NYOTA 115

Electro-mechanical sliding gate operator

GBInstruction manual

FIXING BRACKET SET INTOA CONCRETE FOUNDATION

SPIRIT LEVEL

SPIRIT LEVEL

2

INSTRUCTIONS FOR THE INSTALLATION OF THE AUTOMATION

FOR A CORRECT INSTALLATION AND GOOD PERFORMANCE OF NYOTA 115 READ THE INSTRUCTIONS THAT ARE OUTLINED IN THISMANUAL AND KEEP TO THE DIAGRAMS.Nyota 115 is an extremely versatile system for sliding gates up to 1˙200 Kg gate weight. It is available in 0.37 KW (0.5 HP) single- and three-phase versions and 0.73 KW (1.0 HP) single and three-phase versions.It is a strong and reliable automation. It has a torque control device that can be manually adjusted; worm and gear are made of bronzeand steel and are supported by bearings, all these parts in an oil bath. A manual overriding system allows manual operations of the gatein emergency events like power failure.

POINTS TO CHECK WITH THE GATECheck that the gate track is well fixed to a solid foundation to preventdeformation which would result into an unbalanced travelling of the gate.IMPORTANT: Make sure that gate stops are fixed in the fully open andfully closed gate positions so that the gate does not over travel thepermitted limit and go out of the upper guide.IMPORTANT: Make sure that, once at the end of the permitted travel, thegate does not hit the gate posts or specially fitted gate stops to avoiddamages to its structure.

FITTING NYOTA 115 ONTO THE FIXING BASE PLATE- The first operation is to fix the fixing bracket to the ground and make

sure that it is perfectly levelled. Fixing distances are as indicated (pic.1).Fixing is by setting the plate into a concrete foundation.

- Remove the cover of NYOTA 115 by loosening the fixing screw-A (or bythe optional key): pull the cover outwards and almost simultaneouslyupwards (pic.2).

- NYOTA 115 is fixed to the bracket by four screws-B (pic.3)

PIC. 1

PIC. 2

PIC. 3

RACK FITTING OPERATIONS

IMPORTANT: When installing NYOTA 115 it is recommended to insert2 mm shims between the fixing bracket and the NYOTA 115 base plate(NYOTA 115 perfectly levelled) before welding the rack to the gate, sothat the rack and gear mesh each other with an adequate clearanceafter that the shims have been removed (pic.3).- Temporarily fix NYOTA 115 onto the fixing bracket, perfectly levelled,

by the four fixing screws-B (pic.3).

PULL OUTWARDS

COVER FIXINGSCREW-A

LOCK ANDKEY

FIXINGSCREWS-B

2 mm SHIMS TO REMOVEAFTER FIXING THE RACKTO THE GATE

NYOTA 115

®

3

- How to release NYOTA 115 from the gate and disconnect the driving gear: remove the cover (pic.2) and unscrew the hexagonal screw(by 1 or 2 turns maximum) by the release spanner E 13 supplied with the equipment (pic.4).

PIC. 4

PIC. 5

E13RELEASESPANNER

1-2 TURNS ANTI-CLOCKWISETO RELEASE

RELEASEHEXAGONALSCREW

DRIVING GEARIE. PINION

LIMIT SWITCHSTRIKING PLATE

A 15-20 mm CLEARANCE ISRECOMMENDED BETWEENNYOTA 115 AND LIMIT SWITCHSTRIKING PLATE SURFACELINE

RACK

- This explains how to fix the rack. Release the system by the provided E 13 spanner so that the driving gear of NYOTA 115 can run idle(pic. 4). (The gate can be freely moved by hand, the operator Nyota 115 standing in idle position).

- Temporarily clamp the rack to the gate so that it can adequately mesh the driving gear (The 2 mm shims still fitted between Nyota 115base plate and the fixing bracket). Use a spare rack bar to make sure that junctions have the same rack pitch (pic.7).

- Spot weld an angle bracket to the gate first, then the rack in the same way (if the welding type has been supplied), or fix it to the gateby screws (if either the nylon or galvanized type with fixing eyes has been supplied) (pic.6).IMPORTANT: Before welding or fixing permanently any component, make sure that the rack can mesh the driving gear of NYOTA 115so that the whole system can be smoothly run by hand the full gate travel open and close without any friction, Nyota 115 still in idleposition.

- Remove the 2 mm shims only after having fixed the rack. An adequate clearance between rack and gear has thus been achieved (pic.3).

METAL-ARCWELDING

RACK TO WELD

THREADED PIN

SPACER

WASHER

M8x25 SCREW

ZINC RACK WITHFIXING EYES

FIXING ANGLE

NYLON RACKWITH FIXINGEYES

SELF-TAPPINGSCREW

WASHER

10 mm

PIC. 6

PIC. 7

IMPORTANT: JUNCTIONS MUST HAVE THESAME PITCH. USE A SPARE RACK BAR AS INTHE PICTURE TO MAKE SURE THATJUNCTIONS HAVE THE SAMECONFIGURATION

PITCH GAUGING SPARE RACK

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4

PIC. 8

1) FLASHING LAMP MIRI 42) PHOTOCELL RECEIVER POLO 443) REMOTE-CONTROLLED SWITCH

RECEIVER CRUASTRO4) CONTROL PANEL ELPRO 10 PLUS CEI5) 0.03 A DIFFERENTIAL MAGNETIC-THERMAL

CIRCUIT BREAKER6) OPERATOR NYOTA 1157) RACK

8) REMOTE-CONTROLLED SWITCH TRANSMITTER CRUASTRO

9) SAFETY EDGE10) KEYSWITCH PRIT 1911) PLUG-IN RADIO RECEIVER ASTRO 4312) AERIAL BIRIO A813) PHOTOCELL PROJECTOR POLO 4414) PUSH BUTTON SWITCH PULIN 315) TRANSMITTER ASTRO 43/2 SMALL

- NYOTA 115 is fitted with an external safety microswitch (1) whichdisconnects the low voltage circuit whenever the operator coveris removed; on request an extra internal safety microswitch (2) canbe fitted to ELPRO 12 PLUS control box in order to disconnect the230 V supply when the lid of the control box is removed. To ensurethe correct functioning of the system in case the a.m. parts areremoved, make sure that they are put back to the original positionto allow the respective contacts to be properly closed (pic.9).

LIMIT SWITCH STRIKING PLATES. FITTING INSTRUCTIONS

- Fix the limit switch striking plates as shown in the diagram: the distance between NYOTA 115 and the striking plate front surface linemust be 15 - 20 mm approx. (pic. 5).IMPORTANT: the gate must stop before hitting the gate post or special gate stops to prevent any damage to its structure.

ELECTRICAL CONNECTIONSto the electronic control panel:- Voltage supply, electric motor, flashing lamp require 1.5 mm2 cables, which must not exceed a 50 m distance. For greater distances

the recommended cable square section is 2 mm2 (pic.8).- Limit switches, photocells, keyswitch, push button switch and accessories: 1 mm2 cables can be used for these items (Pic.8).- The safety pneumatic edge is to be fitted to the gate edge and is connected to the control box by a cable to be automatically rewound

to take up the slack. A remote-controlled switch can be fitted instead, series connected with the limit switch or the photocell receiver.- The electronic control panels type ELPRO 10 PLUS CEI and ELPRO 14 PLUS (for double bi-parting sliding gates only) are pre-set for all

required operations, automatic or semi-automatic, and are fitted with line relays and fault-detecting led indicators (pic.10 and 12).IMPORTANT: Before connecting the system to the mains, position the voltage change-over switch to coincide with the site specifications(either 230 V or 400 V); the switch is fitted onto the main boards of ELPRO 10 PLUS CEI and ELPRO 14 PLUS (Pic.10 and Pic.12). An optionis available where the control panel ELPRO 12 PLUS is incorporated in the operator (230 V single-phase only); for the electrical connectionsfollow the diagram pic. 11 (n.w. the limit switches and the electric motor are pre-wired).

- IMPORTANT: Fit the system with a junction box where all cables can be pre-terminated.

PIC. 9

INCORPORATEDCONTROL BOXELPRO 12 PLUS - 230 V

ROD TO OPERATETHE 230 V MAINSSWITCH

2

1 EXTERNAL VOLTAGE CUT OFFMICROSWITCH

INTERNALVOLTAGE CUT OFFMICROSWITCH

®

JUNCTION BOX WHEREALL CABLES AREPRE-TERMINATED

n°3x1,5 n°3x1

n°2x

1

n°4x

1,5

n°4x

1

230 V

n°4x1

n°2x

1n°

4x1

cabl

e RG

58

n°4x

1

1

2

6 7

98

10

13

3

414

5

11

12

IMPORTANT: All the electrical equipment to be properly earthed

15

5

Drwg. No. 4333

SINGLE- AND THREE-PHASE FOR SLIDING GATESAND AUTOMATIONS FITTED WITH LIMIT SWITCHES10 PLUS CEIGB

General description: the electronic control panel Elpro 10 Plus CEI, new generation, is designed to operate sliding gates. Power supply is 230/400V single-phase and three-phase. Built in full compliance with BT 93/68/CE Low Voltage and EMC 93/68/CE Electro-Magnetic Compatibility Regulations. Fitting operationsare recommended by a qualified technician in conformity to the existing safety standards.The manufacturing company declines any responsability for incorrecthandling and application; also, it reserves the right to change or update the control panel any time. Failure to follow installation regulations may result inserious damage to property and persons.

T S R

PULIN 3

2627

283

DIP-SWITCHON

OFF1 4 5 6 7 82 3

L2 L3 L4 L5 L6L7L8 L9

1 74 10 11 12 13 19 202 853 96

STOP

COMM

ON

OPEN

CLOSE

230V 25W maxFLASHING LAMP

230/400V

L1

L10

F4=630mATransformerprotection

F6=630mA24V protection

RADIOPLUG-INCARD CONNECTOR

TRANSFORMER

MOTOR RUN TIMEfrom 5 to 128s

DWELL TIMEfrom 5 to 128s

PEDESTRIANOPENING TIMEfrom 3 to 30s

- +

- +

- +

- +EXT TIME (electric lock andcourtesy light) from 2 to 255s

T4

T3

T2

T1

PHOTOCELLSSAFETY EDGE

RADIO

LIMIT SW

ITCH CLOSE

LIMIT SW

ITCH OPEN

COMM

ON LIMIT SW

ITCH

1816 17COM

MON

M

MOTOR

UW V

21 22

NEUTRAL

S

LIVE

2322

ELECTRIC LOCK OR12V AC RELAY FOR230V COURTESY LIGHT

RS RS

CAPACITOR

230V 50HzSINGLE-PHASE

VOLTAGE SUPPLY

400V 50HzTHREE-PHASE

VOLTAGE SUPPLY

NEUTRAL

LIVE

24V OUTPUT max. load:

2 pairs photocells1 radio receiver

F1=8

A m

ains

F2=8

A m

ains

F3=8

A m

ains

F5=1A flashing lampprotection

Voltage cut off switchand cover locking knob

ELPRO 10 PLUS CEI

INDICATION LAMP

24V max. 3W

LIVE

LIVE

PIC. 10

!PLEASE NOTE:- The control panel must be installed in a sheltered, dry place, inside the box provided with it.- Make sure that the power supply to the electronic programmer is 230V ±10% or 400V ±10%- Make sure that the power supply to the Electric Motor is 230V ±10% or 400 V ±10%- For distances of over 50 metres we recommend using electric cables with bigger sections.- Fit the mains to the control panel with a 0.03A high performance circuit breaker.- Use 1.5 mm2 section wires for voltage supply, electric motor and flashing lamp. Maximum recommended distance 50 m.Use 1 mm2 section wires for

limit switches, photocells, push-buttons/key-switch and accessories.- Bridge terminals 1 and 2 if no photocells are required.- Bridge terminals 3 and 6 if no key- or push-button switches are required.N.W: To fit extra accessories such as lights, CCTV etc. use only solid state relays to prevent damages to the microprocessor.

In case of failure of the panel:- Make sure that the power supply to the electronic programmer is

230V ±10% or 400V ±10%- Make sure that the power supply to the Electric Motor is 230V ±10%

or 400 V ±10%- Check fuses- Check photocells if contacts are normally closed- Check all NC contacts- Check that no voltage drop has occurred from the control panel to

the electric motor

DIP-SWITCH

1 4 5 6 7 82

ON

OFF3

Dip-Switch:1= ON. Photocells. Stop while opening2= ON. Radio. No reversing while opening3= ON. Automatic closing4= ON. Preflashing activated5= ON. Radio. Step by step. Stop in between6= ON. Dead Man Control (Dip 4=OFF and Dip 3=OFF)7= ON. No lamp on during dwell time8= OFF. No function

Led Status Indication:L1= 230V 50Hz power supply. AlightL2= Photocells, if obstructed light goes offL3= Open. Alight whenever an Open pulse is givenL4= Close. Alight whenever a Close pulse is givenL5= Stop. It goes off on pulsing StopL6= Radio. It goes on by pressing a transmitter buttonL7= Gate Status; it flashes on gate openingL8= Limit switch Close; off when gate is closedL9= Limit switch Open; off when gate is openL10= It stays on for a time equal to the time set on T4

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ELECTRIC POWER CONNECTIONS

6

Drwg. No. 4333

SINGLE- AND THREE-PHASE FOR SLIDING GATESAND AUTOMATIONS FITTED WITH LIMIT SWITCHES10 PLUS CEIGB

Courtesy light: RS RS

Connect a 12VAC Relay (T4 Trimmer Timefrom 2s to 255s) to operate a 230V lamp

Electric lock: RS RS

Set the T4 Trimmer Time to thelowest value. The electric lock isexcited for 2 seconds

Button switch: 3 4 5 6

1

DIP-SWITCH 1:

ON: Photocells stop gate while opening, reverse it on closing once obstacle is removedOFF: Photocells do not stop gate while opening, reverse it on closing in case of an obstacle

1 2

PHOTOCELLS ANDSAFETY EDGE

12 1324V OUTPUT (MAX. LOAD:2 PAIRS PHOTOCELLS1 RADIO RECEIVER)

Limit switch: 108 9

Light ON = Open gateLight OFF = Closed gateFlashing (fast) 0.5s = Closing gateFlashing (normally) 1s= Opening gateFlashing (slowly) 2s= gate is stopped

24V 3W Indication Light:3 11

2627283

COMM

ON

Led to indicate status of OpenStop - Close switches

Radio Contact:

COMM

ON

RADIOCONTACT

73- Open/Close (Standard)- Travel reversing on pulsing- Step by step 2

ON: Gate is not reversed while opening

OFF: Any pulse reverses the gate

5

ON: Step by step. Stop in between

OFF: Standard operating mode

DIP-SWITCH 2 and 5 (NEVER set BOTH of them to ON at the same time):

Photocells and Safety Edge:

STOP

COMM

ON

OPEN

CLOSE

COMM

ON

LIMIT SW

ITCHCLOSE

LIMIT SW

ITCHOPEN

Push Button Switch Pulin3:

230V 400V

CAPACITOR

1816 17

COMM

ON

M

MOTOR

UW V

230V ±10% 50HzSINGLE-PHASE

21 22

NEUTRAL

S

LIVE

2322 21 22

T RS

LIVE

2322

400V ±10% 50HzTHREE-PHASE

LIVE

LIVE

Flashing lamp:

4

ON: Pre-flashing

OFF: No pre-flashing

19 20

230V MAX 25W7

ON: Lamp is not operating during Dwell Time. Automatic Mode.OFF: It flashes during Dwell Time. Automatic Mode.

DIP-SWITCH 4 and 7: Power supply:

- +

T1

MOTOR RUN TIMEOPEN / CLOSEfrom 5 to 128s

T2

- +DWELL TIME

from 5 to 128s

Single- (230V) and Three-phase (400V) Motors:

LOW VOLTAGE ELECTRICAL CONNECTIONS

®

OPERATING MODES

7

Drwg. No. 4333

SINGLE- AND THREE-PHASE FOR SLIDING GATESAND AUTOMATIONS FITTED WITH LIMIT SWITCHES10 PLUS CEIGB

Remote Controlled Operations Excluded during Dwell Time on Automatic Mode:

3

5

With this setting it is not possible to operate the gate by remote control during thedwell time on automatic mode. DIP-SWITCH 2=ON, 3=ON and 5=ON 2

Hold on switched (Deadman) control:

Pedestrian Opening: Trimmer T3- +

from 3 to 30s. It can be activated by any pulse(eg. by remote control), superior to 2s

Automatic / Semiautomatic:Automatic Operation: any pulse opens the gate, the gate stays open as long as the Dwell time expiresas set by T2 trimmer, then it closes automatically, no pulsing is required.

Semi-automatic Operation: any pulse opens the gate that stays open. A second pulse to Close is requiredfor the gate to close.

Open and Close operations are achieved “by holding a switchon” (no relay self-holding is involved) therefore a phisicalattendance is required to keep the gate opening or closinguntil either the button or key is released.

DIP-SWITCH 6

6

ON= Deadman Control. Dip-switch 4=OFFand Dip-switch 3=OFF

OFF= Standard Operations

How it works: Set the clock to the required time. On the pre-set time the gateis automatically opened and held open. Any further pulsing (even by remotecontrol) is not accepted by the system until the time pre-set by the clock hasexpired. On expiring and after the pre-set dwell time the gate is closedautomatically.T3 trimmer on to zero, Dip-Switch 3=ON.

DIP-SWITCH N°3=ON Automatic Closing

3

ON= Automatic Closing

OFF= No Automatic. Semi-automaticclosing by pulse

- +Pedestrian Trimmer T3

set on to zero

3

DIP-SWITCH 3

ON= Automatic Closing

OFF= No Automatic. Semi-automatic closing by pulseDwell Time

from 5 to 128s

- +T2

COMM

ON

OPEN

43

Time clock installation:43

COMM

ON

COMM

ON

OPEN

NO

External Time Clock

ON= Automatic Closing

OFF= Closing by Pulse

ON: Step by step. Stop in between

OFF: Standard Operations

ON: No reversing on opening

OFF: Travel reversing on any pulsing

®

8

Drwg. No. 4086

12 PLUSGB

In case of failure of the panel:- Make sure that the power supply to the electronic programmer is 230V ±10%- Make sure that the power supply to the Electric Motor is 230V ±10%- For distances of over 50 metres we recommend using electric cables with bigger sections.- Check fuses- Check photocells if contacts are normally closed- Check all NC contacts- Check that no voltage drop has occurred from the control panel to the electric motor

General description: the electronic control panel Elpro 12 Plus, new generation, is designed to operate the sliding gate operator Nyota 115. Power supply is230V 50Hz single-phase. Built in full compliance with BT 93/68/CE Low Voltage and EMC 93/68/CE Electro-Magnetic Compatibility Regulations. Fitting operationsare recommended by a qualified technician in conformity to the existing safety standards.The manufacturing company declines any responsability for incorrect handling and application; also, it reserves the right to change or update the control panelany time.Failure to follow installation regulations may result into serious damage to property and persons.

PLEASE NOTE:- The control panel must be installed in a sheltered, dry place, inside the box provided with it.- Make sure that the power supply to the electronic programmer is 230V ±10%- Make sure that the power supply to the Electric Motor is 230V ±10%- For distances of over 50 metres we recommend using electric cables with bigger sections.- Fit the mains to the control panel with a 0.03A high performance circuit breaker.- Use 1.5mm2 section wires for voltage supply, electric motor and flashing lamp. Maximum recommended distance 50m.

Use 1mm2 section wires for limit switches, photocells, push-buttons/key-switch and accessories.- Bridge terminals 1 and 2 if no photocells are required.- Bridge terminals 3 and 6 if no key- or push-button switches are required.N.W: To fit extra accessories such as lights, CCTV etc. use only solid state relays to prevent damages to the microprocessor.

DIP-SWITCH

1 4 5 6 7 82

ON

OFF3

Dip-Switch:1= ON. Photocells. Stop while opening2= ON. Radio. No reversing while opening3= ON. Automatic closing4= ON. Preflashing activated5= ON. Radio. Step by step. Stop in between6= ON. Dead Man Control (Dip 4=OFF and Dip 3=OFF)7= ON. No lamp on during dwell time8= OFF. No function

Led Status Indication:L1= 230V 50Hz power supply. AlightL2= Photocells, if obstructed light goes offL3= Open. Alight whenever an Open pulse is givenL4= Close. Alight whenever a Close pulse is givenL5= Stop. It goes off on pulsing StopL6= Radio. It goes on by pressing a transmitter buttonL7= Gate Status; it flashes on gate openingL8= Limit switch Close; off when gate is closedL9= Limit switch Open; off when gate is open

PULIN 3 2627283

F4 Fuse = 1A24V Transformer

Protection

RADIOPLUG-IN

CARDCONNECTOR

PEDESTRIAN OPENINGfrom

3 up to 30s

ELPR

O 12

PLU

S

1816 17

COMM

ON

M

SINGLE-PHASEELECTRICMOTOR 230V

24V OUTPUT (max. load:

2 PAIRS PHOTOCELLS1 RADIO RECEIVER)

INDICATION LAMP

24V max. 3W

STOP

COMM

ONPUSH BUTTONS

OPEN

CLOSE

PHOTOCELLSSAFETY EDGES

RADIO CONTACT

LIMIT SW

ITCH CLOSE

LIMIT SW

ITCH OPEN

LIMIT SW

ITCH COMM

ON

COURTESY LIGHTfrom

2 up to 255s

DWELL TIM

Efrom

2 up to 128s

MOTOR RUN TIM

EOPEN/CLOSEfrom

2 up to 128s

F3 Fuse = 630mATransformer Protection

F2 Fuse = 8AMains

F1 Fuse = 8AMains

19 20 21 222923 24 301 2 3 4 5 6 7 8 9 10 11 12 13 14 15

SAFETY CONTACT

COURTESY LIGHT100W

max.

CAPACITOR 230V 25W m

ax.FLASHING LAM

P

230V ±10% SINGLE-PHASE

VOLTAGE SUPPLY

TRIMMER

DIP-SWITCHON

OFF1 4 5 6 7 82 3

L2 L3 L4 L5 L9L8L6 L7

L1

- + - + - + - +

R65 R64 R63 R62

MICROPROCESSOR

E 12 plus 1 6

TRANSFORMER

SINGLE-PHASE FOR NYOTA 115 SLIDING GATE OPERATOR

PIC. 11

®

ELECTRICAL POWER CONNECTIONS

9

Drwg. No. 4086

GB

Flashing lamp:19 20

230V MAX 25W

4

ON: Pre-flashing

OFF: No pre-flashing

7

ON: Lamp is not operating during Dwell time. Automatic mode.

OFF: It flashes during Dwell Time. Automatic Mode.

DIP-SWITCH 4 and 7:

1 2

Button switch:3 4 5 6

STOP

COMM

ON

OPEN

CLOSE

12 13

1

DIP-SWITCH 1:

ON: Photocells stop gate while opening,reverse it on closing once obstacle is removed

OFF: Photocells do not stop gate while opening,reverse it on closing in case of an obstacle

PHOTOCELLSAND SAFETY EDGE

24V OUTPUT (500 mA) (MAX. LOAD:2 PAIRS PHOTOCELLS1 RADIO RECEIVER)

Limit switch:

LIMIT SW

ITCHCLOSE

COMM

ON

108 9

LIMIT SW

ITCHOPEN

Light ON = Open gateLight OFF = Closed gateFlashing (fast) 0.5s= Closing gateFlashing (normally) 1s= Opening gateFlashing (slowly) 2s= gate is stopped

24V 3W Indication Light:3 11

Push Button Switch Pulin 3: 2627283

COMM

ON

Led to indicate status ofOpen - Stop - Closeswitches

Safety Contact:

Radio Contact:

COMM

ON

CONTACTRADIO

73- Open/Close (Standard)- Travel reversing on pulsing- Step by step

2

ON: Gate is not reversed while opening

OFF: Any pulse reverses the gate

5

ON: Step by step. Stop in between

OFF: Standard operating mode

DIP-SWITCH 2 and 5 (NEVER set BOTH of them ONat the same time):

This contact must beN.C. for the controlpanel to be allowed towork

14 15

Power supply:

POWER SUPPLY230V ±10% 50HzSINGLE-PHASE

21 22

Capacitor and Single-phase Motor (230V):

- +

R65

MOTOR RUN TIMEOPEN/CLOSE

FROM 2 UP TO 128s

R64

- +DWELL TIME

FROM 2 UP TO 128s

29 30 1816 17

COMM

ON

MCapacitor

20μF for 0.5HP40μF for 1.0HP

Courtesy Light 230V max. 100W: 23 24 Trimmer R63

- +COURTESY LIGHT

FROM 2 UP TO 255s

12 PLUS SINGLE-PHASE FOR NYOTA 115 SLIDING GATE OPERATOR

Photocells and Safety Edge:LOW VOLTAGE ELECTRICAL CONNECTIONS

®

OPERATING MODES

10

Drwg. No. 4086

How it works: Set the clock to the required times. On the pre-set time the gate is automaticallyopened and held open. Any further pulsing (even by remote control) is not accepted bythe system until the time pre-set by the clock has expired. On expiring and after the pre-set dwell time the gate is closed automatically.R62 trimmer on to zero, Dip-Switch 3=ON.

DIP-SWITCH No.3=ON Automatic Closing

3

ON= Automatic Closing

OFF= No Automatic. Semi-automatic closing by pulse

- +Pedestrian Trimmer R62

set on to zero

Hold on switched (Deadman) control:

Pedestrian Opening:Trimmer R62

- +Trimmer R62 at minimum

disactivates Pedestrian Opening

from 3 to 30s. It can be activated by any pulse(eg. by remote control) superior to 2s

Automatic / Semiautomatic:Automatic Operation: any pulse opens the gate, the gate stays open as long as the Dwell time expiresas set by R64 trimmer, then it closes automatically, no pulsing is required.

Semi-automatic Operation: any pulse opens the gate that stays open. A second pulse to Close is requiredfor the gate to close.

Open and Close operations are achieved "by holding a switch on" (no relay self-holding is involved) therefore a phisical attendance is required to keep the gateopening or closing until either the button or key is released.

DIP-SWITCH 6

6

ON= Deadman Control. Dip-switch 4=OFF and Dip-switch 3=OFFOFF= Standard Operations

3

DIP-SWITCH 3

ON= Automatic Closing

OFF= No Automatic. Semi-automatic closing by pulseDwell Time

from 2 to 128s

- +

Trimmer R64

COMM

ON

OPEN

43Gate in fully closed position; an Open pulse opens the gate a span equals to thetime set by Pedestrian Trimmer

Time Clock Installation (Optional):

43

COMM

ON

COMM

ON

OPEN

NO

External Time Clock

GB 12 PLUS SINGLE-PHASE FOR NYOTA 115 SLIDING GATE OPERATOR

®

11

Drwg. No. 4198

GB 14 PLUS

!

In case the automation fails to start:- Check power supply to be 230V or 400V ±10% 50 Hz- Check fuses- Check photocells contacts to be normally closed- Check all N.C. contacts- Check that no voltage drop occurs between the board and the electric motor

General Description: Elpro 14 Plus is an electronic board incorporating a microprocessor to control single- and three-phase operators for bi-parting slidinggates. Power supply is 230V/400V ±10% 50Hz single-/ or three-phase. it is built in compliance with BT 93/68/CE Low Voltage norms and EMC 93/68/CEnorms for the electro-magnetic compatibility. Installation is recommended by a qualified technician in observance of the existing regulations. Incorporatedlogic functions: automatic or semi-automatic operating modes, pre-flashing/no pre-flashing options, reversing/non reversing options by remote control, electriclock output, pedestrian mode, hold-on-switched (deadman) control, gate status indication by leds. The manufacturer declines any responsability for incorrecthandling and applications, and reserves the right to update the instructions and the control board without notice. Failure to observe the installation instructionsmay result into serious damages to persons and properties.

IMPORTANT:- The control box is to be fitted in a sheltered, dry place inside a suitable enclosure- Fit the mains to the control box with a 0.03 A high performance, magnetic-thermal circuit breaker- Make sure that the power supplied to the board is 230V/400V ±10% 50Hz- For the power supply and the flashing lamp use 1.5 mm2 wires up to 50 m distance; for the limit switches and the accessories use 1mm2 wires- Bridge terminals 1 and 2 if no photocells are required- Bridge terminals 3 and 6 if no key- or button-switches are required- N.W: Should other applications be required such as light switching, CCTV, etc. use only solid state relays to prevent disturbances to the microprocessor.

DIP-SWITCH

1 4 5 6 7 82

ON

OFF3

Dip-Switch:1= ON Photocells stop gate on opening2= ON Radio. No gate reversing on opening3= ON Automatic Closing4= ON Pre-flashing in service5= ON Radio. Step by step, stop in between6= ON Deadman Control (Dip 4=OFF and Dip 3=OFF)7= ON Flashing lamp off on dwell time, automatic mode8= OFF, blank

Led Status Indication:L1 = Power supply 230V/400V±10% 50Hz alightL2 = Photocells. If obstructed the led goes offL3 = Open. It illuminates when an Open pulse is givenL4 = Close. It illuminates when a Close pulse is givenL5 = Stop. It goes off when a Stop pulse is givenL6 = Radio. It illuminates when the remote control is pulsed.L7 = Gate Status Indication. It flashes while gate is movingL8 = Limit switch Closing M1 motor. Off when gate is closedL9 = Limit switch Opening M1 motor. Off when gate is openL10 = It stays alight as long as the time set on T4 TrimmerD49= Limit switch Closing M2 motor. Off when gate is closedD50= Limit switch Opening M2 motor. Off when gate is open

24V OUTPUT max load:

2 pairs photocells1 Radio receiver

PULIN 3

2627

283

DIP-SWITCHON

OFF1 4 5 6 7 82 3

L2 L3 L4 L5 L6L7L8 L9

PILOT LIGHT24V m

ax 3W

1 74 10 11 12 13 19 202 853 96

STOP

COMM

ON

OPEN

CLOSE

FLASHING LAMP230V 25W max

230/400V

L1

L10

F5=1A Flashinglamp protection

F4=630mAtransformer protection

F6=630mA24V protection

PLUG-INRADIO CARDCONNECTOR

TRANSFORMER

MOTOR RUN TIMEfrom 5 to 128s

DWELL TIME from 5 to 128s

PEDESTRIAN TIMEfrom 3 to 30s

- +

- +

- +

- +EXT TIME (Electric lock andcourtesy light) from 2 to 255s

T4

T3

T2

T1

PHOTOCELLS AND SAFETYEDGES

RADIO

LIMIT SW

ITCH CLOSING M1

LIMIT SW

ITCH OPENING M1

LIMIT SW

ITCH COMM

ON

ELPRO 14 PLUS21 22

T

NEUTRAL

S

LIVE

2322

ELECTRIC LOCKOR 12V AC RELAY FOR230V COURTESY LAM

P

RS RS

1816 17

COMM

ON

M1

MOTOR

UW V

SINGLE-PHASE230V 50Hz ±10%POWER SUPPLY

THREE-PHASE400V 50Hz ±10%POWER SUPPLY

S

LIVE R

NEUTRAL

35

LIMIT SWITCHCLOSING

M2 MOTOR

LIMIT SWITCHOPENINGM2 MOTOR

34 33

W

3230 31

COMM

ON

M2

MOTOR

UV

D49

D50

CAPACITOR

CAPACITOR

230/400V

Elpro 14 Plus vers. 1.4

F2=1

0A M

ains

F3=1

0A M

ains

F1=1

0A M

ains

230V-400V SINGLE- /THREE-PHASE CONTROL BOARDDESIGNED FOR AUTOMATIONS TO OPERATE BI-PARTING SLIDING GATES

PIC. 12

LIVE

LIVE

®

OPERATING MODESLOW VOLTAGE ELECTRICAL CONNECTIONS 11 12 131 74 102 853 96

12

Drwg. No. 4198

Radio Contact: - Open/Close (standard)- Any new pulse reverses gate travel- Step by step

Keyswitch:3 4 5 6

STOP NC

COMM

ON

OPEN NO

CLOSE NO

73

COMM

ON

RADIO NO

12V AC, 15VA OUTPUTELECTRIC LOCKPOWER SUPPLY

Electric Lock: Mechanical device to hold the gate in closed gate position.Trimmer T4 to the lowestWorking Time: 2 seconds anticipation of 100ms on gate starting.

11

PILOT LIGHT 24V3W max

8

COMM

ON

24V 3W Pilot Light for gatemovement indication:

Light On= Gate Open. Passage allowedLight Off= Gate Closed. Passage not allowedFlashing 0.5s (fast)= Gate ClosingFlashing 1s (normal)= Gate OpeningWith external clock: 2 short flashes followed by a longer stop

1 2

Photocells and Safety Edge:

12 13

1

DIP-SWITCH 1:

ON: Photocells stop gate on Opening andreverse it on Closing once obstacle is removed

OFF: Photocells do not stop gate on Openingand reverse it on Closing if obstructedCONTACT FOR

PHOTOCELLS ANDSAFETY EDGE

24V OUTPUT (MAX LOAD:2 PAIRS PHOTOCELLS

1 RADIO RECEIVER)

Limit switch:

LIMIT SW

ITCHCLOSING M

1

COMM

ON

108 9

LIMIT SW

ITCHOPENING M

1

Push Button unit Pulin3:Leds signalling the

commands Open-Stop -Close

Courtesy light:

Connect a 12VAC relay (Trimmer T4 from 2sto 255s) to operate a 230V lamp

RS RS

2

ON: No reversing on Opening

OFF: Reversing by any new pulse

5

ON: Step by step. Stop in between

OFF: Standard operating mode

DIP-SWITCHES 2 & 5(NEVER set both of them on to ON at the same time):

35 34 33

COM

MON

LIM

IT S

WIT

CHCL

OSIN

G M

2

LIM

IT S

WIT

CHOP

ENIN

G M

2

- +

2627

283COMMON

RS RS - +

EXT TIME (Electric lock and Courtesy Light)from 2 to 255s

Trimmer T4

Trimmer T4EXT TIME (Electric lock and Courtesy

Light) from 2 to 255sto the lowest

GB 14 PLUS 230V-400V SINGLE- /THREE-PHASE CONTROL BOARDDESIGNED FOR AUTOMATIONS TO OPERATE BI-PARTING SLIDING GATES

®

FUNCTIONS

211816 17 19 22 2320ELECTRIC POWER CONNECTIONS

Trimmer T3

- +

From 3 to 30 s activated by anycommanding pulse (even by remotecontrol), superior to 2s to M1 Motor

5

ON: Step by step Stop in between

OFF: Standard operating mode

In this Mode, any pulse given by Radio remote control during the dwell time in Automatic mode option doesnot allow any operation with the system . DIP-SWITCH No.2=ON, No.3=ON and No.5=ON

43

COMM

ON

COMM

ON

OPEN

NO

T3 Trimmer. Pedestrianto zero value

Automatic cycle: On pulsing to Open the gate is operated to open, stops for a time equal to thedwell time as pre-set with T2 trimmer, after this time the gate is automatically operated to Close.

Semi-automatic Cycle: On pulsing to Open the gate is operated to Open and held in openposition. A new pulse is needed for the gate to close.

Radio out of service on Dwell time inAutomatic Mode option:

3

ON= Automatic Closing

OFF= No Automatic Closing

Deadman Control: DIP-SWITCH 6

6

ON= Deadman Control Dip-switch 4=OFFand Dip-switch 3=OFF

OFF= Normal operating mode

Time clock:

DIP-SWITCH No.3=ON Automatic Closing

3

ON= Automatic Closing

OFF= No automatic closing. Semi-automatic option

- +

2

ON: No gate travel reversing on Opening

OFF: Any new pulse reverses gate travel

4

ON: Pre-flashingOFF: No pre-flashing

7

ON: No flashing with the lamp onDwell time. Automatic mode

OFF: Flashing on Dwell time in Automatic mode option

DIP-SWITCH 4 and 7:

230V 400V

230V 50Hz ±10%SINGLE-PHASE

21 22

NEUTRAL

S

LIVE

2322

230/400V

Single- and three-phase motors:

Control board power supply:

Flashing light:

FADINIl'apricancello

19 20

FLASHING LIGHT230V - 25W max

Fi t the mains to the cont ro l board wi th a 0.03A h ighsensitivity, magnetic-thermal, differential circuit breakerThe board can be supplied 230V 50Hz ±10% Single-phase or400V ±10% Three-phase. Both switches are to be set to therequired voltage.

Automatic / Semi-automatic:

Pedestrian Opening:With the gate in fully closed position, it is possible to open the gate for pedestrians bypulsing to Open with Dip-Switch No.6=ON terminals 3-4:- a first Open pulse operates Motor 1 to open- a second pulse operates the other gate to OpenA pulse given to terminals 7 - 8 (Radio Contact) by the remote control always operates both gates.

230 VOLT400 VOLT

Pre-flashing (Dip-Switch 4=ON): Once an Openpulse is given, after 3 seconds M1 motor startsOnce the gate is fully closed, the lamp goes onflashing for 3 more seconds.

21 22

T RS

LIVE

2322

400V 50Hz ±10%THREE-PHASE

DWELL TIME from 5 to 128s

- +

3

DIP-SWITCH 3

ON= Automatic Closing

OFF= No automatic closingSemi-automatic mode

Trimmer T2

MOTOR RUN TIME OPEN /CLOSE FROM 5 TO 128s

- +

T1

Trimmer T1

T2

- +Trimmer T2DWELL TIME

from 5 to 128s

CAPACITOR

1816 17

COMM

ON

M1

MOTOR

UW V

COMM

ON

3230 31

M2

MOTOR

UW V

CAPACITOR

Motor forpedestrianopening

Trimmer T3

Important:Depending on the site voltage requirementsi t is absolutely necessary to set bothswitches accordingly

230V 400V

230/400V

How it works: Set the clock to the required time. On the set time the gate is operated to open and heldopen. No other operations can be achieved (not even by remote control) until the time set on the clockhas expired. On expiring of the clock time and after the dwell time of the system, the gate is automaticallyoperated to close.Trimmer T3 is to be set on to zero, Dip-Switch No. 3=ON

Open and Close operations are by "hold on switched" control (norelay self-holding is involved). The automation is to be attendedand the command unit is required to be held switched to achievegate operation. Any operation is stopped on releasing the buttonor key.

13

Drwg. No. 4198

GB 14 PLUS 230V-400V SINGLE- /THREE-PHASE CONTROL BOARDDESIGNED FOR AUTOMATIONS TO OPERATE BI-PARTING SLIDING GATES

®

14

- The limit switch contacts are to be connected as shown in thediagram (pic. 13). 9 is in series with the voltage cut off microswitchNo.1 (pic.9).When Nyota 115 is on the first running test, and it is realized thatthe gate is operated in the wrong direction (for instance the gatefails to stop as the limit switch rod is pushed in the same direction),reverse the connections of the electric motor, by changing overlive 1 and live 2 (ie. terminal 16 with 18), and those of the limitswitches (terminal 8 with 10) (pic.13) in the control box mainboard, common 9 and 17 remain fixed (pic.14).

NOTE: IN CASE OF MOTOR FAILURE BECAUSE OF POWERSHORTAGE, ADD A 12.5 μF CAPACITOR IN PARALLEL TO THEELECTRIC MOTOR LIVE 1 AND 2 (pic. 14).

TORQUE CONTROL ADJUSTMENT

NYOTA 115 incorporates an adjustable torque control system inan oil bath, which can be adjusted to the gate weight. A 13 mmspanner can be used for adjusting operations (pic.15):

1) Press and hold the retaining pin2) By means of a 13 mm spanner unscrew the locknut (the pin

will lock the main shaft)3) Keep on holding the retaining pin pressed and tighten the

adjustment screw (+ power) or unscrew it (- power)4) Tighten the nut to lock the adjustment screw in the set position

as required5) Release the retaining pin.

EXTERNAL VOLTAGECUT OFFMICROSWITCH 1

LIMIT SWITCHMICROSWITCH

ELPRO 12 PLUS

LIVE 1

LIVE 2

COMMON

PIC. 13

CAPACITOR30 μF 0.5 HP40 μF 1.0 HP

ADDITIONAL12 μFCAPACITOR

EARTH

PIC. 14

PIC. 15

ADJUSTMENT SCREWTIGHTEN = + POWERUNSCREW = – POWER

LOCKNUT

RETAININGPIN

INCORPORATED ELPRO 12 PLUS

TWO-PHASEELECTRIC MOTOR

230 V 50 Hz

STARTING CAPACITOR30 μF 0.5 HP40 μF 1.0 HP

ADDITIONAL STARTINGCAPACITOR 12 μF IN CASEOF ELECTRIC POWER SHORTAGE

COMMON

®

15

TECHNICAL SPECIFICATIONS NYOTA 115

Power output

Supply voltage

Frequency

Absorbed power

Absorbed current

Motor rotation speed

Capacitor

Intermittent service

ELECTRIC MOTOR

SINGLE-PHASE THREE-PHASE

0.37 KW (0.5 HP)

230 V

50 Hz

600 W

3.2 A

1˙380 rpm

30 μF

S5

0.37 KW (0.5 HP)

230/400 V

50 Hz

575 W

2.1-1.2 A

1˙380 rpm

S5

NYOTA 115 GEAR BOX

Rated torque

Gear ratio

Running speed

Oil temperature

Oil type

Protection standard

Weight Nyota 115

Max. gate weight

Duty cycle

40 Nm

1:32

9.6 m/1’

-20°C +80°C

AGIP ROTRA THT - W80 - Kg 0.22

IP 557

18.5 Kg

500 Kg

25 s Open - 30 s Dwell - 25 s CloseTime for one complete cycle: 80 s

No. of complete cycles Open-Dwell-Close: 45/hourNo. of complete cycles per year (8 hours’ service per day): 131˙000 cycles

Power supply

Voltage output

Low voltage output

E.M. max. power output

Line fuses

Secondary fuses

Logic switching

Box dimensions

Protection standard

Elesta relay marking

ELPRO 10 PLUS CEI CONTROL PANEL

Power transformer

Magnetic core

Voltage

Output

Frequency

Insulation

Main switch

Contact rating

230 / 400 V

230 V - 25 W

24 V - 10 W

1˙100 W

5 A

1A - 630 mA

Open-Stop-Close

280x200x110

IP 437

VDE-CSA-DEMCO-SEV

10 A 230 V

4 A 400 V

20 VA

1.5 W / 0.5 thick.

0-230 V

0-12-18-24 V

50-60 Hz

4 Kv x 1’

T215K mark SAA

15A 250 VAC

SINGLE-PHASE THREE-PHASE

0.73 KW (1 HP)

230 V

50 Hz

1˙130 W

5.7 A

1˙380 rpm

40 μF

S5

0.73 KW (1 HP)

230/400 V

50 Hz

1˙030 W

3.7-2.2 A

1˙380 rpm

S5

40 Nm

1:32

9.6 m/1’

-20°C +80°C

AGIP ROTRA THT - W80 - Kg 0.22

IP 557

18 Kg

600 Kg

80 Nm

1:32

9.6 m/1’

-20°C +80°C

AGIP ROTRA THT - W80 - Kg 0.22

IP 557

20 Kg

800 Kg

80 Nm

1:32

9.6 m/1’

-20°C +80°C

AGIP ROTRA THT - W80 - Kg 0.22

IP 557

19.5 Kg

1˙200 Kg

®

16

FITTING ACCESSORIES FOR INSTALLING NYOTA 115

LIMIT SWITCH STRIKINGPLATES WITH FIXING SCREWS

22x222000

30x12 1000

STEEL GEAR RACK WITH FIXING SLOTS30 x 12 mm THICKNESS

M8x40

NYLON GEAR RACK 8 mm THICKNESS

100028x20

PIC. 16

M8 GEAR RACK FIXING SET

NYOTA 115 ELECTRO-MECHANICALTORQUE CONTROL IN OIL BATH BRONZE-STEEL COUPLING

STEEL GEAR RACK22 x 22 mm THICKNESS

FIXING BASE PLATEFOR CONCRETE

EMBEDDING

E 13 RELEASESPANNER

®

17

MAGNETIC LIMIT SWITCH ONTO NYOTA 115 - Item No. 123

PERMANENT MAGNETS MOUNTED TO THE SUPPORT CLAMPS TO BEFIXED TO THE GEAR RACK

Rh

Lh

M6X25 SCREW TO FIX THE SUPPORT BRACKET AND THE CABLEHOLDING COVER

MAGNETICLIMIT SWITCH

COVER

MAGNETICLIMIT SWITCH

WITH BRACKET

The magnetic limit switch is fitted to the Nyota 115, and the permanent magnets are fitted to the gear rack moving alongwith the gate to the respective limit position on Opening and Closing cycles.

OPERATORCOVER

CONTROL BOARDCONTAINER

ELPRO 12 PLUS

GEARED MOTORNYOTA 115

IMPORTANT: BEFORE FIXING THE SCREW, MAKE SURE THAT THE ELECTRIC WIRES ARE FITTED THROUGH THE HOLE IN THEMAGNETIC LIMIT SWITCH COVER

PIC. 17

®

18

SETTING UP AND FIXING THE MAGNETIC LIMIT SWITCH ONTO NYOTA 115- Item No. 123

5mm -Recommendeddistance

30x12 GEAR RACK C/W FIXING EYESMAGNET FIXING IS BY CLAMP

LIVE

LIVE

COMMON

5mm -Recommendeddistance

LIVE

LIVE

COMMON

28x20 NYLON GEAR RACKMAGNET FIXING IS BY SCREWS

5mm -Recommendeddistance

LIVE

LIVE

COMMON

22x22 STEEL GEAR RACKMAGNET FIXING IS BY SCREWS

GB

Drwg. No. 1975 APPLICATION OF THE VERSION NYOTA 115WITH MAGNETIC LIMIT SWITCH

PIC. 18

®

19

PIC. 19

NYOTA 115 OVERALL DIMENSIONS

352

14550

50

6210414

0

257

278

352

260

200

140

®

04-2

007

The manufacturers reserve the right to change the products without any previous notice

Distributor’s box

AUTOMATIC GATE MANUFACTURERS

Via Mantova, 177/A - 37053 Cerea (Verona) ItalyTel. 0442 330422 r.a. - Fax 0442 331054e-mail: info@fadini.net - www.fadini.net

s.n.c.

®

NYOTA 115ELECTRO-MECHANICAL SLIDING GATE OPERATOR

IMPORTANT WARNING NOTES- Before installing the equipment carry out a Risk Analysis and fit any required device in compliance with EN 12445 and

EN 12453 Safety Norms.- lt is recommended to keep to the instructions in this booklet - make sure that the motor specifications as printed on the

motor sticker conform to those of the mains.- Dispose properly of the packaging materials such as cardboard, nylon and polystyrene through specialized companies.- Should the operator be removed, do not cut the electrical cables, but properly remove them by loosening the pins in the

terminal board.- Switch off the mains switch before the cover of the motor terminal board is removed.- All the equipment must be properly earthed by the yellow/green cable marked with the specific symbol.- It is recommended to carefully read the regulations, advice and remarks in the book “Safety Norms”.

The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our “TOTALQUALITY CONTROL” system which ensures constant quality standards, updated knowledge of the European Standards andcompliance with their requirements, in view of an ever increasing process of improvement.

EUROPEAN MARK CERTIFYING CONFORMITYTO THE ESSENTIAL REQUIREMENTS OF THESTANDARDS 98/37/EC

• DECLARATION OF CONFORMITY• SAFETY NORMS• EN 12453, EN 12445 STANDARDS• CEI EN 60204-1 STANDARDS• WARRANTY CERTIFICATE ON THE CUSTOMER'S REQUEST

The “CE” mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in relationto the manufacturer’s declaration for the supplied items, in compliance with the body of the regulations ISO 9000-UNI EN 29000.Automation in conformity to EN 12453, EN 12445 safety standard.

CHECKING AND MAINTENANCE:To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations, it is recommendedthat inspections and proper maintenance are made by qualified technicians to the whole installation ie. both the mechanical andelectronic parts, as well as wiring.- Mechanical parts: maintenance every 6 months approx.- Electronic apparatus and safety equipment: maintenance every month approx.