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FOLDING STAIRWAY
Manual Liebherr T282 T ruck
Mt Arthur
PSA-Lieb T282 -FS 29-8-14 (MA)
Model No.: PSA-LIET282-FSSerial No.: PSA-T282 -001 ~Date Manufactured: March 2013
CONTENTS
Page 3 Section 1 Installation and Mounting InstructionsInstallation Drawings:
8 Section 2 Recommended Maintenance procedure
9 Section 3 Operating Procedure
Section 4 Drawings and Repair Parts lists
10 4 Assembly CompleteParts List
12 4-1 Stair Base Frame and Mounting AssemblyParts List
14 4-2 Stair AssemblyParts List
16 4-4 Hydraulic Cylinders & PlumbingParts ListHydraulic Diagram
20 4-5 Power Pack Parts List
23 4-6 Electrical ControlsWiring Diagrams
Pg. 2PSA-Lieb T282 -FS 29-8-14 (MA)
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Pg. 3PSA-Lieb T282 -FS 29-8-14 (MA)
FOLDING STAIRWAYLiebherr T282 T ruck
Section 1 Installation Drawings PSA-T282-INST
NOTEFollow all on-site/Mine lif ting and safety procedures when inst allingPSFS to Wheel Dozer
Pg. 4PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 1 Installation Drawings PSA-T282-ACCESS Sht. 1
Pg. 5PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 1 Installation Drawings PSA-T282-ACCESS Sht. 2
Pg. 6PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 1 Installation Drawings PSA-T282-ACCESS S- Inst alled
NOTEFollow all on-site/Mine lif ting and safety procedures when inst allingPSFS to Wheel Dozer
FOLDING STAIRWAYLiebherr T282 T ruck
Section 1 Installation and Mounting Instructions
Pg. 7PSA-Lieb T282 -FS 29-8-14 (MA)
WARNINGRaising the POWER STEP platform by external means can create a vacuum in thehydraulic cylinder and create the opportunity to allow air into the hydraulic system,defeating the inherent safety features of the POWER STEP.This must be avoided, to maintain safe operation of the POWER STEP.
In instances where the use of external means to raise the platform must be used, please follow the following instructions:
Loosen hard plumbed hydraulic lines on cylinder side of lock valve on cylinder.Raise platform by available means.Note: Make necessary arrangements to collect displaced oil, and be aware that air entersthe piston side of the cylinder as platform is raised.Lock in raised position.Re-tighten hydraulic fittings.SECURE THE PLATFORM IN THE RAISED POSITION, MECHANICALLY, CHAIN &TAGOUT THE POWER STEP
To recommission the POWER STEP:
Loosen hydraulic fittings on cylinder side of lock valve.Note: Collect displaced oil.Lower platform to lowest position, using alternate safety approved means, fully retractingcylinder. Ensure all personnel are clear of step radius.Operate electrical control switch to purge air from the hydraulic line systems, lock valveand cylinder.Tighten the hydraulic fittings either side of lock valves to restriction fittings.Cycle step unloaded several times to purge all air from hydraulic system.The Power Step will not operate correctly if there is any air in the hydraulic circuit (due tothe incorrect operation of the lock valve).
NOTE.THE RELIEF PRESSURE OF THE POWERPACK IS TO BE SET TO 2800PSI.IF THE POWERPACK IS REPLACED,THIS RELIEF PRESSURE WILL NEED TO BERESET USING INLINE GAUGES.FAILURE TO DO SO MAY RESULT IN ACCIDENT OR INJURY.
FOLDING STAIRWAYLiebherr T282 T ruck
Section 2 Recommended Maintenance Procedure
DailyVisually check st airway and structure for damage, loose component s, handrails, etc.
Check for hydraulic oil leaks from hydraulic cylinders, plumbing and hoses.
Notify the appropriate supervisor for any observed damage or malfunction.
500 HoursGrease 2 grease nipples on hinge pinsCheck main mounting bolts for torque.
Check hydraulic oil level in power pack and top up as necessary. (Stairway in raisedposition).
Top up using SAE46 or SAE68 hydraulic oil.Thoroughly check all electrical wiring for damage, replace as necessary.
Repeat daily check as above
5000 HoursChange hydraulic oil in tank of hydraulic power pack (5.0 litres)
It is recommended that SAE46 or SAE68 hydraulic oil be used in the power pack.
Check and inspect all main bolts on stairway system.Retorque if required.
Repeat daily check as above
Pg. 8PSA-Lieb T282 -FS 29-8-14 (MA)
FOLDING STAIRWAYLiebherr T282 T ruck
Section 3 Operating Procedure
To Lower S tairway (from the machine)Position machine in a level, safe area, away from the work face, whenever possible.Apply park brake and lower engine speed to idle.Check that the area below the Ladder Access System is clear of people and obstacles, and lower ladder by operating the two position electrical switch adjacent to the ladder, to the down position by pressing the switch down.Hold the switch in the down position until ladder is fully lowered.If the truck is parked on uneven ground, the bottom of the stairway may touch the ground before the ladder is in the fully lowered position.Should this occur, descend the ladder with caution.
To Raise S tairwayAscend the ladder onto the landing of the Loader.Ensure the area around the ladder is clear of people and standing to the side, clear of the area the handrails and ladder raises into, operate the electrical switch to the raise position (up).Hold the switch in the up position until the ladder is in the fully raised position.The ladder is now raised and stored.
Pg. 9PSA-Lieb T282 -FS 29-8-14 (MA)
OPERATING NOTES
NOTE: FLOW CONTROL VALVE ADJUSTMENT:The valve should be positioned to restrict the flow and speed of the Power Step whenlowering. Adjust the knob on top of the valve by turning left or right (clockwise) when thestep is being lowered, until it is lowering at a safe and reasonable speed.
When it is adjusted, lock the adjusting knob by tightening the grub screw located on theside of the knob.
NOTE: MAGNETIC 'GO' SWITCH ADJUSTMENT:The switch target trigger area is located on the opposite side and end from the cable entrypoint on the switch. Once it is mounted to the switch bracket, adjust the switch in or outfrom the stair steel trigger point, to be within 3mm - 10mm from touching each other whenthe stair is in the desired rest position.[DO NOT EXCEED 10mm DISTANCE BETWEEN THE SWITCH AND STRIKER PLATE].Test by raising and lowering the Power Step a couple of times and adjust again ifnecessary.
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Section 4 Assembly Complete
See Drawing Page 10
Pg. 10PSA-Lieb T282 -FS 29-8-14 (MA)
ITEM PART NO. PART NAME QTY
PSA-LIE-T282-FS ASSEMBLY COMPLETE 1
1 PSA-FRA-A06-ASSY BASE FRAME & MOUNTING 1
2 PS-PSA-STR-A08 STAIR ASSEMBLY 1
3 PS-62998-AH HYDRAULIC CYLINDER 1
4 PS-80103A-SLD-T282 POWER PACK 1
Pg. 11PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 4 Assembly Complete
Pg. 12PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 4.1 Stair Base Frame and Mounting Assembly PSA-FRA-A06-ASSYSee Parts List Pg. 13
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Section 4.1 Stair Base Frame and Mounting PSA-FRA-A06-ASSYSee Drawing Page 16
Pg. 13PSA-Lieb T282 -FS 29-8-14 (MA)
Item Part No. Part Name Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
13A
14
15
16
17
18
19
20
21
22
23
24
25
26
PS-FRA-B10
PS-T282-A02
PS-T282-B02
PS-STR-B17
PS-HRI-B08
PS-P30-009
PS-HYD-C12
PS-61006
PS-FRA-A06
CPS-M16X65S
CPS-M16X60ZP
CPS-M16X50ZP
CPS-M12X30ZP
CPS-M12X40ZP
CPS-M12X25ZP
CPS-M12X20ZP
CPS-M10X16ZP
CPS-M6X50ZP
CPS-M5X50ZP
CPS-M16NN
CPS-M6NN
CPS-M5NN
CPS-M16WH
CPS-M12WH
CPS-M10WH
CPS-M5WH
CPS-M12NN
FRAME
LANDING BOX ASSY
LID - LANDING BOX
LANDING DECK FABRICATION
GRAB RAIL
PIVOT PIN
BUSH
GREASE NIPPLE
LANDING HANDRAIL
BOLT-M16 x 65 SOCKET HEAD
BOLT-M16 x 60
BOLT-M16 x 50
BOLT-M12 x 30
BOLT-M12 x 40
BOLT-M12 x 25
BOLT-M12 x 20
BOLT-M10 x 16
BOLT-M6 x 50
BOLT-M5 x 50
NUT-NYLOC-M16
NUT-NYLOC-M6
NUT-NYLOC-M5
WASHER-HARDENED-M16
WASHER-HARDENED-M12
WASHER-HARDENED-M10
WASHER-HARDENED-M5
M12 NYLOC NUT
1
1
1
1
2
2
1
2
1
8
4
2
2
2
12
4
4
2
4
14
2
4
28
22
4
8
2
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Section 4-2 Stair Assembly PSA-STR-A08 See Parts List Page 15
Pg. 14PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 5-2 Stair Assembly PSA-STR-A08 See Drawing Page 14
Pg. 15PSA-Lieb T282 -FS 29-8-14 (MA)
Item Part No. Part Name Qty
1A
1B
2
3
4
5
5A
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PS-STR-B11-03
PS-STR-B11-04
PS-HRI-B06-03
PS-HRI-B06-04
PS-STR-B10
PS-STR-C21-01
PS-32266-SAN-B/Y
PS-STR-C21-02
PS-P30-008-02
PS-HYD-C12
PS-STR-C62
PS-40003
PS-23673
PS-FRA-C42
PS-HR1-C65
CPS-M16X60ZP
CPS-M12X50P
CPS-M12X35P
CPS-M12X20ZP
CPS-M8X40ZP
CPS-M12NZP
CPS-M12WH
CPS-M12NN
STAIR STILE - LEFT HAND
STAIR STILE - RIGHT HAND
STAIR HANDRAIL - LEFT HAND
STAIR HANDRAIL - RIGHT HAND
STAIR ACTUATOR BEAM
STAIR TREAD
NON-SLIP TREAD NOSING
STAIR TREAD -TOP
PIVOT BUSH
BUSH- (Actuator Beam)
BUMPER PAD (Rubber)
BUFFER-RUBBER
WASHER PLATE
STRIKER
HANDRAIL SPACER BLOCK(40mm)
BOLT-M16 x 60 CAP SCREW
BOLT-M12 x 50
BOLT-M12 x 35
BOLT-M12 x 20
BOLT-M8 x 40 CAPSCREW
NUT-M12
WASHER-HARDENED-M12
M12 NYLOC NUT
1
1
1
1
1
8
8
1
2
1
2
2
8
2
6
2
8
60
4
8
60
136
8
Pg. 16PSA-Lieb T282 -FS 29-8-14 (MA)
FOLDING STAIRWAYLiebherr T282 T ruck
Section 4-4 Hydraulic Cylinder & Plumbing PS- 62998-AH-T282
Item Part No. Part Name Qty
1
1A
1B
1S
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PS-62998-AH
PS-62998-HPK
PS-62998-A
PS-63009-P
PS-63103
PS-63201
PS-61151
PS-61154
PS-61157
PS-61158-5MM
PS61163
PS-61160
PS-61147
PS-61158-1MM
PS-61145
PS-61183
PS-63202A
PS-T282-H/FKIT
PS-61153
HYDRAULIC CYL. (with hard plumbing )
HARD PLUMBING KIT
HYDRAULIC CYLINDER 2 1/2”
PIN - CYLINDER
SEAL KIT (Not shown)
VALVE - PILOT OPERATED LOCKING
FITTING - ELBOW-9/16” JIC
FITTING - ELBOW- O RING 1/4BSPPx9/16”JIC
FITTING - O RING 1/4BSPPx 7/16”JIC
FITTING - 5mm RESTRICTION 90 DEG
REDUCER JIC x BSPP
TUBE (Cut to suit) 510mm
FERRULES
FITTING - 1MM RESTRICTION 90 DEG
FITTING- 9/6”JIC SWIVEL
9/16”SWIVEL ‘T’ FITTING
FLOW CONTROL VALVE ASSEMBLY
HOSE & FITTING KIT (Not Shown)
FITTING ‘O’ RING 1/4 BSPP x 7/16’ JIC
1
1
1
2
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
CYL. END
ROD END
NOTE: HYDRAULIC CYLINDER ASSEMBLY P/No PS- 62998-AH includes Part No.s 1 to 1 1
Pg. 17PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 4-4 Hydraulic Cylinder & Plumbing
Item Part No. Part Name Qty
1
2
3
4
PS-61159
PS-61145
PS-63203
PS-41104
9/16” SWIVEL FITTING
FEMALE SWIVEL FITTING
BALL VALVE
OPEN/CLOSE DECAL
2
2
1
1
1 2 3
4
Pg. 18PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 4-4 Hydraulics (Valve Diagram)
Double Acting Hydraulic System withdirectional Control Valve and Cylinder
Lock Valve
1mm5mm
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Section 4-4 Hydraulic Cylinder & Plumbing Hydraulic Diagram Including Emergency V alve
Pg. 19PSA-Lieb T282 -FS 29-8-14 (MA)
EX
IST
ING
DO
UB
LE
PIL
OT
CH
EC
K V
ALV
E
EX
IST
ING
C
YLI
ND
ER
TE
E F
ITT
ING
3/8”
2 W
AYH
IGH
PR
ES
SU
RE
BA
LLVA
LVE
PO
WE
RS
TE
PP
OW
ER
PA
CK
109
#8
#5
#4
#2 #1#3
BA
3/8
BS
F
7/16
9/16
3/8”
PR
ES
SU
RE
CO
MP
EN
SA
TE
DF
LOW
CO
NT
RO
LC
/W C
HE
CK
#6
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Section 4-5 Power Pack PS- 80103A-SLD-T282See Parts List Pg 22
Pg. 20PSA-Lieb T282 -FS 29-8-14 (MA)
4
13
226
16
11
10
14
12
3A
520
24
6
3 2 7
21 23
View B View A
7A8
8A
FOLDING STAIRWAYLiebherr T282 T ruckSection 4-5 Power Pack PS-80103A-SLD-T282See Parts List Pg 22
Pg. 21PSA-Lieb T282 -FS 29-8-14 (MA)
15
17
1618
View B
9
9A
19
27
View A
26
14
11
16
10
25
12
29
NOTE.THE RELIEF PRESSURE OF THE POWERPACK IS TO BE SET TO 2800PSI.IF THE POWERPACK IS REPLACED,THIS RELIEF PRESSURE WILL NEED TO BERESET USING INLINE GAUGES.FAILURE TO DO SO MAY RESULT IN ACCIDENT OR INJURY
BATTERY SUPPLYCIRCUIT BREAKER
POSITIVE
Pg. 22PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 4-5 Power Pack PS-80103A-SLD-T282See Photos Pg 20 & 21
Item Part No. Part Name Qty
1
2
3
3A
4
5
6
7
7A
8
8A
9
9A
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PS-80103A-SLD
PS-21107-METAL
PS-80103A
PS-80103-CLAMP
PS-82415
PS-84214
PS-82492
PS-61160-M/EBox-9/16”
PS-61160-M/EBox-7/16”
PS-61152
PS-61150
PS-61177
PS-61176
PS-84213
PS-84212
PS-84303
PS-1712080
PS-73012
PS-82493
PS-HD10-5-16P
PS-41013
PS-41014
PS-41024
PS-41019
PS-41017
PS-41018
PS-73010
PS-73009
PS-HD10-3-16P
PS-HD10-5-16P
PS-63202A
PS-41106
PS-41109
POWER PACK ASSEMBLY
MOTOR ENCLOSURE- SEALED ST/ST
POWER PACK
CLAMP ELECTRIC MOTOR
AUDIBLE ALARM
BRIDGE RECTIFIER
SOLENOID 24V START MOTOR
HYDR. TUBE 9/16” FITTINGS
HYDR. TUBE 7/16” FITTINGS
HYDRAULIC FITTING 9/16”
HYDRAULIC FITTING 7/16”
HYDRAULIC FITTING 9/16”
HYDRAULIC FITTING 7/16”
135A CIRCUIT BREAKER
5A CIRCUIT BREAKER
ISOLATION SWITCH- (INCLUDING BRACKET)
SEALED WIRING BOX
TOGGLE SWITCH KIT
BATTERY FEED STUDS
5 PIN SOCKET
DECAL-Battery Supply-PosItive
DECAL-Battery Supply-Negative
DECAL HYDRAULIC-HOSES
DECAL BRIDGE RECTIFIER
DECAL SOLENOID
DECAL ALARM
RUBBER BOOT RED
RUBBER BOOT BLACK
3 PIN SOCKET (PARK BRAKE)
5 PIN SOCKET
FLOW CONTROL VALVE ASSY.
DECAL-BEACON/WORKLIGHT
DECAL (Blue)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
4
2
1
2
1
1
1
Not shown
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Section 4-6 Electrical ControlsSee Parts List Page 24
Pg. 23PSA-Lieb T282 -FS 29-8-14 (MA)
Proximity Switch AssemblyMounted on Fixed Landing
Control Pendant SwitchMounted on Handrail
3
4
2
5
1
Pg. 24PSA-Lieb T282 -FS 29-8-14 (MA)
Item Part No. Part Name Qty
1
2
3
4
5
PS-73013
PS-73013-B
PS-77005
PS-77009AR
PS-75430
CONTROL PENDANT SWITCH
CONTROL PENDANT BRACKET
HAND RAIL SWITCH HARNESS
AUTO RAISE HARNESS
PROXIMITY SWITCH
1
1
1
1
1
WARNINGLOW VOLTAGE BATTERIES WILL HARM THE FUNCTIONOF THE POWER PACK AND THE CONTROL SWITCHES.
DAMAGE RESULTING DUE TO LOW VOLTAGEBATTERIES WILL VOID WARRANTY ON ALL
ELECTRICAL COMPONENTS.
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Section 4-6 Electrical Controls Cont.See Photos Page 23
Pg. 25PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 4-6 Electrical Controls Wiring Diagrams Page 2
Pg. 26PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 4-6 Electrical Controls Wiring Diagrams Page 4
WIRING HARNESS 1
Pg. 27PSA-Lieb T282 -FS 29-8-14 (MA)
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Section 4-6 Electrical Controls Wiring Diagrams Page 5
WIRING HARNESS 2