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** These courses are for LHB and Non-LHB Coaches and remaining for LHB Coaches only.
COURSES OFFERED FOR LHB COACH TRAININGCourse Title No. of
Courses in Year
Duration Next due dates in the current
financial year
Installation, Operation & Maintenance of Roof Mounted AC Package Unit & Inverter **
03 02 Weeks 14.11.11 to 26.11.11
Air Brake & Disc Brake System of Railway Coaches**
03 02 Weeks 01.08.11 to 13.08.11, 05.12.11 to 17.12.11
Painting & Furnishing of Railway Coaches**
03 02 Weeks 02.01.12 to 14.01.12
Stainless Steel & TIG Welding for Supervisors
03 01 Week 01.08.11 to 06.08.11,14.11.11 to 19.11.11
Contd……
Course Title No. of Courses in Year
Duration Next due dates in the current financial year
Stainless Steel & TIG Welding for Technicians
04 02 Weeks
12.09.11 to 24.09.11,06.02.12 to 18.02.12
LHB Coach Training for Trainers
02 01 Week 09.01.12 to 14.01.12
LHB Coach Training (Mechanical) for Supervisors
03 02 Weeks
17.10.11 to 29.10.11,05.03.12 to 17.03.12
LHB Coach Training (Mechanical) for Technicians
03 02 Weeks
05.09.11 to 17.09.11,06.02.12 to 18.02.12
LHB Coach Training (Electrical) for Supervisors
03 02 Weeks
05.09.11 to 17.09.11,05.03.12 to 17.03.12
LHB Coach Training (Electrical) for Technicians
03 02 Weeks
17.10.11 to 29.10.11,02.01.12 to 14.01.12
• Basics of Refrigeration & AC• Salient feature of Conv AC
RMPU v/s US AC Unit• Testing of AC coaches• Technical Specification of
RMPU• Power circuit Wiring of AC
Package Unit• Power distribution
arrangement in AC Coaches• Conv & Maint free Batteries• Practical of motors on practical
boards• Exposure to features of LHB
Coach
INSTALLATION, OPERATION & MAINTENANCE OF ROOF MOUNTED AC PACKAGE UNIT & INVERTER (Course No. 1)
• Exposure to Generation Test on SG Coaches
• Technical feature & construction of inverter
• Control circuit wiring of AC control panel
• Power distribution arrangement in Conv./LHB Coaches
• Control & power circuit of 25 KVA inverter
• LHB Model Room• Shop visits• Yoga, Health, Nutrition
&Family Welfare, IMS, Fire fighting
• FIAT Salient Feature and its working principle
• Fundamentals of Air Brake System.
• Air Brake charging, application & Release of brake system.
• Air Brake charging, Application & Release of brake system on Simulator
• Model room visit on Disc Brake System
• Principle & details of Wheel Slide Protection
AIR BRAKE & DISC BRAKE SYSTEM OF RAILWAY COACHES(Course No. 2)
• Bogie- Air spring design and testing, etc
• Disc Brake System - Design aspects & Developments.
• Introduction of Passenger Alarm Coach its working principle.
• Detailed Analysis of Major parts of Air Brake system
• TTC Model Room ( LHB + CDTS) + Simulator on Air Brake
• Shop visits• Yoga, Health, Nutrition &Family
Welfare, IMS, Fire fighting
• Types of paints• Types of paints (PU paint & PU
aluminum paint)• Electrical fittings in a coach• Painting processes of coach
(interior)• Painting processes of coach
(exterior)• FRP, scope of its use in coach
(shop visit to view FRP components fitted in coaches)
• Coach corrosion, causes & remedial measures
• Storage of paint & safety precautions
• Painting inspection & instruments used
PAINTING & FURNISHING OF RAILWAY COACHES (Course No. 3)
• Painting defects remedy• Stages of furnishing of coach
(introduction)• Stages of furnishing of coach
(PVC paneling window & ceiling)
• Stages of furnishing of coach (seat & berth)
• Stages of furnishing of coach (air brake system)
• FRP, scope of its use in coach
• FRP, scope of its use in coach (LHB coaches)
• Shop visits• Yoga, Health, Nutrition
&Family Welfare, IMS, Fire fighting
• Introduction to welding shop machines
• Welding terminology• Advantage of TIG welding• Welding safety• Stainless steel welding
introduction• Care in handling of SS
STAINLESS STEEL & TIG WELDING FOR SUPERVISORS(Course No. 4)
• Welding defects, causes and remedy
• Practical TIG & MIG/MAG• Video film on MIG/MAG,TIG
welding• Shop visits• Yoga, Health, Nutrition &Family
Welfare, IMS, Fire fighting
STAINLESS STEEL & TIG WELDING FOR TECHNICIANS(Course No. 5)
• Welding terminology• Description about TIG Welding• Parameters for quality Welding• Filler metals & non
consumables• Welding defects, causes and
remedy• Various Welding process for SS• Gases used in TIG & SS
Welding
• Advantage of TIG Welding• Welding safety• Vipasna meditation• Practical TIG & MIG/MAG• Video film on MIG/MAG,TIG
welding• Shop visits• Yoga, Health, Nutrition &Family
Welfare, IMS, Fire fighting
LHB COACH TRAINING FOR TRAINERS (Course No. 6)
• Salient features of LHB coach (Mech.)
• Salient features of LHB coach (Elect.)
• LHB coupler• LHB coach electrics• Disc brake system & Wheel Slide
Protection system • Bogie- air spring design and
testing, etc• Shell design, alarm operating &
emergency window arrangement
• Fiat bogie, Roller bearing & Wheel assembly
• LHB painting system & FRP laminates & other furnishing material
• Controlled Discharge Toilet System
• Water circulation system • CDTS & Water circulation
system• Shop visits
LHB COACH TRAINING (MECHANICAL) FOR SUPERVISORS(Course No. 7)
• Salient features of LHB coach (Mech.)
• Salient features of LHB coach (Elect.)
• RMPU,Wheel set earthing equipments, switch board cabinet, power supply
• Controlled Discharge Toilet System
• Bogie- air spring, design and testing, etc
• Fiat bogie, Roller bearing & Wheel assembly
• LHB Water circulations system• Shell design, alarm operating &
emergency window arrangement• Controlled Discharge Toilet
System maintenance • LHB coupler• LHB model room & CDTS model
room• Preventive Maintenance • Shop visits• Yoga, Health, Nutrition &Family
Welfare, IMS, Fire fighting
LHB COACH TRAINING (MECHANICAL) FOR TECHNICIANS(Course No. 8)
• Salient features of LHB coach (Mech.)
• Salient features of LHB coach (Elect.)
• Principle characteristics of brake control equipments & its functions
• Basic electricity• RMPU,Wheel set earthing
equipments, Switch board cabinet, Power supply
• Advantages of FRP, process, constituents, components of LHB
• Controlled Discharge Toilet System
• LHB painting system
• Water circulations system• Sliding doors, Body side door,
Lavatory door, operation• Shell design, alarm operating &
emergency window arrangement• Fiat bogie, Roller bearing & Wheel
assembly• Disc brake system & Wheel Slide
Protection • Bogie- air spring design and
testing, etc• Preventive Maintenance• Battery and battery charger• Shop visits• Vipasna meditation• Yoga, Health, Nutrition &Family
Welfare, IMS, Fire fighting
• Salient Features of LHB Coach ( Mech.)
• Salient Features of LHB Coach ( Elect)
• LHB Components• Distribution of supplies
Circuit/Lighting• Basics of AC & Refrigeration • Roof Mounted AC Package
Unit (LHB)• Disk Brake & WSP Systems• Wheel Set Earthing• Testing of LHB Coaches &
Trouble Shooting
• CDTS, Water Circulation Systems
• Switch Board Cabinet LHB• Equipments & fuse Rating of
LHB Coaches• PACIL System• Operation & Maintenance of 25
KVA Inverter• Power & Control Circuit of RMPU• Conventional & Maintenance Free
Batteries• Practical of Operation on Practical
Board• Shop visits• Yoga, Health, Nutrition &Family
Welfare, IMS, Fire fighting
LHB COACH TRAINING (ELECTRICAL) FOR TECHNICIANS(Course No. 10)
• Salient Features of LHB Coach ( Mech.)
• Salient Features of LHB Coach ( Elect)
• Basic electricity• LHB Components• Distribution of supplies
Circuit/Lighting• Basics of AC & Refrigeration • Roof Mounted AC Package
Unit (LHB)• Disk Brake & WSP Systems• Wheel Set Earthing• Testing of LHB Coaches &
Trouble Shooting
• CDTS, Water Circulation Systems
• Switch Board Cabinet LHB• Equipments & fuse Rating of
LHB Coaches• PACIL System• Operation & Maintenance of 25
KVA Inverter• Power & Control Circuit of RMPU• Conventional & Maintenance Free
Batteries• Practical of Operation on Practical
Board• Shop visits• Yoga, Health, Nutrition &Family
Welfare, IMS, Fire fighting
COURSES NR
WR
ER
SR
CR
WCR
ECR
NER
RMPU & Inverter 17 1 12 5 14 - 11 3
Air Brake & Disc Brake 5 8 - 13 4 - - 5
Painting & Furnishing 9 5 - 3 5 - - -Welding for Supervisors 1 4 - 8 5 1 5 -
Welding for Technicians 22 11 4 15 12 4 33 1
LHB Trg for Trainers - 1 2 4 1 2 4 -LHB Trg (Mech.) for Super. 6 16 - 53 30 4 35 2
LHB Trg (Mech.) for Tech. 2 2 - 12 9 - 35 -
LHB Trg (Elect.) for Super. - 34 4 1 2 - 1 3
LHB Trg (Elect.) for Tech. 4 5 33 - 2 - 16 2
TOTAL 66 87 55 114 84 11 140 16
STAFF TRAINED FROM 01.04.2006 TO 30.06.2011
COURSES NWR
SCR
NFR
NCR
SECR
SWR
SER
ICF
RCF
RMPU & Inverter 4 - 5 - - - 17 - 15
Air Brake & Disc Brake 5 - - - 1 - - - 1
Painting & Furnishing - - 6 - - 4 - - -Welding for Supervisors 3 11 4 8 1 - 6 2 10
Welding for Technicians 9 28 9 6 10 - 12 3 10
LHB Trg for Trainers 5 3 - - 1 - - - -LHB Trg (Mech.) for Super. - 3 1 - - - - - 4
LHB Trg (Mech.) for Tech. 2 2 15 - - - 6 - 8
LHB Trg (Elect.) for Super. 4 - - 3 - 2 - - -
LHB Trg (Elect.) for Tech. - - - - - 2 2 - -
TOTAL 32 47 40 17 13 8 43 5 48
STAFF TRAINED FROM 01.04.2006 TO 30.06.2011