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9-1Accessories & Options

Lube System Installation, Auto

Page 2 of 11 D Rev: 10/20155 9 2 5 2 0

592520 Lube System Installation, Auto 1 593335 1 . Kit, Lube Sys Page 2-10 592689 1 . . Pump & Reservoir Assy P. 6 592764 1 . . Display P. 11 592590 4 . . Distribution Block, 6 Port P. 3,5,6 592591 1 . . Distribution Block, 8 Port P. 3 592583 1 . . Switch, Press P. 5 592554 2 . . Plug, Twin Metering P. 5 592523 2 . . Metering Unit P. 3 592524 4 . . Metering Unit P. 3 592525 7 . . Metering Unit P. 3,6 592526 6 . . Metering Unit P. 3,6 592527 2 . . Metering Unit P. 3,5 592528 8 . . Metering Unit P. 3,5,6 2 592711 1 . Auto Lube Sys - Carr P. 3,4 3 592713 1 . Auto Lube Sys - RH Serv Bay P. 6 4 592715 1 . Auto Lube Sys - Boom P. 5 5 592764 1 . Auto Lube Sys - Cab P. 11

Item Part No. Qty Description Item Part No. Qty Description

6 592688 1 . Kit, Hose P. 6,7,8,9 7 236468 1' . Spiral Wrap P. 10 8 209405 6 . Fitting P. 8,10 9 209750 3 . Fitting P. 8,10 11 231251 17 . Clamp P. 8,10 12 231249 2 . Clamp P. 8 13 231248 5 . Clamp P. 8,10 14 209578 24 . Clamp P. 9,10 15 209579 2 . Clamp P. 8 16 209698 12 . Clamp P. 9,10 17 296165W 4 . Capscrew P. 8,9,10 18 *a 592777 1 . Wire Harness , Press Switch 19 *a 227591 15 . Cable Tie 20 296166W 2 . Capscrew P. 10 21 296167W 12 . Capscrew P. 9,10 22 296418W 14 . Hard Washer P. 9,10 23 302400W 14 . Locknut P. 9,10

*a Not Shown

Lube System Installation, Auto

NOTES:

1. TABLE OF CONTENTS: - SHEETS 2-3: AUTO LUBE SYSTEM - CARRIAGE. - SHEET 4: AUTO LUBE SYSTEM - BOOM - SHEET 5: AUTO LUBE SYSTEM - RH SERVICE BAY - SHEETS 6-7: AUTO LUBE SYSTEM - CHASSIS - SHEETS 8-9: AUTO LUBE SYSTEM - STEERING - SHEET 10: AUTO LUBE SYSTEM - CHASSIS

2. REFERENCE BOM QUANTITIES SHOW THE QUANTITY OF SUB COMPONENTS OF ITEM 1- 593335 (KIT, GROENEVELD LUBE SYS) IN EACH SUB LIST STRUCTURED UNDER BOM 592520.

3. PRIME METERED LUBRICATION LINES PRIOR TO FINAL ASSEMBLY WITH THE DISTRUBUTION BLOCKS. THIS WILL GREATLY SHORTEN THE TIME NECCESSARY TO REMOVE THE AIR FROM THE LINES AND ENSURE THE LINES ARE CLEAR OF DEBRIS. ENSURE ALL GREASE LINES ARE CLEAR OF DEBRIS.

PART NUMBER REV DESCRIPTION592688 -- HOSE KIT- LUBE SYS592712 -- HOSE KIT- CARRIAGE592714 -- HOSE KIT- RH SERVICE BAY592716 -- HOSE KIT- BOOM

VIEW LOCATION KEY: FIRST NUMBER IS THE SHEET THAT THE DETAIL/SECTION IS LOCATED ONLETTER IS THE ALPHABETIC DESIGATION OF THE DETAIL/SECTIONLAST NUMBER IS THE SHEET THAT THE DETAIL/SECTION IS TAKEN FROM

EX: 2C1 = DETAIL/SECTION IS LOCATED ON SHEET "2", DESIGNATED AS "C", TAKEN FROM A VIEW ON SHEET "1"

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REAR VIEWCARRIAGE

SECTION 2A2-2A2

DETAIL DISTRIBUTION BLOCKCARRIAGE

1

B

C

D

BILL OF MATERIAL FOR 592711ITEM QTY PART NUMBER DESCRIPTION2.1 1 592712 HOSE KIT; AUTO LUBE SYS - CARRIAGE

2.1.1 2 230879 HOSE ASSY2.1.2 1 237850 HOSE ASSY2.1.3 3 240191 HOSE ASSY2.1.4 2 227882 HOSE ASSY2.1.5 1 235562 HOSE ASSY2.1.6 1 591644 HOSE ASSY2.1.7 1 230673 HOSE ASSY2.1.8 1 243478 HOSE ASSY2.1.9 1 217498 HOSE ASSY2.1.10 1 591701 HOSE ASSY2.1.11 1 227722 HOSE ASSY2.1.12 1 589444 HOSE ASSY

2.2 0 592590 DISTRIBUTION BLOCK, 6 PORT2.3 0 592591 DISTRIBUTION BLOCK, 8 PORT2.4 0 592523 METERING UNIT NO.22.5 0 592524 METERING UNIT NO.32.6 0 592525 METERING UNIT NO.42.7 0 592526 METERING UNIT NO.62.8 0 592528 METERING UNIT NO.92.9 2 251172 FITTING2.10 2 209405 FITTING2.11 6 209790 FITTING2.12 20 209750 Fitting2.13 6 229551 FITTING2.14 14 231251 CLAMP2.15 22 209579 CLIP; INSUL; 0.625 CLOSED; 0.406 HOLE2.16 12 R2528352 CLIP; INSUL; 1.25 CLOSED; 0.406 HOLE2.17 12 209700 CLIP; INSUL; 1.5 CLOSED; 0.406 HOLE2.18 4 293797W CAPSCREW2.19 4 296165W CAPSCREW2.20 2 296166W CAPSCREW2.21 12 296167W CAPSCREW2.22 6 296169W CAPSCREW2.23 18 296418W WASHER, HARD72.24 18 302400W NUT, LOCK

2.17 2.16 2.21 2.23 2.245X

2.1.12 2.12

2.1.1 2.11

2.1.1 2.11

CARRIAGE, PAGE 1 OF 2

2.1.32.11

2.1.32.11

CARRIAGE ROUTINGROUTE NO. FROM TO

1 CARRIAGE DISTRIBUTION BLOCK RH KICK-OFF CYL, BASE2 CARRIAGE DISTRIBUTION BLOCK RH KICK-OFF CYL, ROD3 CARRIAGE DISTRIBUTION BLOCK RH KICK-OFF WLDMT PIVOT4 CARRIAGE DISTRIBUTION BLOCK RH HOLD-DOWN CYL, BASE5 CARRIAGE DISTRIBUTION BLOCK RH HOLD-DOWN CYL, ROD6 CARRIAGE DISTRIBUTION BLOCK RH HOLD-DOWN WLDMT PIVOT7 CARRIAGE DISTRIBUTION BLOCK LH KICK-OFF CYL, BASE8 CARRIAGE DISTRIBUTION BLOCK LH KICK-OFF CYL, ROD9 CARRIAGE DISTRIBUTION BLOCK LH KICK-OFF WLDMT PIVOT10 CARRIAGE DISTRIBUTION BLOCK LH HOLD-DOWN CYL, BASE11 CARRIAGE DISTRIBUTION BLOCK LH HOLD-DOWN CYL, ROD12 CARRIAGE DISTRIBUTION BLOCK LH HOLD-DOWN WLDMT PIVOT13 CARRIAGE DISTRIBUTION BLOCK CARRIAGE ASSY, LH PIVOT14 CARRIAGE DISTRIBUTION BLOCK CARRIAGE ASSY, RH PIVOT

10

74

1

14

# & THE ROUTING TABLE DETAIL THE START AND END OF HOSE ROUTINGS

2.19 2.15

2.42.122.1.1

2.62.122.1.2

2.82.122.1.3

2.52.122.1.1

2.52.122.1.5

2.82.122.1.6

2.42.122.1.3

2.62.122.1.7

2.82.122.1.8

2.52.122.1.3

2.52.122.1.9

2.82.122.1.10

2.72.122.1.11

2.72.122.1.12

2.3

2.18

2.2

2.18

2.92X

2.13 2.13C1 C2

2.1.4

2.13

1

2

3

4

5

6

7

8

9

11

10

12

13

14

2X

2X

4X

2X DISTRIBUTION BLOCK

3D2

3G2

3A2

3F2 3C2

3E2 3B2

3F2

3E2 3B2

3C2

3A23D2

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SECTION 3D2-3D2

SECTION 3E2-3E2

SECTION 3F2-3F2

DETAIL 3G2 SECTION 3H3-3H32 PLACES

SECTION 3B2-3B2

SECTION 3C2-3C2

2.17 2.16 2.21 2.23 2.245X

2.1.112.12

2.19 2.15

2.24 2.23

2.17

2.15 2.21

2.16

2.14

2.142.15

2.22

2.23

2.24

2.1.92.12

2.1.102.10

2.1.7 2.122.152.19

2.1.82.11

2.14

2.14

2.15

2.20

2.15

2.22

2.23

2.24

CARRIAGE, PAGE 2 OF 2

2.1.6 2.10

2.1.5 2.12

2.14

2.14

2.15

2.22

2.23

2.24

2.142.1.22.12

2.15

2.23

2.24

2.22

2.152.19

5

6 12

11

2

13

9

8

2X

2X

2X2X

2X

2X

2X

2X

2X

2X

3H3

3H3

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DETAIL 4J4BOOM DISTRIBUTION BLOCK

DETAIL 4K44 PLACES

DETAIL 4L42 PLACES

BILL OF MATERIAL FOR 592715ITEM QTY PART NUMBER DESCRIPTION4.1 1 592716 HOSE KIT; AUTO LUBE SYS - BOOM

4.1.1 1 243478 HOSE ASSY4.1.2 1 240191 HOSE ASSY4.1.3 1 229557 HOSE ASSY4.1.4 1 235562 HOSE ASSY4.1.5 2 246134 HOSE ASSY4.2 0 592590 DISTRIBUTION BLOCK, 6 PORT4.3 0 592583 PRESURE SWITCH4.4 0 592527 METERING UNIT NO.84.5 0 592528 METERING UNIT NO.94.6 0 592554 PLUG, 70701 TWIN METERING4.7 2 209405 FITTING

BILL OF MATERIAL FOR 592715ITEM QTY PART NUMBER DESCRIPTION4.8 6 209750 Fitting4.9 4 229551 FITTING4.10 4 209579 CLIP; INSUL4.11 2 209698 CLIP; INSUL4.12 4 R2528352 CLIP; INSUL4.13 4 209700 CLIP; INSUL4.14 2 293797W CAPSCREW4.15 2 296165W CAPSCREW4.16 2 296166W CAPSCREW4.17 4 296167W CAPSCREW4.18 4 296418W WASHER4.19 4 302400W NUT, LOCK

4.1.5

4.1.5

4.9

4.9

4.14

4.2

2X

4.3

4.44.84.1.3

4.54.84.1.4

4.54.84.1.2

4.44.84.1.1

4.6

4.1.5 4.9

4.1.5 4.9

4.12

4.13

4.17 4.19 4.18

4.16

4.10

4.11

4.10 4.154.10 2.15

4.74.1.2 4.7 4.1.4

4.1.3 4.84.1.14.8

BOOM, PAGE 1 OF 1

B1

B2

# & THE ROUTING TABLE DETAIL THE START AND END OF HOSE ROUTINGS

BOOM ROUTINGROUTE NO. FROM TO

15 BOOM DISTRIBUTION BLOCK CARRIAGE DISTRIBUTION BLOCK, C116 BOOM DISTRIBUTION BLOCK CARRIAGE DISTRIBUTION BLOCK, C217 BOOM DISTRIBUTION BLOCK RH HOIST CYLINDER PIN18 BOOM DISTRIBUTION BLOCK RH CARRIAGE PIN19 BOOM DISTRIBUTION BLOCK LH CARRIAGE PIN20 BOOM DISTRIBUTION BLOCK LH HOIST CYLINDER PIN

16

15

17

18

19

20

17

18

20

19

15

16

PLUG ITEM 18 (PRESS SWITCH HARNESS) TO ITEM 4.3. SEE

SHEET 5 FOR ROUTING INFO.

4J4

4K4

4L4

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SECTION 5M5-5M5

SECTION 5N5-5N5RH SERVICE BAY

DISTRIBUTION BLOCK

SECTION 5P5-5P5RH SERVICE BAY

DISTRIBUTION BLOCK

BILL OF MATERIAL FOR 592713ITEM QTY PART NUMBER DESCRIPTION3.1 1 592714 HOSE KIT; AUTO LUBE SYS - RH SERV BAY

3.1.1 2 237812 HOSE ASSY3.2 0 592689 PUMP & RESERVOIR ASSY; AUTO LUBE SYSTEM3.3 0 592590 DISTRIBUTION BLOCK, 6 PORT3.4 2 593613 FITTING; EO METRIC SWIVEL3.5 0 592525 METERING UNIT NO.43.6 0 592526 METERING UNIT NO.63.7 0 592528 METERING UNIT NO.93.8 0 592554 PLUG, 70701 TWIN METERING3.9 2 592616 TUBE ASSY, .253.10 11 209750 Fitting3.11 8 229551 FITTING3.12 2 Y23C-M0670 CAPSCREW3.13 4 R13806174 CAPSCREW3.14 8 296418W WASHER, HARD3.15 4 302400W NUT, LOCK3.16 1 592778 REWORK, WIRE HARNESS; PUMP3.17 5 227591 CABLE TIE; 3.18 2 229666 FITTING

RH SERVICE BAY, PAGE 1 OF 1

3.1.1 3.4 3.183.1.13.43.18

3.1.13.11

3.1.13.11 3.11

3.11

3.9

3.11

3.9

3.113.122X

3.32X

3.13 3.143.153.14

3.2

4X 4X

3.103.6

3.103.6

3.103.5

3.103.5

3.103.5

3.8

3.103.7

3.103.6

3.103.7

3.103.6

3.103.5

3.103.5

R1

R2

3.163.17ITEM 3.16 PLUGS INTO ITEM 3.2.

ROUTE ALONG ITEM 3.1.1 TO ITEM 3.3 USING ITEM 3.17 EQUALLY SPACED.

2X

2X

5N55N5

5P5

5P5

5M55M5

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SECTION 6Q6-6Q6SECTION 6R6-6R6RH SERVICE BAY

DISTRIBUTION BLOCKCONNECTIONS

1

D

BILL OF MATERIAL FOR 592688ITEM QTY PART NUMBER DESCRIPTION6.1 1 241230 HOSE ASSY6.2 1 229557 HOSE ASSY6.3 1 240191 HOSE ASSY6.4 1 243759 HOSE ASSY6.5 1 227928 HOSE ASSY6.6 1 246134 HOSE ASSY6.10 1 R11443 HOSE ASSY6.11 1 238172 HOSE ASSY

CHASSIS INSTL, PAGE 1 OF 2

6.6

6.4

6.11

6.10

6.5

6.3

6.1

6.2

6.106.11

# & THE ROUTING TABLE DETAIL THE START AND END OF HOSE ROUTINGS

MOUNTING STRUCTURE ROUTINGROUTE NO. FROM TO

21 RH SERVICE BAY DISTRIBUTION BLOCK, R1 BOOM DISTRIBUTION BLOCK, B122 RH SERVICE BAY DISTRIBUTION BLOCK, R2 BOOM DISTRIBUTION BLOCK, B223 RH SERVICE BAY DISTRIBUTION BLOCK LH HOIST CYL MOUNT24 RH SERVICE BAY DISTRIBUTION BLOCK LH TILT CYL MOUNT25 RH SERVICE BAY DISTRIBUTION BLOCK LH BOOM WLDMT MOUNT26 RH SERVICE BAY DISTRIBUTION BLOCK RH TILT CYL MOUNT27 RH SERVICE BAY DISTRIBUTION BLOCK RH BOOM WLDMT MOUNT28 RH SERVICE BAY DISTRIBUTION BLOCK RH HOIST CYL MOUNT

21

2223

24

25

26 27

28

2122

18 19 PLUG ITEM 18 INTO ITEM 5.16 (PUMP HARNESS). ROUTE ALONG ITEM 6.10 (REF ROUTING #21) USING ITEM 19 EQUALLY SPACED.

6Q6

6Q6

7Q6

7V6

7T6

7S6

7S6

6R6

6R6

7W6

7W6

7T6

7U6

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DETAIL 7U6

SECTION 7V6-7V6

SECTION 7W6-7W6

SECTION 7T6-7T6

SECTION 7S6-7S6

CHASSIS INSTL, PAGE 2 OF 2

1111

13

11

11

13

96.1

11

1211

11

11

9 6.4

12

15 17

86.3

8 6.2

8 6.6

1517

86.5 11

11

28 23

26

27

24

25

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SECTION 8X8-8X8

SECTION 8Y8-8Y8RH SERVICE BAY

DISTRIBUTION BLOCKCONNECTIONS

DETAIL 8Z84 PLACES

BILL OF MATERIAL FOR 592688ITEM QTY PART NUMBER DESCRIPTION6.7 1 230109 HOSE ASSY6.8 2 238246 HOSE ASSY6.9 2 21673 HOSE ASSY

STEERING SYS INSTL, PAGE 1 OF 2

6.8

6.9

6.7

6.8 6.9

17 14

16

14

22

23

21

16

14

22

23

21

# & THE ROUTING TABLE DETAIL THE START AND END OF HOSE ROUTINGS

29

30

31

32 33

STEERING SYSTEM ROUTINGROUTE NO. FROM TO

29 RH SERVICE BAY DISTRIBUTION BLOCK TAILPOST30 RH SERVICE BAY DISTRIBUTION BLOCK RH STEERING CYL PIVOT, BASE31 RH SERVICE BAY DISTRIBUTION BLOCK RH STEERING CYL PIVOT, ROD32 RH SERVICE BAY DISTRIBUTION BLOCK LH STEERING CYL PIVOT, ROD33 RH SERVICE BAY DISTRIBUTION BLOCK LH STEERING CYL PIVOT, BASE

2X

2X

9AB8

9AC8

9AC8

9AB8 8X8

8X8

9AA8

8Z8

8Y8

8Y8

9AA8

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SECTION 9AA8-9AA8

SECTION 9AC8-9AC8

SECTION 9AB8-9AB8

DETAIL 9AD92 PLACES

STEERING SYS INSTL, PAGE 2 OF 2

11 11 11 11 1113

7

1417

96.7

6.9

6.9

14202322

14202322

86.8

86.811

11

16 14 21 23 22

16 14 21 23 22

16 14 21 23 22

29

32

33

30

31

9AD9

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Lube System Installation, Auto

SECTION A-A

DETAIL B

BILL OF MATERIALDESCRIPTIONPART NUMBERQTYITEM

TWIN-3 DISPLAY UNIT;592754REF 11CAPSCREW220446W22

REFERENCE WIRING DIAGRAMFOR WIRING INSTL INTRUCTIONS.

1 2

X2

A

A

B