEAT, REPEAT A-B buttons

    11 EQ XTS-Pro SOUND / FEMALE( )

    REMOTE CONTROL

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    SPECIFICATIONS

    GENERAL

    Power supply Refer to the main label.Power consumption Refer to the main label.

    Net Weight 5.4kg (MDD102)

    5.32kg (MDD 62)

    External dimensions (W x H x D) 273 X 371 X 326mm

    TUNER / AMPLIFIER

    FM Tuning Range 87.5 ~ 108.0MHz or 65 ~ 74MHz, 87.5 ~ 108.0MHz

    Intermediate Frequency 10.7MHz

    Signal to Noise Ratio 60/55dB (Mono/Stereo)

    Frequency Response 50 ~ 10000Hz

    AM Tuning Range 522 ~ 1620kHz or 520 ~ 1720kHz

    Intermediate Frequency 450kHz

    Signal to Noise Ratio 30dB

    Frequency Response 140 ~ 1800Hz

    Output Power 50W + 50W (4, THD 10%)

    T.H.D 0.5%

    Frequency Response 40 ~ 20000HzSignal-to-noise ratio 75dB

    DVD/VCD/CD PLAYER CASSETTE TAPE PLAYER

    Frequency response (audio) 40 ~ 20000Hz Tape Speed 3000 3% (MTT-111.

    Signal-to-noise ratio (audio) More than 75dB (1kHz) NORMAL-SPEED)

    Signal-to-noise ratio (video) More than 55dB (1kHz) Wow Flutter 0.25%

    Dynamic range (audio) More than 80dB (MTT-111, JIS-WTD)

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    MEMO

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    BRASS MOTORPULLEY MAYBE CHANGED

    FORWOW FLUTTERWHENNECESSARY

    RING FW MAYBE ADDED

    FORWOW FLUTTERWHENNECESSARY

    001

    002

    006

    007

    008

    016 017

    018

    019

    020

    003

    A00

    009

    009

    A02

    A01

    011

    013

    022

    025

    015

    023

    TAPE DECK MECHANISM EXPLODED VIEW

    1. TAPE DECK MECHANISM (A/S & A/S : RIGHT A/S DECK)

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    RING FW MAYBE ADDED

    FORWOW FLUTTERWHENNECESSARY

    013

    011

    009

    009

    003

    008

    015

    022

    023

    024

    016 017

    018

    019

    020

    007

    A03

    A00

    2. TAPE DECK MECHANISM (A/S & A/S : LEFT A/S DECK)

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    SPEAKER EXPLODED VIEW

    A80

    851

    852

    850

    854

    856

    856

    855

    853

    A80A

    857

    857

    WIRE80

    A80B

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    2-11 2-12

    MEMO MEMO

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    PACKING ACCESSORY VIEW

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    AUDIO ELECTRICAL TROUBLESHOOTING GUIDE

    SECTION 3 AUDIO PART ELECTRICAL

    1. POWER (SMPS)

    No .5.6VA

    YES

    Is the F101 normal? Replace the F101 (Use the same fuse)

    YES

    NO

    Is the BD101 normal? Replace the BD101

    YES

    NO

    Is the TH101 normal? Replace the R101

    YES

    NO

    Is Vcc (9V - 18V)

    supplied to IC101 Pin2?

    Is the D102 normal?

    YES

    NO

    NO

    Check or Replace the D102

    IS the D959 normal? Replace the D959

    YES

    NO

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    No 5.0V

    Is the Vcc(5.6V)supplied to IC957 pin1? Check or Replace the D959

    YES

    YES

    NO

    Is the IC957 pin4 H?Check the CD CTL H

    signal from -com

    YES

    NO

    Check or Replace the IC957

    No 3.3V

    Is the Vcc(4.2V)supplied to IC955 pin1? Check or Replace the D943

    YES

    YES

    NO

    Is the IC955 pin4 H?Check the P CTL H

    i l f

    NO

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    No -12V

    Is the voltage 0fC932 -13V

    Check or Replace the D970

    YES

    YES

    NO

    Is the IC155 pin212V?

    Check the PWR CTLH signal from -com

    YES

    NO

    Check or Replace the Q942

    No VF+

    Is the ZD950Normal?

    Replace the ZD950

    YES

    YES

    NO

    Replace the R993 or Q950, Q943

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    MICOM part check I

    YES

    YES

    YES

    Check P-SENS(P7904)_PIN6.

    NO Refer toSMPS troubleshooting.

    YES

    YES

    Check bothend voltage of IC101

    (KIA7042).

    Checkif input voltage of

    IC101(KIA7042) isover 5V.

    YES

    NO Check theperiphery of IC101

    (KIA7042).

    NO

    YES

    Check if IC101(KIA7042) ofoutput voltage is over 4.3V.

    Check voltage of IC10078KO/KF2_PIN1.

    NO Replace IC101(KIA7042).

    2. MICOM PART CHECK I

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    3. MICOM PART CHECK II

    MICOM part check II

    CheckCheck Q102 base

    NO NO

    YES

    YES

    Check ifvoltage of P7904_PIN5

    is 5.6V.

    NO Refer toSMPS troubleshooting.

    YES

    Checkboth end voltage of

    D101

    YES

    YES

    Check D101.

    NO Check if output ofD101(1SR35) is 5V.

    OK

    Check if output of IC101

    NOReplace D101.

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    CheckIC100(78KOKF2)_

    PIN 22, 24

    OK

    YES

    YES

    Refer tomicom troubleshootingCheck micomvoltage 5V.PIN22DATA PIN24 CLK

    NONO

    YES

    Replace micom.Check micom.NO

    YES

    OK

    4. IC103(KS4CD21CS) CHECK

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    FLD display check

    YES

    Replace P3702.Check eachPIN voltage.

    NO

    NO

    YES

    YES

    OK

    Refer to SMPS

    5. FLD DISPLAY CHECK

    YES

    YES

    CheckP7904_PIN1, 2, 3 voltage

    input.

    NOCheck P3702 connection.

    YES

    Check P3702connection and power.

    Pin1 : FL-22 Pin2 : FL+26Pin3 : VKK- over

    26V.

    Check if both end votageof F1, F2 are over 3.7V.

    VKK : over 26V.

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    6. PWM MODULATION PART CHECK

    PWM modulationpart check

    YES

    YES

    YES

    YES

    P7905_PIN93.3V checking

    Check IC604(PS9829)

    VDD PIN voltage(3, 7, 8,10, 22, 29, 39, 47, 56, 65,

    72, 94).Check X601_PIN2 3.3V.

    NO Refer toSMPS troubleshooting.

    YES

    YES

    YES

    YESCheck IC605_

    PIN3 input and PIN2output.

    CheckX601 12.288MHz

    operation.

    Check IC605_PIN8 3.3V.

    Check IC605_PIN3 input

    Check X6012.288MHz

    NO

    NO

    Check FB614BEAD input, output and

    voltage.

    NO

    Check X60112.288MHz.

    Replace X601.

    OK

    NO

    OK

    YES

    YES

    NOReplace FB614

    NO

    Check IC605_PIN2 output

    Replace IC605.NO

    NOReplace X601.

    OK

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    Power AMP part check

    YES

    Check each LINE registor output voltage.IC700 : R701, 702, 726, 727

    NO

    Check each

    IC700, 701, 702, 703PIN1,17, 18, 19, 36 +12V

    input.

    Refer to SMPS troubleshooting.

    YES

    YES

    YES

    NOP7905_3PIN : +12V,PIN13, 14, 15 : 35V.

    Check PWM modulator input.

    Each IC PIN4 6 14 16

    Check each IC700, 701, 702, 703

    PIN21, 26, 29, 34 input voltage.

    7. POWER AMP PART CHECK

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    8.AUX FUNCTION CHECK

    AUX function check

    Check -COM(IC301)_PIN83, 84 commucation.

    NO NO

    YES

    Replace IC200

    YES

    YES

    YES

    CheckIC200(BU4052)_

    PIN4, 11 inputwaveform.

    CheckIC200(BU4052)_PIN16

    VDD, PIN8 VSSpower.

    YES

    Check IC200(BU4052)_PIN3, 13 output waveform.

    Check JK800 connection.

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    9. TUNER FUNCTION CHECK

    TUNER function check

    YES

    Check IC200(BU4052)_PIN16 VDD, PIN8 VSS power.

    NO

    CheckIC200(BU4052)_PIN3, 13

    output waveform and IC601(BU4052)_PIN2,15 input

    waveform.

    Check TUNER module voltage(PIN2 : 9V).

    YES

    YES

    YES

    NOCheck TUNERmodule(TU601) operation.

    YES Replace IC200.Replace IC200.

    Check IC200(BU4052)_PIN1, 12 input

    waveform.

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    10. TAPE FUNCTION CHECK

    TAPE function check

    YES

    Check IC200(BU4052)_

    PIN16 VDD, PIN8 VSS power

    YES

    YES

    NOCheckIC200(BU4052)_PIN2, 15 input

    waveform.

    YES

    Replace IC200.Replace IC200.

    Check IC200(BU4052)_PIN3, 13output waveform and IC601(BU4052)_

    PIN2, 15 input waveform.

    YES

    TAPE PCB ASS`Y

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    11. TAPE PLAY PART CHECK

    TAPE PALY part check

    Replace head wire and tapedeck mechanism.

    NO NO

    YES

    YES

    Check A deck head input

    IC201_PIN32, 39 and B deckhead input IC201_PIN34, 37.

    YES

    YES

    YES

    Check IC201_PIN5, 26 signal

    output.

    CheckIC201(HA12237)_PIN16

    12V input.

    Check A/Bdeck head input.

    NO Refer toSMPS troubleshooting.

    Replace IC201.NO

    YES

    Check IC201

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    12. TAPE REC PART CHECK

    TAPE REC part check

    YES

    Check IC201_PIN7, 24 record input.

    YES

    YES

    YES

    CheckIC604(PS9829)_PIN49, 52

    PWM output.

    Replace IC201.NO NOCheck IC201_

    PIN10, 21 output.Check IC100_PIN23

    "HIGH"

    NO Refer to PWMmodulation troubleshooting.

    YES

    OK

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    INTERNAL BLOCK DIAGRAM OF ICs

    1. ES6838

    SDRAM/ROMInterface

    GPIO

    +

    Gateway

    DMAController

    TV-EncoderVDAC

    HDMI I/F

    DisplayOSD / SPUController

    ScalerDeIntelacer16 K Cache

    32-BitRISC

    Processor

    Audio ADC

    Serial AudioInterface

    Audio DAC

    USB

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    2. HA12237F

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    3. PS9829B

    MBCK

    SBCK

    SLRCK

    MLRCK

    MSDIN[0:3]

    SSDIN[0:3]

    MIC_MCLK

    DMIX_MCLK

    OLRCK

    OBCK

    DMIX_SDOUT

    PWM1_P/M

    PWM2_P/M

    PWM3_P/M

    PWM4_P/M

    PWM5_P/M

    PWM6_P/M

    PWM7_P/M

    PWM8_P/M

    PWM_HP_L_P/M

    PWM_HP_R_P/M

    PWM_SWL_P/M

    EPD_ENA

    OVERLOAD

    MIC_BCK

    MIC_LRCK

    MIC_SDIN

    SPI/I2C

    SO/SDA

    SCK/SCL

    SI/I2C_AD0

    /CS/I2C_AD2

    EXT_MUTE

    CLK_

    IN

    /RESET

    PLL_

    DVDD

    PLL_

    DVSS

    PLL_

    AVDD

    PLL_

    AVSS

    DVDD

    DVSS

    IO_

    VSS

    IO_

    VDD

    Internal Controls

    Internal Clock Internal Reset

    Host

    Interface

    (I2C, SPI)

    Mic,

    Input

    Processor

    Input

    Mapper

    Sample

    Rate

    Converter

    Input

    &

    Output

    MUX

    Serial Audio

    Output

    Interface

    Down

    Mixer

    Mixer 4 Band

    EQ

    Bass

    Manager

    Main

    Volume

    Trim

    Volume

    Serial

    Audio

    Output

    Interface

    PWM

    Modulator

    POP

    NRPower Supply

    OutputMappe

    r

    PLL

    Reset & Power Down

    Automatic

    Gain

    Limiter

    4. PT6324

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    5. STR-S6757IF1905

    4Vcc

    StartStopBurst

    Protection

    latch

    DRIVE

    Reg

    Delay

    Burst

    Control

    GND

    S

    D

    FB

    FB

    Q

    Q

    S

    S

    R

    R Q

    S

    Reg&Iconst

    6

    3

    2

    1

    OVP

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    6. TAS5142

    2nd-Order L-C

    Output Filter

    for Each

    Half-Bridge

    2-Channel

    H-Bridge

    BTL Mode

    System

    Microcontroller

    OUT_A

    OUT_B

    OUT_C

    OUT D

    BST_A

    BST_BRESET_AB

    RESET_CD

    PWM_A

    PWM_C

    PWM_B

    VALID

    Left-

    Channel

    Output

    Right-

    Channel

    Input

    HBridge 1

    Input

    Bootstrap

    Capacitors

    2nd-Order L-C

    Output Filter

    for Each

    SD

    OTW

    Output

    H-Bridge 2

    Output

    H-Bridge 1

    OTW

    SD

    TAS5508

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    7. U1739EJ2V1UD00/KF2_E

    Port 0 P00 to P067

    Port 1 P10 to P178

    Port 2 P20 to P277

    Port 3 P30 to P334

    Port 4 P40 to P478

    Port 5 P50 to P578

    Port 6 P60 to P678

    Port 7 P70 to P778

    Port 12 P120 to P1245

    Port 13 P130

    Port 14 P140 to P1456

    Buzzer output BUZ/P141

    16-bit timer/

    event counter 00

    TO00/TI010/P01

    TO01/TI011/P06

    TI000/P00

    TI001/P05

    TOH0/P15

    TOH1/P16

    TI50/TO50/P17

    TI51/TO51/P33

    R D0/P11

    RxD6/P14 (LINSEL)

    16-bit timer/

    event counter 01

    8-bit timer H0

    8-bit timer H1

    Watchdog timer

    78K/0

    CPU

    coreFlash

    memory

    BANKNote 1

    Watch timer

    8-bit timer

    event counter 50

    8-bit timer

    event counter 51

    Internal low-speed

    oscillator

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    MEMO

    WIRING DIAGRAM

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    3-22

    23P

    VIDEO

    JACK

    5P

    5P

    5P3P

    DVD PCB

    2.1 CH SPK TERMINAL AUX

    JACK

    TUN

    ER

    MOD

    ULE3 CHANGER MD

    MAIN

    PCB

    DECK PCB

    DOUBLE DECKMECHANISM

    15P

    12P

    8P

    8P

    8P3P 15P

    29P

    USB MIC H/P FRONT PCB

    SMPS PCB

    15P

    8P

    4P

    [Total CNT Q'ty : 16ea]

    1. SMPS MAIN : 2ea

    2. MAIN DVD : 2ea

    3. MAIN DECK : 2ea

    4. MAIN FRONT : 1ea5. FRONT DVD : 1ea

    6. DVD MD : 5ea

    7. DECK MECHA. : 3ea

    3-23

    BLOCK DIAGRAMS

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    AC INPUT

    ZNR &

    FILTER

    T

    R

    A

    N

    S

    MAIN&AMP

    PWM IC

    12V (78R12)

    5V(P-SENS)

    5.6VA (KIA278R05)

    CN2

    CN1

    AMP (+) 3 1.5V

    3.5V (278R35)

    RECTIFICATIONSMOOTHING

    CIRCUIT

    BETWEEN FL1 AND FL2(4.5V)

    -12V

    FEED BACK

    -31. 5V(VKK)

    3-24 3-25

    1. SMPS BLOCK DIAGRAM

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    USB

    FL +/-

    FR +/-

    TAS5152or

    TAS5142

    Digital

    Power

    AMP

    FL

    FR

    PS9830

    PWM

    Modulator

    78F0546

    AUDIO

    MICOM

    9830_R

    9.8304MHz12.288MHz

    STCLK/DATA

    5142_RST

    5142_SD

    DEC

    KA

    DECKB

    HA12237F

    Cassette

    Deck

    ASP

    L/R, REC_L/RERASE

    L/R

    TR DRIVER

    DECKS/W

    REC_MUTE, PB_MUTE, TAPE_A/B

    SOL_A/B, MOTOR, REC_BIAS

    HALL_A/B, LEAF_A/B

    TUNE

    RMODULE

    BU4052

    AUDIO

    S/W

    RDS_CLK / DATA, PLL_DO / CLK / CE

    PLL_DI, T_MUTE

    REC_L / R

    DECK_L/R

    AUX

    4052_A / B

    H/P

    MIC

    TUNER_L / R

    AUX_L / R

    BA3308

    OPAMP (ALC)

    H/P_L / R

    FLT

    DISPLAY

    PT6324

    FLT

    DRIVER

    KS24C021

    EEPROM

    EEPROM

    CLK/DATA

    VFD_STB / DI / DO / CLK

    AK5358

    2CH. ADC ES8380

    MPEG

    DVDRX/TX,RST

    AUDIO L / R DA_LRCK / BCK / ADATA0 / 1 / 2 / 3

    AD_ADATA

    MCLK

    ADC_RST

    MIC_SIG

    USB D+ / D-

    KS24C021

    EEPROM

    EEPROM

    CLK/DATA

    SDRAM FLASH

    DMA[0:1

    0]

    DB[0:15]

    LD[0:7

    ]

    LA[0:21]

    IP9011

    MOTOR

    DRIVER

    RGB CVBS S

    VIDEO

    Y/G, PR/R, PB/B, CVBS, Y, C

    PICK UPPICK UP

    MOTORMOTOR

    MDMDSENSOR, OP/CL/UP/DN SW, LIMIT

    SPINDLE, SLED

    LOAD, TURRET

    TR +/-, F +/-

    A, B, C, D, E, F, RF

    SVREF,

    DRV_MUTE

    TRO, FO, SLD,

    SPO, TUR, OP/CL

    I-POD

    [4]

    [4]

    [4][3]

    [3]

    [6]

    [3]

    [5] [2]

    3-26 3-27

    2. MAIN & FRONT BLOCK DIAGRAM

    SCHEMATIC DIAGRAMSWHEN SERVICING THIS CHASSIS, UNDER NOCIRCUMSTANCES SHOULD THE ORIGINALDESIGN

    SCHEMATIC FOR EASY IDENTIFICATION. THISCIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER

    1. Shaded( ) parts are critical for safety. Replace onlyith ifi d t b

    IMPORTANT SAFETY NOTE :

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    3-28 3-29

    1. SMPS SCHEMATIC DIAGRAMCIRCUMSTANCES SHOULD THE ORIGINALDESIGNBE MODIFIED OR ALTERED WITHOUT PERMISSIONFROM THE LG CORPORATION. ALL COMPONENTSSHOULD BE REPLACED ONLY WITH TYPESIDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT.SPECIAL COMPONENTS ARE SHADED ON THE

    CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFERFROM THE ACTUAL CIRCUIT USED. THIS WAY,IMPLEMENTATION OF THE LATEST SAFETY ANDPERFORMANCE IMPROVEMENT CHANGES INTOTHE SETIS NOT DELAYED UNTILTHE NEW SERVICELITERATURE IS PRINTED.

    with specified part number.2. Voltages are DC-measured with a digital voltmeter

    during Play mode.

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    3-30 3-31

    2. MAIN SCHEMATIC DIAGRAM

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    3-32 3-33

    3. AMP SCHEMATIC DIAGRAM

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    3-34 3-35

    4. DECK SCHEMATIC DIAGRAM

    O SC C G

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    3-36 3-37

    5. FRONT SCHEMATIC DIAGRAM

    1 MAIN P C BOARD

    PRINTED CIRCUIT DIAGRAMS

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    3-38 3-39

    1. MAIN P.C.BOARD(TOP VIEW)

    MAIN P C BOARD

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    3-40 3-41

    MAIN P.C.BOARD(BOTTOM VIEW)

    2 SMPS P C BOARD

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    3-42 3-43

    2. SMPS P.C.BOARD

    3 FRONT P C BOARD

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    3-44 3-45

    3. FRONT P.C.BOARD

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    DVD ELECTRICAL TROUBLESHOOTING GUIDE

    SECTION 4 DVD PART ELECTRICAL

    1. POWER CHECK GUIDE

    Power ON

    YES

    YES

    YES

    YES

    Does DVD/CD

    appear at FLD?

    DoesDISK1 appear

    at FLD?

    Does itappear DVD ERROR

    at FLD?

    Func

    Power ON

    DoesAUX, FM 87.5.AM,

    USB appear atFLD?

    YES

    Check connector(P400, P4004, P401).

    Does No DISC orTime are appeared

    at FLD?

    NO

    NO NO

    NO

    NO

    OK

    Reconnect it.

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    2. TEST & DEBUG FLOW

    Check AV cableconnection to TV set.

    Power ON

    Check connection linesbetween FLASH & ES8380 or

    the FLASH access time whetheris suitable or not.

    NO NO

    YES

    Show LOGO?Flash

    memory operatesproperly?

    Check connection linesbetween SDRAM (IC502) &ES8380 or the SDRAM is

    damaged.

    NO

    YES

    SDRAM worksproperly?

    Check the relatedcircuit of ES6698FD (IC501)PIN133,134,137,138,139,140

    NO

    YES

    ES8380VIDEO outputs

    properly?

    YES

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    Do not put in discand tray close.

    Check the MD

    Doesthe SLED

    move to inner sidewhen it is at outer

    position?

    Moter driver DRV-MMUTE PIN is

    high 3

    NONO

    YES

    YESYES

    Check the related

    circuit of SLED and

    motor driver IC (IC401)

    SLEDsignal is OK?

    NO

    B

    Check the cable

    connection with MECHA.

    YES

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    Put disc in tray. Laser off

    Check the laser power circuitbetween ES8381 and power

    transistor. (Q405, Q406)

    Laserturns on whenreading disc?

    DVDLDor CDLD output

    properly?

    NONO

    NO

    YES

    Check the related circuit oflaser power transistor.

    Collectorvoltage of powertransistor is OK?

    (Q405, Q406)

    NO

    YES

    YES

    YES

    C

    Check cable connection

    between P400 andpick-up head.

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    Check the connections betweenPDM01 and pick-up head.

    Check the related circuit ofES8380 focus signal.

    Focus on OK?

    Propersignal on A, B, C, D

    from MD?

    NO

    ProperFOO signal on

    IC401?

    NO

    NO

    YES

    YES

    YES

    D

    Check cable connectionbetween P400 and MD.

    Check the related circuitbetween IC401 and ES8380Tracking OK?

    ProperTRO signal on

    IC401?

    NONO

    YES

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    Check the connections betweenES8380 and P4703

    Alloutputs are OKduring playing

    DISK?

    Audiosignal data onP8380 is OK?

    NONO

    YES

    YES

    E

    Check the MAIN PCB

    For example composite video,check the video mute TR

    (Q411), output of video bufferIC (IC407) and ES8380

    video signal data

    TEST END

    Picture

    signal data onES8380 is OK?

    NONO

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    3. USB PART

    TURN ON USB

    NO

    Check the POWER supply circuit.

    (Check P5701)

    NO

    Check the HRST# signal

    Check the USB PART andDVD PART line.

    NO

    Check the USB DATA LINE. (P5301)

    Checking orUSB display check

    NO

    YES

    Check the USB JACK POWER supply.

    (Check P5301)Reading OK check

    NO

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    WAVEFORMS

    1. WHEN POWER ON, RESET & DATA ETC WAVEFORM

    1. RESET(DVD)2. RX3. TX4. LCS3# (FLASH)

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    2. OPEN / CLOSE WAVEFORM AT POWER ON

    1. open2. UP-sw3. DOWN-sw4. close

    3 STARTING ACTION WAVEFORM IN MD DEVICE

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    4. FOCUS WAVEFORM (AT CD)

    1. F+2. F-(NO DISK)

    5 FOCUS WAVEFORM (AT DVD)

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    6. AT POWER ON, SPINDLE SIGNAL AT MD DECK

    1. Spind2. Spin+3. Spin-

    7 AT FIRST ACTION FOCUS SIGNAL A B C D

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    8. TRACKING SIGNAL

    1. Tro2. Tr-3. Tr+

    9 RF WAVEFORM

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    10. DISK TYPE JUGEMENT WAVEFORM

    1. F+2. FDO3. SVRRF

    (DVD)

    MEMO

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    MEMO

    SCHEMATIC DIAGRAMS

    1. MPEG SCHEMATIC DIAGRAM

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    4-15 4-16

    2. SERVO SCHEMATIC DIAGRAM

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    4-17 4-18

    3. INTERFACE SCHEMATIC DIAGRAM

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    4-19 4-20

    DVD P.C.BOARD(TOP VIEW)

    PRINTED CIRCUIT DIAGRAM

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    4-21 4-22

    DVD P.C.BOARD(BOTTOM VIEW)

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    4-23 4-24

    MEMO MEMO

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    4-25 4-26