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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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Subject
Lovastatin Tablets 20mg Cleaning Validation Protocol
Table of contents
1. Responsibility
2. Purpose3. Frequency
4. Relevant SOP’s
5. Equipment
. !est "et#o$
%. &cceptance 'riteria
(. Ris) &nalysis
*. Samplin+ Plan
1,. &ction ta)en -#en outo/limit result /oun$
12. Revali$ation
13. 'leanin+ 0ali$ation Eecutive Recor$
14. 'onclusion
&ttac#ments
ritten by 制 者: ate 日期:
Revie-e$ by 核者:复 ate 日期:
&pprove$ by 批准者: ate 日期:
&pprove$ by 批准者: ate 日期:
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1. Responsibilit
& is responsible /or plan t#e cleanin+ vali$ation.
' is responsible /or samplin+ an$ analysis. Pro$uction epartment is responsible /or per/ormin+ cleanin+ pro$uction equipment.
2. Purpose!#e purpose o/ t#is cleanin+ vali$ation protocol is to $emonstrate t#at t#e cleanin+ proce$ure use$
to clean 67825,9 #i+# s#ear mier : +ranulator; t#ree-$imensional mier ,'!'2 7ot &ir
'irculatin+ rier , 68F4,, +ranulators < mill =orsc# P73,,3 !ablet Press,9>15, #i+#
e//iciency coatin+ mac#ine an$ PP25,9 blister pac)a+in+ mac#ine can e//ectively remove resi$ues o/
t#e pro$ucts manu/acture$ in 8S5, 0orte Oscillator:'ompact Sieve,67825,9 #i+# s#ear mier :
+ranulator; t#ree-$imensional mier ,'!'2 7ot &ir 'irculatin+ rier , 68F4,, +ranulators < mill
=orsc# P73,,3 !ablet Press,9>15, #i+#e//iciency coatin+ mac#ine an$ PP25,9 blister
pac)a+in+ mac#ine to a pre$etermine$ level t#at $oes not raise any sa/ety concerns.
!. "re#uenc
!#e cleanin+ vali$ation stu$y is per/orme$ a/ter t#ree consecutive ma?or cleanin+s o/ 8S5, 0orte
Oscillator:'ompact Sieve,67825,9 #i+# s#ear mier : +ranulator; t#ree-$imensional mier ,'!'
2 7ot &ir 'irculatin+ rier , 68F4,, +ranulators < mill =orsc# P73,,3 !ablet Press,9>15,
#i+#e//iciency coatin+ mac#ine an$ PP25,9 blister pac)a+in+ mac#ine a/ter t#e manu/acture o/@ovastatin !ablets.
$. Relevant S%P&s
SOPP3,4,, 'leanin+ proce$ure /or7@S>3,,7i+# Spee$ "ier:>ranulator
7@S>3,,
SOPP3,4,,'leanin+ proce$ure /or@F12,E-B airpillow-dry Granulator LF120E-B
SOPP31,,, 'leanin+ proce$ure /or 8P43 7i+# Spee$ rotary tablet press
SOPP3,%,,'leanin+ proce$ure /or HLD-1000B Hopper type of blender
7@1,,,9
SOPP3,,,'leanin+ proce$ure /or A=1, +ranulators
A=1,
SOPP311,,'leanin+ proce$ure /or 9>3,,E #i+#e//iciency coatin+ mac#ine
9>3,,E
SOPP313,,'leanin+ proce$ure /orP713,、 PP25,9 blister pac)a+in+ mac#ine
P713,、PP25,
ESS0,,% 0ali$ation +ui$eline B cleanin+
ESS0,11 Sur/ace samplin+ /or cleanin+ vali$ation
ESS0,14 Selection o/ t#e -orst case in cleanin+ vali$ation
SOP'1,%5
ESS>", "icrobe !est
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5. Equipment
'.1 List of (#uipment
!#e list o/ Equipment use$ in t#e manu/acture o/ @ovastatin !ablets
1.7@S>3,, #i+# s pee$ mier : +ranulator
2. L"120()* airpillo+)dr ,ranulator
3. 8P43!ablet Press 8P43 !ablet Press4. "E!&@ E!E'!OR
5. 7@1,,,97@1,,,9 7opper type o/ blen$er
. A=1,+ranulators
%. P713,CPP25,blister pac)a+in+ mac#ine P713,、
(. 9>3,,E#i+#e//iciency coatin+ mac#ine
!able 1
'.2 Validation Scope
7@S>3,, #i+# s#ear mier : +ranulator
L"120()* airpillo+)dr ,ranulator
8P43!ablet Press
"E!&@ E!E'!OR
7@1,,,9 !ranule mier
A=1, +ranulators
P713,、PP25, blister pac)a+in+ mac#ine
9>3,,E#i+#e//iciency coatin+ mac#ine
-. Test et/od!#e cleanin+ vali$ation stu$ies are base$ on t#e s-abbin+ tec#nique an$ rinsin+ samplin+. !#e
selecte$ s-abs s#oul$ be c#aracteriDe$ /or t#eir suitability an$ a recovery test s#oul$ be per/orme$
prior to t#e vali$ation stu$ies. !#e vali$ation stu$ies inclu$e s-abbin+ o/ t#e main sur/ace area as-ell as t#e #ar$toclean locations. S-abbin+ an$ rin+in+ is carrie$ out /or t#e active in+re$ient.
o. (#uipment
o.
(#uipment ame Product Contact Surface
rea
m23
1 7@S>3,, #i+# s pee$ mier : +ranulator 2.(1
2 @F12,E9 airpillow-dry Granulator 5.*,
3 8P43!ablet Press
4 METAL DETECTOR ,.3
5 7@1,,,9HLD-1000B Hopper type of
blender 5.25
6 A=1,+ranulators ,.3%
7 P713,CPP25, blister pac)a+in+ mac#ine 1.,
8 9>3,,E#i+#e//iciency coatin+ mac#ine (.43
!otal Pro$uct 'ontact Sur/ace &rea m2 **.2
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Samplin+ "et#o$S-ab Samplin+
Rin+in+ samplin+
4. cceptance Criteria Visual 5nspection
− cceptance Criteria
!#ere is no visible resi$ue in equipment sur/ace a/ter cleanin+. cceptance Criteria of microbe
- For s-ab samples
icrobes 2 C"67cm2 , '0 C"6 7 2' cm2
- For rinsin+ samples :icrobes 100 C"67ml
cceptance Criteria of assa
ctive 5ngredient see ttac/ment 2-3
MC m+:s-ab G HHHH,.,(43H HHHHHH
&ctive
For rinsin+ samples
MC m+:@ G HHHH,.,(4H HHHHHH &ctive
Test fre#uenc
!#e cleanin+ vali$ation stu$ies are con$ucte$ a/ter t#ree consecutive ma?or cleanin+s o/
Iour)rin !ablets.
8. Ris9 nalsis
!#e resi$ues o/ t#e pro$ucts are not $istribute$ uni/ormity; so t#e ris) analysis s#oul$
be $one be/ore cleanin+ vali$ation samplin+. !#e 'ritical location -ill be $etermine$ at ris)
analysis. Ris) analyses are summariDe$ in &ttac#ment 1an$ &ttac#ment 1(.
:. Sampling Plan
"or active ingredient
:.1 S+ab sampling
!#e /ollo-in+ location -ill be sample$ as ris) analysis
:.1.17@S>3,,#i+# s#ear mier:+ranulator
!otal are % samples
!able 3
Part ame Sampling Location Sampling o.S+ab rea Ss
cm23
Pan Si$e 7@S>3,,1 2,,
Jn$ersi$e 7@S>3,,2 2,,Knner sur/ace 7@S>3,,3 2,,
Rim area un$er t#e seal 7@S>3,,4 2,,
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7@S>3,,5 2,,
7@S>3,,
7@S>3,,% 2,,
:.1.! 8P43!ablet Press
!otal are ( samples
!able 5
Part ame Sampling Location Sampling o.S+ab rea Ss
cm23
P>1、8P431 2,,
P>1、8P432 2,,
P>1、8P433 2,,
P>1、8P434 2,,
P>1、8P435 2,,
P>1、8P43 2,,
P>1、8P43% 2,,
P>1、8P43( 2,,
:.1.$ 7@1,,,9HLD-1000B Hopper type of blender
!otal are 3 samples
!able
Part ame Sampling Location Sampling o.S+ab rea Ss
cm23
!" #$内 6S7,,1 2,,
6S7,,2 2,,%!" #$内 6S7,,3 2,,
:.1.- ;<")$00 granulators = mill
!otal are samples
!able (
Part ame Sampling Location Sampling o.S+ab rea Ss
cm23
&' #$内 68F4,,1 2,,
#$内 68F4,,2 2,,() $内 68F4,,3 2,,
*+内 68F4,,4 2,,
%!" #$ 68F4,,5 2,,
#$ 68F4,, 2,,
:.1.4 >PP)2'0* blister pac9aging mac/ine
!otal are 4 samples!able *
Part ame Sampling Location Sampling o.S+ab rea Ss
cm23
PP25,91 2,,
PP25,92 2,,
PP25,93 2,,
PP25,94 2,,
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:.1.8 (TL >(T(CT%R
!otal are 4 samples
!able 1,
Part ame Sampling Location Sampling o.S+ab rea Ss
cm23
!, - $ "1 2,,
. $ "2 2,,
%!, #$内 "3 2,,
/%" #$内 "4 2,,
:.1.: *,>)1'0> /ig/)efficienc coating mac/ine
!otal are ( samples
!able 11
Part ame Sampling Location Sampling o.S+ab rea Ss
cm23
0! + 9>15,1 2,,
$ 9>15,2 2,,
*+ 9>15,3 2,,
$ 9>15,4 2,,
*+ 9>15,5 2,,
+ 9>15, 2,,
9>15,% 2,,
9>15,( 2,,
:.2 Rinsing sampling
9>15, #i+#e//iciency coatin+ mac#ine
Sampling location
T/ree-dimensional mi?er 7@1,,,9
Sampling location4 +5 体
"or icrobes
7894 :
:.!.1 ;@<25,9 #i+# s#ear mier:+ranulator67825,9;< =制>?湿
!otal are % samples
@% :个
!able 12 # 12
Part ame
部件名称
Sampling Location
4 5A
Sampling o.
4 :
S+ab rea Ss
cm23
4 $
Pan
制>
Si$e $ 67825,9& 25
Jn$ersi$e*$ 67825,99 25
%!" Knner sur/ace #$内 67825,9' 25& Rim area un$er t#e seal
&B
67825,9 25
#$内 67825,9E 25
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> / 67825,9F 25
.#$ 67825,9> 25
:.!.2 8S5, 0orte Oscillator:'ompact Sieve
8S5, F!otal are 5 samples
@5 :个
!able 13 # 13
Part ame
部件名称
Sampling Location
4 5A
Sampling o.
4 :
S+ab rea Ss
cm23
4 $
-& #$内 8S5,& 25
网 -#$ 8S5,9 25
%!" #$内 8S5,' 25
GHI #$内 8S5, 25() #$内 8S5,E 25
:.!.! =orsc# P73,,3 !ablet Press
=ORS'7 P73,,3 J K /?
!otal are ( samples
@( :个
!able 14 # 14
Part ame
部件名称
Sampling Location
4 5A
Sampling o.
4 :
S+ab rea Ss
cm234 $
.!, #$内 P73,,3& 25
! #$ P73,,39 25
P73,,3' 25
%/) #$内 P73,,3 25
N) #$内 P73,,3E 25
$ P73,,3F 25
*$ P73,,3> 25
P #$内 P73,,37 25
:.!.$ T/ree-dimensional mi?er
7@1,,,9Q!,KS? U V清!otal are 3 samples
@3 :个
!able 15 # 15
Part ame
部件名称
Sampling Location
4 5A
Sampling o.
4 :
S+ab rea Ss
cm23
4 $
!" #$内 6S7,,& 25
6S7,,9 25
%!" #$内 6S7,,' 25
:.!.' CT)C)2 7ot &ir 'irculatin+ rier CT)C)2Q W XY
!otal are 1, samples
@1, :个
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!able 1 # 1
Part ame
部件名称
Sampling Location
4 5A
Sampling o.
4 :
S+ab rea Ss
cm234 $
X #$ '!'2& 25
$内 '!'29 25
Y体 Z '!'2' 25
[ '!'2 25
+ '!'2E 25
'!'2F 25
\ ]^'!'2> 25
'!'27 25
Y #$内 '!'2K 25
GH条 '!'26 25
:.!.- ;<")$00 granulators = mill
;<")$00Q_>、O`?
!otal are samples
@ :个
!able 1% # 1%
Part ame
部件名称Sampling Location4 5A
Sampling o.4 :
S+ab rea Ss
cm23
4 $
&' #$内 68F4,,& 25
#$内 68F4,,9 25
() $内 68F4,,' 25
*+内 68F4,, 25
%!" #$ 68F4,,E 25
#$ 68F4,,F 25
:.!.4 >PP)2'0* blister pac9aging mac/ine
>PP)2'0*Qabcd e1 ?!otal are 4 samples
@4 :个
!able 1( # 1(
Part ame
部件名称
Sampling Location
4 5A
Sampling o.
4 :
S+ab rea Ss
cm23
4 $
!, $ PP25,91 25
*+ PP25,92 25
f!g #$ PP25,93 25
g #$ PP25,94 25
:.!.8 (TL >(T(CT%R
h i
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!otal are 4 samples
@4 :个
!able 1* # 1*
Part ame
部件名称
Sampling Location
4 5A
Sampling o.4 :
S+ab rea Ss
cm23
4 $!, - $ "& 25
. $ "9 25
%!, #$内 "' 25
/%" #$内 " 25
:.!.: *,>)1'0> /ig/)efficienc coating mac/ine
12?
!otal are ( samples
@( :个
!able 2, # 2,
Part ame
部件名称
Sampling Location
4 5A
Sampling o.
4 :
S+ab rea Sscm23
4 $
0! + 9>15,& 25
$ 9>15,9 25
*+ 9>15,' 25
$ 9>15, 25
*+ 9>15,E 25
+ 9>15,F 25
9>15,> 25
9>15,7 25
:.$ Ringing samplingjkl4
9>15, #i+#e//iciency coatin+ mac#ine12?
Sampling location 取 部位: "" " ""硅 管、
T/ree-dimensional mi?er 7@1,,,9 Q!,KS? U V清
Sampling location4 +5 体
10. ction ta9en +/en out)of)limit result found
mnS3opqB rst4Buv
L, Knspect t#e process o/ operation
V
1. Knspect t#e equipment o/ assay fwsxB )
2. Knspect t#e step o/ operation y
#. Knspect t#e process o/ samplin+ z V
L1 &,' an$ t#e pro$uction $epartment calculate -it# t#e results o/ inspect.
&,' { + r |
L2 "o$i/y t#e vali$ation planM revali$ate t#e items; -#ic# are not applicable be/ore.
}~ , mnSB • |€ 划
11. Revalidation
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‚
Revali$ation s#oul$ be consi$ere$ un$er t#e /ollo-in+ circumstances
"""""""""""""""""在下列情况 生 ,必 考 !" #$ :
− 'leanin+ met#o$ c#an+e$: " " " " " "清 % & '
− 'leanin+ $eter+ents c#an+e$: """" "清 '− Pro$uct c#an+e$:" "" "( '
12. Cleaning Validation (?ecutive Record
V
ƒ„ 11( Ris) &nalysis !able fw#
ƒ„ 1* 0isual Knspection an$ Samplin+ /or &ctive Kn+re$ient • …
ƒ„ 2, 0isual Knspection an$ Samplin+ /or "icrobes • …
ƒ„ 21 &nalytical Results /or &ctive Kn+re$ient fw r
ƒ„ 22 &nalytical Results /or "icrobes fw r
ƒ„ 23 Samplin+ Recovery !est †‡ˆ
ƒ„ 24 S-ab '#acteriDation /or 'leanin+ 0ali$ation
k ‰ Š‹ Œ清 )
ƒ„ 25 S-ab Samplin+ /or 'leanin+ 0ali$ation k ‰ 清
ƒ„ 2 'alculation /or &cceptance 'riteria opqB
14. C%CL6S5%
!#e results obtaine$ s#oul$ not ecee$ t#e calculate$ contamination limit. !#e cleanin+ proce$ure /or
all pieces o/ pro$uction equipment e//ectively removes resi$ues o/ @ovastatin !ablets manu/acture$ in
t#is equipment an$ is t#ere/ore $eeme$ vali$ate$. "icrobes limit comply -it# t#e requirement.
rmŽ %B p. B V‘’“”< N –, ”<清 清 *
9pqnS—˜
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ttac/mentƒ„ 1A Ris9 nalsis Table for active ingredient fw#A
Equipment Iame ™称 67825,9 7i+# S#ear "ier : >ranulator ate 日期
67825,9 ;< =制>?湿
1 2 ! $
1.1 1.2L 2.1
'ritical
+
3.1
Ris) /or Process
Step
3.2
Eval.
o/ ris)
,
3.3
Follo-up
o/ ris)
š›-
”
4.1
Possible cause
’cBœ
4.2
0ali$ation
measur
uv
4.3
0ali$ation
plan
划
4.4
ate
日期
4.5
Responsibl
e person
ž
Io.
‘.
'omponent
Iame
+„™称
Sam. Io.
+
'ontact&rea
#/
$
Aes
š
Io
›
Aes
š
Io
›
1
2
3
4
5
制>
%!"
&
>
Knner sur/ace
#$内
#$内
#$内
#$
#$
N
N
N
N
Possibility o/
contamination
-it# previous
pro$uctŸ批 ¡0
¢B’c‹
itto
£-
itto
£-
itto£-
"
"
"
7
7
N
N
'leanin+
proce$ure o/
SOP is not
e//icient ¤=m¥清
”<
itto
£-
itto
£-
itto
£-
'#ec) cleanin+
result at $e/ine$
location¦ §+
r清
itto
£-
itto
£-
itto
£-
See
vali$ation
protocol
清
¤¨
1.2L Sample Io. see t#e seven samplin+ points on !able3. +: @ % :个 # !.
"ormat
B*
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ttac/mentƒ„ 2 A Ris9 nalsis Table for active ingredient fw#A
Equipment Iame ™称 8S5, 0orte Oscillator:'ompact Sieve ate 日期
8S5, F
1 2 ! $
1.1 1.2 2.1
'ritical
+
3.1
Ris) /or Process
Step
3.2
Eval.o/ ris)
,
3.3
Follo-upo/ ris)
š›-
”
4.1
Possible cause
’cBœ
4.2
0ali$ationmeasure
uv
4.3
0ali$ation plan
划
4.4
ate
日期
4.5
Responsible person
ž
I
o
‘
.
'omponent
Iame
+„™称
L
Sam.
.Io.
+
'ontact
&rea
#/
$
Aes
š
Io
›
Aes
š
Io
›
1
2
3
4
5
12
网
%!"
GHI
()
Knner sur/ace
#$内
Sur/ace
#$
Sur/ace
#$内
#$内
#$内
Possibility o/
contamination -it#
previous pro$uctŸ批 ¡ ¢0
B’c‹
itto
£-
itto
£-
itto£-
itto
£-
@
7
7
"
"
N
'leanin+
proce$ure o/
SOP is not
e//icient ¤=m¥清
”<
itto
£-
itto
£-
itto
£-
itto
£-
'#ec) cleanin+
result at $e/ine$
location¦ §+
r清itto
£-
itto
£-
itto
£-
itto
£-
See
vali$ation
protocol 清
¤¨
1.2 L Sample Io. see /ive samplin+ points on !able 4. +:@ 5 :个 # $.
ttac/mentƒ„ !A Ris9 nalsis Table for active ingredient fw#A
"ormat
B*
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Equipment Iame ™称 =orsc# P73,,3 !ablet Press ate 日期
=ORS'7 P73,,3 J K /?
1 2 ! $
1.1 1.2L 2.1
'ritical
+
3.1
Ris) /or Process
Step
3.2
Eval.
o/ ris)
,
3.3
Follo-up
o/ ris)
š›-
”
4.1
Possible cause
’cBœ
4.2
0ali$ation
measur
uv
4.3
0ali$ation
plan
划
4.4
ate
日期
4.5
Responsibl
e person
ž
Io.
‘
.
'omponent Iame
+„™称
Sam.
Io.
+
'ontact
&rea
#/
$
Aes
š
Io
›
Aes
š
Io
›
1
2
3
4
5
%
(
7opper
.!,
"34
567
897
"6:;<
… P= =
P
Knner sur/ace
#$内
#${
#$
#$内
#$
#$
#$内
#$内
N
N
N
N
N
N
N
N
Possibility o/contamination
-it# previous
pro$uctŸ批 ¡0
¢B’c‹
itto
£-
itto
£-
itto
£-
"
7
"
"
@
"
@
7
N
N
N
N
N
'leanin+ proce$ure o/
SOP is not
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
http://slidepdf.com/reader/full/lovastatin-tablets-20mg-cleaning-validation-protocolaaecaaneoe 23/65
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http://slidepdf.com/reader/full/lovastatin-tablets-20mg-cleaning-validation-protocolaaecaaneoe 24/65
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
http://slidepdf.com/reader/full/lovastatin-tablets-20mg-cleaning-validation-protocolaaecaaneoe 25/65
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
http://slidepdf.com/reader/full/lovastatin-tablets-20mg-cleaning-validation-protocolaaecaaneoe 37/65
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
http://slidepdf.com/reader/full/lovastatin-tablets-20mg-cleaning-validation-protocolaaecaaneoe 39/65
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
http://slidepdf.com/reader/full/lovastatin-tablets-20mg-cleaning-validation-protocolaaecaaneoe 40/65
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
http://slidepdf.com/reader/full/lovastatin-tablets-20mg-cleaning-validation-protocolaaecaaneoe 44/65
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8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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ctive 5ngredient
mg7s+ab3
«‹¬f
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
ctive 5ngredient
mg7s+ab3
«‹¬f
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Si+nature HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH ate HHHHHHHHHHHHHHHHHHHHHHHH ™ 日期
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ƒ„ 21 LT5CL R(S6LTS
fw r
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
ctive 5ngredient
mg7s+ab3
«‹¬f
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
ctive 5ngredient
mg7s+ab3
«‹¬f
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Si+nature HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH ate HHHHHHHHHHHHHHHHHHHHHHHH ™ 日期
8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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ƒ„ 21 LT5CL R(S6LTS
fw r
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
ctive 5ngredient
mg7s+ab3
«‹¬f
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
ctive 5ngredient
mg7s+ab3
«‹¬f
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Si+nature HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH ate HHHHHHHHHHHHHHHHHHHHHHHH ™ 日期
8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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ƒ„ 21 LT5CL R(S6LTS
fw r
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
ctive 5ngredient
mg7s+ab3
«‹¬f
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
ctive 5ngredient
mg7s+ab3
«‹¬f
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Si+nature HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH ate HHHHHHHHHHHHHHHHHHHHHHHH ™ 日期
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ƒ„ 22 LT5CL R(S6LTS
fw r
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
icrobes C"6 7s+ab3
789
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
icrobes C"6 7s+ab3
789
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Si+nature HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH ate HHHHHHHHHHHHHHHHHHHHHHHH
™ 日期
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ƒ„ 22 LT5CL R(S6LTS
fw r
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
icrobes C"6 7s+ab3
789
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
icrobes C"6 7s+ab3
789
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Si+nature HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH ate HHHHHHHHHHHHHHHHHHHHHHHH
™ 日期
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ƒ„ 22 LT5CL R(S6LTS
fw r
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
icrobes C"6 7s+ab3
789
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
icrobes C"6 7s+ab3
789
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Si+nature HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH ate HHHHHHHHHHHHHHHHHHHHHHHH
™ 日期
8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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ƒ„ 22 LT5CL R(S6LTS
fw r
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
icrobes C"6 7s+ab3
789
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Product ameA *atc/ o.A (#uipmentA
™ 批.
(#uipment Part
+5
icrobes C"6 7s+ab3
789
Pass
S®
"ail
mS®
1
2
3
4
5
%
(
*
1,
11
Si+nature HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH ate HHHHHHHHHHHHHHHHHHHHHHHH
™ 日期
8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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ƒ„ 23
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.
±²:
Sampling Recover Test
4 †‡ˆ
0ali$ation Jnit
³
Superse$es
´µ
Pro$uction
+
E//ective ate
|日期:
uality &ssurance
¶· +
Pa+e 1 o/ 3
Safet
¸¹
• ear po-$er/ree +loves an$ +o++les.
º» ¼½…¸¹¾ .
• Jse a /ume cupboar$ -#ile -or)in+ -it# or+anic solvents.
¿x”?ÀÁ —x .
(#uipment and aterials
…9!
Equipment
• Stainless steel sur/ace ma$e o/ t#e same material as t#e equipment construction material -#ic# s#oul$ be
sample$.
Ã£Ä Bm ÅÆ
• S-ab use$ as t#e sample$ location in t#e equipment Iame HHHHHHHHHHHHH
‰ : ™称 HHHHHHHHHHHHH
• Suitable +lass Erlenmeyer /las)s.
(¶@.
• Po-$er/ree +loves
» ¼½
• 'lean pincers
'清
Materials
9!
• Etractin+ solvent /or active material samplin+
x«‹¬fÇBÀÈ
'#oose t#e appropriate solvent ta)in+ into consi$eration t#e solubility o/ t#e contaminant active in+re$ients in
it. !#e toicity o/ t#e solvent s#oul$ also be consi$ere$. Fluvastatin So$ium selects t#e -ater to etract activematerial.
É BÀ ,Ê Ë «‹¬fBÀÌ‹…Í‹ Î xl U Ç A B
• %5 alco#ol /or cleanin+ a+ents samplin+.
x清 %5ÏÐÑÀÈ.• &ctive in+re$ient o/ t#e pro$uct to be vali$ate$ /or cleanin+.
Ò«‹¬fÓ k清
Procedure
V‘
!#e aim o/ t#is test is to $etermine t#e reliability o/ t#e samplin+ met#o$; an$ to ta)e into account loss $ue to samplin+
limitation.
Ô B•Bš § ¤=B’ ‹C D ; £ Ê Õ p制Ö¬B ×.
!#is test is to be per/orme$ /or t#e pre$etermine$ active in+re$ient in accor$ance -it# t#e speci/ic protocol /or t#e
equipment. | Ø §B Ù¨ÃÆÚB«‹¬fB- 0 .
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ƒ„ 23
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.
±²:
Sampling Recover Test4 †‡ˆ
0ali$ation Jnit
³
Superse$es´µ
Pro$uction +
E//ective ate
|日期:
uality &ssurance
¶· +
Pa+e 2 o/ 3
Method for Active Ingredient
«‹¬f4 ¤=
1. Jsin+ t#e appropriate solvent #ere usin+ -ater; prepare a stoc) solution calculate$ to yiel$ t#e approimate
amount o/ t#e active in+re$ient as calculate$ /or t#e maimal allo-able contamination level but not more t#an 3 o/
t#e calculate$ value per ,.5ml.
¿xÉ BÀA Î xl0制œ!ÀÈ, q šÛ*§¶pÜšmcÝ pqBÞßà ,.5ml.
2. &pply a measure$ amount o/ t#e stoc) solution to t#e test sur/ace 1, 1,cm an$ $ry it in an oven 3%°.
0制áâ qBÀÈ,ã ä Å-E 1, 1,cm ,Xå 3%°.
3. &llo- t#e sample to cool at room temperature.
æ ç èéF .
4. ear +loves an$ ta)e samples /rom t#e test sur/aceM every 1, 1, cm sur/ace #as one sample an$ ta)e at least 2
s-ab samples in every sur/ace usin+ ne- +loves an$ a $i//erent s-ab -ette$ -it# t#e etractin+ solution.
º¼½ êë#$G 个 1, 1, cm ³B ìf H ; àíxîï ð‰ êë¿xñB¼½… ”ÇÈI
B‰.
5. !rans/er eac# s-ab into a suitable labele$ +lass Erlenmeyer /las) an$ protect it /rom eternal contamination. !#e
samplin+ must be complete as quic)ly as possible to prevent solvent evaporation an$ contaminant re$eposition ont#e sample$ sur/ace.
ò‰ ó ôB(¶ Ò,õö÷ ¢@ B . ø ùú¬“öÀ … ¢9 ó #$J K .
. Submit t#e labele$ seale$ +lass Erlenmeyer /las) to t#e analytical laboratory imme$iately alon+ -it# t#e blan)sample one s-ab -ette$ -it# t#e etractin+ solvent an$ t#e appropriate analytical request /orm.
fwû , ôBGHB (¶ …üý þÇ B‰ ÿófw çLM @ 湿 .
%. !#e samplin+ recovery value is t#e ratio bet-een t#e measure$ values an$ t#e epecte$ values.
†‡ˆš 准 …期望 之比.
cceptance Criteria
’ 准
• !#e overall samplin+ yiel$ value o/ s-abs s#oul$ be not less t#an %,.
¹+‰ †‡ˆm³ %,.
• Kn cases -#ere lo- results are obtaine$ in a repro$ucible manner; t#e sample sur/ace area may be sample$ a+ain
usin+ a secon$ s-ab an$ t#e results obtaine$ /rom bot# s-abs summe$ up.
如r³ %,,’“ ÷Æ只‰ ¦£Æ $ € “-U, 者之…复 %,
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ƒ„ 23
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.
±²:Sampling Recover Test
4 †‡ˆ
0ali$ation Jnit
³Superse$es
´µ
Pro$uction
+
E//ective ate
|日期:
uality &ssurance
¶· +
Pa+e 3 o/ 3
Test Result
†‡ˆ rA
S-ab samplin+ test results
m Å 1,,cm2 ìêë r:H
Select area
ìH!est active
in+re$ient amount
Ž ¶þu+ÿ
S-ab percent
†‡ˆþÏÿ
"ean s-ab percent
平ㆇˆþÏÿ
RSþÏÿ
%5 alco#ol
%5ÐÑ
1
2
3
4
5
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ƒ„ 24
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.±².
S+ab C/acteriDation for
Cleaning Validation
‰ Š‹ Œ
0ali$ation Jnit ³
Superse$es
´µ
Pro$uction
+
E//ective ate
|日期
uality &ssurance
¶· +
Pa+e 1 o/ 3
Safet
¸¹
• ear po-$er/ree +loves an$ +o++les.
º» ¼½…¸¹¾ .
• Jse a /ume cupboar$ -#ile -or)in+ -it# or+anic solvents.
¿x”?ÀÁ —xÂ
(#uipment and aterials
…9!
• S-abs to be teste$.
x‰
• &nalytical instrumentation.
fw )
• Pincers.
'
• >lass Erlenmeyer /las)s.(¶@.
• Puri/ie$ -ater.
化l.
• Solvent to be use$ to saturate s-ab.
‰ 浸透È.
• Solvent to be use$ to etract t#e s-ab accor$in+ to t#e speci/ic cleanin+ vali$ation protocol.
‰ ÇÈ
Procedure
V‘
Sa! a!sorption capacit"
‰ 吸 ‡c 力
1. Kn$ivi$ually -ei+# 1, unuse$ $ry s-abs.
f ¶称 1, å燥B‰ €¶个 .
2. Soa) eac# s-ab in t#e puri/ie$ -ater.
‰ 浸ó 化lÒN .
3. Jsin+ pincers; remove t#e s-ab /rom t#e -ater; #ol$ it until $rippin+ stops; an$ place it imme$iately on t#e balance pan.
x ' ‰ %,直óm‚滴落ÀÈ 止,立 ‰ 放ó天平 -N ON .
4. Kn$ivi$ually -ei+# t#e 1, saturate$ s-abs an$ calculate t#e s-ab solvent absorption capacity.
f ¶称 1, ”ÀÈB‰ , ‰ B吸‡c力个I .
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ƒ„ 24
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.±².
S+ab C/acteriDation for
Cleaning Validation
‰ Š‹ Œ
0ali$ation Jnit ³
Superse$es
´µ
Pro$uction
+
E//ective ate
|日期
uality &ssurance
¶· +
Pa+e 2 o/ 3
Sa! interference
‰ å
1. Place on unuse$ $ry s-ab in Erlenmeyer /las)s; -#ic# eac# containin+ one o/ t#e /ollo-in+ solvents.
¦ 形 Ò放入å燥B未¿xB‰ ,à 形 含”Æ .列À@ 个 @ P
• Puri/ie$ -ater
化l
• S-ab etractin+ solvent to be use$ in t#e analytical test met#o$
fw B‰ ÇÈ
2. S#a)e /or 5 minutes.
F 5 f .
3. !est t#e etraction solvent by t#e analytical met#o$s to be use$ to $etermine t#e active in+re$ient; respectively; an$
calculate t#e s-ab inter/erence response; to be ta)en into account in t#e analytical $etermination. «‹¬fB‰ ÇÈ, ‰ å 影
cceptance criteria
’ 准
!#e s-ab suitability is base$ on t#e /ollo-in+ consi$erations
‰ BÉx‹š建立¦.列Ê 之-
• Io c#an+e in s-ab appearance an$ color.
‰ B÷ … 色 ”~Q .
• S-ab $urability -it#out si+ns o/ $isinte+ration; /ibers or se$iments.
‰ 久耐x, ” 落{ 淀 Q R K .
• ater absorption capacity is not less t#an t#e volume o/ solvent or -ater nee$e$ to $issolve t#e calculate$
amount o/ resi$ual active in+re$ient; respectively.
lB吸‡c力mcï需—ÀÌ«‹9 –B* 体 .
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ƒ„ 24
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.±².
S+ab C/acteriDation for
Cleaning Validation
‰ Š‹ Œ
0ali$ation Jnit ³
Superse$es
´µ
Pro$uction
+
E//ective ate
|日期
uality &ssurance
¶· +
Pa+e 3 o/ 3
!est results
r:
Purified +ater l
1 2 ! $ ' - 4 8 : 10
ry s-ab -ei+#t
å‰ €þ+ÿ
et s-ab -ei+#t
‰ €þ湿 +ÿ
&bsorption -ei+#t
‰ 吸l¶þ+ÿ
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ƒ„ 25
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.
±²S+ab Sampling for Cleaning
Validation ‰ 4
0ali$ation Jnit
³
Superse$es
´µ
Pro$uction
+
E//ective ate
|日期
uality &ssurance
¶· +
Pa+e 1 o/ 4
Safet
¸¹
ear po-$er/ree +loves an$ +o++les.
º» ¼½…¸¹¾
(#uipment and aterials
…œ!
• S-ab Jse approve$ s-abs; suc# as !e-ipe or #atman paper.
‰ ¿xÓ核准B‰
• Solvent For t#e active in+re$ient; use t#e solvent prescribe$ in t#e speci/ic cleanin+ vali$ation protocol.
À : x Ù¨Ò§BÀ «‹¬f 清
Samplin+ /rame For /lat sur/aces; use a 1, cm 1, cm stainless steel /rame -it# a #an$le.
:平!#$ 1,1, cm,m
• Pincers.
'
• >lass Erlenmeyer /las)s.
(¶@
Procedure
V‘
oteA Etreme care s#oul$ be ta)en to prevent s-ab contamination $urin+ #an$lin+.
- A "õöUÒ‰ Ó ¢.
Active ingredients
« ¬
1. Jsin+ clean pincers soa) t#e s-ab in t#e solvent an$ #ol$ it until $rippin+ stops.
‰ 浸ó§BÀÈÒ, …# ÀÈ滴$,直óm‚滴落 止N N .
2. Rub t#e saturate$ s-ab manually over t#e sample sur/ace area $esi+nate$ in t#e equipment $ia+ram appearin+ in t#e
speci/ic cleanin+ vali$ation protocol. For /lat sur/aces; use t#e stainless steel /rame. For smaller sur/aces an$ #ar$
toreac# locations; rub t#e -#ole sur/ace.
x¼%&‰ ,¦'Ø ô$ B #$x力ã Bêë,平!#$êëm , ³B#$…m划 E
ôêëB#$,—êë_ #$个 .
S-abbin+ is per/orme$ in a controlle$ /as#ion by stri)in+ t#e sample sur/ace area as in$icate$ in t#e Fi+ure 12.1.
êë¤K Ê.S 1.
3. !rans/er t#e s-ab into a labele$ +lass Erlenmeyer /las) an$ seal t#e /las).
êëôB‰ 放ó ôB(¶ Ò,&-&'N @
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ƒ„ 25
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.
±²S+ab Sampling for Cleaning
Validation
‰ 4
0ali$ation Jnit
³
Superse$es
´µ
Pro$uction
+E//ective ate
|日期
uality &ssurance
¶· +
Pa+e 2 o/ 4
4. Repeat t#e proce$ure /or eac# location in$icate$ on t#e equipment $ia+ram an$ recor$ t#e samplin+ on t#e samplin+
/orm o/ t#e cleanin+ vali$ation protocol.
s”B | ,V‘£-
5. Submit samples /or analysis.
(óN ' 化
cceptance Criteria
’ 准
See &ttac#ment 2.
ƒ„2.
'leanin+ vali$ation protocol samplin+ /orm
Ù¨清
"igure 1. S-ab Samplin+ ‰
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ƒ„ 25
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.
±²S+ab Sampling for Cleaning
Validation
‰ 4
0ali$ation Jnit
³
Superse$es
´µ
Pro$uction
+E//ective ate
|日期
uality &ssurance
¶· +
Pa+e 3 o/ 4
'leanin+ vali$ation test results
fw r清
67825,9 #i+# s#ear mier:+ranulator
67825,9;< =制>?湿
8S5, 0orte Oscillator:'ompact Sieve
8S5, F
Select area
ìH
!est active in+re$ient
amount Ž ¶
þm+:s-abÿ
"'
m+:s-ab
RS
%5
alco#ol
%5ÐÑ
1
2
3
4
5
%
8/13/2019 Lovastatin Tablets 20mg Cleaning Validation ProtocolÅ·ÃËÇå½àÑéÖ¤·½°¸
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Select area
ìH
!est active in+re$ient
amount Ž ¶
þm+:s-abÿ
"'m+:s-ab
RS
%5alco#o
l
%5ÐÑ
1
2
3
4
5
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ƒ„ 25
Hisun Pharmaceuticals Co., Ltd.
¯°
E$ition Io.
±²S+ab Sampling for Cleaning
Validation ‰ 4
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uality &ssurance
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amount Ž ¶
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m+:s-ab
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2
3
4
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&ttac#mentƒ„ 2
'alculate /or &cceptance 'riteria opqB
Calculations3
& G )/,1,, m+
&llopurinol !ablets 1,, m+
9 G Û* ®B þorst 'ase Pro$uctÿ
"or llopurinol Tablets 100 mg
@o-est stren+t#
Pro$uct Q&m+
9atc# siDe
Pro$uct Q9 tablet
&rea s-abbe$
cm2
,.,,1
Re$uction
'riterion
,.,,1 N1,,
N4,,;,,, N 2,, G2.,1
4 **2,, S-ab
"aimum $aily
osa+ePro$uct
Q9 tablet
Pro$uct contact
Sur/ace &rea cm2
9atc# siDe Pro$uct
Q9 m+
&rea s-abbe$
cm2
1,PP"
'riterion
1,N
42,,(,,, N 2,, G,.,(431,,,,,, **2,, S-ab
Pro$uct contact
Sur/ace area cm
2
T/e 0.001 reduction criterion is 2010ug7s+ab
T/e 10 PP reduction criterion is 8$.!ug7s+ab
T/erefore for Lovastatin Tablets 20 mg t/e calculated acceptance value for all pieces of e#uipment used is 8$.!
ug 7s+ab of Lovastatin Tablets.