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LNG Technology
By Laura Donnelly
Energy Technology and Policy
November 25, 2008
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Capital and Operating Costs
of LNG chain
Exploration & Treatment & Shipping Storage & Distribution
Production Liquifaction Regasification & Marketing15-20% 30-45% 10-30% 15-25%
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LIQUEFACTION
Cool Gas to -260oF
1/600thof gaseous volume
30-45% LNG chain costs Costs driven by:
Train number and capacity
Compressor drive efficiency New Technology: Offshore Production
Darwin Liquefaction Facility
http://content.edgar-online.com/edgar_conv_img/2007/03/30/0000950152-07-002894_L25400AL2540013.JPG
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Train Size
Train capacity has grown an average of 3
million tons/year
Facilities with capacities of 7.8 and 9.6 million
tons/yr will come on stream soon (Qatar and
Russia)
Increasing train capacity, as opposed to # of
trains, can reduce costs by 25%
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Compressor Drive Efficiency
Gas Turbine Improvements Increase in efficiency from 28% to 40% in last 40yrs
Decrease in fuel consumption (i.e. cost) by 60-70%
Aeroderivative Turbines
Advantages: increase thermal efficiency by 25% andtotal plant efficiency by 3%, less downtime to replace
Disadvantages: expensive, high maintenance
Currently, industrial gas turbines are used to drive thecompressors
Electric Drive Alternative Use of smaller turbines in a combine cycle power
plant to produce electricity to run liquefaction plant
Improve efficiency, cut emissions
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Offshore
LiquefactionFloating Production Storageand Offloading (FPSO)
http://braxtonlng.com/LNGFPSOs.aspx
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TRANSPORTATION
LNG shipped in large vessels with cryogenic
tanks
10-30% LNG chain costs
Costs driven by:
Vessel capacity
Tanker Propulsion New Technology: Ship-to-Ship Transfer (STS)
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Vessel Capacity
First LNG tankers: 27,400 cubic meters (cu m)
In 2007, vessels averaged 266,000 cu m
Decrease in costs by 45% from early 1990sdue to increase in vessel capacity
Limitations: restrictions on import vessel size,
maximum capacity of regasificationequipment
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Tanker Propulsion
Boil-off gas (~0.15%/day)
Vent to atmosphere
Burned
Reliquefied
Three Propulsion Options:
1. Steam Turbine
2. Dual-fuel diesel engine (DFDE)
3. Heavy fuel diesel engine
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Tanker Propulsion
Boil-off gas (~0.15%/day)
Vent to atmosphere
Burned
Reliquefied
Three Propulsion Options:
1. Steam Turbine
2. Dual-fuel diesel engine (DFDE)
3. Heavy fuel diesel engine
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Tanker Propulsion
Boil-off gas (~0.15%/day)
Vent to atmosphere
Burned
Reliquefied
Three Propulsion Options:
1. Steam Turbine
2. Dual-fuel diesel engine (DFDE)
3. Heavy fuel diesel engine
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Tanker Propulsion
Boil-off gas (~0.15%/day)
Vent to atmosphere
Burned
Reliquefied
Three Propulsion Options:
1. Steam Turbine
2. Dual-fuel diesel engine (DFDE)
3. Heavy fuel diesel engine
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Ship-to-Ship Transfer
Emergence of Offshore regasification and liquefaction
New vessels may now have capability to transfer or
receive loads
http://www.thedigitalship.com/powerpoints/norship05/lng/Trym%20Tveitnes,%20HOEGH.pdf
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REGASIFICATION
Facility costs can range from $100 million for asmall plant to $2 billion for state-of-the-art
greenfield plant (usually found in Japan)
Costs driven by Storage
Gas Composition Control
New Technology: Offshore Regasification
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Storage
1/3 plant capital costs
Storage capacity dictates volume of gas plant canhandle
Can usually only process 70-75% capacity load
Increasing storage can increased capital costs 10-20%
EIA, Global LNG Status and Outlook 2003
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Composition Control
Composition of gas delivered to regasificationplant can vary significantly depending on source
Compounds, such as propane, butane andethane, can often be left in the LNG in order toreduce liquefaction costs
These compounds raise the heating value (HHV)of the gas, which many countries do not have theinfrastructure or equipment to handle, the US
included Industrial equipment accounts for 60% of natural
gas use, and is typically the most sensitive tonatural gas quality
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Composition Control
Technologies to reduce the HHV
Injection of inert gas (usually Nitrogen) into vaporizedgas
Can increase end-user NOx emissions
Restrictions placed on amount of inert gas that can bepresent in fuel
Increase in capital and operating expenditures to runinjection process, with no increase in value of fuel
Natural Gas Liquids Recovery (NGLR) Remove the mid-range (propane, butane, ethane)
compounds before or after regasification
Profit from petrochemical sales > profit from high HHV whenpresent in gas
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Offshore Regasification
US to build two Offshore plants, one already underconstruction
Floating Storage and Regasification Unit (FSRU)
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Conclusions
To keep the LNG market growing and meet
increasing natural gas demands, it is most important
for future technology to address:
Compressor Efficiency Ship-to-Ship transfer
Offshore Regasification
Increasing cost effectiveness will allow companies toproduce gas in harsher environments to help meet
demands (deep sea, artic conditions)
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Questions?
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US Natural Gas Imports Projected to 2030
(Pipeline vs. LNG)
Energy Information Administration,Annual Energy Outlook 2006
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LNG demand as of 2003
Source: Gas Techology Institute, IEA 2003 Natural Gas Information
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LNG Demand in 2025
EIA International Energy Outlook 2004
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Why is demand increasing?
Increased installation of Combine Cycle power
plants for increased efficiencies
Environmental concerns: Natural gas iscleaner than petroleum and coal
Worries over the abundance of conventional
fuel supplies: natural gas reserves to last 30yrslonger than oil
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Wartsila Diesel, 2008
Liquefaction Terminals
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Wartsila Diesel, 2008
Regasification Terminals
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Regasification Plant in Sabine, TX
to receive LNG from Qatar (2009)
ExxonMobile Corporation: Form 8-K, current report
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Federal Energy Regulatory Commission