ARCTIC SILVER CROSS TRAINER 95X-0XXX-02

Customer Support Services PARTS MANUAL rev. 19 Sep 2007

Page 2 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02REFERENCES S/N ACJ100000 and up

OPERATION MANUAL M051-00K62-A107

SERVICE MANUAL M051-00K62-A060

TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN

0017-00008-0204 0017-00008-0205 0017-00008-0206

HARDWARE BAG AK62-00152-0001

PLUG IN OPTION 120/60 GK62-00002-0018

PLUG IN OPTION 240/50 UK GK62-00002-0019

PLUG IN OPTION 240v AUS GK62-00002-0020

PLUG IN OPTION230/50 CONT. GK62-00002-0021

UNLABELED PARTS

DESCRIPTION PART NO. CABLE-TIE: L=3-7/8 S/C#09-B 0017-00042-0622 CABLE-TIE: L=15-5/16 S/C#09-B 0017-00042-0772

Page 3 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02CONTENTS S/N ACJ100000 and up Page

CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4 HANDLEBARS AND BULLHORNS .................................................................................5 CONSOLE AND RELATED COMPONENTS....................................................................6 UPPER FRAME HARDWARE ..........................................................................................7 ROCKER ARMS AND PEDAL LEVERS ..........................................................................8 CRANK COVER AND LOWER CAPS..............................................................................9 LOWER FRAME SHROUDS AND HARDWARE..............................................................10 PEDAL LEVER COMPONENTS.......................................................................................11 DRIVE MODULE COMPONENTS AND MAIN CABLE ....................................................12 DRIVE MODULE HARDWARE.........................................................................................13 CABLES............................................................................................................................14 Note: The 95Xi comes with both Telemetry and LifePulse Sensors.

Page 4 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Console Support & Deadshaft Covers S/N ACJ100000 and up

2-Outside FrontDeadshaft Cover0K62-01013-00002-Outside RearDeadshaft Cover0K62-01012-0000

Right Inside Deadshaft Cover0K62-01010-0000Left InsideDeadshaft Cover0K62-01011-00002-Front InsideDeadshaft Cover0K62-01009-0000

Console SupportAK62-00123-0000Console Support Cap0K62-01030-0000Console Support Shroud0K62-01023-0000

RightBullhorn Cover0K62-01007-0001LeftBullhorn Cover0K62-01008-0001

Page 5 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Handlebars and Bullhorns S/N ACJ100000 and up

Right HandlebarAK62-00086-0000

*Right BullhornAK62-00053-0001Left BullhornAK62-00054-0001

Left HandlebarAK62-00087-0000Heart Rate CableAK61-00051-0001(one per handlebar)

HR Sensor KitGK20-00002-0005

Medallion BugAK58-00245-0000Bug Adaptor0K62-01034-0000

Page 6 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Console & Related components S/N ACJ100000 and up

CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGEAK62-00149-0001 AK62-00191-0001 Eng + Met AK62-00149-0003 AK62-00191-0003 Ger/Met AK62-00149-0004 AK62-00191-0004 Spn/Met AK62-00149-0006 AK62-00191-0006 Jap/Met AK62-00149-0007 AK62-00191-0007 Frn/Met AK62-00149-0008 AK62-00191-0008 Ital/Met AK62-00149-0009 AK62-00191-0009 Dut/Met AK62-00149-0010 AK62-00191-0010 Port/Met

Overlay/Bezel/Switch(see chart below)

Polar PCBwith receiverAK39-00064-0000 Lower PCB

B084-92222-B000

Upper and LowerPCB mounting screws0017-00101-1650

Battery Door0K62-01026-0000

Polar CableAK39-00063-0000

Lower Display CableAK63-00038-0000

Programmed PCBA084-92219-A016A084-92221-A011 (Jap)

Console Casewith decalAK62-00142-0000

Console Case Screws0017-00101-1242

Page 7 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Upper Frame Hardware S/N ACJ100000 and up

Items Not Shown:

Accessory Tray 0K62-01022-0000

Mounting Screws (2) 0017-00101-1846

Handlebar Mounting Screws0017-00101-1791(3 per side)

Bullhorn MountingScrewsGK62-00002-0042(kit includes 4 screws)

Bullhorn CoverScrews0017-00101-1854

Outside DeadshaftCover Screws0017-00101-1796( 2 per side )

Inside DeadshaftCover Screws0017-00101-1796(2 per side)

4 - Console Mounting Screws0017-00101-1796

6 - Console SupportMounting Screws0017-00101-1791Console Support Shroud Mounting Screws0017-00101-1796

Page 8 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Rocker Arms & Pedal Levers S/N ACJ100000 and up

Rocker ArmsAK62-00062-0001Shaft Collar w/screws0K61-01259-0000Washer0017-00104-0418Retaining Ring0017-00100-0178

Left Pedal Lever AssemblyAK62-00235-0000

Right PedalLever AssemblyAK62-00236-0000

LF BugMedallion Assy.AK58-00245-0000

Page 9 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Crank Cover and Lower Caps S/N ACJ100000 and up

Crank Cover0K61-03100-00022 - Mounting screws0017-00101-1837

Stabilizer Caps4 - 0K62-01003-0000

Front frame Cap0K62-01004-0000Mounting Screws(Located on front sides of Ladder Frame Cover)2- 0017-00101-1795

Page 10 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Lower Frame Shrouds & Hardware S/N ACJ100000 and up

Leg LevelersAK62-00124-0000

Wheel/Bracket AssemblyAK62-00102-0000Mounting Screws(3 per assembly)0017-00101-1789

Ladder Frame Cover w/DecalAK62-00106-0001Mounting Screws (4)0017-00101-1795

Right Link Cover w/DecalAK62-00113-0000Left Link Cover w/DecalAK62-00114-0000Mounting Screws(6 per cover)0017-00101-1796

Rear ShroudAssemblyAK62-00223-0000Mounting Screws(2 per side)0017-00101-1796

Shroud Panel0K62-01002-0003Mounting Screws

(2 per side)0017-00101-1795

Rocker Cover Kit(includes clip & screw)GK62-00002-0066Mounting screw0017-00101-1796Left Inside Rocker Cover0K62-01038-0000Left Inside Lever Joint Cover0K62-01040-0000Inside Pedal Joint Cover0K62-01035-0000Mounting Screw0017-00101-1836

Rocker Cover Kit(includes clip & screw)

GK62-00002-0066Mounting Screw

0017-00101-1796Right Inside Rocker Cover

0K62-01037-0000Right Inside Lever Joint Cover

0K62-01039-0000Inside Pedal Joint Cover

0K62-01035-0000Mounting Screw

0017-00101-1836

Page 11 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Pedal Lever Assembly Components S/N ACJ100000 and up

Left Pedal0K62-01005-0000Right Pedal0K62-01006-0000

Pedal Mounting Hardware4 - Screw - 0017-00101-18054 - Washer-0017-00104-0469

Roller w/bearingAK62-00196-0001Shaft Collar0K62-01065-0000Washer0017-00104-0474Brass Washer0K47-01104-0000Anti-Lift Roller0K62-01191-0000

Hex nut0017-00103-0333

Right InsidePedal Cover0K62-01015-0000Left InsidePedal Cover0K62-01016-00005 - Mounting screws0017-00101-1796

Anti-Lift Track0K62-01208-00002 - Screws0017-00101-1836

Roller ExtrusionAK62-00197-00004 - Screws0017-00101-1789

Pedal/Rocker Shaft & BearingsOrder Kit GK62-00002-0001E-Ring 0017-00100-0107Thrust Washer0K47-01105-0000Brass Washer0K47-01104-0000

Crank ExtensionMounting Bolt0017-00101-1806

Link Sleeve KitGK62-00002-0022Washer0017-00104-0164Nut0017-00103-0338

Note: If replacing the Tie Rod Assembly orCrank Extension for the first time, order Kit GK62-00002-0015. Both sides must bereplaced simultaneously in this situation.

Tie Rod Extension AssemblyAK62-00234-0000 orLink Hardware KitGK62-00002-0015(see Service Bulletin CT05111101R)

Page 12 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Drive Module components S/N ACJ100000 and up

Battery0017-00003-0685

Right CrankarmAK62-00204-0000

Flexonic Belt J80K62-01134-0000

Metric Poly-Vpulley0K35-01186-0007

Resistor withharness assemblyAK62-00171-0000

Power Control BoardB084-92218-D002

Reed Switch118E-00001-0140

AlternatorFlywheel AssemblyAK61-00250-0002(Includes ShroudSupport Bracket)

Left Crankarmweld assemblyOrder KitGK62-00002-0027

Magnet/StandoffAssemblyAK62-00186-0000

Poly-V Crank Pulley0K61-02409-0000

Crossover Shaftand BearingsOrder Kit GK62-00002-0002

Flexonic Belt J100K62-01135-0000

Crankshaft Plate0K61-02302-0001

Crankshaft w/Bearings KitGK62-00002-0028

Page 13 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Drive Module Hardware S/N ACJ100000 and up

PCB Mounting Screw (4)0017-00101-1838

Batterymounting screws0017-00101-1797

Retaining Ring0017-00100-0107

Alternatormounting bolt0017-00101-0986

Alternator mountingbolt and nut0017-00101-17930017-00103-0332

Resistor mounting rod0K63-01166-0000Cable mountingscrews0017-00101-1839Cable mountingnuts0017-00103-0159

Crankarm nut0017-00103-0334Crankarm mountingbolt0017-00101-1849

Hex key0K53-01122-0000Set screw0017-00101-1833

Magnet mounting screw0017-00101-1835

Crankshaft platemounting screws0017-00101-1834

Plastic Grommet (4)0017-00042-0754

Reed Switch/cablemounting screws0017-00101-1794

Screw0017-00101-1836Washer0017-00104-0465Machine Key0K53-01183-0000Set Screws0017-00101-1833Thrust Washer0K47-01104-0000

PCB Grommet (4)0017-00042-0821

Page 14 of 14

ARCTIC SILVER 95Xi 95X-0XXX-02Cables S/N ACJ100000 and up

Power Control BoardB084-92218-D002

Upper Console BoardA084-92219-A016

LowerConsole BoardB084-92222-B000

REDBLUEYELLOWGREENWHITEBLACKBROWNORANGEGREYREDBLUEYELLOWGREENWHITEBLACKBROWNORANGEGREYREDBLUEYELLOWGREENWHITEBLACK

Vce

GND

REDWHITEBLACK

P1219 POS. UPPER KEYPAD

GNDSt4

P73POS.MINI FIT JR. POLAR RECEIVER

P124POS. MICROFIT

P524POS. MICROFIT

WHITEBLACKBLACKWHITE

4POS. MINI FIT JR.P4

RT SIGNALGNDGND

LT SIGNAL

P9RJ45CSAFE

P10 RJ45CARDIOTH.

P1110POS.BACKGROUNDDEBUGHOR.

NCNCRXDTXDVcardioCTSGNDVsysc

NCNCRXDTXDVcardioCTSGNDVsysc

DSBERRGNDBKPTGNDFREEZERESETDsiVccDsc P117POS.

LOWER KEYPAD

St5St6

St4

St6

STARTGND

GND

GNDIO

St2

St2

St3

St1

St3

St1STARTGND

MAGNETREED SWITCH

N.C.N.C.

COM

3 POS. MINI FIT

P3

GNDVbat

RPM_REED

P212POS.MNL

RPM_ALT

VoltRVoltR

VoltRVoltVolt

GNDGNDGNDGNDFIELD

ORANGE

AC TAP

FIELDEXC

FIELD RTN

GND

Valt

YELLOW

BLK/WHT

BLKBLKBLK

POWER RES.2 x .75 OHM240W

RED/BLKRED/BLKRED/BLK

GREENGREENGREEN

6V

RED

BLK/PURPLE P113POS.KK-156

I6

I5

I4

I2

I1I3

I3

IO

I2

I4I5

St8I6

St5

St6I1

S98S108S118S128S138S148S158

LWR-CNSLD08D18D28D38D48D58D68D78

D88D98

D108D118D128D138D148D158

S9S10S11S12S13S14

S15

D0D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15

S15

Main CableAK62-00093-0000

Power Control CableAK62-00092-0000

Console HRCableAK61-00052-0002

User Arm HR CablesAK61-00051-0001

Lower Console CableAK63-00038-0000

Polar w/latch Conn.CableAK39-00063-0000PolarPCB w/header CableAK39-00064-0000