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1 Low Temperature Curable Positive Tone Photosensitive Polyimide “Photoneece”LT series Toray Industries, Inc.

Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Page 1: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

1

Low Temperature CurablePositive Tone Photosensitive Polyimide

“Photoneece”LT series

Toray Industries, Inc.

Page 2: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

2

Cure condition(℃×h) 170 X 1 X-section

Filmpropertie

s

Tensile strength 100Mpa

Elongation 30%

Young’s modulus 2.5GPa

Residual stress 13MPa

(THK:5um)

The features of LT series

(1) Low temperature curable ( ~170℃ )・Less damage for weak semiconductor device by its low thermal budget

(2) Extreme low residual stress (13MPa) and low shrinkage during curing (5~10%)

(3) Alkali developable (2.38%TMAH solution can be used)(4) Physical properties of LT series are same as those of conventional

photosensitive polyimide(5) Good resistance to bump or WLP process chemicals(6) Fine patterning resolution (~3um, aspect ratio is about 2)(7) Pattern profile suitable for WLP (re-wiring) process

Page 3: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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< Sample preparation >Pre-baking : 120℃×180sec.Exposure : 200-600mJ/cm2

(i-line stepper)Development : 30sec×2Puddles

by TMAH 2.38%Curing : 170~250℃×1h

Curing condition(℃×h) 170 X 1 200 X 1 250 X 1

Filmpropertie

s

Tensile strength 100MPa 100MPa 102MPa

Elongation 30% 20% 20%

Young’s modulus 2.5GPa 2.6GPa 2.8GPa

Residual stress 13MPa 13MPa 25MPa

The film properties and pattern profile vs curing temperature

3um

5um

3um

5um

3um

5um

170℃×1h 200℃×1h 250℃×1h

(The film thickness after curing :5μm)

Page 4: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

4

Low out gas during solder process, no pattern shape change, good chemical resistance

Heat stability (outgas)

Heat stability, chemical resistance

Heat stability(pattern profile)

200℃ cured

200℃cured 300℃ treatment in Air

Flux treatment(300℃×10min)

Heat stability+Chemical resistanceChemical resistanceNon-electric Au platingChemicals treatments

200℃cured

measured by temperature prograumed desorption MS (TPD-MS)

Curing condition Quantity of outgas(RT- 300℃)

180℃-1h

200℃-1h

250℃-1h

174ppm

89.3ppm

58.6ppm

Page 5: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

5

Si substratePV (p-SiN) 500nm

ILD-1LT (7um)

ILD-2LT (7um)Cu 4μm

Base layer (7um)

Ti barrier metal

Scribe line

UBM (non electrolytic plating) Ni/Au (3um/0.05um)

Solder bumpSolder: M705-BPS3-T5H (Sn-Ag-Cu) (Senju Metal Industry)

The curing temp. of ILD : 200℃ ( Time is 1 hour)

T/C Test (X-section)

Page 6: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

6

Die

interposer

PSPI

< Condition for Packaging >1) Flux process○Flux : WS600 (Cookson Electronics)

The peak temp. of reflow : 260℃×10sec.○Cleaner : WS-2104 (Kaken Tech)

70℃×15min○Rinser : ST-05 ((Kaken Tech)

20-23℃×30min2) The peak temp. of solder reflow : 260℃×10sec.3) Underfill : U8437-2 (Namics)

The stage temp. of injection : 70-90℃The temp. of curing : 165℃×60min

< Thermal cycle >-40~125℃(each 15min )with monitoring the resistance of daisy chain

CuDaisychain

a

b

c

d

e f h

j

ig

m k

l

① ⑭

①→a → b →c → d →e→ f → g → h→ i → j→k→l→m→⑭⇒about 14.0 Ω

Package manufacture and T/C test condition

Page 7: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Result of T/C test

PSPI LT-6100 LT-6600PW-

series

Curing temp. 200 280 160 170 180 280

T / C

0 0/15 0/15 0/15 0/15 0/15 0/15

50 0/15 0/15 0/15 0/15 0/15 0/15

100 0/15 0/15 0/15 0/15 0/15 0/15

150 0/15 0/15 0/15 0/15 0/15 0/15

200 0/15 0/15 0/15 0/15 0/15 0/15

300 0/15 0/15 0/15 0/15 0/15 0/15

500 0/15 0/15 0/15 0/15 0/15 0/15

650 0/15 0/15 0/15 0/15 0/15 0/15

There is no fail(open) under 650 cycle of T/C test.

Page 8: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

8

Technical Data

Page 9: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

9

LT-6100 LT-6300 LT-6500 LT-6600

Low stresstype

Highphotosensiti

vity typeHigh Tg type

Low stressand slightly

high Tg

100 110 121 112170℃ cure % 30 30 30 30200℃ cure % 20 20 20 20250℃ cure % 20 20 20 20

2.6 2.6 3.4 2.970 61 65 60

170℃ cure MPa 13 13 21 13200℃ cure MPa 13 21 35 20250℃ cure MPa 25 23 39 26200℃ cure ℃ 382 374 393 367250℃ cure ℃ 388 380 412 371200℃ cure ℃ 160 180 232 194250℃ cure ℃ - 201 287 212

3.7 3.4 3.1 3.4>10^16 >10^16 >10^16 >10^16>10^16 >10^16 >10^16 >10^16>420 395 >420 >4201.7 1.3 1.1 1.6

Young's modulusCTE

Dielectric constantVolume resistanceSurface resistance

MPa(200℃)Tensile strength

Elogation

GPa(200℃)ppm/℃(200℃)

Residual stress

5% weight loss temp.

Breakdown voltageWater absorption

(200℃)ΩcmΩ/□

Tg (TMA)

kV/mm%(200℃)

LT-series

Film properties

Page 10: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

10

LT-6100 LT-6300 LT-6500 LT-6600

CoatPrebake

3um mJ/cm2 200 150 200 2005um mJ/cm2 300 250 300 3007um mJ/cm2 600 550 650 6009um mJ/cm2 1200 900 1400 1200

PEBDevelop

Cure

NMP rt/15minPGME rt/15min

EL rt/15minIPA rt/15min

Resiststripper

TOK106 rt/15min

25%NaOH rt/15min2.38%TMAH rt/5min

H2SO4/H2O2 rt/5min1%HF rt/5min

no changeno changeno changeno change

no changeno changeno changeno change

Not required20-120

170-250/30-120

no change

spin120/2.5

Processperformance

without HMDS℃/min

Chemicalresistance

Solvent

Alkakine

Etchant

Exposure

sec

℃/min

Photo process

LT-series

Page 11: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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2.03.04.05.06.07.08.09.0

10.011.012.0

0 500 1000 1500 2000 2500 3000 3500 4000Rotation speed X (rpm)

The

film

thic

knes

s ( m

m) LT-6100

LT-6300

LT-6500

LT-6600

Spin curve of LT series

< Sample preparation >Substrate : Bare SiPrebake : 120℃×180secSpin coat : Clean Track ACT8 (TEL)

Page 12: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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STEP Time(s) Rotation(rpm) Accel Dispense Arm2

1 1.0 0 10000 0 1 center NW home2 15.0 50 100 1 1 center NW home3 3.0 0 10000 0 1 center NW home4 1.0 400 200 0 1 center NW home5 2.0 1000 500 0 1 home NW home

6 25.0 X 10000 0 1 home NW home

7 5.0 X 10000 0 1 home NW in8 1.0 100 10000 6 1 home NW in9 10.0 1000 10000 5,6 1 home NW in10 2.0 800 10000 6 1 home NW in11 10.0 800 10000 1 home NW home12 1.0 0 10000 1 home NW home

Film thickness is controled in step 6,7.(Main speed; Xrpm)

Edge rince flow rate:10ml/min 1:PI dispenceBack rince flow rate:70ml/min 5:back rince(EBR7030)

6:edge rince(EBR7030)

Arm1

Dispence No.

Coating recipe of LT series

Page 13: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Spincoat X: 3800rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :4.55 um)Exposure 150 mJ/cm2 (ghi-line Aligner) / 200 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :3.23 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :2.98um)

The patterning process of LT-6100< 3um >

< 5um >

< 7um >

< 9um>

Spincoat X: 1400rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :8.72 um)Exposure 300 mJ/cm2 (ghi-line Aligner) / 600 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :7.51 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :7.03um)

Spincoat X: 1050rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :10.88 um)Exposure 350 mJ/cm2 (ghi-line Aligner) / 1200 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :9.65 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :9.04um)

Spincoat X: 2000rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :6.53 um)Exposure 200 mJ/cm2 (ghi-line Aligner) / 300 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :5.32 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :4.98um)

Page 14: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Pattern profile of LT-6100

<Sample preparation>Substrate : Bare SiPrebake : 120℃×180sec Exposure : 500mJ/cm2 (i-line stepper)Development : 30sec×2PuddleCure : 50C→110C×30min→ 170 ~250C×1h (3.5C/min)

Cure:170℃ Cure:200℃ Cure:250℃

Pattern size10um

>100um

Page 15: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Spincoat X: 3600rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :4.75 um)Exposure 75 mJ/cm2 (ghi-line Aligner) / 150 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :3.20 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :2.98um)

The patterning process of LT-6300< 3um >

< 5um >

< 7um >

< 9um>

Spincoat X: 1350rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :9.02 um)Exposure 200 mJ/cm2 (ghi-line Aligner) / 550 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :7.49 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :7.04um)

Spincoat X: 1000rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :11.16 um)Exposure 300 mJ/cm2 (ghi-line Aligner) / 900 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :9.65 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :8.91um)

Spincoat X: 2000rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :6.87 um)Exposure 100 mJ/cm2 (ghi-line Aligner) / 250 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :5.36 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :5.00um)

Page 16: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

16

Pattern profile of LT-6300

<Sample preparation>Substrate : Bare SiPrebake : 120℃×180sec Exposure : 500mJ/cm2 (i-line stepper)Development : 30sec×2PuddleCure : 50C→110C×30min→ 170 ~250C×1h (3.5C/min)

Cure:170℃ Cure:200℃ Cure:250℃

Pattern size10um

>100um

Page 17: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

17

Spincoat X: 3600rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :4.91 um)Exposure 75 mJ/cm2 (ghi-line Aligner) / 200 mJ/cm2 (i-Line stepper)Development 45 sec.×2 Puddle development (Thickness after development :3.22 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :3.00um)

The patterning process of LT-6500< 3um >

< 5um >

< 7um >

< 9um>

Spincoat X: 1400rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :9.17 um)Exposure 250 mJ/cm2 (ghi-line Aligner) / 650 mJ/cm2 (i-Line stepper)Development 45 sec.×2 Puddle development (Thickness after development :7.41 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :6.95um)

Spincoat X: 1000rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :11.33 um)Exposure 400 mJ/cm2 (ghi-line Aligner) / 1400 mJ/cm2 (i-Line stepper)Development 45 sec.×2 Puddle development (Thickness after development :9.66 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :9.02um)

Spincoat X: 2000rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :7.12 um)Exposure 100 mJ/cm2 (ghi-line Aligner) / 300 mJ/cm2 (i-Line stepper)Development 45 sec.×2 Puddle development (Thickness after development :5.42 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :5.08um)

Page 18: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

18

Pattern profile of LT-6500

<Sample preparation>Substrate : Bare SiPrebake : 120℃×180sec Exposure : 500mJ/cm2 (i-line stepper)Development : 45sec×2PuddleCure : 50C→110C×30min→ 170 ~250C×1h (3.5C/min)

Cure:170℃ Cure:200℃ Cure:250℃

Pattern size10um

>100um

Page 19: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

19

Spincoat X: 3800rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :4.35 um)Exposure 75 mJ/cm2 (ghi-line Aligner) / 200 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :3.20 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :2.97um)

The patterning process of LT-6600< 3um >

< 5um >

< 7um >

< 9um>

Spincoat X: 1500rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :8.66 um)Exposure 200 mJ/cm2 (ghi-line Aligner) / 600 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :7.52 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :6.98um)

Spincoat X: 1100rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :10.88 um)Exposure 350 mJ/cm2 (ghi-line Aligner) / 1200 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :9.72 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :9.03um)

Spincoat X: 2000rpmPre-baking 120oC× 180sec. (DHP) (Thickness after pre-baking :6.50 um)Exposure 100 mJ/cm2 (ghi-line Aligner) / 300 mJ/cm2 (i-Line stepper)Development 30 sec.×2 Puddle development (Thickness after development :5.34 um)Curing 50℃ + 110oC for 30min+ 200oC for 60min (N2) (Thickness after curing :4.96um)

Page 20: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Pattern profile of LT-6600

<Sample preparation>Substrate : Bare SiPrebake : 120℃×180sec Exposure : 500mJ/cm2 (i-line stepper)Development : 30sec×2PuddleCure : 50C→110C×30min→ 170 ~250C×1h (3.5C/min)

Cure:170℃ Cure:200℃ Cure:250℃

Pattern size10um

>100um

Page 21: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

21

< Test condition >

Equipment : Shear tester “series 4000” Load cell : BS250Test speed : 100um/sec.Height of rod from substrate : 5um

< Test condition >

The adhesion strength test between PSPI and Substrate

SubSubPSPI

Page 22: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Cure Temp\Substrate Cu SiO SiN Si

200℃ 76.1 68.2 72.5 83.5

210℃ 69.9 60.8 73.2 65.5

230℃ 82.1 77.1 69.9 69.3

250℃ 81.0 60.7 80.9 78.1

LT6100 adhesion strength

(MPa)

LT6100

0102030405060708090

100

Cu SiO SiN Si

Adhesi

on s

tren

gth 

(M

Pa)

200℃

210℃

230℃

250℃

Page 23: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Cure Temp\Substrate Cu SiO SiN Si

200℃ 74.4 76.9 92.7 71.3

210℃ 81.2 95.0 83.1 70.5

230℃ 82.3 87.5 82.6 79.5

250℃ 87.3 88.6 94.1 76.1

LT6300

0102030405060708090

100

Cu SiO SiN Si

Adhesi

on

stre

ngt

h 

(M

Pa)

200℃

210℃

230℃

250℃

LT6300 adhesion strength

(MPa)

Page 24: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Cure Temp\Substrate Cu SiO SiN Si

200℃ 50.0 71.7 58.7 74.7

210℃ 46.8 82.8 70.0 69.0

230℃ 42.7 83.2 61.8 84.0

250℃ 52.1 74.1 77.0 73.4

(MPa)

LT6500

0102030405060708090

100

Cu SiO SiN Si

Adh

esio

n s

tren

gth 

(M

Pa)

200℃

210℃

230℃

250℃

LT6500 adhesion strength

Page 25: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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Cure Temp\Substrate Cu SiO SiN Si

200℃ 60.4 73.5 61.4 62.7

210℃ 62.5 68.8 70.5 63.3

230℃ 64.5 75.7 78.8 66.7

250℃ 83.3 79.7 77.2 76.8

(MPa)

LT6600

0102030405060708090

100

Cu SiO SiN Si

Adhesi

on s

trengt

h 

(M

Pa)

200℃

210℃

230℃

250℃

LT6600 adhesion strength

Page 26: Low Temperature Curable Positive Tone …...photosensitive polyimide (5) Good resistance to bump or WLP process chemicals (6) Fine patterning resolution (~3um, aspect ratio is about

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