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8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin
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PT. BelFoods Indonesia
QA Dept.
Product Name : McD Beef Patty
No. Production Code Batch
T-meat Stroke/ Forming Formin
menit Pressure Std : M
( C)⁰ 1 2 3 4 5
1 C 240810 1 -1.1 60 1500 44.50 44.70 44.70 44.80 44.50
(Before Repairment) 2 -1.2 65 1450 44.80 44.60 44.70 44.80 44.80
3 -1.1 65 1450 44.90 44.70 44.70 44.60 44.70
4 -1.1 65 1450 44.70 44.90 44.90 44.80 44.80
5 -1.2 68 1500 44.70 44.60 44.70 44.60 44.70
6 -1.1 68 1500 44.60 44.70 44.80 44.70 44.70
7 -1.2 68 1500 44.70 45.00 44.70 44.90 44.80
8 -1.1 68 1500 44.40 44.60 44.60 44.50 44.40
9 -1.1 68 1500 44.60 44.70 44.80 44.70 44.80
10 -1 68 1500 44.50 44.60 44.40 44.70 44.80
11 -1 68 1500 44.60 44.60 44.60 44.80 44.60
12 -1.1 68 1500 44.60 44.50 44.60 44.50 44.50
13 -1 68 1500 44.80 44.70 44.70 44.70 44.50
14 -1.2 68 1500 44.70 44.70 44.60 44.70 44.50
15 -1.3 68 1500 44.60 44.80 44.70 44.60 44.60
16 -1.2 68 1500 44.50 44.40 44.50 44.80 44.60
17 -1.2 68 1500 44.50 44.40 44.50 44.50 44.60
18 -1.1 68 1500 44.60 44.60 44.80 44.60 44.60
Average 67.1 1491.7 44.63 44.66 44.67 44.68 44.64
Min 60 1450 44.40 44.40 44.40 44.50 44.40
Max 68 1500 44.90 45.00 44.90 44.90 44.80
2 A 240810 19 -1.2 50 1450 44.70 44.50 44.70 44.70 44.40
(First Repairment) 20 -1.2 50 1450 44.60 44.50 44.70 44.60 44.60
21 -1.2 65 1650 44.60 44.50 44.60 44.60 44.50
22 -1.1 68 1650 44.60 44.50 44.50 44.60 44.60
23 -1.1 60 1450 44.50 44.40 44.60 44.70 44.50
24 -1 60 1500 44.70 44.40 44.60 44.60 44.40
Average 58.83 1525.00 44.62 44.47 44.62 44.63 44.50
Min 50 1450 44.50 44.40 44.50 44.60 44.40
Max 68 1650 44.70 44.50 44.70 44.70 44.60
3 A 250810 15 -1.1 65 1400 44.90 45.00 44.90 45.00 44.90(Second Repairment) 16 -1.1 65 1500 44.80 44.90 44.90 45.00 44.80
17 -1.1 65 1500 44.80 44.90 45.00 44.90 44.90
18 -1.2 65 1500 44.90 44.90 45.00 44.80 44.90
19 -1.2 65 1500 44.80 44.70 44.80 44.70 44.50
20 -1.2 65 1500 44.70 44.90 44.90 44.80 45.00
21 -1.1 65 1500 44.80 44.70 44.80 44.80 44.80
22 -1.2 65 1500 44.80 44.70 44.80 44.90 44.80
23 -1.2 65 1500 44.80 44.90 44.70 44.60 44.80
Average 65.00 1488.89 44.81 44.84 44.87 44.83 44.82
8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin
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Min 65 1400 44.7 44.7 44.7 44.6 44.5
Max 65 1500 44.9 45 45 45 45
Summary Performance Beef Patty base on Weight Patties
No. Production Code
Forming Weight Forming Weight After Spray Finished P
Average Min Max Average Min Max Average
1C 240810
44.67 44.51 44.81 45.03 44.81 45.27 44.40(Before Improvement)
2A 240810
44.58 44.54 44.63 44.9 44.83 44.95 44.37(First Improvement)
3
A 250810
44.84 44.75 44.93 45.11 44.99 45.23 44.76(Second Improvement)
(After problem
the found)
C 240810(Before Improvement)A 240810(First Improvement)
A 250810(Second Improvement)(After problemthe found)
44
4444
45
45
45
45
45
45
Average
Min
Max
44.70
44.80
44.90
45.00
45.10
45.20
45.30
Average
Min
Max
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C 240810(Before Improvement)A 240810(First Improvement)
A 250810(Second Improvement)(After problemthe found)
44.50
.
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LINE MONITORING BEEF PATTY
g Weight
Avg
Forming Weight After Spray (gr/pcs)
in 45.1 gr
6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
45.00 44.80 45.10 45.10 44.80 44.80 45.20 45.30 45.20 45.00 45.00 45.20 45.20 45.10 45.20 45.10
44.70 44.60 44.60 44.80 44.80 44.72 45.00 45.00 45.10 45.00 45.30 45.30 45.20 45.20 45.20 45.20
44.60 44.80 44.90 44.80 44.80 44.75 45.50 45.20 45.20 45.60 45.10 45.20 45.30 45.20 45.30 45.10
44.80 44.80 44.80 44.80 44.80 44.81 45.30 45.10 45.10 45.10 45.30 45.30 45.10 45.30 45.10 45.10
44.60 44.70 44.60 44.70 44.60 44.65 45.10 45.00 45.10 45.30 45.20 45.00 45.20 45.20 45.50 45.00
44.60 44.70 44.70 44.80 44.70 44.70 45.00 45.00 44.90 44.90 44.90 44.90 44.90 44.90 44.90 45.00
44.90 44.80 44.70 44.70 44.80 44.80 45.20 45.10 45.10 45.20 45.10 45.10 45.10 45.10 45.00 45.10
44.40 44.50 44.60 44.60 44.50 44.51 44.90 44.90 45.00 44.80 44.80 44.90 44.90 44.90 45.00 44.90
44.80 44.70 44.80 44.80 44.80 44.75 45.10 45.00 44.80 45.20 45.10 45.10 44.90 45.00 45.00 44.80
44.40 44.60 44.70 44.70 44.60 44.60 44.90 44.80 44.80 44.90 44.80 44.70 44.80 44.80 44.80 44.80
44.60 44.70 44.70 44.70 44.70 44.66 45.00 44.90 44.80 44.80 44.80 44.90 44.80 44.90 45.00 45.00
44.50 44.60 44.50 44.60 44.50 44.54 45.10 44.90 45.00 45.00 45.10 45.00 44.90 45.10 45.00 45.00
44.50 44.60 44.50 44.50 44.80 44.63 45.00 44.90 44.60 44.80 44.70 44.60 44.80 44.70 44.80 47.00
44.70 44.60 44.60 44.60 44.50 44.62 45.00 44.90 44.70 44.80 44.80 44.80 44.80 44.80 44.70 49.00
44.90 44.70 44.60 44.70 44.80 44.70 45.00 44.90 44.80 45.00 44.90 44.80 44.90 45.00 44.90 44.90
44.40 44.70 44.50 44.60 44.70 44.57 44.90 44.90 44.80 44.90 44.70 44.80 44.70 44.70 44.90 44.80
44.50 44.60 44.70 44.40 44.50 44.52
44.80 44.80 44.50 44.70 44.80 44.68
44.65 44.68 44.67 44.70 44.69 44.67 45.08 44.99 44.94 45.02 44.98 44.98 44.97 44.99 45.02 45.36
44.40 44.50 44.50 44.40 44.50 44.51 44.90 44.80 44.60 44.80 44.70 44.60 44.70 44.70 44.70 44.80
45.00 44.80 45.10 45.10 44.80 44.81 45.50 45.30 45.20 45.60 45.30 45.30 45.30 45.30 45.50 49.00
44.70 44.70 44.60 44.70 44.60 44.63 45.00 44.90 45.00 45.00 44.90 45.10 44.80 45.00 44.90 44.90
44.70 44.50 44.60 44.70 44.60 44.61 44.80 44.90 44.90 44.70 44.90 45.00 45.00 44.90 44.80 44.90
44.60 44.70 44.60 44.60 44.60 44.59 44.80 44.90 45.00 44.90 44.80 44.80 44.90 44.80 44.80 44.90
44.50 44.70 44.60 44.50 44.50 44.56 44.90 45.00 44.70 44.70 44.70 44.80 44.80 44.80 45.00 44.90
44.60 44.60 44.40 44.60 44.70 44.56 44.90 45.00 44.80 45.00 45.10 44.90 45.00 44.80 45.00 44.90
44.40 44.70 44.40 44.60 44.60 44.54 45.00 44.90 45.10 45.00 45.00 44.80 44.90 44.90 45.00 44.90
44.58 44.65 44.53 44.62 44.60 44.58 44.90 44.93 44.92 44.88 44.90 44.90 44.90 44.87 44.92 44.90
44.40 44.50 44.40 44.50 44.50 44.54 44.80 44.90 44.70 44.70 44.70 44.80 44.80 44.80 44.80 44.90
44.70 44.70 44.60 44.70 44.70 44.63 45.00 45.00 45.10 45.00 45.10 45.10 45.00 45.00 45.00 44.9
44.90 44.90 45.00 44.90 44.90 44.93 45.20 45.1 45.20 45.40 45.10 45.50 45.20 45.10 45.10 45.1044.90 45.00 44.80 44.80 44.90 44.88 45.00 45.3 45.40 45.20 45.20 45.30 45.00 45.30 45.50 45.10
45.00 44.80 44.90 45.00 44.80 44.90 45.30 45.00 45.20 45.10 45.20 45.20 45.00 45.40 45.10 45.00
45.10 44.80 44.80 44.90 44.90 44.90 45.10 45.00 45.00 45.20 45.10 45.30 45.10 45.20 45.00 45.20
44.70 44.80 44.70 44.90 44.90 44.75 45.20 45.30 45.00 45.20 45.00 45.10 45.20 45.00 45.00 45.00
44.60 44.90 44.70 44.80 44.90 44.82 45.00 45.20 45.10 45.10 45.00 45.10 45.00 45.10 45.00 45.20
44.90 44.70 44.80 44.90 44.80 44.80 45.10 44.90 45.20 45.00 45.10 45.10 45.00 45.10 45.10 45.20
44.90 44.70 44.80 44.80 44.70 44.79 44.90 45 44.90 45.10 45.00 44.90 45.00 44.49 45.30 45.30
44.80 44.70 44.90 44.80 44.80 44.78 45.10 44.9 45.20 44.90 45.10 45.10 44.80 45.20 44.90 45.20
44.87 44.81 44.82 44.87 44.84 44.84 45.10 45.08 45.13 45.13 45.09 45.18 45.03 45.10 45.11 45.14
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44.6 44.7 44.7 44.8 44.7 44.75 44.90 44.90 44.90 44.90 45.00 44.90 44.80 44.49 44.90 45.00
45.1 45 45 45 44.9 44.93 45.3 45.3 45.4 45.4 45.2 45.5 45.2 45.4 45.5 45.3
roduct Weight
Min Max
44.11 44.56
44.25 44.47
44.61 44.88`
C 240810(Before Improvement)A 240810(First Improvement)
A 250810(Second Improvement)(After problemthe found)
43.60
43.80
44.00
44.20
44.40
44.60
44.80
45.00
Average
Min
Max
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AvgT-product IQF Finished Product Weight
t-IQF T-IQF Std : Min 44.5 gr
( C)⁰ (menit) ( C)⁰ 1 2 3 4 5 6 7 8
45.15 0.77 -17 15 -29 44.60 44.60 44.40 44.40 44.60 44.60 44.40 44.60
45.15 0.95 -18 15 -29 44.40 44.40 44.50 44.50 44.50 44.70 44.40 44.40
45.27 1.14 -17 15 -29 44.40 44.40 44.40 44.30 44.30 44.40 44.40 44.30
45.18 0.81 -17 15 -29 44.60 44.40 44.40 44.30 44.40 44.60 44.50 44.40
45.16 1.12 -18.3 15 -29 44.50 44.40 44.50 44.40 44.70 44.60 44.80 44.50
44.93 0.44 -18.7 15 -29 44.60 44.50 44.60 44.50 44.50 44.50 44.60 44.60
45.11 0.68 -17.3 15 -28 44.50 44.40 44.40 44.50 44.50 44.50 44.50 44.50
44.90 0.86 -19.3 15 -29 44.50 44.40 44.40 44.40 44.50 44.60 44.30 44.50
45.00 0.55 -19.9 15 -31 44.40 44.50 44.20 44.50 44.20 44.30 44.40 44.50
44.81 0.55 -20.1 15 -30 44.40 44.60 44.40 44.30 44.30 44.30 44.30 44.40
44.89 0.53 -20 15 -30 44.50 44.50 44.60 44.40 44.60 44.30 44.50 44.30
45.01 1.04 -15.6 15 -30 44.40 44.40 44.50 44.50 44.50 44.40 44.40 44.40
44.99 0.29 -15.7 15 -30 44.30 44.50 44.40 44.50 44.30 44.40 44.50 44.40
45.23 0.44 -15.5 15 -27 44.40 44.30 44.50 44.50 44.30 44.30 44.20 44.50
44.91 0.46 -15 15 -26 44.30 44.20 44.30 44.40 44.30 44.40 44.20 44.30
44.81 0.42 -15.9 15 -27 44.20 44.30 44.40 44.40 44.20 44.30 44.40 44.00
-18.3 15 -29 44.20 44.30 44.20 44.20 44.10 44.20 44.20 44.20
-18.9 15 -30 44.30 44.00 44.00 44.00 44.00 44.30 44.00 44.30
45.03 0.69 44.42 44.39 44.39 44.39 44.38 44.43 44.39 44.39
44.81 0.29 44.20 44.00 44.00 44.00 44.00 44.20 44.00 44.00
45.27 1.14 44.60 44.60 44.60 44.50 44.70 44.70 44.80 44.60
44.95 0.71 -22 15 -33 44.30 44.30 44.20 44.40 44.30 44.20 44.40 44.30
44.88 0.60 -23.4 15 -31 44.50 44.40 44.50 44.50 44.40 44.50 44.40 44.60
44.86 0.60 -18.2 15 -31 44.50 44.50 44.40 44.50 44.60 44.50 44.30 44.40
44.83 0.64 -20.6 15 -29 44.20 44.30 44.20 44.20 44.20 44.10 44.40 44.40
44.94 0.84 -23.6 15 -34 44.40 44.30 44.10 44.30 44.50 44.20 44.40 44.30
44.95 0.91 -15.8 15 -35 44.50 44.40 44.60 44.40 44.40 44.20 44.60 44.60
44.90 0.72 44.40 44.37 44.33 44.38 44.40 44.28 44.42 44.43
44.83 0.6 44.2 44.3 44.1 44.2 44.2 44.1 44.3 44.3
44.95 0.91 44.5 44.5 44.6 44.5 44.6 44.5 44.6 44.6
45.20 0.53 -17.6 15 -28 45.20 45.20 45.00 44.70 44.60 44.60 45.10 44.8045.23 0.81 -16.5 15 -28 44.80 44.80 44.80 44.90 45.00 44.90 44.80 44.70
45.15 0.59 -17.6 15 -35 44.80 44.90 45.00 45.00 44.70 44.80 44.70 44.70
45.12 0.42 -16.2 15 -36 45.00 44.60 44.90 45.00 44.60 44.90 44.80 44.70
45.10 0.90 -18.9 15 -36 44.80 44.70 44.80 44.70 44.70 45.00 44.80 44.90
45.08 0.57 -17.4 15 -31 44.80 44.90 45.00 44.80 44.80 44.90 44.70 44.80
45.08 0.57 -22.3 15 -33 44.70 44.80 44.50 44.50 44.90 44.70 44.70 44.80
44.99 0.53 -17.8 15 -35 44.70 44.60 44.60 44.70 44.60 44.60 44.50 44.80
45.04 0.57 -16.7 15 -35 44.80 44.50 44.70 44.50 44.70 44.70 44.50 44.50
45.11 0.61 44.84 44.78 44.81 44.76 44.73 44.79 44.73 44.74
% PUSpray
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44.99 0.42 44.70 44.50 44.50 44.50 44.60 44.60 44.50 44.50
45.23 0.9 45.20 45.20 45.00 45.00 45.00 45.00 45.10 44.90
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Avg Keterangan
9 10
44.40 44.40 44.50
44.50 44.50 44.48
44.50 44.40 44.38
44.60 44.50 44.47
44.70 44.50 44.56
44.60 44.50 44.55
44.40 44.50 44.47
44.40 44.50 44.45
44.30 44.50 44.38
44.40 44.10 44.35
44.40 44.40 44.45
44.50 44.40 44.44
44.50 44.40 44.42
44.30 44.50 44.38
44.30 44.30 44.30
44.40 44.30 44.29
44.30 44.20 44.21
44.00 44.20 44.11
44.42 44.39 44.40
44.00 44.10 44.11
44.70 44.50 44.56
44.20 44.40 44.30
44.40 44.50 44.47
44.30 44.40 44.44
44.30 44.20 44.25
44.20 44.30 44.30
44.40 44.60 44.47
44.30 44.40 44.37
44.2 44.2 44.25
44.4 44.6 44.47
44.60 45.00 44.8844.80 44.90 44.84
44.80 44.90 44.83
44.90 44.60 44.80
44.50 44.70 44.76
44.90 44.70 44.83
44.50 44.60 44.67
44.70 44.70 44.65
44.50 44.70 44.61
44.69 44.76 44.76
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44.50 44.60 44.61
44.90 45.00 44.88
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Instruction: Please evaluate the sample. For each
Degree aMargin
<<< LESS THAN <<<
Sensory Score: 1 2 3
% QI 0% 25% 60%
APPEARANCE:
Sample
Target
Uneven Target
Sear Evenness1 2 3 4 5
None
Appearance Defects 5 6 7
Not McDQuality
SignificantDifference
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Comments:
Initial tender bite. Patty is juic
Soft Target
Initial Bite1 2 3 4 5 6 7
Tight knit Sl. Crumbly
Crumbliness1 2 3 4 5 6 7
Dry Juicy
Juiciness1 2 3 4 5 6 7
Mushy Tender
Chewiness 1 2 3 4 5 6 7
None
Texture Defects5 6 7
1.Cartilage, 2.Coagulated juices/Protein3.Cracks, 4.Cup mark, 5.Cupping, 6.Da7.Excessive misshapen, 8.Fill slot ridgematerial, 10.Holes, 11.Light sear, 12.Ov13.Puffy, 14.Rough /Wavy edges, 15.S
16.Sloped, 17.Other-Specify
Overall Appearance Score (Value furthest a
TEXTURE/MOUTHFEEL
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Summary
Base on sensory evaluation, a
Defect Patties after Grill : Cracks, E
Product Quality Score (
above categor
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Beef Patties 10:1 / Beef Patties 4:1
attribute, indicate whether it exhibits more than, less t
d Direction of Difference from Targetal Mar
>>> MORE
4 5 6
85% 100% 85% 60
Codes: C 240810 #11 A 240810 #24
Sensory Score Sensory Score
5 Err:511 5 Err:511
More
8 9 7 Err:511 7 Err:511
SlightDifference
Equal toTARGET
SlightDifference
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3/7/8/14 3/7/8/14
Err:511 Err:511
, moist, slightly loose and crumbly.
Firm
8 9 5 Err:511 5 Err:511
Too Loose
8 9 6 Err:511 5 Err:511
Wet
8 9 5 Err:511 5 Err:511
Tough/Chewy
8 9 5 Err:511 6 Err:511
More
8 9 5 Err:511 5 Err:511
exudate,k sear,, 9.Foreignal,rinkage,
way from
target):
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Err:511 Err:511
o off flavors.
Strong
8 9 5 Err:511 5 Err:511
More
8 9 5 Err:511 5 Err:511
Err:511 Err:511
nt texture,le, 8.Too
target):
avor,
d,erumy,over
target):
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Err:511 Err:511
ppearance beef patties after grill is not different after rep
xcessive misshapen, Fill Slot and Rough/Wavy edges (picture attached)
verage of
y scores):
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an, or equal to the target.
inal
THAN >>>
8
% 25%
A 250810 #18
Sensory Score
5 ###
7 ###
SignificantDifference
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3/7/8/14
###
5 ###
5 ###
5 ###
6 ###
5 ###
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###
5 ###
5 ###
###
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###
iring