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LS Cable’s Submarine & Umbilical Cable system
LS cable has been operating seaside plant for submarine cables in Donghae city in eastern coast of Korea
Donghae plantIntroduction
Donghae plantDong-haePlant
Anyang Plant
GumiPlant In-dong
Plant
Head Office
R&D Center
Submarine Cable- MIND cable (~DC 500kV)- EPR cable (~35kV) - XLPE cable (~230kV)
Area: 220,000 m2
No. of employee: 180
Industrial & Specialty Cable- Marine / Off-shore- Military / Nuclear power
MainProduct
Area
Donghae plantIntroduction
◑ Marine, Oil & Gas Plant Cable
◑ Military Cable
◑ Submarine Power Cable
MI Submarine CableManufacturing Capability
Conductor types : Keystone
Metallic sheath : Extruded Lead alloy (E, 1/2C, Cu-Te)
Max. delivery length (with flexible factory joint) : above 100 km
Paper Cutting & wrapping machines Oil Impregnation TankStranding machine
Production Capability
Solid Submarine CableManufacturing Capability
CCV Insulation line
Production Capability
Insulation : XLPE, EPR Metallic sheath : Extruded Lead alloy (E, 1/2C, Cu-Te) Jacket : PE, PVC, HFPOMax. delivery length (with flexible factory joint) : above 100 km
Jacket extrusionLead alloy extrusion
Laying-up & ArmoringManufacturing Capability
Outer servingPP yarn bedding
Steel wire armoring Vertical Laying-up machine
Designated Cable Pier with the Cable Highway makes the Transportation Safe and Reliable
Storage & TransportationManufacturing Capability
Turn table for storage of complete cable Gangway
Donghae Port
Multi-core AC XLPE Submarine CableProducts Overview
AC 22.9kV 3 Core Submarine cable(Copper 60㎟/XLPE/Lead/PE + FO 24cores)
• Outer dia. : 120mm• Weight : 30kg/m
AC 154kV 3 core Submarine cable(Copper 500㎟/XLPE/Lead/PE + FO 48cores)
• Outer dia. : 203mm• Weight : 82kg/m
DC Submarine CableProducts Overview
DC 250kV MIND cable(Copper 900㎟/Oil impregnated Paper/Lead/Wire Armor)
• Outer dia. : 103mm• Weight : 26kg/m
• Outer dia. : 103mm• Weight : 32kg/m
DC 250kV XLPE cable(Copper 630㎟/XLPE/Lead/Wire Armor)
ROV Umbilical CableProducts Overview
Construction
- Power Cable : 6C 4AWG 6cores (AC 3300V)- Control Cable : 3C 14AWG (AC 240V)- Earth Cores : 2C 14AWG - Optical Cable : Single mode 2cores- Sheath : PE- Armor : Double Steel Wires
Hydraulic Test Tensile Test
Submarine Cable AccessoriesProducts Overview
Repair Joint
Transition Joint
Terminations (on/offshore)
SF6 GIS Termination Outdoor Termination
Complete range of accessories for offshore applications- Armoring clamp, Hang-off and J-tube Seals/Centralizer
Jindo-Jeju Island HVDC Interconnection PJTOngoing Project
Donghae Plant
2nd HVDC Link line
Voltage : DC±250kV Transmission Capacity : 400MWRoute Length : 122kmCable - Power : 4 Lines - Fiber Optic : 2 Lines Contract data : Feb. 2009Completion date : 2011
1st HVDC Link line
Voltage : DC±180kVTransmission Capacity : 300MW Route Length : 105kmCable - Power : 2 Lines - Fiber Optic : 2 Lines Completion date : 1998
1st2nd
The 2nd HVDC project consist of 2 lines in order to supplying electric power to Jeju island
Jindo-Jeju Island HVDC Interconnection PJT
1st Line
Jeju island
Main landJindo
2nd LineLength : 75.8mile(122km)Water Depth : max. 25feet(160m)
Pole #2 Optical Fiber CableSingle mode 48coresPole cable
DC 250kV MIReturn cableDC 250kV MI
Pole #1
Return cable20kV XLPE
Optical Fiber CableSingle mode 48coresPole cable
DC 250kV MI
Installation Cable FormationRoute
Ongoing Project
Hwawon-Anjawa Island HVAC Interconnection PJT
Customer KEPCO
Capacity200MW
(100MW × 2 cicuits)
Voltage AC 154kV
Route lengthTotal 6.8km
(Submarine 6.6km,Land 0.2 km)
Water depth Max. 39m
Completion date Oct. 2010
•Length : 6.8km•Depth : max. 39m
Hwawon
Anjwa
Cable constructionRouteCu, 500㎟
XLPELead alloy sheathSemi-conducting HDPE
Bedding(PP yarn)Steel wire armorOuter serving(PP yarn)
Optical fiber cable (SM 24fibers)
Project descriptionsProtection
Rock berm(1.5m height)
Bedrockarea
Sedimentaryarea
SeabedCondition
ProtectionMethod
Burial(2.5m depth)
해
암
화원 C/
-50.0
-40.0
-30.0
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-10.0
0.0
10.0
수심 20.0
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산26-2임
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산28임
산31임
산26-5임
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산26-3임
산26-1임
KP 0.000 KP 0.500 KP 1.000 KP 1.500 KP 2.000 KP 2.500 KP 3.000 KP 3.500 KP 4.000 KP 4.500 KP 5.000 KP 5.500 KP 6.000 KP 6.500 KP 6.620
구 간
특 징
A B D G I N OK
되메우기
일반암반 일반암반
2.0m
0.0m
2.0m
0.0m
일반암반
양식장
양식장말목
KP 6.228KP 6.060
KP 6.328KP 5.960
관
퇴적층(매설)
J
1.0m1.0m
보 호 공 법
보 호 관
KP 0.000
KP 0.040
KP 0.110 KP 1.696 KP 2.190 KP 3.455 KP 4.419 KP 5.591 KP 6.328 KP 6.620
FE H LC M
퇴적층(매설) 퇴적층(매설)
KP 0.301 KP 5.960
ROCK BERM
TYPE - D
ROCK BERM
TYPE - D
ROCK BERM
TYPE - D
ROCK BERM
TYPE - CROCK BERM
TYPE - B
ROCK BERM
TYPE - CROCK BERM
TYPE - A
대형선박의 앵커
시하도
0.040㎞0.070㎞
0.191㎞ 1.394㎞ 0.068㎞0.103㎞
0.156㎞0.167㎞ 1.265㎞ 0.965㎞ 1.172㎞ 0.066㎞ 0.303㎞0.368㎞
0.026㎞
화안좌
되메우기
KP 1.764
KP 1.867
KP 2.023
KP 5.657
KP 6.594
0.266㎞
W-MattressROCK BERM
TYPE - A
암반
Rock berm(1.5m height)
Bedrockarea
Ongoing Project
AC 22.9kV Offshore Wind Farm PJT
Cable constructionRoute
Cu, 60㎟
XLPELead alloy sheathHDPE
Bedding(PP yarn)Steel wire armorOuter serving(PP yarn)
Optical fiber cable (SM 24fibers)
Project descriptionsCustomer KEPCO
Rated Voltage AC 22.9kV
Route lengthTotal 2km
(1.5km + 0.5km)
Water depth Max. 21m
Completion date Dec. 2010
The 1ST Offshore Wind Turbine PJT in KOREA
Je-ju Island
Ongoing Project
Petrobras Qualification ProgramOngoing Project
TYPICAL DYNAMIC ELECTRO-HYDRAULIC UMBILICAL:
9 x 3/8“ (5,000 psi) THERMOPLASTIC HOSES +
3 x 1/2" (5,000 psi) HCR THERMOPLASTIC HOSES +
L.V. ELECTRICAL CABLE (for 2,000m sea depth)
R&D StrategyR&D Capability
LS CABLER&D
Biz. Model Innovation Glocalized R&D
Efficiency & EffectivenessTechnology Platform build-up
• Green Business - Eco-material development- Value creation by Eco-friendly design- Next generation Green technology development
• Application/Solution- Target Industry total package development- Solution capability- New business solution
• Fundamental research on cable - creative research on material/design/process- focus on customer value creation
• Next generation technology of energy/information transmission - Monitoring of technology trend - Participation on Industry standard community- Scenario based technology risk management
• Global R&D site- China/Asian. Localized Product development - Europe/North America : technology sourcing- LSC Head quarter : Core technology
• Global Collaboration & synergy creation
• Open R&D- Collaboration between Research institute,University and industry partners
- Global Collaboration network expansion • ROI base Project screening& Monitoring by Stage- gate Process
R&D AreaR&D Capability
Head message…
1) HVDC: High Voltage Direct Current, 2) FTTH : Fiber To The Home, 3) GPON : Gigabit Passive Optical Network, 4) HEV : Hybrid Electric Vehicle
Power Transmission
cable and
system
Automobile& Electronic
HighPerformance
PowerTransmission
• 500kV XLPE system • HVDC1) submarine cable• High Temperature Super-conducting system
DecentralizedPower
generationsystem
• Monitoring & Operatingsystem for wind farm
• Eco-friendly and opticalcomposite cable for windand solar farm
Telecomm.
Optical CableSolution
• Optical fiber- Low loss NZDSF- Wideband MMF for WDM
• Optical cable- μABC, ADSS for Metro net.- Drop cable for Premise net.- Specialty Cables
LAN CableSolution
• 10G UTP, FTP, STP cable• Connectivity
RF CableSolution
• Feeder and Accessory- Cu/AL and corrugated or smooth type
• Active and passive component
FutureAutomobile
Components
• Aluminum wire & harness • Wire harness for HEV4)
• EV Charging system
SystemSolution
• Power line CMS- IT+ Management Solution
Specialty Solution
SOC field Solution• Intelligent Traffic-control system• In Building, Data Center solution
Magnet wire• Flat wire for Automobile• High performance wirefor residential & commercial
Special Cable • Off-shore and Marine cable• Subsea Umbilical Cable• Cable for Nuclear power plant
LV / MVCable
• Vapor-curing 22.9kV• Lead free sheath cable• Optical fiber composite distribution cable
Overhead &Busduct
• Low sag & high conductivity• Railway & Rolling stock solution• Cu/AL compact type busduct
Electronic Wire & Cables
• Micro Coaxial• FA/LAN cable• PP for Automobile• Tube & terminal
IndustrialMaterial
Rubber,Copper,
aluminum
• Environmental Friendly Flooring solution
• High-end wire rod• Automotive part
Petrobras Qualification ProgramR&D Capability
R&D Human Resources(person)
R&D Center
41%
59%
40%
60%
200
230
2007 2008 2009 Major
M.S
B.SPh.D.
68%
23%9%
R&D Center
Business Division
Degree
10.1% 11.3%% R&D person / total employee 15.0%
Metal/Materials
Electric&
Electronic Chemical
34%13%
23%
19%
11%
etc. MechanicalEngineering42%
58%
300
180
180
CAE GroupR&D CapabilityStructural Analysis
• Cable Design & Optimization• Analysis of Static & Dynamic Behavior
Electromagnetic Analysis
• RF & Electromagnetic Field Analysis • Screen Optimization & Crosstalk Cancellation
-40.00
-30.00
-20.00
-10.00
90
60
30
0
-30
-60
-90
-120
-150
-180
150
120
Radiation Pattern 1
Fluid & Thermal Analysis
• Flow & Heat transfer Analysis• Process Optimization• Temperature-Limit Design
Metal Forming Analysis• Extrusion Forming & Die Design• Workability Evaluation
CAE Technology in LS Cable
Cable & Product Design Manufacturing Process Design Construction & Installation Analysis Optimization Reliability & Life Evaluation
• Natural Frequency & Resonance Analysis• Noise Reduction & Seismic Isolation Design
Noise & Vibration Analysis
Analytical GroupR&D Capability
Organic AnalysisCable insulation material, cable compound, organic additives, copper foil electrolyte additives (GC/MS,
HPLC, GPC, FT-IR, IR Microscope, FT-UV/Vis, gel content measurement etc.)
Inorganic AnalysisInorganic fillers for cable material, alien substances in copper foil/rod, heavy metals (Cd, Pb, Hg, Cr) in
cable products/materials (ICP-AES, EDS, WD-XRF)
Thermal AnalysisBlend ratio in cable materials, cross-linking properties of high voltage electric wire insulation,
decomposition properties of insulation material, hardening properties of ACF (DSC, TGA, TMA, DMA,
RDA)
Surface AnalysisSurface morphology of copper foil, plating shape, external of conductor, inner shape of optical fiber
(FE-SEM, SEM, EPMA, XRD, Optical Microscopy, Scanning Acoustic Microscopy, 3-D color laser digital
spectroscopy)
Structural AnalysisMetal structure, crystallinity of polymer materials (Thermal Conductivity Analyzer, Hardness testing
machine, Automatic hydrometer, Surface Area Analyzer, Pore Size Analyzer)
Environmental AnalysisAssessment for environmental hazardous substances such as Cd, Pb, Cr6+, Hg and PBBs/PBDEs in
electronic and electric products (ICP-AES, UV-Vis, GC/MS)
Physical Property Measurement
Heat transfer properties of materials (elastomer etc.), particle size & pore size of fillers (UTM, High
resistance meter, Dielectric property measurement meter etc.)
Polymer GroupR&D Capability
Material Innovation
- Environmentally friendly LF-PVC and LSZH FR compounds
- Recyclable HF-PP compound
- High heat resistance HF-TPEE compound
Processing Development
- Polymer compounding technology
: Internal mixing, twin screw extrusion
- Cable extrusion technology
- Polymer foaming, cross-linking technology
Material Evaluation
- Fire performance
- Mechanical, thermal, electrical, and
rheological properties
- Chemical analysis
Polymer morphology
Total Solution Provider, LS
Always with Our Customers, LS
Leading Solution, LS
Thank You
LS Cable are ready to provide our customers with best products and Solutions
