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3www.powersystemsdesignchina.com
...................................................................................................................................................................................................... 4
................................................................................................................................................ 6
P F C ......................................................................................................................................... 6
Power Integrations ................................................................................................................................................. 8
Raychem PolySwitch TRF600-150 UL1434 ............................................................................................................................... 8
................................................................................................................................................................. 8
.......................................................................... 10
D a v e H e a c o c k ......................................................... 12
iSuppli Chris Ambarian ......................................................................................................... 15
IC Tony Armstrong ................................................................................................... 18
D Jun Honda Jonathan Adams ............................................................................. 22
Power Integrations John Jovalusky ........................................ 25
STripFET III MLD Gaetano Belverde Maurizio Melito . 27
Micrel Sean Montgomery ........................................................................................................................... 30
Microsemi Bruce Ferguson ........................................................................................................... 34
Artesyn Technologies Shane Callanan Peter Bardos .............................................................. 36
..................................................................................... 39
/ Ralf Ehler Michael Frisch ........................................................... 42
47
5www.powersystemsdesignchina.com
As we have done in Power Systems Design Europe, we will be establishing an Editorial Steering Committee
consisting of a small group of senior industry executives from various segments of the Power Electronics
community. The editorial content of Power Systems Design China is in the capable hands of our Chief Editor, Liu
Hong. While the role of our steering committee is to act as an advisory board for Liu Hong to insure the content
of Power Systems Design China technologically leads China’s power electronics, not follow it.
If you are interested in being considered as a member of this committee or would like to recommend a
colleague for consideration, please contact Liu Hong directly at: [email protected]
Viewpoint ........................................................................................................................................................................................... 4
Industry NewsFairchild Semiconductor aims at China power semiconductor market ........................................................................................................... 6
On Semiconductor's new power source solution should meet the PFC challenge ....................................................................................... 6
Power Integrations named winner of Efficiency Challenge 2004 .................................................................................................................. 8
Raychem PolySwitch TRF600-150 obtains the UL1434 authentication .......................................................................................................... 8
Rockwell Automation promotion EtherNet/IP .................................................................................................................................................... 8
New Smart Power Modules (SPMTM) Deliver High Efficiency and Reliability for Low Power Motor Drives ................................................ 10
Digital Processes will shape the portable market Dave Heacock, Vice President of Portable Power, Texas Instruments ................. 12
Marketwatch"A Necessary Evil?" Chris Ambarian, Senior Analyst, iSuppli ............................................................................................................. 15
Cover StoryPower Management ICs Simplify Designs, Tony Armstrong, Product Marketing Manager, Linear Technology Corporation .............. 18
Focus on Portable PowerClass D Amps Enters Portable System Domain, Jun Honda and Jonathan Adams, International Rectifier ......................................... 22
California Legislates Against Inefficient External PSUs John Jovalusky,Technical Marketing Manager, Power Integrations ............ 25
STripFET III using Schottky Diodes to Enhance Efficiency Gaetano Belverde and Maurizio Melito, STMicroelectronics MLD Group Catania .... 27
Power ManagementPower Over Ethernet Made Simple Sean Montgomery, Micrel Inc. ........................................................................................................ 30
Drawing Power from Multiple Sources Bruce Ferguson, Microsemi ..................................................................................................... 34
Optimizing the Dynamic Performance of POL Converter Modules Shane Callanan and Peter Bardos, Artesyn Technologies ........... 36
Thermal ManagementLiquid Cooling in High Density Packages Schulz-Harder, Curamik Electronics. ....................................................................... 39
Power CorrectionMechanics and Electronics as Instrument for Minimized Drive Applications Ralf Ehler & Michael Frisch, Tyco Electronics .............. 42
New Products
C O N T E N T S
Power Systems Design China Steering Committee Members
VIEWPOINT
4 Power System Design China Summer 2005
Power Systems Design China
3
PDA
P C
AGS Media Group5D
518033info@powersystemsdesignchina.comwww.powersystemsdesignchina.com
Bodo Arlt [email protected]
Julia [email protected]
5D518033
www.powersystemsdesignchina.com
www.powersystemsdesignchina.com/psdc/psdclogn.htm
Summer 2005ISSN 1815-3453
AGS Media Group Power Systems DesignChina
D
CPU
Power Player
6 Power System Design China Summer 2005
INDUSTRY NEWS
F a i r c h i l d
Semiconductor
2005
2005
50%
8
4 0
Global Power Resource
2 0 0 4
2005
2005
R F
MicroPak DQFN FLMP BGA
PDA
S e r D e s
intelliMAX USB RF PA
TinyLogic
intelliMAX
SerDes LED LED
DC/DC
www.fairchildsemi.com
PFC
C E C P
P F C
2 0 0 1
75W PFC
7 5 W
PFC
r m s
P F C
2006 2007 ATX
80%
PFC
8 Power System Design China Summer 2005
INDUSTRY NEWS
www.onsemi.com.cn
I C
PFC
CECP
C E C P
1
Power IntegrationsPower Integrations 2004
Efficiency Chal-
lenge 2004
Power Integrations LinkSwitch
www.powerint.com
Raychem PolySwitch TRF600-150 UL1434R a y c h e m
PolySwitch TRF600-
150 UL1434 UL
UL497A UL
PolySwitch
UL
UL60950 TIA-968-A
UL UL497A
P o l y S w i t c h
TRF600-150
UL60950
www.circuitprotection.com
www.rockwellautomation.com.cn
ODVA
R o c k w e l l
A u t o m a t i o n
EtherNet/IP
EtherNet/IP
/ I P
/ I P
SINOCES
7 1-4 CEA
(http://www.sinoces.com)
eMEX Suzhou 10
19-22
(http://www.goemex.com/emex2005/cn)
PowerChina 11
11 16-18 CPSS
(http://www.wb-power.com)
10 Power System Design China Summer 2005
20 %
50 W 100
W
MOSFET
MOSFET
M o t i o n - S P M
FSB50325 FSB50250 FSB50450
MOSFET FRFET
HVIC
2 9
m m 1 2 m m
D I P
MOSFET
RBSOA
IGBT
MOSFET
1500 VRMS
MOSFET
5V CMOS/TTL
UVLO
EMI EMC
Motion-SPM
www.fairchildsemi.com
12 Power System Design China Summer 2005
Dave Heacock,
0.25
CPU
PMU
1 2A
www.ti.com
15www.powersystemsdesignchina.com
MARKET WATCH
Chris Ambarian, iSuppli
20
20
1 0
www.isuppli.com
18 Power System Design China Summer 2005
COVER STORY
3 6 0 m W
2 W
A A
N i M H
D S C
I C
A S S P
Tony Armstrong,
2005
A A
M P 3
GPS
A A
5V AC 5V USB
3.3V
1.xV
D S P
5 V
5V USB
DC/DC
D C / D C
3.3V
D C / D C
1.xV
A A
3.0V 1.6V 1
1 A A
125mA
2 0
USB LTC3456
DC/DC
LTC3456
AC USB
2
51. AA 3.0V
1.4V
19www.powersystemsdesignchina.com
COVER STORY
LTC3456
3.3V
0 . 8 V
VBATT(MIN)
I C
H o t
Swap TM
U S B
LTC3456
100%
1 M H z
P W M
DC/
D C
4mm x 4mm 24 QFN
LTC3456
LTC3456
MOSFET
LTC3456 USB
LTC3456 1.8V
3 . 2 V
NiMH
2. AA
20 Power System Design China Summer 2005
COVER STORY
VINT
3.3V VINT
1 .8V
3.3V
5 1 2 s
ACLTC3456 AC
D1 VEXT
2 AC
WALLFB
1 . 2 5 V
1.25V IC VEXT
A C
WALLFB 2V
VEXT
VEXT
4V
VINT
USBLTC3456 USB
0.1A
0.5A 0 .6W
P M O S 2
L T C 3 4 5 6
USBHP SUSPEND USB
USBHP
U S B 1 0 0 m A
500mA
SUSPEND
USB PWRON
U S B
150 A
USB
4.35V LTC3456
USB USB
4 . 1 V U S B
USB 25mV
IC USB
PMOS VEXT
VEXT
0.1A 0.5A
USBHP VEXT
4 V
VINT
A A
USB ASSP
AA
I / O
I C
1 . 6 V
MOSFET
1 . 6 V
LTC3409
L T C 3 4 0 9
600mA
1MHz
3MHz
1.5MHz 2.25MHz
Burst ModeTM
60 A 80 A
1 A
1.6V 5 .5V
LTC3409
A A
3 LTC3409
6 0 0 m A
90% 1.5V
3. LTC3409
21www.powersystemsdesignchina.com
COVER STORY
LTC3409 100%
8 D F N
3mm 3mm 0.75mm
LTC3429
ThinSOT
DC/DC
AA 250mA
3.3V 500kHz
P W M
LTC3429
E M I
1 A
6
ThinSOT
A S S P
A S S P
www.linear.com
22 Power System Design China Summer 2005
PORTABLE POWER
Jun Honda Jonathan Adams,
D100%
D
D
D
D
D
CD CD
1 D
20Hz 20kHz
PWM
P W M
P W M
P W M
P W M
MOSFET
MOSFET
2 D
D
D
D
P S R R
50dB
D
D
1. D
23www.powersystemsdesignchina.com
PORTABLE POWER
100 Hz
D
D
A B
K Vbus
D D
Psw
Pcond
Pgd
MOSFET
MOSFET
RD S
( o n )
Qg
COSS
tf
3
D
Vb u s
K
D
P W M
LPF
MOSFET
to n
/
toff
tr/ t
f
MOSFET
MOSFET
T H D
1% 40ns
2 %
15ns
0.2%
MOSFET
P W M
D
MOSFET
D
2 . D D
26
25www.powersystemsdesignchina.com
PORTABLE POWER
John Jovalusky, Power Integrations
2000
2000
2004 12
C E C
1W 5W
1 0 W
EPS
1 .
26 Power System Design China Summer 2005
PORTABLE POWER
5 0 0 m W
0.5W
SMPS
18
2006 7 1
1 8
3 W
1 8
Power Integrations
Power Integrations 1994
TOPSwitch
D C - D C
1998 Power
Integrations
EcoSmart
2002 Power In-
tegrations 5W
LinkSwitch
Design Accelerator Kits
PI Expert PI Expert
Power Integrations
Power Integrations
D
L P F
D
EMI
D
MOSFET
D
A B
3.D K
23
www.irf.com
www.powerint.com
27www.powersystemsdesignchina.com
PORTABLE POWER
MOSFET
MOSFET
Gaetano Belverde Maurizio Melito, STMicroelectronics MLD
STripFET
1 9 9 7
STripFET
STripFET
STripFET
S T r i p F E T
DC-DC
MOSFET
MOSFET
STripFET
MOSFET
1% - 2 %
STripFET
1.
28 Power System Design China Summer 2005
PORTABLE POWER
MOSFET
MOSFET MOSFET
MOSFET
MOSFET
MOSFET
1 2 3
MOSFET
2
MOSFET
MOSFET
MOSFET
STripFET
MOSFET
STripFET
MOSFET
MOSFET
4
S T r i p F E T
MOSFET
R d s o n
STripFET
1
STripFET
MOSFET
1 STS20NHS03LL
20 % Qrr
2.
L p3. MOSFET
4.
5.
29www.powersystemsdesignchina.com
PORTABLE POWER
10%
4 5
STripFET
STS20NHS3LL STripFET
III STS25NH3LL
Iload = 16
A
6
12V
1.2V
5V Vreg
=12V
M O S F E T
2 MOSFET
1.
2. MOSFET
2
S O - 8
STS12NH3LL
7 8 300
kHz 700 kHz 2A 20A
MOSFET
6. www.st.com
7. freg = 300 kHz
8. freg = 500 kHz
3 300kHz
MOSFET
500kHz A
A
MOSFET
S T r i p F E T
STS20NHS3LL STripFET
STS25NH3LL
MOSFET
1 -2%
50%
3. I load= 16 A
www.st.com
30 Power System Design China Summer 2005
PORTABLE POWER
PoE IEEE 802.3af
PoE PSE
PD
PoE PI
P o E
802.3af
IEEE802.3af
Micrel PHY
1
3.3V 2.5V
/ 1.8V
802.11a/b WLAN
C A T 5
IP
I P
P o E
R J 4 5
44 57V
IEEE802.3af
IEEE802.3af {
IEEE Std 802.3af-2003, Clause 33: Data
1. PoE MDI
Sean Montgomery, Micrel
31www.powersystemsdesignchina.com
PORTABLE POWER
Terminal Equipment DTE Power via
Media Dependent Interface MDI }
2
3 RJ45
A B
A
3 IEEE
4 5
Ve Ve
PoE IEEE802.3af
2
4
10.1V
14.5V
2 0 . 5 V
3.
2. PSE 5a. * 5b. Iport Vport
6a. UVLO 6b. Iport Vport
4.
32 Power System Design China Summer 2005
PORTABLE POWER
LDO
5a* 5b
UVLOS C 7 0
1 0 0 V 6 0 0 m A
MOSFET <20.5V
DC-DC 36V
21V 30V
N P N
0805
0.4A2 1.5 =250mW
20V
R4 R14 6a
6 0 V V g sM A X
=20V 6b
30V
400mA
24V
7
P o E
Splitter
PSE
R J 4 5
F l y b a c k
MIC9130
P W M
100V TSOP-6 MOSFET
2 0
N
M O S F E T
9 0
Micrel
7. PoE 3.3V PWM
8. IV
33www.powersystemsdesignchina.com
PORTABLE POWER
www.micrel.com
8
V / I
Micrel PoE PD Class
3 12.95W
9 a 9 b
V/I
2 V
2 5 k
9b
Class3
26 30mA PoE
1 0
IEEE802.3af
P o E
1 2 W
P o E
MP3
PowerDsine
P o E
*
9a. Iport Vport
9b. Iport Vport
10.
34 Power System Design China Summer 2005
POWER MANAGEMENT
Bruce Ferguson, Microsemi
AC/DC
U S B
USB
A C
USB
U S B
U S B
1.
2.
35www.powersystemsdesignchina.com
POWER MANAGEMENT
www.microsemi.com
MOSFET
1
57% USB
Microsemi
MOSFET
MOSFET
M O S F E T
MOSFET
Microsemi
MOSFET
Microsemi
MOSFET
65mV 4
5
100mV
Bruce Ferguson Microsemi
I r v i n e
B r u c e
Ferguson
3. 4.
1.
5.
36 Power System Design China Summer 2005
POWER MANAGEMENT
Shane Callanan Peter Bardos, Artesyn Technologies
POL
LC LC
1
37www.powersystemsdesignchina.com
POWER MANAGEMENT
Y
nH X
cm
5 0 n H
5 cm 52nH
100nH 50%
2
3
1
200nH
22 F
1 1 0 F
50nH
90 45
A r t e s y n
F
F
S M T 1 2 F
5
1 %
12A
5V 3.3V
300A/ s
6 100A/ s
1.2%
1.
2.
3 .
4.
38 Power System Design China Summer 2005
POWER MANAGEMENT
10 s
1 %
Artesyn SMT15F
SMT15F
SMT12F
300A/ s
A r t e s y n F
5. 5V 3.3VSMT12F-05W3V3
6. 5V 3.3VIomax 100A/ s 50%
SMT12F- 05W3V3 Shane Callanan Peter BardosArtesyn Technologies
A r t e s y nYougha l
[email protected]@artesyn.com
www.artesyn.com
39www.powersystemsdesignchina.com
THERMAL MANAGEMENT
10
Curamik Electronics
LED
COB
1
1
T I M
COB
COB
MOSFET IGBT LED
CPU
a
b
2 a
400W/cm2
50-60
C P U
1. COB 1.
2a. 2b.
40 Power System Design China Summer 2005
THERMAL MANAGEMENT
LED
S i C
a
b c
2 b
2
[ 1 ]
1
2a
1
3 a
b a r
b a r
3 b
3c
D C B
4 40W
0.3l/min
2
5 a 5 b
AlN
D B C[ 2 ]
[3]
6
3 6 %
9 0 %
450A 80
3
3a. bar
3b. bar
4 .
3c.
6.
5a.
5b. 7.
41www.powersystemsdesignchina.com
THERMAL MANAGEMENT
CPU
1 0 0 W / c m 2
200W/cm 2 [ 4 ]
CPU
7
CPU
150W 8
3mm
51g 2
DBC
2
25dBa
70 -90% 150W
9a
9b
9 c
[ 5 ]
CPU [6] 10 Rittal
8. .
10.
9a b c. www.curamik.com
42 Power System Design China Summer 2005
POWER CORRECTION
Ralf Ehler Michael Frisch
UL
-
1.
Flow-modules
EMC
UL
2.
1
IGBT
VCE peak = VCE + L x di/dt
2
DC+ DC-
DC-Link
DC-Tracks
19 20 21 22 23 24 25 26 27 28
29
30
31
327 5
L2
L3UG,SE,
VG,SE,
WG,SE,
L1
BRC-IN
DC- BRC-G-E-IN
DC+IN/OUT
G-,SE,-E-,NTC
689101112131415161718 4 3 2 1
1. flowPIM1
400 ns/div
U = 100 v/divCE
I = 50 A/divC
2. IGBT
3.
44 Power System Design China Summer 2005
POWER CORRECTION
3
DC+ DC-
20kHz
100kHz
500kHz
3.
1
2
4. DC+ DC-
5. flowPACK 1
6. 3 flowPHASE0
7. H
8. H
9. PFC flowPFC0
45www.powersystemsdesignchina.com
POWER CORRECTION
3
4
D B C
= 1 7 m m
0.35mm 17mm 0.1mm
0.45mm
17mm-0.45mm
0.9mm
5
6
DBC
10 / /
11.
12.
13.
14.
15.
16.
17.
46 Power System Design China Summer 2005
POWER CORRECTION
7
18.
S M D
flow0
Flow0
flow0
1 2mm
19.
20. flow0
www.tycoelectronics.com
O 1.5
1 1.5
18.7
2 220
.7
2
O 3
O 4.4{2}
-0.1
-0.1
0 5
u0.1
u0.5
21.
47www.powersystemsdesignchina.com
NEW PRODUCTS
N MOSFET
N C P 4 3 3 0
ON Semiconductor
PCIM China 2005
A T X
SMPS
N MOSFET
NCP4330 FET
FET
5V 3.3V
AC NCP4330
NCP4330
400 kHz
ATX DC-DC
NCP4330
ATX
NCP4330 SOIC-8
1,000 0.90
www.onsemi.com.cn
SerDes micro-SerDes
/
FIN12 FIN24
Fairchild Semiconductor
SerDes
2
6 7
E M I
EMC
SerDes
SerDes
10
FIN12 FIN24
3 0
40dB
100dBm EMC
I / O
LVDS LpLVDS
C T L
I / O
www.fairchildsemi.com
ORing ICORing
IR5001S
International Rectifier
IR N MOSFET
ORing
SO-8 MOSFET
O R i n g
ORing
I R 5 0 0 1 S
48 Power System Design China Summer 2005
NEW PRODUCTS
ORing
IR5001S ORing IC
ORing
-48V/-24V
ORing AC-DC
24V/48V ORing
DC-DC AC-DC
12V ORing
VRM DC-DC
www.irf.com
Motion
F a i r c h i l d
Semiconduc to r
Motion-Smart Power Module SPM
100W
BLDC
Motion-SPM
IC
5 V CMOS/TTL
UVLO
Motion-SPM
H V I C
Mot ion-SPM
EMI
D C
Motion-SPM
29mm 12mm Tiny-DIP
MOSFET FRFET
IC HVIC
BLDC
Motion-SPM
FRFET HVIC
Motion-SPM
F R F E T
RBSOA
IGBT Motion-SPM
M O S F E T
freewheeling www.fairchildsemi.com
ORing
.....................................................................................
*
Analog Devices .............................................................................. 9APEC 2006 .................................................................................... 16Artesyn ................................................................................. 33,36,46
Curamik .......................................................................................... 39
Fairchild ........................................................................................ C2Fairchild ............................................................................ 6,10,47,48
iSuppli ........................................................................................... 15
International Rectifier .................................................................. C4International Rectifier .............................................................. 22,47
Linear ............................................................................................... 7Linear ............................................................................................. 18
Micrel ............................................................................................ C3Micrel ............................................................................................. 30
MicroSemi ....................................................................................... 2
.....................................................................................
MicroSemi ..................................................................................... 34
Ohmite ........................................................................................... 13On Semiconductor ..................................................................... 6,47
PowerChina2005/CPSS .............................................................. 43Power Integrations ....................................................................... 11Power Integrations ..................................................................... 8,25
Powersem .................................................................................... 24Power Systems Design China .......................................... 14,21,38Raychem ........................................................................................... 8
Rockwell Automation ....................................................................... 8
STMicroelectronics ....................................................................... 27
Texas Instruments ........................................................................... 5Texas Instruments .......................................................................... 12
Tyco Electronics ............................................................................ 42