LOCK JIG

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Dear Customer

Thank you for purchasing this Trend product, wehope you enjoy many years of creative andproductive use.

Please remember to return your guarantee cardwithin 28 days of purchase.

CONTENTS

TECHNICAL DATA _____________________1SAFETY PRECAUTIONS ______________2-3ITEMS ENCLOSED ____________________4DESCRIPTION OF PARTS_______________5ACCESSORIES _______________________6- Assembly ___________________________7- Setting the Spacers ___________________7- Choice of Set-ups - Option 1 ____________8- Option 2 ____________________________9- Option 3 ____________________________9- Fitting the Guide Bush ________________10- Steel Templates _____________________11- Template Selection Chart ______________11- Special Note for Template 11 ___________11OPERATION- Marking Out ________________________12- Centring the Jig______________________13- Quick Centring for 44mm doors _________13- Routing the Mortise___________________14- Routing the Face-plate ________________14- Finishing ___________________________15- Deeper Mortise ______________________15- Cutting Key & Spindle Hole ____________15MAINTENANCE ______________________15ENVIRONMENTAL PROTECTION________15GUARANTEE ________________________15SPARE PARTS- Spare Parts List _____________________16- Spare Parts Diagram__________________IB

�If you require further technicalinformation or spare parts, pleasecall our technical supportdepartment on 01923 249911 orvisit www.trend-uk.com

TECHNICAL DATA

Cutter size 12mmMin. workpiece 34mmMax. workpiece 58mmLargest face plate size 25.4mm x 177mmGuide bush size 30mmWeight 4.5kg

The following symbols are used throughout thismanual:

Denotes risk of personal injury, loss oflife or damage to the tool in case of non-observance of the instructions in thismanual.

Refer to the instruction manual ofyour power tool.

This unit must not be put into service until it hasbeen established that the power tool to beconnected to this unit is in compliance with2006/42/EC (identified by the CE marking on the power tool).

INTENDED USE

This jig is intended for use with a plunge routerwith suitable guide bush and router cutter fittedto rout locks in wooden doors.

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SAFETYWARNING:

Observe the safety regulations in theinstruction manual of the power tool to beused. Please read the followinginstructions carefully. Failure to do socould lead to serious injury. When usingelectric tools, basic safety precautions,including the following should always befollowed to reduce the risk of fire, electricshock and personal injury. Also observeany applicable additional safety rules.Read the following safety instructionsbefore attempting to operate this product.

PLEASE KEEP THESEINSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to TheProvision and Use of Work EquipmentRegulations 1998, and any subsequentamendments.

Users should also read the HSE/HSCSafe Use of Woodworking MachineryApproved Code of Practice and GuidanceDocument and any amendments.

Users must be competent withwoodworking equipment before using ourproducts.

IMPORTANT NOTE:

Residual Risk. Although the safetyinstructions and operating manuals forour tools contain extensive instructions onsafe working with power tools, everypower tool involves a certain residual riskwhich cannot be completely excluded bysafety mechanisms. Power tools musttherefore always be operated withcaution!

General1. Disconnect power tool and attachment

from power supply when not in use,before servicing, when makingadjustments and when changingaccessories such as cutters. Ensureswitch is in “off” position. Alwaysensure cutter has stopped rotating.

2. Always mount the power tool,accessory or attachment in conformitywith the instructions. Only useattachment and accessories specifiedin the power tool manual. The tool orattachment should not be modified orused for any application other thanthat for which it was designed. Do notforce tool.

3. Keep children and visitors away. Donot let children or visitors touch thetool, accessory or attachment. Keepchildren and visitors away from workarea. Make the workshop child proofwith padlock and master switch.

4. Dress properly. Do not wear looseclothing or jewellry, they can becaught in moving parts. Rubbergloves and non-skid footwear isrecommended when working

outdoors. Wear protective haircovering to contain long hair.

5. Consider working environment. Donot use the product in the rain or in adamp environment. Keep work areawell lit. Do not use power tools neargasoline or flammable liquids. Keepworkshop at a comfortabletemperature so your hands are notcold. Connect machines that are usedin the open via a residual currentdevice (RCD) with an actuationcurrent of 30 mA maximum. Use onlyextension cables that are approved foroutdoor use.

6. The accessory or attachment must bekept level and stable at all times.

7. Keep work area clean. Clutteredworkshops and benches can causeinjuries. Ensure there is sufficientroom to work safely.

8. Secure idle tools. When not in use,tools should be stored in a dry andhigh or locked up place, out of reachof children.

9. For best control and safety use bothhands on the power tool andattachment. Keep both hands awayfrom cutting area. Always wait for thespindle and cutter to stop rotatingbefore making any adjustments.

10.Always keep guards in place and ingood working order.

11.Remove any nails, staples and othermetal parts from the workpiece.

12.Maintain tools and cutters with care.Keep cutters sharp and clean forbetter and safer performance. Do notuse damaged cutters. Followinstructions for lubricating andchanging accessories. Keep handlesdry, clean and free from oil andgrease.

13.Maintain accessories. Do not usedamaged accessories. Only useaccessories recommended by themanufacturer.

14.Check damaged parts. Beforeoperation inspect the attachment, thepower tool, the cable, extension cableand the plug carefully for signs ofdamage. Check for alignment ofmoving parts, binding, breakage,mounting and any other conditionsthat may effect its operation. Have anydamage repaired by an AuthorisedService Agent before using the tool oraccessory. Protect tools from impactand shock.

15.Do not use tool if switch does not turnit on or off. Have defective switchesreplaced by an Authorised ServiceAgent

16.Don't over reach. Keep proper footingand balance at all times. Do not use

awkward or uncomfortable handpositions.

17.Don’t abuse the cable. Never carrypower tool or accessory by cord orpull it to disconnect from the socket.Keep cord from heat, oil and sharpedges. Always trail the power cordaway from the work area.

18.Connect dust extraction equipment.If devices are provided for theconnection of dust extraction andcollection facilities, ensure these areconnected and properly used.

19.Check all fixing and fastening nuts,bolts and screws on power tool,attachment and cutting tools beforeuse to ensure they are tight andsecure. Periodically check whenmachining over long periods.

20.Stay alert. Watch what you are doing.Use common sense. Do not operatetools when you are tired, under theinfluence of drugs or alcohol.

21.Personal Protective Equipment (PPE)for eye, ear and respiratory protectionmust be worn. All PPE must meetcurrent UK and EU legislation.

22.Do not leave tools runningunattended. Do not leave tool until itcomes to a complete stop.

23.Always clamp workpiece beingmachined securely.

24.Only use cutting tools forwoodworking that meet EN847-1/2safety standards, and anysubsequent amendments.

25.Vibration levels. Hand held powertools produce different vibrationlevels. You should always refer to thespecifications and relevant Health &Safety Guide.

Routing Safety

1. Read and understand instructionssupplied with power tool, attachmentand cutter.

2. Keep hands, hair and clothing clear ofthe cutter.

3. Remove adjusting keys andspanners. Check to see that keysand adjusting spanners are removedfrom the router tool, cutter andattachment before turning router on.Make sure cutter can rotate freely.

4. Noise. Take appropriate measuresfor the protection of hearing if thesound pressure of 85dB(A) isexceeded. Routing sound pressuremay exceed 85dB(A), so earprotection must be worn.

5. Eye protection. Always wear eyeprotection in the form of safetygoggles, spectacles or visors toprotect the eyes.

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6. Respiratory protection. Wear a faceor dust mask, or powered respirator.Dust masks/filters should be changedregularly.

7. Do not switch router on with the cuttertouching the workpiece. At the end ofthe cut, release the router plunge andallow spindle to stop rotating. Neveruse the spindle lock as a brake

8. The direction of routing must alwaysbe opposite to the cutter's direction ofrotation. Do not back-cut or climb-cut.

9. Check before cutting that there are noobstructions in the path of the router.Ensure there are no obstaclesbeneath workpiece when cutting fullthickness, and that a sacrificial worksurface is used.

Router Cutter Safety

1. Cutting tools are sharp. Care shouldbe taken when handling them. Do notdrop cutters or knock them againsthard objects. Handle very smalldiameter cutters with extra care.Always return cutter to its packagingafter use.

2. Always use cutters with a shankdiameter corresponding to the size ofthe collet installed in your tool.

3. The maximum speed (n.max) markedon the tool, or in instructions or onpackaging shall not be exceeded.Where stated the speed range shallbe adhered to. Recommended speedsare shown in the Trend RoutingCatalogue and/or website.

4. Always use router cutters in a router.Drill and boring bits must not be usedin a router. Router cutters must onlybe used for the material cuttingapplication for which they aredesigned. Do not use on metal ormasonry.

5. Never use cutters with a diameterexceeding the maximum diameterindicated in the technical data of thepowertool or attachment used.

6. Before each use check that the cuttingtool is sharp and free from damage.Do not use the cutting tool if it is dull,broken or cracked or if in any otherdamage is noticeable or suspected.

7. Cutters should be kept clean. Resinbuild up should be removed at regularintervals with Resin Cleaner®. Theuse of a PTFE dry lubricant willreduce resin build up. Do not usePTFE spray on plastic parts.

8. When using stacked tooling (multi-blade, block and groover etc.) on aspindle arbor, ensure that the cuttingedges are staggered to each other toreduce the cutting impact.

9. Cutter shanks should be inserted intothe collet all the way to the line

indicated on the shank. This ensuresthat at least 3⁄4 of the shank length isheld in the collet. Ensure clampingsurfaces are cleaned to remove dirt,grease, oil and water.

10.Observe the correct assembly andfitting instructions in the routerinstruction manual for fitting the collet,nut and cutter.

11.Tool and tool bodies shall be clampedin such a way that they will notbecome loose during operation. Careshall be taken when mounting cuttingtools to ensure that the clamping is bythe shank of the cutting tool and thatthe cutting edges are not in contactwith each other or with the clampingelements.

12. It is advisable to periodically checkthe collet and collet nut. A damaged,worn or distorted collet and nut cancause vibration and shank damage.Do not over-tighten the collet nut

13.Do not take deep cuts in one pass;take several shallow or light passes toreduce the side load applied to thecutter and router. Too deep a cut inone pass can stall the router.

15. In case of excessive vibrations whilstusing the router stop immediately andhave the eccentricity of the router,router cutter and clamping systemchecked by competent personnel

15.All fastening screws and nuts shouldbe tightened using the appropriatespanner or key and to the torquevalue provided by the manufacturer.

16. Extension of the spanner ortightening using hammer blows shallnot be permitted.

17.Clamping screws shall be tightenedaccording to instructions provided bythe manufacture. Where instructionsare not provided, clamping screwsshall be tightened in sequence fromthe centre outwards.

Using Routers In A Fixed Position

1. Attention should be made to theHSE’s Safe Use of Vertical SpindleMoulding Machines Information SheetNo.18 and any revisions.

2. After work, release the router plungeto protect the cutter.

3. Always use a push-stick or push-blockwhen making any cut less than300mm in length or when feeding thelast 300mm of the cut.

4. The opening around the cutter shouldbe reduced to a minimum usingsuitably sized insert rings in the tableand closing the back fence cheeks orfitting a false fence on the back fence.

5. Whenever possible use a workholding device or jig to secure

component being machined. Ensureany attachment is securely fitted to theworkbench, with table surface atapproximately hip height.

6. Use a No-Volt Release Switch. Ensureit is fixed securely, easily accessibleand used correctly.

7. In router table (inverted) mode, standto the front right of the table. Thecutter will rotate anti-clockwise whenviewed from top so the feed directionis from the right (against the rotation ofthe cutter). In overhead mode, standto the front left of the machine tableand the feed direction is from the left.

8. Do not reach underneath table or putyour hands or fingers at any time inthe cutting path while tool is connectedto a power supply.

9. Never thickness timber between theback of the cutter and the backfence.

Useful Advice When Routing

1. Judge your feed rate by the sound ofthe motor. Feed the router at aconstant feed rate. Too slow a feedrate will result in burning.

2. Trial cuts should be made on wastematerial before starting any project.

3. When using some attachments e.g. arouter table or dovetail jig, a fineheight adjuster is recommended.

4. When using a template guide bush,ensure there is sufficient clearancebetween cutter tip and inside edge ofbush and that it cannot come intocontact with collet and nut. Ensurecutter and guide bush are concentric.

Router Cutter Repair/Maintenance

1. Repair of tools is only allowed inaccordance with the manufacturersinstructions.

3. The design of composite (tipped) toolsshall not be changed in process ofrepair. Composite tools shall berepaired by a competent person i.e. aperson of training and experience, whohas knowledge of the designrequirements and understands thelevels of safety to be achieved.

4. Repair shall therefore include, e.g. theuse of spare parts which are inaccordance with the specification ofthe original parts provided by themanufacturer.

5. Tolerances which ensure correctclamping shall be maintained.

6. Care shall be taken that regrinding ofthe cutting edge will not causeweakening of the body and theconnection of the cutting edge to thebody.

Version 7.1 06/2006

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LOCK JIG

LOCK JIG

GU

AR

AN

TE

E

Mortise x4

Face-plate x12

ITEMS ENCLOSED

x1

x1

x2

x3

x3

x6

x2

x2

x1

x1

x1

x1

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DESCRIPTION OF PARTS

Use the drawing below as a guide to assemble the jig.

A

B

F

C

D

E

G

H

I

L

M

J

K

N

A Jig body

B Adjustable lever fixing stud

C Clamp bar

D Adjustable lever washer

E Adjustable lever M8

F Spacer finger fixing stud

G Spacer finger

H Spring washer

I Mini knob M5

J Guide bush collar 16mm to 30mm

K Collar park

L Mortise template

M Face plate template

N Clamping knob with pad

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ACCESSORIES

30mm Guide Bush

Ref. GB30

Universal Sub-base

Ref. UNIBASEThe Unibase contain screws, a line up bush and pin.The line up pin and bush ensure exact alignment ofsub-base with the router spindle, when fitted with therelevant collet.

Fits following router modelsAtlas Copco OFSE2000 Bosch GOF 1300ACE, 1600A,1700ACE Casals FT2000VCE CMT CMT1850, 2000,DeWalt DW624, 625EK, 629 Draper R1900V Elu MOF 131,177(E) Felisatti TP246(E), R346EC Festo OF2000E FreudFT2000E Hitachi M12V, M12SA, TR12 Metabo OF1612,OFE1812 Ryobi RE600N, R600N, RE601, R500, R502 Skil1875U1 Wadkin R500

UNIBASE

tren

d

30mm

R

Door Stand

Ref. D/STAND/AHolds door on it’s edge whilst routing hinge recessand mortise for locks. Maximum weight 50kg and fordoors 32mm to 55mm thick. Allows door to be tiltedback to assist fitting to door frame.

Door Clamp

Ref. D/CLAMP/AHolds door whilst drilling and fitting locks. Ratchetclamp design for doors up to 55mm thick.

Corner Chisel

Ref. C/CHISELSquares up rounded corners in one operation. Highspeed steel. Use with a hammer.

Should the correct guide bush not be availableto suit your router’s base, you will need to usethe Trend UNIBASE in conjunction with a 30mmguide bush, Ref. GB30 or 16mm guide bushRef. GB160.

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ASSEMBLY

� Remove the transit washer and nut from themiddle adjusting lever fixing stud (2) on the jigbody (1). Fit the three washers (4), and fit thethree adjustable levers (5). To tighten theadjustable levers, lift the lever up and rotatethe knurled part whilst keeping the lever bodystationary. When hand-tight, release theratchet and tighten using the lever.

� Remove the protective film from the spacerfingers (7) then place three spacer fingersonto the spacer finger fixing stud (6). SeeSetting the Spacers (right) for adjustment. Fitthe spring washer (8) and the mini knob (9)onto the spacer finger fixing stud (6) andtighten. Repeat procedure for otherassembly.

Special Note:

The Lock Jig can be used to cut the face-platerecess in the edge of doors whilst it is hung.

The mortise should NOT be routed

when the door is hung.

Always ensure that the door is firmly

secured if routing the face-plate on a

hung door, so there is no possibility of

the door swinging open or shut.

Setting the Spacer Fingers

� Spacers need to be used to ensure the spigotof the guide bush will not contact the dooredge when routing.

� Three spacers per end of the jig are providedand can be parked when not in use or rotatedin when required.

� Clamp the jig to the door and place the routerfitted with guide bush into the aperture. If theguide bush does not contact the door edge,then no spacers need to be used.

� If the guide bush contacts the door edge,calculate how many spacers are required.Each spacer is 2mm thick.

� Undo each of the two M5 knobs and lift off thespacers. Rotate the required number ofspacers by 90° so they line up across the jigand replace all unused spacers. Tighten theM5 knobs.

No SpacerFingers used.

Face-plate only

One SpacerFinger used.

Face-plate and mortise

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12mm

Choice of Set-ups

Option 1

+ +Heavy duty router with 1⁄2”collet e.g. T10/T11 Router Router Cutter

Ref. TR37X1/2TCoverall length 115mm

OR USE

Router CutterRef. TR37MX1/2TC

overall length 100mm

with the followingrouters:

RYOBI R600, R600(N)RE601

Makita 3612(C) Skil 1875U1

30mm GuideBush Ref. GB30

See page 8 if asuitable guide bush

is not available for your router.

Suitable Plunge Router:

Your router should have followingplunge length:- For 2” deep locks at least 54mm. - For 21⁄2" deep locks at least

66mm. - Auger bit and drill required for 3”

deep locks for all routers.

Due to the extra long length of this

cutter, extra care should be taken to

avoid damage. The cutter should be

used to plunge rout a series of

overlapping holes. See page 13.

Fit sufficient length of the shank into

the collet. Ideally at maximum

plunge, only as much of the cutter

should protrude below the base as is

required to reach the depth of the

mortise.

Do not attempt to increase the depth

of cut by having less than the

optimum length of the cutter’s shank

inserted in the collet of your router.

One Spacer requiredwith T9 router.

4

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Three Spacers requiredwith T5 router.

Option 3

Using the Lock Jig with the Trend Hinge Jig

� If the Lock Jig is to be used in conjunction with the Trend HingeJig, use the Guide Bush Collar to bush out the 16mm guide bush(supplied with the Hinge Jig) to 30mm diameter. This makes itunnecessary to change guide bushes between operations.

Guide Bush CollarRef. GB/COLL/1630

Supplied with Lock Jig

12mm

+ +

Medium duty router with1⁄4” collet e.g. T5 Router

Router CutterRef. TR12X1/4TC

or 3/8LX1/4TC

16mm GuideBush Ref.GB160Supplied withHinge Jig

Deepening ofmortise with augerbit and drill will berequired.

No Spacers requiredwith T5 router.

Option 2

12mm

Deepening ofmortise with augerbit and drill will berequired.

+ +Medium duty router with1⁄4” collet e.g. T5 Router

30mm Guide BushRef. GB30

Router CutterRef. TR12X1/4TCoverall length 70mm

OR USE

Router CutterRef. 3/8LX1/4TCoverall length 66mm

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Fitting the Guide Bush

Fitting Guide Bush to T10/T11 Router

� If using the Trend T10/T11 Router, fit the30mm guide bush supplied with the router.Make sure the bush is correctly centred usingthe line-up pin.

If there is any doubt about the

concentricity of cutter relevant to the

guide bush, then a sub-base should

be used in order to ensure an

accurate fit of face-plate.

Ensure guide bush collar is fitted fully

onto the guide bush with chamfer

facing the jig.

Fitting Guide Bush to T5 Router

� If using the Trend T5 Router, purchase and fita GB30.

� If using the Hinge Jig, fit the GB160 suppliedwith the Hinge Jig. By using the Guide BushCollar supplied with the Lock Jig, the samerouter set-up can be used by simply fitting thecollar in between the hinge and lockoperations.

� The guide bush collar can be stored on thespigot fixed to the outside of the clamp barwhen not in use.

Ref. GB160Ref. GB30

Ref. GB30

Guide bushcollar

Make sure guide bushcollar is fitted withchamfered edge facingthe jig when parked.This will make it easierto remove.

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11

CL

CLSpecial Note for Template 11

� Template 11 is used for 1" mortise latches.Two aperture sizes are offered in the onetemplate, to cater for the two popular sizes ofmortise latch face-plates available.

� The upper aperture will suit a latch plate25mm x 57.5mm. The lower aperture will suita latch plate 25.6mm x 56.5mm.

� Two additional centre line notches on the jigbody are used in conjunction with thistemplate.

� Ensure you accurately measure the face-platebefore selecting the appropriate aperture.

� The mortise for the latch body should be cutwith a suitable auger bit and drill.

Steel Templates

� Mortise templates (letters A,B,C etc.) havesmaller apertures for the lock body and face-plate templates have a larger aperture(numbered 1, 2, 3 etc.).

� They are attached to the jig by means of thetwo strong magnets incorporated in the jigbody. Ensure that the seating for template isfree of wood dust.

� The templates are reversible and have nodefined top or bottom (except template 11,see below right).

� A laminated loose sheet ‘Look-up Chart’ issupplied with this manual showing popularmakes of lock and their correct templateselection.

� By referring to the loose sheet ‘Look-upChart’, choose the correct templates. If yourlock is not listed use the chart above right tocalculate which two plates are required for themortise and face-plate eg. B7.

� For the latest information on templatesavailable, see our website - www.trend-uk.com/lockjigor call our Technical Support line on - 01923 249911

Template numbershould be at the

bottom

Face-plate Dimensions:

Approx. SelectImperial Metric Template7⁄8" x 61⁄8" 22.2 x 156mm 17⁄8" x 6" 22.5 x 152.5mm 21" x 43⁄4" 25.4 x 121mm 31" x 5" 25.4 x 127.5mm 41" x 51⁄4" 25.4 x 133.5mm 51" x 53⁄4" 25.4 x 145mm 61" x 6" 25.4 x 153mm 71" x 61⁄8" 25.4 x 156mm 81" x 61⁄2" 25.4 x 165.5mm 91" x 7" 25.4 x 177mm 101" x 21⁄4" 25 x 57.5mm 11 UPPER1" x 21⁄4" 25.6 x 56.5mm 11 LOWER1” x 63⁄8" 25.6 x 162mm 12

These are maximum mortise lengths, unless radius ends aresquared with a chisel. However, smaller mortise locks can beaccommodated depending on the position of their fixing screws.

Template Selection Chart

Mortise Dimensions:

Approx. SelectImperial Metric Template5⁄8" x 27⁄8" 16 x 72 mm A5⁄8" x 41⁄4" 16 x 107 mm B3⁄4" x 31⁄8" 19 x 79 mm C3⁄4" x 41⁄4" 19 x 109 mm D

A

7

Centre line notchesfor Template 11

Upper aperture

Lower aperture

**

**

*

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OPERATION

Marking Out

� Choose the position of the lock carefully.Position the lock with the centre of the spindleaperture at approximately 1m above the floor.Whilst the lock is on the edge of the door,mark the top and bottom of the lock case onthe door edge. Do not choose a positionwhere the cross member joins the stile as itwill weaken the door.

� Then using a marking gauge set to half thethickness of the door, join the marks to showwhere the centre line of the mortise lock willbe. Ensure the centre line is long enough tosight them on the centre line notches on thejig body.

� Mark a horizontal line across the edge at thecentre of your lock position. You now havetwo centre lines to line up with the notches onthe jig body.

Please note, the centre of the mortise

may not be on the centre line of the

spindle hole.

� Mark out the spindle and keyhole position onthe face of the door as normal using a papertemplate or the lock body as shown with abradawl (ensuring the front of the lock is flushwith the door edge).

CL

CL

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Centring the Jig

� Place the jig on the edge of the door andcentre it using the four centre line notches inthe jig’s aperture.

� Release the three adjustable levers, slide theclamp bar up to the door and lock the leversagain tightly. The three levers are a ratchettype and require lifting to change theirposition.

� Then tighten the two lobe knobs to lock the jigin place. Only gentle pressure is required.

Do not over-tighten lobe knobs as

damage to the door or jig may occur.

� Once set, the only marking required forfurther doors is a single offset measurementfrom the rail or bottom of the door to the topof the jig.

Quick Centring for 44mm Doors

� Release the three adjustable levers.

� Align the two notches in the clamp bar withthe main body of the jig to centre the jig for astandard 44mm door.

� Re-tighten the adjustable levers tightly.

Lobe knobs

Adjustable levers

44mm

44mm notch inclamp bar

Make sure the correct templates are

used eg A, B, C for the mortise, and

1, 2, 3 for the face-plate.

Trial cuts should be made on waste

material to check correct templates

have been selected.

Special Note:

If fitting the lock to a non-solid core door, ensurethe lock block is located first.

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Routing the Mortise

� Fit the relevant mortise template to the jigbody eg A, B, C etc. Ensure that seating fortemplate is free of wood dust.

� Plunge rout the mortise by drilling a series ofoverlapping holes no more than 20mm deep.

� Make sure plunge locking lever of router islocked and then clean up by making a shallowpass no more than 20mm around thetemplate in a clock-wise direction.

� Remove loose waste with a screwdriver andvacuum extractor and repeat plunge and routoperations until full depth is achieved.

� Depending on router set-up, deepening ofmortise with auger bit and drill may berequired.

Routing the Face-plate

� Fit the relevant face-plate template eg 1, 2, 3etc. Ensure seating is clear of any wood dustor swarf.

� Zero the depth of the cutter, by lowering ituntil it touches the door edge.

� Insert the lock fixing plate together with theface-plate between the revolving depth guideand the fine adjuster screw. Lower the fineadjuster (1) and lock it off (2) see picture.

� Release the plunge locking lever.

� To rout the face-plate, plunge cutter to fulldepth of face-plate in the middle of thetemplate and lock off plunge.

� Rout in a clockwise direction to the set depth.Release the plunge locking lever.

Rout in shallow passes. Do not

attempt to increase the depth of cut

by having less than the optimum

length of the cutter’s shank inserted

in the collet of your router. Trial

cuts should be made on waste

material to check the fit before

routing the door.

Rout clockwisefor clean up

Plunge rout aseries of holes

See specialnote on page 5.

See specialnote on page 5.

4

2

1

To set cutter plunge depth measure

the depth of the lock body from the

face to the back and add 3mm to

allow for clearance.

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Finishing

� The corners of the face-plate recess will needsquaring off with a sharp chisel. Alternativelythe Trend Corner Chisel Ref. C/CHISEL, canbe used to square off the rounded cornerswith one tap of a hammer.

Deeper Mortise

� Should you need to cut the mortise deeperthan the maximum depth possible with therouter cutter or router, use a relevant sizedauger bit in an electric drill to complete theoperation.

LOCK JIG

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Cutting Key and Spindle Holes

� Use a drill fitted with a suitable size drill bit tobore a hole for the spindle and the keyhole.

� Insert the lock body, test spindle and keyactions then screw lock into place.

� To mark the frame to receive the strikingplate, heavily mark the end of the lock boltwith a pencil. Close the door, open the lockbolt as far as it will go and gently move thedoor backwards and forwards.

� The pencil marks on the frame will indicatethe position of the recess for the lock striking.

TIPBefore testing fit of the lock, engage thelock bolt in the locked position to enablethe lock to be removed easily.

MAINTENANCEThe jig has been designed to operate over a longperiod of time with a minimum of maintenance.Continual satisfactory operation depends uponproper tool care and regular cleaning.

Cleaning

� Regularly clean the jig with a soft cloth.

Lubrication

� Your jig requires no additional lubrication.

ENVIRONMENTAL PROTECTION

Recycle raw materials instead of disposing aswaste.Packaging should be sorted for environmental-friendly recycling. The product and its accessories at the end of theirlife should be sorted for environmental friendlyrecycling.

GUARANTEEThe jig carries a manufacturers guarantee inaccordance with the conditions on the enclosedguarantee card.

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LOCK JIG

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LOCK JIG - SPARE PARTS LIST v3.0 10/2002

No. Qty. Desc. Ref.1 1 Lock Jig Body WP-LOCK/012 1 Clamp Bar WP-LOCK/023 6 Spacer Finger WP-LOCK/034 2 Mini Knob 15mm Female M5 x 15mm WP-LOCK/045 3 Adjustable Lever Female M8 WP-LOCK/056 2 Lobe Knob Male M10 x 40mm Tapped <07/02 WP-LOCK/06

6A 2 Lobe Knob Male M10 x 40mm Ball End >07/02 WP-LOCK/06A7 3 Washer 8.5mm x 25mm x 1.5mm <07/02 WP-WASH/178 2 Plastic Cap 35mm Dia Black <07/02 WP-LOCK/08

8A 2 Plastic Cap Ball End >07/02 WP-LOCK/08A9 2 Lobe Knob Foot <07/02 WP-LOCK/0910 2 Machine Screw Csk M4 x 10mm Pozi <07/02 WP-SCW/6911 2 Spring Washer M5 WP-WASH/2912 1 Mortise Template A (34 x 97mm) WP-LOCK/T/A

1 Mortise Template B (34 x 132mm) WP-LOCK/T/B1 Mortise Template C (37 x 104mm) WP-LOCK/T/C1 Mortise Template D (37 x 134mm) WP-LOCK/T/D

13 1 Face Plate Template 1 (40.4 x 174mm) WP-LOCK/T/11 Face Plate Template 2 (40.7 x 170.5mm) WP-LOCK/T/21 Face Plate Template 3 (43.6 x 139mm) WP-LOCK/T/31 Face Plate Template 4 (43.6 x 145mm) WP-LOCK/T/41 Face Plate Template 5 (43.6 x 151.5mm) WP-LOCK/T/51 Face Plate Template 6 (43.6 x 163mm) WP-LOCK/T/61 Face Plate Template 7 (43.6 x 171mm) WP-LOCK/T/71 Face Plate Template 8 (43.6 x 174mm) WP-LOCK/T/81 Face Plate Template 9 (43.6 x 183.5mm) WP-LOCK/T/91 Face Plate Template 10 (43.6 x 195mm) WP-LOCK/T/101 Face Plate Template 11 Latch WP-LOCK/T/111 Face Plate Template 12 (44.2 x 180mm) WP-LOCK/T/12

14 1 Template Set (16pcs) WP-LOCK/T/SET15 1 Magnet 15mm x 3mm (4 Pack) MAG/PACK/116 1 Guide Bush Collar 16mm to 30mm GB/COLL/163017 1 Look-up Chart LEAF/LC/LOCK18 1 Manual MANU/LOCK

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LOCK JIG

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16

10

9

7

6A

5

4

3

2

1

11

8A

15

18

12

13

14

LOCK JIG

17

8

6

<07/02

LOCK JIG - SPARE PARTS DIAGRAM v3.0 10/2002

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© Copyright Trend 2010. No part of this publication may be reproduced, stored or transmitted in any form without prior permission.Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools

cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE® All trademarks acknowledged.

RECYCLABLE

Trend Machinery & Cutting Tools Ltd.Odhams Trading Estate St Albans RoadWatford WD24 7TR EnglandTel: 0044(0)1923 249911technical@trendm.co.ukwww.trend-uk.com

MANU/LOCK v7 30/4/10 11:35 Page 18