LO230-CapacityPlanning

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LO230 Capacity Planning

LO230

R/3 System Release 46C 05/08/2001

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LO230 Capacity Planning..............................................................................................................................................0-1

Copyright.................................................................................................................................................................... 0-2

Production Planning...............................................................................................................................................0-4

Prerequisites...........................................................................................................................................................0-5

Target udience......................................................................................................................................................0-!

"ntroduction................................................................................................................................................................1-1

Course #oals..........................................................................................................................................................1-2

Course O$%ecti&es...................................................................................................................................................1-3

Course Content.......................................................................................................................................................1-4

O&er&ie' (iagra) 1..............................................................................................................................................1-5

*ain +usiness ,cenario.........................................................................................................................................1-!

O&er&ie'....................................................................................................................................................................2-1

O&er&ie' O$%ecti&es.............................................................................................................................................2-2

O&er&ie' (iagra) 2..............................................................................................................................................2-3

O&er&ie' +usiness ,cenario.................................................................................................................................2-4

"ntegration o Capacity Planning /1......................................................................................................................2-5

Capacity Planning n&iron)ent /1.......................................................................................................................2-!

Planning ie's.......................................................................................................................................................2-

Capacity Planning le)ents.................................................................................................................................2-

6or7 Center (ata...................................................................................................................................................2-8

Types o (isplay...................................................................................................................................................2-10

O&er&ie' ,u))ary.............................................................................................................................................2-11

Capacity &aluation...................................................................................................................................................3-1

Capacity &aluation O$%ecti&es............................................................................................................................3-2

O&er&ie' (iagra) 3..............................................................................................................................................3-3

Capacity &aluation +usiness ,cenario................................................................................................................3-4

Capacity Planning n&iron)ent /2.......................................................................................................................3-5

Procedure in Capacity &aluation..........................................................................................................................3-!

Capacity Planning Phases.......................................................................................................................................3-

,tandard O&er&ie'.................................................................................................................................................3-

,election and (isplay Para)eters..........................................................................................................................3-8

Cu)ulated (isplay...............................................................................................................................................3-10

Period ,plit...........................................................................................................................................................3-11

(etailed Capacity List and its 9unctions..............................................................................................................3-12

,tructure o a Proile............................................................................................................................................3-13

,tructure o a ,et..................................................................................................................................................3-14

9unctions in the aria$le O&er&ie'.....................................................................................................................3-15

Capacity Planning n&iron)ent...........................................................................................................................3-1!


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Coniguration ,equence Capacity Planning /1...................................................................................................3-1

Capacity Planning O&erall Proile &aluations..................................................................................................3-1

:ser Para)eters - &aluation...............................................................................................................................3-18

,election Proile /Capacity &aluations..............................................................................................................3-20

Options Proile /Capacity &aluations................................................................................................................3-21

;tended &aluation /,tandard O&er&ie'..........................................................................................................3-22

;tended &aluation /(etailed Capacity List.....................................................................................................3-23

,tructure o a Proile /;tended &aluation.......................................................................................................3-24

,tructure o a ,et /;tended &aluation.............................................................................................................3-25

Capacity &aluation ,u))ary............................................................................................................................3-2!

(ata used in the e;ercises.....................................................................................................................................3-2

Capacity &aluation ;ercises.............................................................................................................................3-28

Capacity &aluation ,olutions.............................................................................................................................3-34

Capacity Le&eling /Part 1.........................................................................................................................................4-1

Capacity Le&eling /Part 1 O$%ecti&es..................................................................................................................4-2Capacity &aluation...............................................................................................................................................4-3

Capacity Le&eling /Part 1 +usiness ,cenario......................................................................................................4-4


Capacity Le&eling *easures..................................................................................................................................4-!

:ser "nterace or Capacity Le&eling.....................................................................................................................4-

Capacity Planning Ta$le /Ta$ular 9or)...............................................................................................................4-

Capacity Planning Ta$le.........................................................................................................................................4-8

(ispatching........................................................................................................................................................... 4-10

(ispatching Procedure..........................................................................................................................................4-11

Types o (ispatching /ta$ular.............................................................................................................................4-12

Capacity Le&eling /part 1 ,u))ary..................................................................................................................4-13

Capacity Le&eling /Part 1 ;ercises...................................................................................................................4-14

Capacity Le&eling /Part 1 ,olutions...................................................................................................................4-1!

&aila$le Capacity......................................................................................................................................................5-1

&aila$le Capacity O$%ecti&es..............................................................................................................................5-2

O&er&ie' (iagra) 5..............................................................................................................................................5-3

&aila$le Capacity +usiness ,cenario..................................................................................................................5-4


Capacities at a 6or7 Center...................................................................................................................................5-!

&aila$le Capacity at the 6or7 Center..................................................................................................................5-

9ro) 6or7 Ti)e to Operating Ti)e......................................................................................................................5-

*aintaining &aila$le Capacity using ,hit ,equences.........................................................................................5-8

&aila$le Capacity in the 6or7 Center................................................................................................................5-10

&aila$le Capacity*aintenance ariants............................................................................................................5-11


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*aintaining and ssigning 9actory Calendar......................................................................................................5-12

6or7 Center


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Capacity Le&eling /Part 2.........................................................................................................................................-1

Capacity Le&eling /Part 2 :nit O$%ecti&es..........................................................................................................-2

O&er&ie' (iagra) /............................................................................................................................................-3

+usiness ,cenario...................................................................................................................................................-4

Capacity Planning n&iron)ent /1.......................................................................................................................-5

Capacity Planning Ta$le.........................................................................................................................................-!

Types o (ispatching /#raphical..........................................................................................................................-

(ispatching Operations..........................................................................................................................................-

Planning (etails at the 6or7 Center Capacity.....................................................................................................-8

Lead Ti)e ,cheduling - 9inite ,cheduling..........................................................................................................-10

9inite ,cheduling..................................................................................................................................................-11

=escheduling (eallocating.................................................................................................................................-12

*idpoint ,cheduling "..........................................................................................................................................-13

*idpoint ,cheduling ""........................................................................................................................................-14

,tructure o a Proile /Le&eling...........................................................................................................................-15(ispatching to 9reely-(eina$le Period split.......................................................................................................-1!

nhanced ueue Ti)e.....................................................................................................................................-22

:se o Order 9loats Operation 9loats................................................................................................................-23

arious 9unctions.................................................................................................................................................-24

Coniguration ,equence Capacity Planning /3...................................................................................................-25

Capacity Le&eling - O&erall Proile.....................................................................................................................-2!

,tandard O&erall Proiles or Capacity Le&eling.................................................................................................-2

Control Proile......................................................................................................................................................-2

,election Proile...................................................................................................................................................-28

Planning- /,cheduling Le&els.............................................................................................................................-30

Ti)e Proile..........................................................................................................................................................-31

&aluation Proile.................................................................................................................................................-32

List Proile............................................................................................................................................................-33

Proile or Capacity Planning Ta$le /ta$.............................................................................................................-34

Period Proile........................................................................................................................................................-35

Proile or Capacity Planning Ta$le.....................................................................................................................-3!

Chec7 =eport O&erall Proile.............................................................................................................................-3

=equire)ents #rouping.......................................................................................................................................-3

=equire)ents #rouping - ;a)ple #roup...........................................................................................................-38


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Cu)ulation o &aila$le Capacity Capacity =equire)ents...............................................................................-40

Cu)ulation o &aila$le Capacity using Period ,plit..........................................................................................-41

Capacity Le&eling /Part 2 ,u))ary..................................................................................................................-42

Capacity Le&eling /Part 2 ;ercises...................................................................................................................-43

Capacity Le&eling /Part 2 ,olutions...................................................................................................................-48

;tended Planning 9unctions.....................................................................................................................................8-1

;tended Planning 9unctions :nit O$%ecti&es......................................................................................................8-2

O&er&ie' (iagra) 8..............................................................................................................................................8-3

+usiness ,cenario...................................................................................................................................................8-4

,equencing 1..........................................................................................................................................................8-5

,equencing 2..........................................................................................................................................................8-!

,equencing 3..........................................................................................................................................................8-

:ser ;its..............................................................................................................................................................8-

dditional 9unctions 1...........................................................................................................................................8-8

dditional 9unctions 2.........................................................................................................................................8-10*aterial ,toc7 Cur&es..........................................................................................................................................8-11

Planning in ?on-6or7 Periods 9i;ing...............................................................................................................8-12

Te)porarily ,a&ing =esults o Planning..............................................................................................................8-13

*ass Processing...................................................................................................................................................8-14

Capacity Planning 'ith Production ersions.......................................................................................................8-15

?otes on (ocu)entation......................................................................................................................................8-1!

;tended Planning 9unctions ,u))ary.............................................................................................................8-1

;tended Planning 9unctions ;ercises...............................................................................................................8-1

;tended Planning 9unctions ,olutions...............................................................................................................8-2!

(etailed Planning.....................................................................................................................................................10-1

(etailed Planning :nit O$%ecti&e........................................................................................................................10-2

O&er&ie' (iagra) 10..........................................................................................................................................10-3

(etailed Planning +usiness ,cenario..................................................................................................................10-4

pplication Criteria or ,plits..............................................................................................................................10-5

Le&els o (etail....................................................................................................................................................10-!

Capacity ssign)ents..........................................................................................................................................10-

>ualiications - O$%ecti&es...................................................................................................................................10-

>ualiications - $ilities =equired.......................................................................................................................10-8

>ualiications - ssign)ents..............................................................................................................................10-10

=equire)ents Proiles.........................................................................................................................................10-11

,plitting and llocating......................................................................................................................................10-12

=an7ing List.......................................................................................................................................................10-13

Types o ,plit......................................................................................................................................................10-14

Conir)ation o ,plits........................................................................................................................................10-15


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(etailed Planning ,u))ary..............................................................................................................................10-1!

(etailed Planning ;ercises...............................................................................................................................10-1

(etailed Planning ,olutions...............................................................................................................................10-21

"ntegration................................................................................................................................................................. 11-1

"ntegration :nit O$%ecti&es 1..............................................................................................................................11-2

"ntegration :nit O$%ecti&es 2..............................................................................................................................11-3

O&er&ie' (iagra) 11...........................................................................................................................................11-4

"ntegration +usiness ,cenario.............................................................................................................................11-5

"ntegration o Capacity Planning /2....................................................................................................................11-!

C=P long the Process Chain..............................................................................................................................11-

Planning Phases....................................................................................................................................................11-

"ntegrated Planning Le&els...................................................................................................................................11-8

,i)ultaneous :se o (ierent Planning Le&els................................................................................................11-10

O&erall Proiles in the pplications....................................................................................................................11-11

"ntegration Types................................................................................................................................................11-12"ntegration ,ales and (istri$ution /,(............................................................................................................11-13

"ntegration ,ales and Operations Planning - Planning Ta$le /,OP.................................................................11-14

"ntegration *=P*P,.......................................................................................................................................11-15

"ntegration Long-ter) Planning 1.....................................................................................................................11-1!

"ntegration Long-ter) Planning 2.....................................................................................................................11-1

&aila$le Capacity and =equire)ents ersions.................................................................................................11-1

"ntegration =epetiti&e *anuacturing /=*...................................................................................................11-18

=epetiti&e *anuacturing 'ith Production ersions..........................................................................................11-20

"ntegration ,hop 9loor Control /,9C...............................................................................................................11-21

"ntegration :nit ,u))ary.................................................................................................................................11-22

"ntegration ;ercises..........................................................................................................................................11-23

"ntegration ,olutions...........................................................................................................................................11-2

ppendi;..................................................................................................................................................................12-1

Change *ode and #:" ,tatus..............................................................................................................................12-2

Layout o the Planning Ta$le................................................................................................................................12-3

Chart ,equence.....................................................................................................................................................12-4

Chart ,equence /cont..........................................................................................................................................12-5

ctual Capacity =equire)ents.............................................................................................................................12-!


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LO230 Capacity Planning

SAP AG

LO230LO230

Capacity PlanningCapacity Planning

=3 ,yste) =elease 4.!+

*arch 2000

5003483


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Copyright 2001 SAP AG. All rights reserved.

Neither this training manal nor any part thereo! may

"e copied or reprodced in any !orm or "y any means#

or translated into another langage# $ithot the prior

consent o! SAP AG. %he in!ormation contained in this

docment is s"&ect to change and spplement $ithot prior

notice.

All rights reserved.

Copyright

Trade)ar7s

,o)e sot'are products )ar7eted $y ,P # and its distri$utors contain proprietary sot'are

co)ponents o other sot'are &endors.

*icrosot@A 6"?(O6,@A ?T@A BCL@A 6ord@ and ,>L ,er&er@ are registered trade)ar7s o

*icrosot Corporation.

"+*@A (+2@A O,2@A (+2!000@A Parallel ,ysple;@A *,,@A =,!000@A "B@A ,380@A

,400@A O,380@A and O,400@ are registered trade)ar7s o "+* Corporation.

O=CL@ is a registered trade)ar7 o O=CL CorporationA CaliorniaA :,.

"?9O=*"B@-OnLine or ,P and "nor)i;@ (yna)ic ,er&erT* are registered trade)ar7s o

"nor)i; ,ot'are "ncorporated.

:?"B@A BOpen@A O,91@A and *oti@ are registered trade)ar7s o The Open #roup.


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'orld. ll other products )entioned are trade)ar7s or registered trade)ar7s o their respecti&e

co)panies.

(esign ,P Co))unications *edia


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0.3

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Prodction Planning

Level 2 Level 3

Manuactu!ingPlanning "#$ecuti%n %!&isc!ete " Repetiti'e

LO0'0 5 (ays

#nginee!ing

C)ange

Management

LO()0 3 (ays

*atc)

Management

LO('' 3 (ays

+A,*A,

LO23' 2 (ays

Classiicati%n

LO()' 3 (aysSpecial -eatu!es %.S in P!%(ucti%n

LO2*' 2 (ays

.%gistics n%Planning

LO(3' 2 (ays

CAP Calculati%n %Stan(a!( alues

LO*20 2 (ays

Repetiti'eManuactu!ing

LO22' 3 (ays

Capacity Planning

LO230 5 (ays

.%gisticsn%!mati%nSystem .SRep%!ting

LO(30 2 (ays

*asic &ata

Pa!t 2

LO20+ 3 (ays

*asic &ata %!&isc!eteManuactu!ing

LO20' 3 (ays

P!%(ucti%n!(e!s

LO21' 5 (ays

P!%(ucti%nPlanning

LO210 5 (ays

a!iantC%nigu!ati%n Pa!t 1

LO((0 5 (ays

a!iantC%nigu!ati%n Pa!t 2

LO((1 3 (ays


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0.4

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Prere,isites

LO050 - Planning & control for discrete manufacturing and

repetitive manufacturing

LO205 - Basic data for discrete manufacturing

LO215 - Prduction orders


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%arget Adience

Participants

-em"ers o! the pro&ect team responsi"le !or the

implementation o! capacity planning

-em"ers o! shop !loor control

ration/ ' days

Notes to the user

The training )aterials are not teach-yourself programs. They complement the course instructors

e!planations. On the sheetsA there is space or you to 'rite do'n additional inor)ation.


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ntrodction

Corse goal

Corse o"&ectives

Corse contents

Corse overvie$ diagram

-ain "siness scenario

ntrodction to corse

Contents/

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nderstand ho$ to se capacity planning $ithin PP

At the conclsion o! this corse yo $ill "e a"le to/

escri"e connections "et$een the elements o!

capacity planning

se the capacity evalation and the capacity

planning ta"les -ae system settings

%his corse $ill ena"le yo to/

Corse Goals

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Create availa"le capacities

4ecte capacity evalations

4ecte leveling o! capacity re,irements

and availa"le capacities

%his corse $ill ena"le yo to/

Corse O"&ectives

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nit Schedling

nit 8 Capacity leveling 5part 26

nit 9 4tended planning!nctions

nit 10 etailed planning

nit 11 ntegration

nit 1 ntrodction

nit 2 Overvie$

nit 3 Capacity evalation

nit 4 Capacity leveling 5part 16

nit 5 Availa"le capacity

nit 6 Capacity re,irements 7redction

Pre!ace

Appendi4

Corse Content

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%!7 Cente!

8or Centers

ul 98

28 2 26 29

ul 98

28 29

1310

1320

1330

M%nt: 1

M%nt: 2

Mate!ial !(e!

100;500 1852

500;300 600001650

100;500 180

500;300 600001699

un 98

1310

1320

1330

8or Centers

Overvie$ iagram 1

SAP AG

Capacity e'aluati%nCapacity e'aluati%n

Capacity le'eling pa!t 1Capacity le'eling pa!t 1

A'aila


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9o are rnning a man!actring company and

aim to deliver materials !or orders received "y

the dates promised. %hs yo $ant to provide

availa"le capacity that is s!!icient "t not

e4cessive to cover re,irements generated "y

orders. %his is $hy yo are sing capacity

planning: !or e4ample to spot overloads in time

or to carry ot leveling !or the re,irements

dates sing the capacities availa"le and to !i4

the re,irements.

-ain ;siness Scenario

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Overvie$

ntegration o! capacity planning

Capacity planning environment

Overvie$ o! elements and types o! display

Contents/

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At the conclsion o! this nit yo $ill/

Overvie$/ O"&ectives


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A!e

nt!%(ucti%nnt!%(ucti%n

CapacityCapacity e'aluati%ne'aluati%n

Capacity le'elingCapacity le'eling pa!tpa!t 11

A'aila


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9o are rnning a man!actring company and

need an overvie$ o! capacity planning.

%here!ore yo $ant to !ind ot a"ot the

capacity planning environment. 9o are

particlarly interested in the "asic data sch as

the $or center and the pegged re,irements.

Overvie$/ ;siness Scenario

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?73?73

@@

COCO

A-A-

PSPS

8@8@

SS

----

PP

SS

P-P-

--

PPPP

Client 7 ServerClient 7 Server

A;AP7BA;AP7B

PP ;

*asic &ata

PP -PS

Maste! P!%(: Sc)e(uling

PP -?P

Mat: Re=mts Planning

PPPP C?PC?P

CapacityCapacity Re=mtsRe=mts PlanningPlanning

PP S@C

S)%p -l%%! C%nt!%l

PP P

P!%cess n(ust!ies

PP SOP

Sales an( pe!ati%ns Planning

PP ?-

Repetiti'e Manuactu!ing

ntegration o! Capacity Planning 516

The PP production planning co)ponent consists o se&eral integrated co)ponents.

Capacity planning is le;i$le and can $e adapted to the rele&ant point o &ie'.

The user has a planning instru)ent he can use to help in planning li)ited resources on &arious planning

le&els /detailedA production-rate and rough-cut. "t can $e used or e&ery application area and it has

specially-deined unctions.

Capacity le&eling is an integrated co)ponent o the ollo'ing =3 applications.

,( ,ales and distri$ution

,OP ,ales and Operations Planning

*P,*=P *aster Production ,cheduling *aterial =equire)ents Planning

=* =epetiti&e *anuacturing

,9C Production Control

P( Personnel Planning and (e&elop)ent P" Process "ndustries

P, Pro%ect ,yste)

P*,* Plant *aintenanceA ,er&ice *anage)ent

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Availa"le capacity

10 20 30 40 50

Schedling

t

Capacity re,irementst

;asic;asic datadata Prodction planningProdction planning P- 7 PSP- 7 PS

Capacity evalationCapacity evalation77levelingleveling

Calen(a!

Ar"eitsplan?oting%sLstGrp C 1

10 Center 1

20

30

;ill o! material

-aterial-aterial

A

Planne( %!(e!s

P!%(ucti%n %!(e!s

P!%cess %!(e!s

SP %!(e!s

Plant maint:

P!%@ects

Capacity Planning nvironment 516

6ith the help o =3 $asic data such as *aterial *astersA 'or7 plans and 'or7 centersA as 'ell as

planned orders and production ordersA a data$ase is createdA 'hich can sho' the a&aila$le capacity and

the capacity required.

$%aila&le capacity indicates 'hich acti&ity produces a capacity each day. capacity is al'ays assigned

to at least one 'or7 center.

Capacity re'uirementssho's ho' )uch capacity the indi&idual orders need at a certain point in ti)e.

Capacity require)ents are deter)ined during lead ti)e scheduling.

"n Capacity e%aluationA these require)ents can no' $e co)pared 'ith the a&aila$le capacity.

"n Capacity le%ellingA orders can $e shared out to a&oid o&erloading. This 'ay it is possi$le to le&erage

the suita$le resources or to plan opti)al scheduling 'ith sort criteria.

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SOP

-PS

-?P7S@C

%oday%oday -onths later-onths later

Planning Die$s

There are dierent planning le&els a&aila$le or the indi&idual application areas. 9or e;a)pleA you can

plan *=P require)ents in the ollo'ing three 'ays depending on ho' speciic you 'ant your planning

to $e

Rough-cut planning'ith a rough-cut planning proile

Production-rate planning'ith a rate routing or a routing

Detailed planning'ith a routing

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Availa"le capacityAvaila"le capacity

SchedlingSchedling

Capacity re,irementsCapacity re,irements

Capacity evalationCapacity evalation andand levelingleveling

Capacity redctionCapacity redction

Capacity Planning 7 lements

The a%aila&le capacityrepresents the capacity a&aila$le or production.

*che+ulingthe sequence o operations deter)ines the ti)es or the capacity require)ents.

The syste) calculates the capacity re'uirementsusing or)ulas and dates and quantities or

production.

The capacity e%aluationgi&es you an o&er&ie' o the load and the require)ents or production.

Capacity le%elingallo's you to achie&e opti)al planning and an opti)al load.

Capacity re+uctionoccurs 'hen operations are conir)ed or order quantities reduced or deleted.

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GeneralGeneral datadata

e!alte!alt valesvales

Capacity dataCapacity data

Schedling dataSchedling data

Personnel systemPersonnel system

datadata

;asic data

e!alt vales

Capacity

Schedling

Assignments

8or Center ata

Name and description

Standard vales ey

!!Eciency rate ey

Control ey

Standard te4t ey

8age data

Availa"le capacity

@ormla ey

ndividal capacities

Schedling "asis

ee and move time

@ormla ey

La"or

Positions

ali!ications

The 'or7 center contains se&eral groups o data that are located on dierent screens. Only the )ost

i)portant ones are sho'n in this e;a)ple.

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Capacity re,irements

Availa"le capacity

Printing o! standard

overvie$ and det.

cap. list

Planing ta"lePlaning ta"le 55ta"larta"lar66 Planning ta"lePlanning ta"le 55graphicalgraphical66

CapacityCapacity evalationevalation iagramsiagrams

%ypes o! isplay

Capacity planning uses se&eral types o display. "t uses e&aluation listsA $loc7 diagra)sA $ar chartsA line

graphs and #antt charts.

Eou can also carry out si)ulations 'ith the planning ta$les.

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9o have an overvie$ o! the integration#

environment and elements o! capacity

planning.

Overvie$/ Smmary

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Capacity valation

Capacity overvie$s

Order detail lists

Graphics

Printing !nctions

System settings

Contents/

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At the conclsion o! this topic yo $ill no$/

8hat options there are !or comparing the

capacity re,irements $ith the availa"le

capacity


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A!e


CapacityCapacity evalationevalation

Capacity le'elingCapacity le'eling pa!tpa!t 11

A'aila


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Capacity valation/ ;siness Scenario

9o $ant to evalate the $or center load !or

prodction. 9o se the capacity evalation

!nctions to compare capacity re,irements $ith

availa"le capacity. 9o can see the pegged

re,irements !rom the reslts o! the evalation

and ths decide $hether yo need to tae

measres to eep to the prodction dates.

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Availa"le capacity

10 20 30 40 50

Schedling

t

Capacity re,irementst

;asic data;asic data Prodction planningProdction planning P- 7 PSP- 7 PS

Capacity evalation7levelingCapacity evalation7leveling

Planne( %!(e!s

P!%(ucti%n %!(e!s

P!%cess %!(e!s

SP %!(e!s

Plant maint:

P!%@ects

Calen(a!

Ar"eitsplan?oting%sLstGrp C 1

10 Center 1

20

30

;ill o! material

-aterial-aterial

A

Capacity evalation7leveling


"n the capacity e&aluationsA the capacity require)ents are co)pared to the a&aila$le capacity.

Capacity e&aluation has to peror) the ollo'ing

(eter)ination o a&aila$le capacity

(eter)ination o capacity require)ent

Co)parison o a&aila$le capacity to capacity require)ent

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nitial screen

Accessing Capacity PlanningAccessing Capacity Planning

Capacity evalationCapacity evalation

Settings Selection

Standard

overvie$

Daria"le

overvie$

etailed

capacity list

8or center

.%a(

!(e!s

:::

Daria"le

P!%ile 1

:::

:::

Procedre in Capacity valation

Capacity e&aluations are $asically accessed using t'o )enu optionsThe )enu Work center&ie'

accesses e&aluations or loadsA ordersA released ordersA order in $ac7log or o&erloads.The )enu Variable

allo's you to access e&aluations using proiles created or your speciic needs.

6hen accessing the capacity e&aluation the settings are pulled ro) the o&erall proile.

This o&erall proile can $e one pro&ided $y ,P or a user-speciic proile.

To access the e&aluation &ia the 'or7 center you can use standard proiles and user-speciic proiles.

Eou can change display using the )enu optionSettings.

Eou can use the )enu Selectionto increase or restrict the selection criteria or the capacity e&aluation.

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PlanningPlanning

phasephase

?ogh?oghctct

-edim

etailedCharacteristicsCharacteristics

-onth 8ee ay

8Ctr area 8Ctr grop 8or ctr

ncomplete Complete

%ime isplay o!

periods

Location 8or center

hierarchies

Planning

data

Capacity Planning Phases

Capacity planning can use dierent planning phases. 9or e;a)pleA the le&el o detail o planning can

depend on ho' close the planning date is to the co)pletion date.

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Graphics PrintingListsLists

8or center etailed capacity listCapacity

t t


;ranch

Standard

overvie$

etailed

capacity list

Daria"le

overvie$

Standard Overvie$

The standard o&er&ie' co)pares the a&aila$le capacity and the capacity require)ents or the selected

'or7 centers or each capacity category. The loads and re)aining a&aila$le capacity are also listed.

9ro) the standard o&er&ie' you can generate graphicsA print listsA )aintain 'or7 centers and capacities

and ro) the detailed capacity list you can process orders.

The standard o&er&ie' can $e li)ited using )ini)u) and )a;i)u) load percentages. Eou can

predeine these in the options proile.

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Cmlated display

Capacity nit

?e,irement nit

yes 7 no

%ime nit

%arget 7 remaining re,irement

GeneralGeneral

%ime segment 7 Periods%ime segment 7 Periods


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Availa"le

capacity

Availa"le

capacity

AAA;;;

CCC

AAA AAA AAA

;;; ;;;

CCC

isplay notisplay not cmlatedcmlated

Cmlated displayCmlated display

Cmlated isplay

The cu)ulated display has the ollo'ing signiicance or the standard o&er&ie' and the &aria$le

o&er&ie'

9or e&ery period the capacity require)ents and the a&aila$le capacity result ro) the su)

o the capacity require)entsa&aila$le capacity in this and the preceding periods. The starting point

or the cu)ulation is the irst period displayed. "n this 'ay you get an o&er&ie' o the period

a&aila$le or reducing the capacity require)ents.

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Periods

ays

10 20 30

1 2 3 B ' + *

1 2 3 B

1 2

1

Period

dration

BB aysays

11 8ee8ee

33 8ees8ees

11 -onth-onth

Period Split

To display the e&aluations you can choose $et'een the ollo'ing period displays

*onth

6ee7

(ay

9actory calendar day

Posting period

Eou use the period duration to deine thenum&ero days or 'ee7s for a perio+.

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8or center Capacity

. . .. . .

Order Stoc7re,mts list

Order Stoc7re,irements list

t t

Standard

overvie$

etailed

capacity list

Daria"le

overvie$

;ranch

CapacityCapacity valationvalation

etailed Capacity List and its @nctions

"n the detailed capacity list the orders and their operations are listed $y period depending on the 'or7

center selected. They )ay $e sortedA or e;a)pleA $y order nu)$erA dateA and priority.

9ro) this list you can )a7e changes to the 'or7 centerA the capacity and the order.

Eou can call up additional inor)ation on the )aterial and the stoc7require)ents situation.

Eou can predeine the display using the list proile and change it using the settings )enu.

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Overall pro!ile

Options pro!ile Selection pro!ile List pro!ile Graphics pro!ile

Order set nitial set Capacity category set 8or center set

Strctre o! a Pro!ile

The o%erall profilecontains the na)es o our su$proiles

The selection profiledeter)ines 'hich sets are used to generate the &arious selection screens and or

'hat period the capacity require)ents are read ro) the data$ase.

The list profile deines the layout o the detailed capacity list and the &aria$le o&er&ie'.

The graphics profiledeines the layout o the graphics.

"n the options profilethe deault para)eters are set or the type o displayA the display periodA the

distri$ution and or $ranches in change or display )ode.

The order setA the capacity category set and the 'or7 center set are used or the e;tended selection.

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-ltidimension set

;asic;asic setset ;asic;asic setset

DaleDale Daria"leDaria"le Daria"leDaria"le DaleDale

;asic;asic setset

8or center Capacity cat. Capacity planner

101FAPA?%FAPLA%HPP-ON%1

Strctre o! a Set

"t is i)portant to distinguish $et'een $asic sets that al'ays reer to one criterion and )ultidi)ension

sets that group together any nu)$er o $asic sets.

9or e;a)pleA 'hich selection criteria are displayed in a dialog $o; or selection depends on the $asic

sets the )ultidi)ension set consists o.

*ultidi)ension sets are al'ays used in the selection proileA in the co)$inations and in the colu)n

deinitions in the &aria$le o&er&ie'.

6hether and ho' you can speciy &alues or a selection criterion is deter)ined $y the structure o the

rele&ant $asic set. Eou can use the $asic set to speciy

- 'hether an indi&idual &alue or a &alue range can $e speciied

- 'hether the criterion is assigned a i;ed &alue and thus no user speciication is required

,ets are speciied in Custo)iFing or capacity planning and grouped together in a selection proile or in

a co)$ination. To )a7e it possi$le to speciy an indi&idual &alue or a &alue range or a selection criterionA a &aria$le

)ust $e deined or the indi&idual &alue or or the upper and lo'er li)it o the &alue range.

Eou create &aria$les in Custo)iFing or capacity planning.

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etailed capacity list


Standard

overvie$

etailed

capacity list

Daria"le

overvie$

;ranch

@nctions in the Daria"le Overvie$

Eou can deine the or) and content o the &aria$le o&er&ie'. Eou use it to display any capacity data you

'ish.

"n the irst colu)n appear the periods. "n the ollo'ing colu)ns you can displayA or e;a)pleA capacity

require)entsA a&aila$le capacities and or)ulas.

Eou can predeine the display using the list proile and change it using the settings )enu.

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isplay -aintain

isplay7maintain

etailedcapacity list

Goods receipt!or order

t t

8or center8or center

CapacityCapacityOrderOrder

Con!irmation

4345") (5,#,"4

Stoc7re,mts list

Peggedre,irements

Mate!ial Thats hat/ ant

A!tragsop!

Ar"eitsvorg=nge

-aterialomponenten

@ertigngshil!smittel

o st e n P l anSollst

20

50"00

Capacity Planning nvironment

9ro) the detailed capacity screen you can use the )enuEnvironment to $ranch to urther sections o PP

in change )ode or in display )ode.

"n the options proile in Custo)iFing you can speciy that the syste) is to $ranch to ordersA the 'or7

center and the capacity in change )ode or in display )ode.

Eou can also get the syste) to $ranch $y dou$le-clic7ing on the ields or the orderA the 'or7 center or

the capacity.

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Creating $or center hierarchies

-aintaining and cmlating availa"le capacity

Pro!iles !or capacity evalations

Pro!iles !or capacity leveling7e4tended evalation

e!ining distri"tion o! re,irements

-

O

O

Con!igration Se,ence Capacity Planning 516

Legend

1 *andatory action /)andatory

O Optional action /optional

ction co)pleted as a result o deault setting

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OverallOverall pro!ilepro!ile

Options pro!ile

Selection pro!ile

List pro!ile

Graphics pro!ile

Capacity Planning 7 Overall Pro!ile valations

The o%erall profile contains our su$proiles.

"n the options profile the deault para)eters are speciied or the type o displayA the display periodA

distri$ution and $ranching in display or change )ode. *ost o the settings can $e changed in the

application using the )enu options Settings General or this e&aluation run.

The selection profile deter)ines 'hich sets are accessed to generate the &arious selection screens and

or 'hich period the capacity require)ents are read ro) the data$ase.

The list profile speciies the layout o the detailed capacity list and the &aria$le o&er&ie' and deter)ines

'hich list is auto)atically displayed.

The graphics profile contains settings or the layout o the &arious graphics

(eter)ining the earliestlatest dates o operations

,ort sequence such as dateA )aterial nu)$erA order nu)$er

(isplaying colu)nsA $ars or lines The line display only )a7es sense or a cu)ulati&e display.

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OverallOverall pro!ile evalationpro!ile evalation Parameter 7Parameter 7 Std pro!ileStd pro!ile

8or center vie$

Load

Orders

?eleased

;aclog

Overload

Daria"le

C91C91

C92C92

C93C93

C9BC9B

C9'C9'

C9*C9*

SAPI(11SAPI(11

SAPI(12SAPI(12

SAPI(13SAPI(13SAPI(1BSAPI(1B

SAPI(1'SAPI(1'

ser Parameters valation

n o&erall proile can $e accessed 'ith the user parameters CE1 - CE indi&idually or e&ery user.

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Selection pro!ile

Selection control/

nitial set/

Capacity re,mts

category set/

8or center set/

Order set/

Schedling level/

Dersion o! availa"le capacity

Selection period !or reading !rom the data"ase 5;6

?ead ; records !or $or center5s6

?ead ; records !or order type5s6

?ead ; records !or capacity re,mts categories

@ields !or initial screen

Selection o! ; records according to detailed#

prodction rate or roghct schedling and speci!ying

order categories ta7e acc%unt % sc)e(uling le'els ta


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Options pro!ile

General settings/ Cap. nit# ?emaining re,irements# plannedre,irements# cmlated display# load restrictions

Cmlating

availa"le capacity/


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8or center

vie$

Printing

Standard overvie$ list

8or center et.capacity listCapacity

ndiv. capacity

vie$Order vie$ Pro&ect vie$

La"or

t t

4tended valation 5Standard Overvie$6

"n the e;tended e&aluation you can display all rele&ant o$%ects /personsA indi&idual capacitiesA ,OP

require)ents.

Eou can sort all the lists in any 'ay you li7eA e&en in groups.

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8or center

vie$

Printing

et. capacity list

8or center Capacity

ndiv.capacity

vie$Order vie$ Pro&ect vie$

Person

Order

Operation

t t

4tended valation 5etailed Capacity List6

"n the e;tended e&aluation you can display all rele&ant o$%ects /personsA indi&idual capacitiesA ,OP

require)ents.

Eou can sort all the lists in any 'ay you li7eA e&en in groups.

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Overall pro!ileOverall pro!ile

Selection pro!ileSelection pro!ile

O"&ect setO"&ect set@ilter set@ilter set

Control pro!ileControl pro!ile List pro!ileList pro!ile

Period pro!ilePeriod pro!ile

?e,irements groping?e,irements groping

valation pro!ilevalation pro!ile

%ime pro!ile%ime pro!ile

Strctre o! a Pro!ile 54tended valation6

The o%erall profile or the e;tended e&aluation contains si; su$proiles 'hose settings are co)pati$le

'ith one another. Eou can )aintain the) in Custo)iFing or !apacit" leveling andE#tended evaluation$

"n the selection profile you speciy 'hich sets are used or the layout o the &arious selection screens.

"n the list profile you speciy 'hich list is displayed 'hen you access the e;tended e&aluation. Eou can

$ranch ro) one list to another 'ith the )enu option Goto.

"n the time profile you speciy or 'hat ti)e period the capacity require)ents are read ro) the

data$ase. The data$ase read periodA the e&aluation periodA the planning period and the date or

dispatching the $ac7log are speciied in the ti)e proile. ll the require)ents are accessed that lie

'holly or partly in the data$ase read period.

"n the perio+ profile you speciy in 'hich periods the loads are to $e displayed. 9or e;a)pleA a period

can $e one dayA se&eral daysA one 'ee7 or se&eral 'ee7s.

"n the options profile you speciy the 'or7 center hierarchy na)e or the cu)ulation o a&aila$lecapacity and capacity require)ents and the distri$ution 7ey.

"n the control profile you speciy the type o presentation and the layout o the data /here lists in period

or).

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-ltidimension set-ltidimension-ltidimension setset

O"&ect setO"&ect set

Daria"leDaria"leDaria"le

F'PLAN?DF'PLAN?D

;asic Set;asic Set;asic Set

Cap. planner

gropPLAN?

Cap. planner

gropPLAN?

DaleDaleDale

10001000

;asic Set;asic Set;asic Set

PlantC?


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Capacity valation/ Smmary

n this nit yo have learnt a"ot/

%he procedre $ith overvie$ lists in the

capacity evalation

%he strctre o! pro!iles and sets

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3.2(ata use+ in the e!ercises

!planation of sym&ols in the e!ercises an+ solutions

!ercises

*olutions

Course O&ecti%es

6usiness *cenario

Tips 7 Tric8s

9arning or $ttention

ata in the e!ercises

Type of +ata ata in the training system

Plant 1000 and 1200

*aterial and routings T-92II and T-91II / T-C

*aterial and rate routing =-1000

Product group P#-100

6or7 centers T-*IIA T-IIA T-LIIA T-IIA

T-9IIA T-PIIA II and J,II

6or7 center hierarchies T-A T- and


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K230-#,II

cti&ity group ,PLOPPP=O(*?

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3.2)Capacity %aluation !ercises

:nit; Capacity %aluation

Topic; *tan+ar+ O%er%ie

t the conclusion o these e;ercisesA you 'ill $e a$le to

:se the standard o&er&ie' in the capacity e&aluation

Change the display

Eou are a capacity planner and ha&e to sho' an o&er&ie' o the

capacity require)ents &ersus the a&aila$le capacity or your

organiFation. To do thisA you choose the standard o&er&ie' in the

capacity e&aluation andA i necessaryA s'itch to the cu)ulateddisplay.

1-1 Loo7 at the capacity loads or your 'or7 centers using your capacity planner group 0II

in the standard o&er&ie'.

1-1-1 "n 'hich e&aluation period 'ere the capacity require)ents readM

1-1-2 ,peciy the )enu path that you 'ould use to ind this out.

1-1-3 Change the settings in such a 'ay that only those periods are displayed 'ith aload greater than 40N.

1-2 ?o' call up the standard o&er&ie' or the 'or7 center T-*II.

1-2-1 Change the display or the standard o&er&ie' $y deining a period as threedays.

1-2-2 ,peciy the )enu path and na)e the indicator or a standard o&er&ie' 'ith

cu)ulated capacity require)ents and a&aila$le capacities o&er the entire

e&aluation period.

1-2-3 Only analyFe the pegged require)ents in the irst period. 6hat sort o pegged

require)ents are thereM

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!ercises


Topic; etaile+ Capacity List


:se the detailed capacity list in the capacity e&aluation

Test &arious selection options

*a7e changes to the detailed capacity list

Eou are a capacity planner and 'ant to see in an o&er&ie' the

pegged capacities or the 'or7 centers or 'hich you areresponsi$le. ter seeing an o&er&ie'A you 'ant to release a

production order.

2-1 Call up the detailed capacity list in the capacity e&aluation or your 'or7 centers T-LIIand T-II.

2-1-1 (escri$e the )enu option or calling up the detailed capacity list directly.

2-1-2 Eou 'ant to call up the detailed capacity list or 2 special 'or7 centers. To do

this you need an additional )enu option. =estrict the selection o 'or7 centers

on the dialog $o; 'ith the entry T-. (escri$e the additional )enu options.

2-2 Eou 'ant to $e a$le to see 'hich production orders are to $e releasedA and thereore

you 'ant to copy the ield HO&erall order statusH into the detailed capacity list ater the

colu)n or pegged require)ents. To ensure that the standard list is not o&er'ritten'hen sa&ingA you ha&e to irst create your o'n list &ariant in Custo)iFing.

2-2-1 Copy the list &ariant ,P(TC0 in Custo)iFing or Capacity Planning

/&aluation. Eour detailed list proile should $e called KP(TCII. +eoresa&ingA it is possi$le to protect this proile ro) $eing changed $y other users.

2-2-2 Call up the detailed capacity list or your 'or7 centers T-LII and T-II again.

nter a colu)n or the O&erall order statusQ ater the colu)n or pegged

require)ents. =educe the colu)n 'idth or the HO&erall order statusH to 20 andthe colu)n 'idth or H*aterialH to spaces.

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,a&e the changes )ade to the detailed capacity list in your list &ariantKP(TCII. ?ote that the su$proile ,P(T90Q is not changed or the

displayed ields. +eore sa&ingA o&er'rite this proile 'ith KP(T9II.

2-2-3 =elease the production order 'ith the require)ents quantity 0 and update the

e&aluation so that you can see the status change directly in the detailed capacitylist.

2-2-4 Loo7 at the detailed capacity list or your 'or7 centers T-LII and T-II again.,'itch to the list &ariant you sa&ed pre&iously to control the detailed capacity

list you created.

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!ercises


Topic; Creating an O%erall Profile


(eine an o&erall proile 'ith a ne' entry screen

Eou are a capacity planner and 'ant to use certain 'or7 centersin the entry screen or selection. Eou thereore create a ne' initial

set and include this in a ne' o&erall proile. "n additionA you

al'ays 'ant to call up this o&erall proile auto)atically 'hen youchooseEvaluation -> Variable.

3-1 Create or your group an o&erall proile or a ne' initial set. Eou 'ant to see the

ollo'ing entry ields in the initial set 'hen you call up this o&erall proile

6or7 center ro)

6or7 center to

Capacity cat.

Capacity planner group

Plant

"n additionA the 'or7 center T-II should $e set as a &alue.

3-1-1 "n the irst step create a ne' $asic set


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3-1-4 Copy the o&erall proile ,PB812 as a separate proile 'ith the na)e


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3.2,Capacity %aluation *olutions


Topic; *tan+ar+ O%er%ie

1-1 Loo7 at the capacity loads or your 'or7 centers using your capacity planner group 0II

in the standard o&er&ie'.

1-1-1 Logistics Production Capacity planning Evaluation Work center

view Load

!0 days as o today

1-1-2 ,peciy the )enu path that you 'ould use to ind this out.Settings General

1-1-3 Change the settings in such a 'ay that only those periods are displayed 'ith aload greater than 40N.

Settings Evaluations Standard overview

1-2 ?o' call up the standard o&er&ie' or the 'or7 center T-*II.

1-2-1 Change the display or the standard o&er&ie' $y deining a period as three

days.

Settings Evaluations an+ ra+io &uttonDay, period duration 3

1-2-2 ,peciy the )enu path and na)e the indicator or a standard o&er&ie' 'ith

cu)ulated capacity require)ents and a&aila$le capacities o&er the entire

e&aluation period.

Settings General

Cu)ulated display

1-2-3 Select Periodand buttonCapacity detailperiod

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*olutions


Topic; etaile+ Capacity List

2-1 Call up the detailed capacity list in the capacity e&aluation or your 'or7 centers T-LIIand T-II.

2-1-1 (escri$e the )enu option or calling up the detailed capacity list directly.

Evaluations Work center view Orders

2-1-2 Eou 'ant to call up the detailed capacity list or 2 special 'or7 centers. To do

this you need an additional )enu option. =estrict the selection o 'or7 centerson the dialog $o; 'ith the entry T-. (escri$e the additional )enu options.

Planning Selection Work center

Once you ha&e speciied the restrictions chooseDetailed selection

2-2 Eou 'ant to $e a$le to see 'hich production orders are to $e releasedA and thereore

you 'ant to copy the ield HO&erall order statusH into the detailed capacity list ater thecolu)n or pegged require)ents. To ensure that the standard list is not o&er'ritten

'hen sa&ingA you ha&e to irst create your o'n list &ariant in Custo)iFing.

2-2-1 Copy the list &ariant ,P(TC0 in Custo)iFing or Capacity Planning/&aluation. Eour detailed list proile should $e called KP(TCII. +eoresa&ingA it is possi$le to protect this proile ro) $eing changed $y other users.

Tools ccelerated SP Custo!i"ing Edit Pro#ect$ 6uttonEnterprise

%&G$

Production Capacity planning Evaluation Lists De'ine list

variants 'or capacity detail list$

Copy ,P(TC0 into KP(TCII.

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2-2-2 Call up the detailed capacity list or your 'or7 centers T-LII and T-II again.

nter a colu)n or the O&erall order statusQ ater the colu)n or peggedrequire)ents. =educe the colu)n 'idth or the HO&erall order statusH to 20 and

the colu)n 'idth or H*aterialH to spaces.

,a&e the changes )ade to the detailed capacity list in your list &ariantKP(TCII. ?ote that the su$proile ,P(T90Q is not changed or the

displayed ields. +eore sa&ingA o&er'rite this proile 'ith KP(T9II.Choose !hoose ields.

Choose &verall order statusand transer it to the list Selected ields.

,elect &verall order statusand place the cursor on the line material. Press

'ove.

Change the colu)n 'idth or the &verall order statusand or'aterialand sa&e

this list under your list &ariant na)e.

Settings Capacity detail Save list variant

2-2-3 =elease the production order 'ith the require)ents quantity 0 and update the

e&aluation so that you can see the status change directly in the detailed capacitylist.

Dou(le)clickon the order numberand in the order header choose*elease and

Save$Press*e'res+$

2-2-4 Loo7 at the detailed capacity list or your 'or7 centers T-LII and T-II again.

,'itch to the list &ariant you sa&ed pre&iously to control the detailed capacitylist you created.

Call up the capacity detail list again and go to your list &ariant.

Settings Capacity detail Get list variant

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*olutions


Topic; Creating an O%erall Profile

3-1 Create or your group an o&erall proile or a ne' initial set. Eou 'ant to see theollo'ing entry ields in the initial set 'hen you call up this o&erall proile

3-1-1 "n the irst step create a ne' $asic set


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3-1-5 Eou al'ays 'ant to call up this o&erall proile auto)atically 'hen you choose

Evaluation aria(le. *aintain your user para)eters $y entering your

o&erall proile or this para)eter.

Syste! -ser para!eters Own data$

Ta( card para!eters$

ssign the &alue ro) your proile to para)eter CE.

3-1-! (escri$e 'hy require)ents are also displayed or the 'or7 center T-II.

The 'or7 center 'as also speciied as a &alue in the $asic set.

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4

SAP AG 1999

Capacity Leveling 5Part 16

se o! the capacity planning ta"le 5ta"lar

!orm6

ispatching procedre

Previe$ o! the capacity planning ta"le

Contents/

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At the conclsion o! this nit yo $ill "e a"le

to/


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A!e


CapacityCapacity e'aluati%ne'aluati%n

Capacity levelingCapacity leveling 55partpart 1616

A'aila


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Capacity Leveling 5Part 16/ ;siness Scenario

n yor prodction yo $ant to level the

capacity loads at the resorces. %o do this yo

compare the capacity re,irements $ith the

availa"le capacity sing the capacity leveling

!nctions. @irst capacity leveling shold "e

carried ot $ith the ta"lar version o! the

planning ta"le. A!ter simlating several

dispatching rns yo save the reslts o! yor

planning and ths !i4 the capacity

re,irements !or processing in the planned

period.

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Capacity leveling7evalation

Availa"le capacity

10 20 30 40 50

Schedling

t

;asic;asic datadata Prodction planningProdction planning P- 7 PSP- 7 PS

Capacity re,irementstCalen(a!

Ar"eitsplan?oting%sLst C 1

10 Center 1

20

30

;ill o! material

-aterial-aterial

A

Planne( %!(e!s

P!%(ucti%n %!(e!s

P!%cess %!(e!s

SP %!(e!s

Plant maint:

P!%@ects


(ispatching operations is the )ain unction in capacity planning. Operations are dispatched to i; the)

at a ti)e 'hen there is suicient capacity or the) to $e e;ecuted.

(epending on 'hether inite scheduling is to ta7e placeA operations can $e dispatched $ased on an

unli)ited a&aila$le capacity or e;isting a&aila$le capacity. The e;isting a&aila$le capacity is equal to the

dierence $et'een the a&aila$le capacity )aintained in the 'or7 center and the capacity require)ents

already dispatched. " necessaryA you can speciy a dierent 'or7 center 'hen dispatching.

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Lot redction 7 splitting

4ternal processing

Se,ence planning

ate shi!t

Alternative $or center

ncrease availa"le capacity

Capacity Leveling -easres

There are the ollo'ing 'ays to achie&e the o$%ecti&es listed in the preceding slide

d%ust the a&aila$le capacity $y increasing the standard a&aila$le capacity or the rele&ant capacity

category or increase the a&aila$le capacity $y inserting an inter&al o a&aila$le capacity.

(eter)ine an alternati&e 'or7 center 'ith re)aining a&aila$le capacityA or e;a)ple $y calling up the

planning ta$le using a 'or7 center hierarchy.

9ind a period 'ith suicient re)aining a&aila$le capacity $y dispatching using inite scheduling or

)anually on the planning ta$le.

9or) opti)al sequences to reduce setup ti)es.

Eou can only reducesplit the lot siFe or speciy that operations are to $e processing e;ternally in the

production order.

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0+.00 10.00 1B.00 1).00

!(e! 100012 pe!ati%n 0010 Sta!t 03:05:1998

!(e! 100014 pe!ati%n 0020 Sta!t 15:05:1998

!(e! 100234 pe!ati%n 0030 Sta!t 06:06:1998

!(e! 100333 pe!ati%n 0010 Sta!t 09:05:1998

!(e! 100456 pe!ati%n 0050 Sta!t 01:05:1998

8or center/ %rning capacity/ -achine

0'.1(() 0+.1(() 0*.1(()

Avail. cap.

ispatched

Pool

Capacity planning ta"leCapacity planning ta"le 55ta"larta"lar66 Capacity planning ta"leCapacity planning ta"le

ser nter!ace !or Capacity Leveling

The capacity planning )odule oers t'o interaces.

The )ain capacity planning )odule and its &arious &ie's.

9or8 center %ie; Eou li)it the selection or speciic 'or7 centers. 6or7 centers and capacities are

displayed in the planning ta$les.

/n+i%i+ual capacity %ie; Eou li)it the selection or speciic 'or7 centers. Eou can dispatch

operations $oth to 'or7 centerscapacities and to the corresponding indi&idual capacities.

Or+er %ie; Eou li)it the selection or speciic orders. ll the 'or7 centers and capacities aected

are displayed or one or )ore orders.

Le&eling directly ro) production order )aintenance. (epending on the o&erall proile set or the

production controllerorder type you $ranch to one o the t'o planning ta$les. " no o&erall proile has

$een stored or the production scheduler then the planning ta$le is called up using the o&erall proile

,P,9C#001.

/C ,P # LO230


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08:1998 09:1998 10:1998 11:1998 12:1998

240

8

2

80 160 320 160

65)

130)

Pump

as)e!

B

B

Pe!i%(

A'ail:cap:&ispatc)e(

P%%l33D

83D 65 812D

Capacity Planning %a"le 5%a"lar @orm6

Periodspeci!ic Aggregate in!ormation on availa"le capacity# capacity

re,irements and capacity load

istri"tion o! capacity re,irements "y distri"tion eys

mportant !or sharea"le

capacities

isplay actal capacity

load $ithin a period

There are the ollo'ing types o display on the capacity planning ta$le /ta$ular or)

6or7 centercapacity 'ith a&aila$le capacityA loadA dispatched and pool or se&eral periods

,e&eral 'or7 centerscapacities 'ith a&aila$le capacity and load or se&eral periods

The planning ta$le /ta$ular or) can $e called up or the 'or7 center &ie'A the indi&idual capacity &ie'

and the order &ie'. &aila$le capacities and distri$uted capacities are displayed.

The unit o display or the a&aila$le capacity and capacity require)ents is stored in the e&aluation

proile.

The planning ta$le /ta$ular or) is di&ided up into a resource section and a require)ents section.

The resource section contains the ollo'ing na)e o 'or7 center or capacity and capacity categoryA

periods to 'hich operations can $e dispatchedA capacity require)ents ro) operations that ha&e already

$een dispatched to a periodA capacity require)ents ro) operations that ha&e not yet $een dispatched to

a period "n the require)ents section you can display require)ents /dispatched andor not yet dispatched.

/C ,P # LO230


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%esday

%esday

8or center

Order Op. ty

1B100Lathe

1B200Lathe

2010

2020

2030

0010

0020

0010

10

'

10

-onday

-onday

00/00 0+/0012/00 1)/00 00/000+/00

00/00 0+/0012/00 1)/00 00/000+/00

Chart

Chart

%a"le section iagram section

8or centers

Pool

-essage line

Capacity Planning %a"le

The capacity planning ta$le ena$les you to carry out detailed planning o capacity require)ents

continuously o&er ti)e.

The capacity planning ta$le consists o se&eral charts in 'hich the a&aila$le capacity /operating

ti)e and the capacity require)ents /operation duration are grouped according to &arious criteria

and can $e displayed on the sa)e a;is. 9or e;a)pleA all the capacity require)ents or one order or

all the capacity require)ents that ha&e $een dispatched to one capacity can $e grouped together.

ach chart can ha&e its o'n title $ar and is )ade up o a ta$le section and a diagra) section

The ta$le section contains inor)ation or identiying and descri$ing the o$%ects displayed in the

diagra) section.

The diagra) section has a 'indo' on the &irtual ti)e a;is in 'hich the a&aila$le capacity and thecapacity require)ents are displayed in graphical or) 'ith the start and inish date. This 'indo'

displays the sa)e section or all the charts. This section can $e changed as )uch as you li7e $y

altering the scale.

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Capacity load

Availa"le capacity

Pool

Order 1

Order 2

ispatching

uto)atic or )anual dispatching o orders to ti)es 'ith re)aining a&aila$le capacity.

uto)atic as 'ell as )anual dispatching using planning strategies.

Orders 'ith dispatched operations are scheduled using )idpoint scheduling.

/C ,P # LO230 10


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etermining the dispatching date; )en (ispatc)ing se'e!al %pe!ati%ns at t)e same time ;

4ecting !inite schedling

Checing reslts o! dispatching

; pe!ati%n (ate ;

Setting the stats JdispatchedJ

4ecting midpoint schedling

8riting

aplanning

log

ispatching Procedre

The central unction o capacity le&eling is the dispatching o operations. Operations are dispatched so

as to i; the) at a point in ti)e 'hen there is suicient capacity or the) to $e carried out.

" you ha&e set the indicator(inite scheduling in the strategy proile then the syste) loo7s or re)aining

a&aila$le capacity depending on the planning direction.

(uring dispatching the user can enter another 'or7 centerA i necessary. The 'or7 center )ay not $e

loc7ed or )ar7ed or deletion.

planning log is 'ritten or all planning acti&ities.

" errors arise during dispatching then it can $e ter)inated /you can set this in the strategy proile.

*idpoint scheduling is dealt 'ith in detail in the unit Capacity le&eling part 2.

/C ,P # LO230 11


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Select

operation

Select

operation#

capacity

and period

Select

operation

Select operation

-anal dispatching

"y

dragging and dropping

to desired point

in time

Dispatch

manually

Dispatch Dispatch

1 2 !

Capacity planning ta"le

Capacity planning ta


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n this nit yo can dispatch operations to the

capacity planning ta"le 5ta"lar !orm6.

Capacity Leveling 5part 16/ Smmary

/C ,P # LO230 13


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4."4Capacity Le%eling BPart " !ercises

:nit; Capacity Le%eling BPart "

Topic; Capacity Planning Ta&le Bta&.


;ecute capacity le&eling 'ith the capacity planning ta$le

/ta$ular or)

Eou are a capacity planner and 'ant to si)ulate capacity le&eling

or particular 'or7 centers using the capacity planning ta$le/ta$ular or)A and only sa&e the inished results.

1-1 Carry out capacity le&eling 'ith the capacity planning ta$le /ta$ular or) or the 'or7

centers T-*IIA T-II and T-LIIA only or capacity category 002.

1-1-1 Call up the capacity planning ta$le /ta$ular or) ro) the 'or7 center &ie'and speciy your three 'or7 centers. Pay particular attention to the selection

criteria or the other input ields.

1-1-2 +eore you press !ontinue)sa&e the selection criteria you entered as a &ariant.

:se -II as a variant nameand group II as the meaning.

1-1-3 Loo7 or the capacity require)ents or 'or7 center T-II and s'itch the &ie'to display %ust one require)ents type.

1-1-4 To see the latest start dates or the capacity require)ents in the lo'er chart

s'itch to a 'ide screen display or the planning ta$le.

1-1-5 (ispatch the operation 'ith an operation quantity o 120 pieces.

1-1-! (isplay only those require)ents that ha&e $een dispatched.

1-1- (isplay all the require)ents again and dispatch another operation 20 'ith theoperation quantity o 100 pieces to 'or7 center T-LII.

1-1- Loo7 at the planning log and analyFe the planning situation at the 'or7 center

T-LII.

1-1-8 #o ro) the capacity planning ta$le /ta$ular &ersion to the production order

and loo7 at the operation status. ?o' sa&e the results o your si)ulatedplanning.

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1-2 Call up the capacity planning ta$le ro) the 'or7 center &ie' or the 'or7 center T-II and co)pare the planning result 'ith the result sa&ed on the capacity planning

ta$le /ta$ular or).

/C ,P # LO230 15


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Documents

LO230-CapacityPlanning