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Logistics Systems Product catalogue

Logistics Systems - dfdurofelguera.com · DF Logistics Systems provides its automated ... of turnkey projects for the industrial, ... Regenerative braking with energy

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Logistics SystemsProduct catalogue

HIGH ADDED VALUE

ENGINEERING FOR YOUR

WAREHOUSE

DF Logistics Systems provides its automated

material handling and storage systems together

with complete logistic solutions for many different

applications and sectors.

Our team of engineers and programmers, with over

30 years’ experience in the development of

logistics systems, boasts profound knowledge of

state-of-the-art technology to provide the best

solution for our customers’ intralogistics.

DF comprises a group of companies specialized in the execution

of turnkey projects for the industrial, energy and oil & gas

sectors, as well as specialized service supply and capital goods

manufacturing.

With over 150 years’ experience in industrial activity, DF executes

comprehensive projects covering all stages from engineering to

commissioning, operation and maintenance.

With its headquarters in Gijón (Spain), DF boasts extensive

international experience.

The company carries out major industrial projects in various

countries in Europe, Latin America, Asia and Africa.

DF’s capacity and the quality of its work has enabled the

company to gain the backing of major clients and technological

partners worldwide.

• Pallet Lift

LENA ELD-1500

CARES T2P-1500

CARES T1P-1500

Stacker Cranes

Palletized loads

Miniload

• Pallet Conveyor

PAJARES TRS-1500

PAJARES TCS-1500

• Roller-Chain transfer

PORCIA MTS-1500

• Turntable

NORA MGR-1000

• Turn lift table

NAVIA CGR-800

• Empty pallet dispenser

TURON APP-001

• Full Pallet Stacker

DEVA ERP-800

• Cardboard conveyor

VEGA TAC-4000

• Transfer cars

DOBRA CTC-4000

• Belt transfer

SELLA MCR-2500

• Tunnel

TRUBIA TUN-2500

• Cardboard compactors

PONGA CPC-2500

EQUIPMENT INDEX

Support Systems

• Motorized roller shelf

NARCEA P5

• Automated truck loading and unloading

NALON N8

• Radio Shuttle

IBIAS RSH-1500

Heavy loads without pallets

CAUDAL T1M-100

CAUDAL T2M-250

Man on board picking

CUBIA T2H-500

ESVA T2C-2500

Palletized loads

Heavy loads without pallets

Other systems

Dimensional Controls ACEBO QPC-001

ACEBO QPC-002

ACEBO QPC-003

• Centering pallets

CABO CTP-001

Stacker Cranes

MOVEMENTS

Transversal: along a rail corridor.

Lifting: along the stacker frame.

Fork: effected by removing the stacker

crane systems.

TYPES

Single mast

Double mast

Stacker cranes are machines designed for the

automatic storage of all materials by means of

mechanical movements.

This increases productivity in facilities, reducing

time and cost in operations.

Stacker Crane for palletized

load

CARES T2P-1500

Automatic storage of pallets in height

Main features

Type Double Mast

Maximum load capacity 1,500 kg

Size of load Europallet / American

Maximum working

height35 m

Travelling speed -

acceleration3.3 m/s - 0.5 m/s2

Lifting speed -

acceleration1 m/s - 0.5 m/s2

Telescopic fork speed -

acceleration1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,

speed and position.

Energy savingRegenerative braking with energy

recovery.

Safety Emergency control station.

Optional Double-deep storage T2P-1500 DP.

Stacker Crane for

palletized load

CARES T1P-1500

Automatic storage of pallets in height

Main Features

Type Single mast

Maximum load capacity 1,500 kg

Size of load Europallet / American

Maximum working

height12 m

Travelling speed -

acceleration3.3 m/s - 0.5 m/s2

Lifting speed -

acceleration1 m/s – 0.5 m/s2

Telescopic fork speed -

acceleration1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,

speed and position.

Energy savingRegenerative braking with energy

recovery.

Stacker crane for

miniload

CAUDAL T1M-100

Automatic storage of miniload in height

Main Features

Type Single mast

Maximum load capacity 100 kg

Size of load 600 x 400 mm

Maximum working

height10 m

Travelling speed -

acceleration5 m/s – 3 m/s2

Lifting speed -

acceleration2 m/s - 3 m/s2

Telescopic fork speed -

acceleration1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,

speed and position.

OptionalTelescopic tray; extractor device

drawers.

Stacker Crane for

miniload

CAUDAL T2M-250

Automatic storage of miniload in height

Main Features

Type Double mast

Maximum load capacity 250 kg

Size of load 800 x 600 mm

Maximum working

height20 m

Travelling speed -

acceleration5 m/s - 3 m/s2

Lifting speed -

acceleration2 m/s - 3 m/s2

Telescopic fork speed -

acceleration1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,

speed and position.

Optional

- Telescopic tray; extractor device

drawers.

- Double extractor device.

Stracker crane for picking (man

on board)

CUBIA T1H-1000

Automatic storage man on board for picking

Main Features

Type Single mast

Maximum load capacity 1,000 kg

Size of load Europallet / American

Maximum working

height20 m

Travelling speed -

acceleration1.5 m/s – 0.35 m/s2

Lifting speed -

acceleration0.3 m/s – 0.5 m/s2

Telescopic fork speed -

acceleration1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,

speed and position.

Optional

- Telescopic fork.

- Trilateral fork.

- Adjustable tray height.

ADVANTAGES

Most robust machines on the market

Savings and energy recovery in all drives

High precision positioning using control loop

torque, speed and position

Components from leading brands

Electronic components plug and play

Union of lower guideway sections by thermite

welding

Parque Científico Tecnológico | C/ Ada Byron, 90.

33203 Gijón. Asturias (Spain)

Tel: +34 985 17 94 49 | Fax: +34 985 34 64 74

e-mail: [email protected]

Stacker crane for heavy loads

without pallets

ESVA T2C-2500

Stacker crane for heavy loads without pallets

Main features

Type Double Mast

Maximum load capacity 2,500 kg

Size of load 3,600 x 2,500 x 2,000 mm

Maximum working

height20 m

Travelling speed -

acceleration2.5 m/s – 0.3 m/s2

Lifting speed -

acceleration0.5 m/s – 0.3 m/s2

Telescopic fork speed -

acceleration1.3 m/s – 1 m/s2

Positioning controlServodrive for controlling torque,

speed and position.

Energy savingRegenerative braking with energy

recovery.

Safety Emergency control station.

OptionalDouble extractor with tandem

operation

ADVANTAGES

Most robust machines on the market

Savings and energy recovery in all drives

High precision positioning using control loop

torque, speed and position

Components from leading brands

Plug and play electronic components

Self-levelling rack elevation

Union of lower guideway sections by thermite

welding

Support Systems

HORIZONTAL SUPPORT

SYSTEMS

Chain conveyors

Roller conveyors

Roller-Chain transfer

Turntable

Horizontal support teams are responsible for the

movement of loads of any size and weight at the same

level, avoiding manual transportation and handling and

improving productivity and safety in the logistics

operations area.

Roller conveyor

PAJARES TRS-1500

Transport through corridors with motorized

rollers

Main Features

Application Transport of palletized load

Maximum load

capacity1,500 kg

Size of loadEuropallet / American /

Semipallet

LengthUp to 6 m (5 pallets) with 1

monitoring

Minimum working

height200 mm

Maximum travelling

speed0.5 m/s

Drive powerAccording to length and number

of pallets

Positioning control Photoelectrical

Optional- Central or lateral flange.

- Inverter.

Chain conveyor

PAJARES TCS-1500

Carries pallets on chains

Main Features

ApplicationTransport of palletized

load

Maximum load capacity 1,500 kg

Size of loadEuropallet / American /

Semipallet

Minimum working

height200 mm

Maximum travelling

speed0.5 m/s

Positioning control Photoelectrical

Optional- Number of chains

- Inverter

Roller-Chain transfer for pallets

PORCIA MTS-1500

Enables transport of pallets

Main Features

Application

Transport of palletized

load

(Transfer 90°)

Maximum load capacity 1,500 kg

Size of loadEuropallet / American /

Semipallet

Minimum working

height350 mm

Maximum travelling

speed0.5 m/s

Positioning control Photoelectrical

OptionalElectrically or

pneumatically

Turntable

NORA MGR-1000

Easy to change load direction and lane

positioning

Main Features

ApplicationRotation of palletized

load

Maximum load capacity 1,000 kg

Size of loadEuropallet / American /

Semipallet

Roller turn lift table

NAVIA CGR-800

Facilitates load reversal

Main Features

ApplicationLifting and turning

palletized load

Maximum load capacity 800 kg

Size of loadEuropallet / American /

Semipallet

Empty Pallet Dispenser

TURON APP-001

Picks up pallets and stores and distributes

as needed

Main Features

Size of loadEuropallet / American /

Semipallet

Maximum number

of pallets to stack15

Full Pallet Stacker

DEVA ERP-800

Stacks palletized load onto another palletized load

and / or onto a slave pallet

Main Features

Size of load 1,200 x 1,800 mm

Maximum weight UDC 800 kg

Column length 3,600 mm

Transport height (min/max) 350/2,850 mm

Lifting speed 0.5 m/s

The DEVA ERP-800 full pallet stacker is

the ideal solution for special storage

systems when the quality of the pallet

requires the use of different supports,

such as the slave pallet. This also

enables loads to be lifted thanks to the

extension of the elevation run.

Pallet Lift

LENA ELD-1500

Palletized load transport at different

heights

Main Features

Application

Palletized load transport

(distribution at different

heights)

Maximum load capacity 1,500 kg

Size of loadEuropallet / American /

Semipallet

Drive power Portables

Lifting speed -

acceleration1 m/s – 0.5 m/s2

Positioning control

Servodrive for

controlling torque,

speed and position.

Optional

- Turntable.

- Chain conveyor.

- Roller-Chain transfer.

- Telescopic forks.

Cardboard conveyor

VEGA TAC-4000

Transports cardboard stacks without pallets

by means of acetal tapes.

Main Features

Material tape Acetal

Maximum load capacity 4,000 kg

Size of load 3,000 x 3,000 mm

Minimum working

height350 mm

Travelling speed 0.33 m/s

Number of tapes 1 – 2 – 3

Positioning control Photoelectrical

Drive Inverter

Transfer cars

DOBRA CTS-4000

Transfer car for transportation of loads with

no strapping or palletizing. Distribution on

acetal carriers.

Main Features

Material tape Acetal

Maximum load capacity 4,000 kg

Size of load 3,000 x 3,000 mm

Minimum working

height350 mm

Travelling speed 2 m/s

Number of tapes 2/3/4

Drive power Electric rail 5 pole

Positioning control Laser telemeter

Optional Infrared

Turn lift table

SELLA MCR-2500

Turn lift table enabling transfer of heavy

loads at 90° with no strapping or palletizing

Main Features

Maximum load capacity 2,500 kg

Size of load 3,000 x 3,000 mm

Minimum working

height350 mm

Tape / Roller speed 0.3 m/s

Positioning Control Photoelectrical

Average cycle time 30 s (120 cycles per hour)

Tunnel

TRUBIA TUN-2500

Transport of heavy loads with no strapping

or palletizing. Linear feed inside storage

area.

Main Features

Maximum load capacity 2,500 kg

Size of load 3,000 x 3,000 x 2,500 mm

Minimum working

height350 mm

Travelling speed 0.3 m/s

Positioning control Photoelectrical

Cardboard compactors

PONGA CPC-2500

Enables compaction of cardboard stacks with

no pallets

Main Features

Maximum load

capacity2,500 kg

Size of load 3,000 x 3,000 x 3,000 mm

Minimum working

height200 mm

Average cycle time

- 2 faces 45 s

(80 blocks/h)

- 4 faces 90 s

(40 blocks/h)

Dimensional Controls

DIMENSIONAL CONTROL SYSTEMS

Presence of boards

Broken boards

Niche height

Control Clearance

Weight Control

To guarantee the correct operation of an automated storage and maintenance system it is

necessary to ensure the correct dimensions and qualities of both the load and the pallet.

This is the mission of Dimensional Control Systems.

Quality and dimensional controls

Quality systems and security throughout the storage facility to supervise pallet

quality (boards and holes)

ACEBO QPC-001

Size of loadEuropallet / American /

Semipallet (by request)

Main Features

Quality and dimensional controls

Security and quality system checking for collapses in loading and load height

ACEBO QPC-002

Quality and dimensional controls

Security system to check load weight

ACEBO QPC-003

Centering pallets

CABO CTP-001

Centers loads on conveyors

Main Features

Size of loadEuropallet / American /

Semipallet

Other Systems

DF boasts an intensive research and development department,

starting up projects focusing on the development of new products.

These designs and processes enable the company to strengthen its

presence in international markets.

Innovation is not a fad or an activity that has arisen in recent years.

Some companies have innovated all their lives, without using the

word, while others have managed to survive without making any

changes or improvements. Today the global market leads to industry

changing at high speed, so companies must react quickly if they

want to survive and this can only be achieved by R+D+i.

NARCEA P5

NALON N8

IBIAS RSH

Motorized roller shelf

NARCEA P5

Storage and transportation of palletized

load. FIFO or LIFO

Main Features

Maximum load capacity 2,000 kg

Size of loadEuropallet / American /

Semipallet

Minimum working

height400 mm

Travelling speed 0.5 m/s

Minimum number of

cycles72 pallets/h

Drive power 400 V

Positioning control Photoelectrical

Communication- Wired

- Wireless

Automated truck loading

and unloading

NALON N8

System for automatic loading and

unloading of trucks and containers

Main Features

System load capacity 150 pallets/h

Truck loading time (30

pallets)12 min

Maximum capacity of

Truck Loading Car

(TLC)

3,000 kg

Speed1 m/s (empty)

0.5 m/s (with load)

Acceleration 0.3 m/s2

Lifting acceleration 0.23 m/s2

Travelling speed -

acceleration0.33 m/s – 0.16 m/s2

Minimum width of truck

box2,100 mm

Maximum length of

truck box13,500 mm

Work area temperature 0-45°

Radio Shuttle

IBIAS RSH-1500

Mobile handling device that moves along a

compact-depth shelf extracting and

depositing palletized loads

Main Features

ApplicationMoving palletised loads

on shelf

Maximum load capacity 1,500 kg

Size of load Europallet / American

Travelling speed 0.5 - 1 m/s

Acceleration 0.5 m/s2

Work area temperature -20° to 40°

Positioning controlDigital and analog

photoelectrical

Autonomy / Charge 8 h / 16 h

Slides towards pallet to be moved

Sensors closer to pallets for correct

positioning

Moving the pallet to the desired location

Positioning under the pallet to

be moved

Positioning the pallet in the desired

location

Positioning under the load

Positioning the pallet in the end position

Parque Cientifico Tecnológico.

C/ Ada Byron, 90.

33203 Gijón. Asturias (Spain)

Tel: +34 985 17 94 49

Fax: +34 985 34 64 74

e-mail: [email protected]

www.durofelguera.com