Long Wire UnUn from Salvaged PC SMPS Toroid Cores

Embed Size (px)

Citation preview

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    1/15

    MARTIN - G8JNJ

    ECLECTIC AETHER - ADVENTURES WITH AMATEUR RADIO

    BROADBAND HF VERTICAL COMET CHA-250B / VA250 / HA-750BL / FALCON OUT-250-B / GP2500F / JTV680

     ALSO THE DIAMOND BB6W & BB7V 

    Some time ago I started investigating broadband antennas that could be used without a tuner. My initial experiments were based on the principle of using

    an 8m vertical, with a 4:1 impedance matching transformer at the base. This presents a reasonable match on most HF bands, but it still requires a tuner to

    bring it within acceptable operating limits for modern HF transceivers. This problem can be overcome by adding a 3dB high power attenuator on the input

    of the matching transformer. However the resulting losses due to the resistive attenuator, and the impedance mismatch it is masking, results in very poor

    performance on several bands. Typically 6-12dB worse than when being fed with an Auto-Tuner.

    These tests made me wonder if any of the commercial broadband antennas would work any better ?

    Note:- if you are seriously interested in building an efficient broadband vertical antenna, please see this website  (http://www.tc2m.info/) which details a new type

    of design with significantly better performance TC2M Antenna (http://www.tc2m.info/)

    Iain, VK5ZD, posted some interesting information regarding the internal construction of the Comet CHA-250B broadband vertical antenna. The notes can

    be found here.  (http://www.vk5zd.com/CHA250/CHA250.aspx)

    Following e-mail discussions with other amateurs, I now understand that the Comet HA-750BL   (http://kr.blog.yahoo.com/k5bfc/2029.html) Comet VA-250(http://www.hamradio.co.uk/pdf/Comet/VA-250.pdf)  (http://docs.google.com/viewer?url=http%3A//www.hamradio.co.uk/pdf/Comet/VA-250.pdf)   use similar principles of operation, and

    are based upon a design which originally apeared in the Japanese magazine CQ ham radio  (http://www.vk5zdb.com/CHA250/Images2/JJ1GRK_1.pdf)

    (http://docs.google.com/viewer?url=http%3A//www.vk5zdb.com/CHA250/Images2/JJ1GRK_1.pdf)

    The Diamond BB7V  (http://www.hamradio.co.uk/pdf/Diamond/BB7V.pdf) (http://docs.google.com/viewer?url=http%3A//www.hamradio.co.uk/pdf/Diamond/BB7V.pdf)  and BB6W (ftp://ftp.qrz.ru

     /pub/hamradio/antenna/diamond/BB6W.pdf) (see lower down this page) also use a lossy Unun but incorporate a resistive load, rather than using part of the Unun

    winding to provide this function.

     

    Photo of inside the original Comet base matching unit

    My conclusions at this early stage were that the commercial model used a lossy 6:1 impedance transformer, which was unlikely to produce much better

    results than those obtained with my 4:1 balun and attenuator. However as can be seen from the chart such designs can work reasonably well on some

    frequencies, and would permit contacts to be made, but at a level of approximately 1-2 S points (6 to 12dB) below that which could be achieved with a

    similar sized resonant vertical. Optimisation of the antenna and balun may produce slightly improved performance, but it is unlikely to be noticed on the air.

    Further analysis of the transformer revealed that it actually consists of two separate t ransformers with inter-coupled windings. This technique is used in

    conjunction with a single ‘feedback’ winding on one of the transformers. This ‘feedback’ winding seems to be used in order to optimise the performance at

    the low f requency end of the operating range. The overall result is a complex design which is quite difficult to interpret. The second transformer seems to

    form a network, which in some way improves the match at specific frequencies, possibly by introducing an additional series impedance.

     

    Owen, VK1OD, has performed his own analysis of the CHA-250 matching transformer, which can be found on his website  (http://vk1od.net/blog/?p=870) 

    In operation the two separate transformer sections add loss at different frequencies. The low value of resistive shunt impedance present in the input

    transformer (transformer two in the diagram below) adds loss on the low frequencies. The second transformer section (transformer one in the diagram

    below) adds loss on the high frequencies.

     

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    5 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    2/15

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    3/15

    The original construction was based on a series of photos taken by Iain, VK5ZD, which can be found on his website  (http://www.vk5zd.com/CHA250

     /CHA250.aspx)

    Although I made my or iginal copy from Iain’s photographs, I subsequently managed to borrow a Comet transformer and was able to more closely

    match the characteristic curves of the original.

    Photo of Comet t ransformer (Bottom) and my version (Top).

     

    Here are some gain measurements I made of the CHA250 (1) and my version (2) feeding a 7m vertical and compared against a 1/4 wave vertical.

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    5 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    4/15

    I made this measurement with all the antennas ground mounted and fed against 16 mixed length buried radials.

    In order to minimise any slight mismatch problems with the transceiver across the wide frequency range I fed all the antennas via a 3dB power

    attenuator at the base.

    The CHA-250 was compared against 1/4 wave verticals cut for each band mounted in the same position (except for 1.9 and 3.6MHz where I had to

    calculate the value from measurements made on a 10m antenna).

    All levels were measured with a spectrum analyser connected to a 1m diameter balanced loop with a 3dB at tenuator at the feed point, and mounted

    approx 10m away from the antenna under test .

    Note that the gain figures at 28 / 29 & 50MHz are partially affected by the gradually increasing angle of radiation, due to the vertical element

    becoming much greater than 1/2wave long. The gain figure at 50MHz is slightly improved by the transformer having about 2dB less loss than at

    28/29MHz.

    Note that these gain figures should only be used as a guide, as these measurements were made in urban environment, not on a professional test

    range. It is worthwhile comparing them against the graph which appears further down this page, showing a gain comparison against the same length

    vertical fed with an Auto ATU.

    Construction

    Note - it is important to use the correct size of Type 33 Ferrite mix for this type of transformer. Other types of Ferrite such as Type 43 or

    31 will not provide the correct characteristic impedance and provide a much worse SWR at the feed point.

    The construction is relatively straightforward. The main part of the transformer was made by threading two sets of three EMI suppression rings

    made of type 33 mix ferr ite maunfactured by MULTICOMP part number 33RI 31.5X16X19 (which can be obtained from Farnell, part number

     9640436 or Newark, part number 98K8793)

    These are threaded over two 60mm long lengths of 18mm copper pipe (or 11/16” brass tube sold by model suppliers). Three rings were placed on

    each section of pipe. The rings were placed side by side and one end of the brass tube was joined together by soldering a 2.5mm earth strap

    between the two parts. I had to use two 50w soldering irons to get enough heat to do this. The windings were formed by copying the drawings on

    Iain’s website.

     

    Note that the first part of the secondary winding is on the outside of the core, and that the final winding is fed back on its self through the transformer

    core.

     

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    5 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    5/15

     

    Here's a slightly cheaper version to build. It's smaller but will only handle about 100watts of SSB.

     

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    5 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    6/15

     

    This graph shows the output impedance of the transformer, with the input terminated in a 50 ohm load. This was measured with an AIM 4170

    and graphed using ZPlots

     

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    5 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    7/15

     

    The impedance values of both the original Comet transformer and my version are very close to each other.

     

    The Black curve shows the overall Impedance.

    The Blue curve shows Resistive part of the Impedance

    The Red curve shows the Reactive part of the Impedance

     

    Next the loss through the Comet transformer. I obtained this by measuring two transformers back to back, and then halved the loss values to

    give the figure for one unit. This was measured with a MiniVNA and graphed using ZPlots

     

    Note that this loss is fairly high and would produce a VSWR of around 5:1 over most of the frequency range even with no antenna element

    connected.

    I also wanted to see what the loss curve looked like when feeding a variety of different load impedances. In order to obtain these

    measurements I used the MiniVNA connected to the transformer via a selection of different ratio Ununs.

     

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    5 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    8/15

     

    The traces show the measured loss (including the Unun). Each colour represents different load impedance.

     

    Red - 450ohm load

    Yellow - 200ohm load

    Green - 50ohm load

    Blue – 12ohm load

    Black - 6 ohm load

     

    It should be noted that the measured loss figures are only valid when terminated with suitable load. This is not the case when the

    transformer is connected to an antenna element, which will have varying impedance across its operating range. In this case the loss could

    be much greater or less than the measured values. So the only way to try and evaluate the performance is by making on-air

    measurements.

    The next stage of the evaluation was to try and measure the transmit performance. For this is used a remotely controlled Icom

    PCR-1000 receiver and Datong active antenna located about 2 miles away from the TX site.

     

    The following graph shows the performance of various antennas relative to a reference antenna consisting of a 10m vertical connected to

    an auto-tuner at the base of the antenna and fed against 10 random length buried radials. In addition to the Comet clone I also tested an

    improved version of the transformer (which I’ll describe later) and also a good quality 4:1 Unun connected to a coax fed auto-tuner at the

    radio end of the cable (this is typical of how many unloaded vertical antennas are configured).

    As can be seen from the graph both broadband tuner-less designs work quite well. In fact it’s only at the low frequency end of the

    operating range that the 4:1 Unun and remote tuner are significantly better. My improved version of the transformer and antenna are

    described on this page (http://g8jnj.webs.com/broadbandhfvertical.htm)

     

    This was a real surprise, as most experts recommend using a 4:1 t ransformer when a tuner is used remotely in order to reduce the

    matching loss from the coax under poor SWR conditions.

     

    What I hadn't realised was just how much additional loss can be introduced when the secondary of the 4:1 Unun is not matched correctly,

    or when Iron powder cores are used. See my general notes on balun construction (http://g8jnj.webs.com/baluns.htm) and problems with

    Iron powder cores (http://g8jnj.webs.com/Balun%20construction.pdf) (http://docs.google.com/viewer?url=http%3A//g8jnj.webs.com

     /Balun%2520construction.pdf). This is effect is particularly noticeable at 1.9 and 3.6MHz where the base impedance of the 7m vertical has

    a very low resistive component and a very large capacitive reactance, which results in significant additional loss.

     

    As a further part of this research I took another look at the reviews for the CHA-250 on eham, as I couldn't understand why some folks

    got good results with the antenna and others seemed to have really bad ones.

     

    My measurements seemed to demonstrate moderately good performance, so I thought I would model an elevated feed in EZNEC.

     

    Note that the following gain / elevation plots do not include losses associated with the Comet matching transformer. They are shown to

    illustrate how different mounting arrangements can affect the performance of the antenna.

     

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    5 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    9/15

     

    Elevation plot showing antenna mounted on top of 6m metal mast 50mm dia. Base insulated from ground.

     

    It turns out that the support pole I used 6m long 50mm dia and standing on concrete (so partially insulated from earth) is almost ideal in

    terms of the radiated elevation angles. This seems to be because the whole antenna operates in a manner similar to centre fed vertical

    dipole.

     

    If you look at the plot below, showing the same antenna but with the bottom of the support pole connected to ground, you will notice

    that the angle of radiation steadily increases with frequency, resulting in a lot of the transmitted power being wasted.

     

    Elevation plot showing antenna mounted on top of 6m metal mast 50mm dia. Base connected to ground.

     

    So grounding the base of the mast seems to makes matters worse. I guess I just got lucky with the arrangement I used for my trials.

    This data would suggest that the length and type of support structure, plus decoupling of the coax at the correct length may have an

    important part to play in obtaining the best results.

    Schematic diagram of the basic antenna configuration as suggested by Comet.

     

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    5 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    10/15

     

    As further research I wrote emails to people who had posted bad reviews for the Comet CHA-250 on eham. The purpose of this

    was to try and determine if there were any common factors associated with the antenna installation which could affect the

    performance.

    From the replies I received and further analysis of reviews I concluded the following:-

    The main problem would seem to be the suggestion that the antenna will work with no radials, ground plane or counterpoise wires.

    This means that if none of these are installed, the antenna will use the coax cable as part of the radiating structure. This can result in

    very unpredictable results. I would strongly suggest that some form of ground plane is used. Either ground mount the antenna and

    connect at least 4 radial wires to the outer screen of the coax at the base of the antenna, or if the antenna is mounted on a pole,add a minimum of three sloping radials (at least 5m long) as this can dramatically improve the performance.

    Many people had unrealistic expectations of antenna performance, especially on 3.6MHz where comparisons were made with

    dipoles, frequently for medium distance contacts. The antenna is electrically short on 3.6MHz so even if an auto-tuner is used the

    performance will still be 3-4dB down on a 1/4 wave vertical (20m high). The loss in the matching transformer at this frequency

    reduces the gain by a further 13dB, so the total gain at 3.6 MHz is about 17dB less than a 1/4 wave vertical. The other factor is the

    lack of NVIS coverage which makes a big difference for semi local contacts on 3.6MHz.

    Other people made comparisons with vertical antennas such as the SteppIR BIG IR (http://www.steppir.com/files/vertical%20brochure.pdf)

    (http://docs.google.com/viewer?url=http%3A//www.steppir.com/files/vertical%2520brochure.pdf) or Array Solutions Zero Five (http://www.arraysolutions.com

     /Products/zero_five.htm#top%20of%20page) with these antennas the installation instructions give advice regarding good practice. There is

    nothing magical about these antennas. But if the installation instructions relating to earth radials, grounding, feed line routing etc.

    were applied to other vertical antennas perhaps more people would experience better results.

    Another set of comparisons were made against antennas such as the Solarcon I-Max 2000 (http://cbworldinformer.com/200108

     /imax_2000.htm) this is a 24 ft CB base station antenna which has a wideband matching arrangement permitting operation over the

    18-29MHz frequency range. I estimate that the Comet antenna has about 15dB less gain than the Solarcon at 29MHz, 7dB less at

    24MHz and 6dB less at 21MHz. This will result in a loss of some contacts, particularly on the higher frequency bands where

    interference and other background noise is low, making weak signal operation possible. This is not the case on the lower f requency

    bands in an urban environment, where noise tends to mask very weak signals. In some cases the received signal to noise ratio can

    appear to improve when using a lower gain antenna. However in many instances this is just a psycho-acoustic phenomenon, which

    can be replicated by switching in a similar value of attenuation on the receiver.

    In conclusion I would say that the antenna is capable of reasonable performance, especially if some form of counterpoise or radials

    are deployed. Apart from operation on 3.6MHz the performance is comparable to using the same height vertical with a 4:1 Unun

    coax fed from a remote tuner. The only way to further improve the performance would be to use an auto-tuner at the base of the

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    15 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    11/15

    antenna, and add more radials.

     

    If you are considering spending this amount of money on an antenna such a the Comet CHA-250 don't wish to build your own

    version. I would suggest that vertical wire supported by a 10m fishing pole with something like a CG-3000

    (http://www.cgantenna.com/) (http://www.cgantenna.com/)auto-tuner at the base, may be more cost effective and a better performer,

    especially on 3.6MHz. However in some applications the advantage of having a broadband antenna and the ability to rapidly

    change operating frequencies may outweigh other considerations. Personally I have found this type of antenna very useful for

    general monitoring purposes and WSPR operation where it has provided exceptional results.

     I’d be very interested to receive more information from other people who are trying similar antennas. I would also very much like

    to obtain a Maldol MFB-300 (http://www.dxzone.com/cgi-bin/dir/jump2.cgi?ID=21053) matching unit to experiment with. Damaged or broken

    ones would be considered, so please drop me a line if you can help.

    Martin – G8JNJ 20/04/2012 V6.8

    DIAMOND BB6W AND BB7V 

    I have now obtained more information relating to the Diamond BB7V (http://www.hamradio.co.uk/pdf/Diamond/BB7V.pdf) (http://docs.google.com

     /viewer?url=http%3A//www.hamradio.co.uk/pdf/Diamond/BB7V.pdf) and BB6W (ftp://ftp.qrz.ru/pub/hamradio/antenna/diamond/BB6W.pdf)  broadband

    antennas.

    These use similar principles of operation to the Comet and incorporate a lossy 6:1 unun with a 600 Ohm resistive load connected

    across the secondary (antenna side) of the Unun.

    Here is a picture showing the internal construction of the matching unit.

    The white objects are six Takman 3K6 Ohm 20 watt non-inductive wire wound resistors connected in parallel. These are very

    difficult and costly to obtain in the UK.

    The 6:1 Unun consists of ten turns of wire wound on two stacked 29mm (1.2") diameter type 61 (or similar) ferrite cores.

    The 50 Ohm feed point is tapped at the fourth turn up from the end of the winding connected to ground.

    When tested against the Comet in a vertical configuration and fed against a good radial system.

    The performance is very slightly better than that of the Comet, although there are some dips in performance.

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    15 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    12/15

    The Diamond on average provided about 1dB better performance on transmit, but the typical SWR was slightly higher than that

    of the Comet design.

    Here is a very crude first attempt at measuring the relative field strengths of various antennas. These measurements are not

    absolute and should be treated w ith caution. The traces only indicate approximate trends, actual results at any site will depend

    upon the location, quality of counterpoise or radial field and other surrounding objects.

    The 0dB reference is a CG-3000 auto tuner connected to the vertical wire. All matching networks used the same length of wire

    fed against a series of buried radials.

    Green trace - Shows 10m wire with a 4:1 Unun at the base fed gainst buried radials. An auto-tuner is connected to the Unun at

    the base of the antenna.

    Orange trace - Shows the same 4:1 Unun with a 50 Ohm dummy load connected in parallel with the Primary of the Unun. No

    tuner is connected.

    Yellow Trace - Shows the Comet matching transformer connected to the wire. No tuner is connected.

    Red Trace - Shows the Diamond matching transformer connected to the wire. No tuner is connected.

    Blue Trace - Shows a 50 ohm dummy load connected in parallel with the wire and radial system. No tuner is connected.

    In order to minimise any slight mismatch problems with the transceiver across the wide frequency range I used a 3dB power

    attenuator on the end of the coax before it fed the matching network.

    All levels were measured with a spectrum analyser connected to a 1m diameter balanced loop with a 3dB attenuator at the

    feed point, and mounted approx 10m away from the antenna under test.

    Note that these gain figures should only be used as a guide, as these measurements were made in urban environment, not on

    a professional test range.

    The 4:1 Unun was fed with a LDG Z11 Pro Auto-tuner connected directly to it at the base of the antenna. I also tested a

    50Ohm load connected across the primary of the 4:1 Unun with no tuner, and just a 50 Ohm load connected between the

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    15 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    13/15

    vertical feed point and ground radials with no Unun or tuner. This last test was to demonstrate how badly a dummy load

    connected to a length of wire actually performs in comparison to the other methods.

    I performed further measurements on the Diamond antenna 6:1 Unun, and found that the method of construction was less

    than satisfactory. The transformer had been wound with side by side turns rather than the more usual bifilar style. Rewinding

    the transformer as a normal 4:1 Ruthroff Unun with an over wind at the end produced the best results.

     

    Here’s the before and after loss as measured via another 6:1 transformer. The dark green trace is the original transformer.

     

    Wow what an improvement. I don't understand why they used a good quality ferr ite material for the transformer and

    then used this style of winding.

     

    The SWR figures are hardly changed by this modification but you get 2dB greater efficiency on the upper HF bands, That's

    about a 60% improvement in radiated power.

     

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    15 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    14/15

     

    Original winding New winding

     

    Here's a copy I made which shows the winding method in more detail. It's wound on two stacked FT110-61 cores

    wrapped in PTFE plumbers tape and wound with PTFE covered wire.

     

    Since my original experiments with this antenna, I have found a much cheaper way of obtaining similar results at much

    lower cost.

    In the BB7V a resistive load is used to mask any excessively high impedance excursions so that a match can be achieved

    with an internal (to the transceiver) or external (fed by coax) auto-tuner.

    By careful choice of core material it is possible to add just enough resistive loss to produce the same results, without

    having to use an additional load resistor. However care has to be taken that the core is of sufficient size to be able to

    handle and dissipate the wasted power. For operation on SSB with powers of up to 100W T200-52 iron powder core is

    perfectly acceptable

    A good cheap source of these cores is from scrap PC switched mode power supplies; they are used as storage

    inductors and are usually Lime Green in colour. Sometimes with a Red or Blue band. If you can only find smaller cores

    then it is possible to stack them in order to obtain sufficient power rating. Do not use any other types as they are unlikely

    to be suited to this purpose.

    Ten bifilar wound turns connected as a 4:1 Ruthroff Unun seems to give the best results.

     

    When feeding a 6.5m vertical radiator and using an LDG-Z11Pro auto-tuner.

    Performance on 160m is about 3dB worse than using a similar Unun wound on a type 2 Iron power core. However the

    additional loss does make it possible to achieve a match. With the type 2 iron powder no match was possible. This is

    similar to the performance achieved with the BB7V and the Comet CHA-250.

    On 80m performance was about 4dB worse than using a similar Unun wound on a type 2 Iron power core. But once again

    the additional loss made it possible to achieve a match. With the type 2 iron powder it was difficult to achieve a match.

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha

    15 1/2/2015

  • 8/9/2019 Long Wire UnUn from Salvaged PC SMPS Toroid Cores

    15/15

    This is similar to the performance achieved with the BB7V and about 3dB better than the Comet CHA-250.

    On the other HF bands performance was almost identical to the BB7V. But on 50MHz it was considerably better.

    More information to follow.

    G8JNJ - V1.4 - 09/04/2012

    Please acknowledge the author i f content is used elsewhere © Martin Ehrenfried - G8JNJ 2007 t o 2014 - All content is

    made freely available for personal use only - Please contact me i f you wish to make commercial use of any material

    t CHA-250B - MARTIN - G8JNJ http://g8jnj.webs.com/cometcha