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  • 7/27/2019 LysaghtCyclonicAreaDesignManualWA3September2012 (1).pdf

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    Cyclonic Area Design Manual 1

    Using TOPSPAN profles

    and LYSAGHT roofngand walling claddings

    in cyclonic areasCyclc AaDesign Manual

    This manual has bn prpard to assist

    architcts, nginrs and buildrs in thcorrct spcication and installation of

    LYSAGHT TOPSPAN prols and roong &

    walling claddings in cyclonic aras.

    It is a supplmnt to th LYSAGHT

    Roong & Walling Manual and individual

    product brochurs, and should b usd in

    conjunction with thos publications.

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    2 Cyclonic Area Design Manual

    1. Us ths maualAll information in this manual should b rad in conjunction

    with th rlvant Australian Standards and Amndmnts:

    AS1170.2:2002 Wind Loads on Housing: Structural Dsign

    Actions, Part 2: Wind Actions and AS4055:2006.

    Th Wind Prssur Capacity tabls ar dtrmind by

    full scal tsts conductd at BluScop Lysaghts NATA-

    accrditd tsting laboratory, using th dirct prssur-

    tsting rig. This offrs th full bnts of th latst mthods

    for modlling wind prssurs. Tsting was conductd in

    accordanc with th low-high-low rquirmnts of th

    Building Cod of Australia. Appropriat rduction factors hav

    bn applid to capacitis as tstd to gnrat th dsign

    capacitis prsntd in this Manual.

    Fastnrs, cyclonic washrs and fastning pattrn all form an

    intgratd roong/walling systm prscribd in this manual.

    This manual contains th following tchnical information:

    Ultimat limit stat dsign capacity tabls ar providd to

    allow nginrs dsigning largr non-rsidntial structurs

    to prform th ncssary calculations basd on thir

    spcic dsigns in accordanc with AS1170.2: 2002.

    Rsidntial tabls ar supplid to provid quick and asy

    look up of th suitability of products in rsidntial roong

    and walling, according to AS4055:2006.

    Data is supplid in Ultimat Limit Stat dsign capacity

    tabls for a rang of LYSAGHT TOPSPAN stl sctions.

    Spcic tchnical information such as Matrial

    Spcications, Sction Proprtis and rcommndd

    fastnrs and connction dtails ar providd.

    Gnral tchnical information such as Wind Classications

    and Topographic Classications ar providd in appndics..

    Ctts1. Using this manual 2

    2. L-H-L tsting procdurs usd for this dsign manual 3

    3. Rsidntial & non rsidntial dsign capacity tabls 4-11

    4. Rsidntial slction tabls - roong 12-14

    5. Rsidntial slction tabls - walling 15

    6. Cladding span slction tabls 16-18

    7. TOPSPAN prols 19

    8. TOPSPAN Capacity tabls 19-22

    9. TOPSPAN sction proprtis 23

    10. Matrial spcications 24

    11. Rcommndd fastnr locations and lap dtails 25

    12. Fastnr slction 26

    13. Fastning to supports 27

    14. Impact loading by wind-born dbris 29

    Appendices

    Appndix 1) Wind classication 30

    Appndix 2) Topographic classication 31

    Appndix 3) Tropical cyclons and wind forcson buildings 32

    Appndix 4) Local prssur aras 33

    BluScop Stl has bn a long tim supportr of th

    Cyclon Tsting Station at Jams Cook Univrsity. Through

    our involvmnt with this important rsarch facility, w hav

    contributd to safr building practics in cyclon pron aras.

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    Cyclonic Area Design Manual 3

    Th information in this documnt includs cyclonic capacitis

    for a rang of LYSAGHT claddings and TOPSPAN prols.

    Ths capacitis ar drivd from xtnsiv full scalcyclonic tsts conductd at BluScop Lysaghts NATA-

    accrditd matrials scinc tsting laboratory.

    L-Hh-L Pssu Squc Cyclc Aas

    Th Building Cod of Australia (BCA) currntly rquirs all

    roof claddings, xing connctions and immdiat supporting

    mmbrs to withstand a low-high-low (LHL) cyclonic tsting

    rgim. TOPSPAN prols ar immdiat supporting mmbrs

    according to th BCA dnition, and as such, must b tstd

    using th LHL cyclonic tsting mthodology to dtrmin th

    outward capacity.

    BluScop Lysaght Rsarch & Tchnology has prformdcomprhnsiv full scal tsts of th ntir rang of claddings

    and TOPSPAN prols. Ths tsts wr conductd on our

    dirct air prssur rig in our tsting laboratory.

    2.L-H-L tst pcdus usd thsds maual

    4500 cycles - 0.45Pt

    5000 cycles 10000 cycles

    600 cycles - 0.6Pt

    80 cycles - 0.8Pt

    1 cycle - Pt

    L-H-L Loading regime from BCA

    Low Low

    HighPt

    Fu 2.2 Dct A Pssu tst shcladd alu

    Typs alus

    Our xtnsiv tsting has rvald that battns can b

    subjct to fatigu failur. Whn dsign is basd on valus

    within th publishd capacity tabls, failur du to fatigu will

    not occur, as our tsts ar prformd according to th L-H-L

    rgim.

    Non-LYSAGHT products cannot b substitutd using ths

    tst valus. Bcaus our products hav bn subjctd to

    full scal L-H-L tsting, you can rly on th prformanc data

    w supply for gnuin LYSAGHT products. Substituting non-

    LYSAGHT products using ths tst valus could caus failur

    du to fatigu.

    Th squnc L-H-L loading rgim is shown in th graph

    abov whr Pt is th ultimat limit stat wind prssur. Fu 2.3 ToPSPAn stl sct (batt) atucac

    Fu 2.1Low-high-low tsting

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    4 Cyclonic Area Design Manual

    kLiP-Lok 700 Hi-STrengTH

    kLiP-Lok 700HS clp

    Tabl 3.1:kLiP-Lok 700HS 0.42 BMT -Ultmat Lmt Stat d pssu (Pa)

    ES

    IS

    ES Single span

    Spacing definitionsES = End spanIS = Internal spanO = Overhang

    IS

    O

    O

    Walling profiles only

    Roofing & Walling profiles

    Step

    700 mm cover

    43 mm

    UnderlapOverlap

    3. rsdtal & -sdtalds capacty tabls

    SpanRoofing or Walling

    mmClip fastened

    Single End Internal

    600 8.10

    900 6.40

    1200 4.86

    1500 3.95

    1800 3.13

    2100 2.75

    2400 2.29

    2700 2.20

    8.55

    6.31

    4.50

    3.13

    2.85

    2.56

    2.28

    2.00

    11.25

    11.25

    8.46

    6.14

    4.30

    2.93

    2.04

    1.62

    SpanRoofing or Walling

    mmClip fastened

    Single End Internal

    600 9.45

    900 7.42

    1200 5.58

    1500 4.47

    1800 3.46

    2100 2.97

    2400 2.37

    2700 2.20

    9.45

    6.90

    4.86

    3.32

    3.04

    2.76

    2.48

    2.21

    11.25

    11.25

    8.46

    6.16

    4.36

    3.04

    2.22

    1.89

    noTeS

    i) Mor dtaild information is availabl in th individual product

    brochurs, and/or th currnt LYSAGHT Roong & Walling Manual

    which ar availabl at: www.lysaght.com. W also rfr you to th

    rlvant Australian Standards.

    ii) Th dsign tabls in th manual ar valid for KLIP-LOK 700HS

    ovrhang lngths not xcding 100mm. Longr ovrhangs ar

    possibl subjct to additional tsting.

    iii) Th prssurs supplid ar applicabl whn th cladding is xd

    to a minimum of 1.5mm G450 stl.

    iv) KLIP-LOK 700HS ovrhangs shall b xd as shown on Figur 6.1

    (pag 14) whn prssur xcds 4.0kPa for 0.42 BMT and 6.6kPa

    for 0.48 BMT

    Tabl 3.2: kLiP-Lok 700HS 0.48 BMT -Ultmat Lmt Stat d pssu (Pa)

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    Cyclonic Area Design Manual 5

    Tabl 3.3: CUSToM orB 0.42 BMT - Ultmat Lmt Stat d pssu (Pa)

    Tabl 3.4: CUSToM orB 0.48 BMT - Ultmat Lmt Stat d pssu (Pa)

    Span

    Roofing or Walling Walling only

    (mm)

    Crest fastened without Crest fastened withValley fastenedcyclonic washers cyclonic washers

    Single End Internal Single End Internal Single End Internal

    600 8.64 6.47 8.09 8.64 8.10 10.13 10.80 8.10 8.09900 6.19 4.37 5.57 6.19 5.18 7.34 7.00 5.18 6.17

    1200 4.05 2.74 3.71 4.05 3.01 5.05 4.05 3.01 4.521500 2.23 1.58 2.52 2.23 1.58 3.27 1.96 1.58 3.121800 0.72 0.90 1.99 0.72 0.90 1.99 0.72 0.90 1.99

    Span

    Roofing or Walling Walling only

    (mm)

    Crest fastened without Crest fastened withValley fastened

    cyclonic washers cyclonic washers

    Single End Internal Single End Internal Single End Internal

    600 10.80 8.10 10.13 10.80 8.16 10.80 10.80 8.10 10.13900 6.98 5.56 7.14 6.98 6.54 8.65 6.98 5.56 7.38

    1200 4.05 3.57 4.81 4.05 5.05 6.68 4.05 3.57 5.18

    1500 2.02 2.12 3.15 2.02 3.69 4.88 2.02 2.12 3.511800 0.88 1.22 2.14 0.88 2.46 3.25 0.88 1.22 2.392100 0.86 1.80 0.00 1.36 1.80 0.00 0.86 1.80

    CUSToM orB

    762 mm cover

    17 mm

    UnderlapOverlap

    ES

    IS

    ES Single span

    Spacing definitionsES = End spanIS = Internal spanO = Overhang

    IS

    O

    O

    Walling profiles only

    Roofing & Walling profiles

    Step

    noTeS

    i) Mor dtaild information (including ovrhangs) is availabl in th

    individual product brochurs, and/or th currnt LYSAGHT Roong

    & Walling Manual which ar availabl at: www.lysaght.com. W

    also rfr you to th rlvant Australian Standards.

    ii) Th prssurs supplid ar applicabl whn th cladding is xd

    to a minimum of 1.5mm G450 stl.

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    6 Cyclonic Area Design Manual

    Tabl 3.5: CUSToM BLUe orB 0.60 BMT - Ultmat Lmt Stat d pssu (Pa)

    CUSToM BLUe orB

    762 mm cover

    17 mm

    UnderlapOverlap

    Span

    Roofing or Walling Walling only

    (mm)

    Crest fastened without Crest fastened with Valley fastenedcyclonic washers cyclonic washers

    Single End Internal Single End Internal Single End Internal

    600 10.80 10.80 10.80 10.80 10.80 10.80 10.80 10.80 10.80900 6.30 8.04 8.62 7.45 8.52 9.82 6.30 8.04 8.62

    1200 3.38 5.88 6.64 5.28 6.68 8.62 3.38 5.88 6.641500 2.81 4.32 4.86 4.88 5.27 7.20 2.81 4.32 4.861800 2.25 3.36 3.28 4.47 4.28 5.56 2.25 3.36 3.282100 3.00 1.90 3.73 3.70 3.00 1.90

    ES

    IS

    ES Single span

    Spacing definitionsES = End spanIS = Internal spanO = Overhang

    IS

    O

    O

    Walling profiles only

    Roofing & Walling profiles

    Step

    noTeS

    i) Mor dtaild information (including ovrhangs) is availabl in th

    individual product brochurs, and/or th currnt LYSAGHT Roong

    & Walling Manual which ar availabl at: www.lysaght.com. W

    also rfr you to th rlvant Australian Standards.

    ii) Th prssurs supplid ar applicabl whn th cladding is xd

    to a minimum of 1.5mm G450 stl.

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    Cyclonic Area Design Manual 7

    TriMDekOverlap Underlap

    762 mm cover

    29 mm

    Tabl 3.6: TriMDek0.42 BMT - Ultmat Lmt Stat d pssu (Pa)

    Tabl 3.7: TriMDek0.48 BMT - Ultmat Lmt Stat d pssu (Pa)

    SpanRoofing or Walling Walling only

    (mm)Crest fastened without Crest fastened with

    Valley fastenedcyclonic washers cyclonic washers

    Single End Internal Single End Internal Single End Internal

    600 5.94 5.94 5.04 10.80 10.80 10.80 10.80 5.94 7.43900 4.30 4.31 3.59 7.03 7.23 8.02 6.25 4.31 5.49

    1200 2.97 2.96 2.51 4.15 4.43 5.70 2.97 2.96 3.931500 1.94 1.91 1.80 2.14 2.40 3.83 0.96 1.91 2.751800 1.20 1.15 1.64 1.02 1.15 2.43 0.87 1.15 1.932100 0.77 0.68 1.49 0.77 0.68 1.49 0.77 0.68 1.49

    SpanRoofing or Walling Walling

    (mm)Crest fastened without Crest fastened with

    Valley fastenedcyclonic washers cyclonic washers

    Single End Internal Single End Internal Single End Internal

    600 6.91 6.21 6.48 10.80 10.80 10.80 10.80 6.21 10.80900 5.22 4.74 5.28 7.88 7.65 8.61 6.84 4.74 7.68

    1200 3.80 3.50 4.25 5.47 5.15 6.69 3.80 3.50 5.211500 2.65 2.48 3.38 3.56 3.29 5.05 3.06 2.48 4.341800 1.78 1.70 2.67 2.16 2.09 3.68 2.33 1.70 3.482100 1.18 1.14 2.13 1.25 1.85 2.58 1.59 1.14 2.622400 0.86 0.81 1.76 0.86 1.62 1.76 0.86 0.81 1.76

    ES

    IS

    ES Single span

    Spacing definitionsES = End spanIS = Internal spanO = Overhang

    IS

    O

    O

    Walling profiles only

    Roofing & Walling profiles

    Step

    noTeS

    i) Mor dtaild information (including ovrhangs) is availabl in th

    individual product brochurs, and/or th currnt LYSAGHT Roong

    & Walling Manual which ar availabl at: www.lysaght.com. Walso rfr you to th rlvant Australian Standards.

    ii) Th prssurs supplid ar applicabl whn th cladding is xd

    to a minimum of 1.5mm G450 stl.

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    8 Cyclonic Area Design Manual

    Tabl 3.8: SPAnDek0.42 BMT - Ultmat Lmt Stat d pssu (Pa)

    SpanRoofing or Walling Walling only

    (mm)Crest fastened without Crest fastened with

    Valley fastenedcyclonic washers cyclonic washers

    Single End Internal Single End Internal Single End Internal

    600 6.56 4.05 5.07 10.80 10.80 10.80 8.10 4.05 5.07900 3.89 3.01 3.95 7.48 7.52 8.14 4.51 3.01 3.95

    1200 2.03 2.20 3.03 4.86 4.97 5.98 2.03 2.20 3.031500 1.76 1.62 2.30 2.95 3.13 4.30 1.76 1.62 2.301800 1.50 1.26 1.78 1.74 2.02 3.12 1.50 1.26 1.782100 1.24 1.13 1.45 1.24 1.62 2.43 1.24 1.13 1.45

    Tabl 3.9: SPAnDek0.48 BMT - Ultmat Lmt Stat d pssu (Pa)

    SpanRoofing or Walling Walling only

    (mm) Crest fastened without Crest fastened with Valley fastenedcyclonic washers cyclonic washers

    Single End Internal Single End Internal Single End Internal

    600 8.64 6.21 6.98 10.80 10.80 10.80 10.80 6.21 7.76900 5.47 4.74 5.38 8.04 7.56 8.74 6.37 4.74 5.81

    1200 3.11 3.49 4.08 5.77 5.00 6.92 3.11 3.49 4.261500 2.73 2.48 3.11 3.99 3.13 5.34 2.73 2.48 3.111800 2.36 1.71 2.44 2.71 2.63 4.00 2.36 1.71 2.752100 1.99 1.16 2.09 1.92 2.12 2.91 1.99 1.16 2.402400 1.62 0.86 2.05 1.62 1.62 2.05 1.62 0.86 2.05

    SPAnDek

    700 mm cover

    24 mm

    ES

    IS

    ES Single span

    Spacing definitionsES = End spanIS = Internal spanO = Overhang

    IS

    O

    O

    Walling profiles only

    Roofing & Walling profiles

    Step

    noTeS

    i) Mor dtaild information (including ovrhangs) is availabl in th

    individual product brochurs, and/or th currnt LYSAGHT Roong

    & Walling Manual which ar availabl at: www.lysaght.com. W

    also rfr you to th rlvant Australian Standards.

    ii) Th prssurs supplid ar applicabl whn th cladding is xd

    to a minimum of 1.5mm G450 stl.

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    Cyclonic Area Design Manual 9

    kLiP-Lok 406

    HigH winD(nth Tty ad w.A. ly)

    406 mm cover

    41 mm

    KLIP-LOK 406 High Wind

    Span

    600

    900

    1200

    1500

    1800

    Crest fastened withcyclonic washers

    End Internal

    Roofing or Walling Roofing or Walling

    1900

    Span

    600

    900

    1200

    1500

    1800

    Crest fastened withcyclonic washers

    End Internal

    1900

    2100

    12.00

    9.27

    6.98

    4.93

    3.88

    12.00

    10.60

    7.91

    6.27

    5.07

    3.58 4.78

    2400

    12.00

    9.70

    7.31

    5.37

    4.18

    12.00

    11.94

    8.96

    7.31

    5.52

    3.88 5.07

    3.43 4.48

    2.99 3.73

    mmmm

    Tabl 3.10: kLiP-Lok 406 Hh wd0.55 BMT - Ultmat Lmt Statd pssu (Pa)

    Tabl 3.11: kLiP-Lok 406 Hh wd0.70 BMT - Ultmat Lmt Statd pssu (Pa)

    ES

    IS

    ES Single span

    Spacing definitionsES = End spanIS = Internal spanO = Overhang

    IS

    O

    O

    Walling profiles only

    Roofing & Walling profiles

    Step

    noTeS

    i) Rfr to th currnt LYSAGHT Roong & Walling Manual which is

    availabl on our wbsit: www.lysaght.com. W also rfr you to

    th rlvant Australian Standards.

    ii) Th dsign tabls in th manual ar valid for KLIP-LOK 406 High

    Wind ovrhang lngths not xcding 100mm. Longr ovrhangs

    ar possibl subjct to additional tsting.

    iii) For KLIP-LOK 406 High Wind dtaild information, rfr to

    Northrn Trritory Dmd to comply documntation. This data

    is also availabl on our wbsit: www.lysaght.com

    iv) Th prssurs supplid ar applicabl whn th cladding is xd

    to a minimum of 1.5mm G450 stl.

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    10 Cyclonic Area Design Manual

    In cyclonic applications, KLIP-LOK CLASSIC 700 is

    pirc xd through th ribs using fastnrs with

    cyclonic washrs.

    kLiP-Lok CLASSiC 700

    Tabl 3.11:kLiP-Lok CLASSiC 700 0.42 BMT- Ultmat Lmt Stat d pssu (Pa)

    ES

    IS

    ES Single span

    Spacing definitionsES = End spanIS = Internal spanO = Overhang

    IS

    O

    O

    Walling profiles only

    Roofing & Walling profiles

    Step

    Cover width 700mm

    Overlap Underlap

    40mm

    Span

    Roofing or Walling

    (mm) Crest fastened with cyclonic washers Single End Internal

    600 8.26 7.85 7.85

    900 6.61 5.79 6.20

    1200 4.55 3.72 4.96

    1500 2.89 2.89 3.72

    1800 2.07 2.07 2.48

    2100 1.65 1.65 1.65

    Span

    Roofing or Walling

    (mm) Crest fastened with cyclonic washers

    Single End Internal

    600 9.09 8.26 8.26

    900 7.44 6.61 7.02

    1200 5.37 4.55 5.79

    1500 4.55 3.72 4.55

    1800 3.31 2.89 3.31

    2100 2.07 2.48 2.89

    noTeS

    i) Mor dtaild information is availabl in th individual product

    brochurs, and/or th currnt LYSAGHT Roong & Walling Manual

    which ar availabl at: www.lysaght.com. W also rfr you to th

    rlvant Australian Standards.

    ii) Th dsign tabls in th manual ar valid for KLIP-LOK CLASSIC

    700 ovrhang lngths not xcding 100mm. Longr ovrhangs

    ar possibl subjct to additional tsting.

    iii) Th prssurs supplid ar applicabl whn th cladding is xd

    to a minimum of 1.5mm G450 stl.

    Tabl 3.12: kLiP-Lok CLASSiC 700 0.48 BMT -Ultmat Lmt Stat d pssu (Pa)

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    Cyclonic Area Design Manual 11

    FLATDeKdiffrs from othr roong products bcaus it isxd to supports through th pans. It is colourd both sids

    and is rcommndd for applications such as carports and

    patios and is not rcommndd for rsidntial roofs.

    FLATDek ii(Hm impvmts pfl)

    Span (mm) Single Span Double Span

    1500

    1800

    2100

    2400

    2700

    3000

    33003600

    4000

    5.26 4.64

    4.76 4.21

    4.32 3.82

    3.84 3.68

    3.38 3.44

    3.08 3.14

    2.80 2.802.51 2.46

    2.25 2.04

    Spa dfts

    OverlapUnderlap

    mm

    (nominal)

    Single span

    OverhangDouble

    span

    Overhang

    Tabl 3.13: FLATDek ii0.42 BMTUltmat Lmt Stat d pssu (Pa)

    noTeS

    i) Mor dtaild information (including ovrhangs) is availabl in

    th individual product brochurs, and/or th currnt LYSAGHT

    Roong & Walling Manual which ar availabl at: www.lysaght.

    com. W also rfr you to th rlvant Australian Standards.

    ii) Th prssurs supplid ar applicabl whn th cladding is

    xd to a minimum of two thicknsss of 0.55mm (total 1.10mm)

    G450 stl or a singl thicknss of 1.50mm G450.

    iii) Th dsign tabls in th manual ar valid for FLATDeK II

    ovrhang lngths not xcding 100mm.

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    12 Cyclonic Area Design Manual

    4. rsdtal slct tabls - rooFing

    Table 4.1 CUSTOM ORB 0.42mm BMTRoofs Crest fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK X X

    600 OK OK X X

    750 OK OK X X

    900 OK X X X

    1200 X X X X

    Table 4.2 CUSTOM ORB 0.42mm BMT

    Roofs Crest fixed With cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK X

    600 OK OK X

    750 OK OK

    OK

    OK

    OK X

    900 OK OK

    OK

    X X

    1200 X X X

    Table 4.3 CUSTOM ORB 0.48mm BMTRoofs Crest fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK X

    600 OK OK X

    750 OK OK

    OK

    OK

    OK X

    900 OK OK

    OK

    X X

    1200 X X X

    Table 4.4 CUSTOM ORB 0.48mm BMTRoofs Crest fixed With cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK

    600 OK OK

    750 OK OK X

    900 OK OK

    OK

    OK

    OK

    OK

    OK

    OK

    OK X

    1200 OK X X

    Table 4.5 CUSTOM BLUE ORB 0.60mm BMT

    Roofs Crest fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK OK OK

    600 OK OK OK OK

    750 OK OK OK

    OK

    X

    900 OK OK X

    1200 OK OK X X

    Table 4.6 CUSTOM BLUE ORB 0.60mm BMTRoofs Crest fixed With cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK OK OK

    600 OK OK OK OK

    750 OK OK OK X900 OK OK

    OK

    OK X

    1200 OK OK X

    762 mm cover

    UnderlapOverlap

    16 mm CO

    17 mm CBO

    customorb

    customblueorb

    Not:

    1. Maximum prssur of 10.8 kPa for C4 catgory

    is limitd by tsting quipmnt. It is ncssaryto us AS 1170.2 for houss to chck ifmaximum wind prssur dos not xcd 10.8kPa.

    2. Wind prssurs corrsponding to C windcatgoris ar takn for aras within 1200mmof roof dgs with load prssur cofcintK

    l=2.0. Othr aras with lowr prssurs can

    b consrvativly dsignd using ths tabls.Us tabls in Sctions 3 and 6 of this manual formor conomical dsigns.

    3. end span lngth should b 0.8 tims th valusgivn in ths continuous span tabls, in th

    cas whr a maximum possibl roof span ischosn.

    4) Th prssurs supplid ar applicabl whn

    th cladding is xd to a minimum of 1.5mm

    BMT G450 stl.

    Rsidntial tabls ar supplid to provid quick

    and asy look up of th suitability of products

    in rsidntial roong and walling, according

    to AS4055:2006. To us ths tabls, turn toth product you ar thinking of using, look up

    th span width you want to us and th Wind

    Classication according to AS4055:2006. An OK

    mans this product can b usd, a cross (7)

    mans it is not suitabl.

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    Cyclonic Area Design Manual 13

    Table 4.7 TRIMDEK 0.42 BMTRoofs Crest fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)

    450 OK X X

    600 OK

    OK

    OK X X

    750 OK X X X900 OK X X X

    1200 X X X X

    Table 4.8 TRIMDEK 0.42 BMTRoofs Crest fixed With cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)

    450 OK OK OK OK

    600 OK OK OK OK

    750 OK OK OK X

    900 OK OK

    OK

    X X

    1200OK X X

    Table 4.9 TRIMDEK 0.48 BMT

    Roofs Crest fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK X X

    600 OK OK

    OK

    X X

    750 OK X X

    900 OK

    OK

    X X X

    1200 X X X

    Table 4.10 TRIMDEK 0.48 BMT

    Roofs Crest fixed With cyclonic washersSpan C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK OK OK

    600 OK OK OK OK

    750 OK OK OK X

    900 OK OK OK

    OK

    X

    1200 OK X X

    TriMDek

    Not:

    1. Maximum prssur of 10.8 kPa for C4 catgory

    is limitd by tsting quipmnt. It is ncssaryto us AS 1170.2 for houss to chck if maximumwind prssur dos not xcd 10.8 kPa.

    2. Wind prssurs corrsponding to C windcatgoris ar takn for aras within 1200mmof roof dgs with load prssur cofcintK

    l=2.0. Othr aras with lowr prssurs can b

    consrvativly dsignd using ths tabls. Ustabls in Sctions 3 and 6 of this manual for morconomical dsigns.

    3. end span lngth should b 0.8 tims th valusgivn in ths continuous span tabls, in thcas whr a maximum possibl roof span is

    chosn.4) Th prssurs supplid ar applicabl whn th

    cladding is xd to a minimum of 1.5mm BMT

    G450 stl.

    rsdtal slct tabls - rooFing

    762 mm cover

    29 mm

    Rsidntial tabls ar supplid to provid quick

    and asy look up of th suitability of products

    in rsidntial roong and walling, according

    to AS4055:2006. To us ths tabls, turn to

    th product you ar thinking of using, look up

    th span width you want to us and th Wind

    Classication according to AS4055:2006. An OKmans this product can b usd, a cross (7)

    mans it is not suitabl.

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    14 Cyclonic Area Design Manual

    Table 4.11 SPANDEK 0.42 BMTRoofs Crest fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK X X X600 OK

    OK

    OK

    X X X

    750 X X X900 X X X

    1200 X X X X

    Table 4.12 SPANDEK 0.42 BMTRoofs Crest fixed With cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK OK OK600 OK OK OK OK750 OK OK OK X900 OK OK

    OK

    X X

    1200 OK X X

    Table 4.13 SPANDEK 0.48 BMTRoofs Crest fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK X X600 OK OK X X750 OK X X900 OK

    OK

    OK

    X X X

    1200 X X X

    Table 4.14 SPANDEK 0.48 BMTRoofs Crest fixed With cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK OK OK600 OK OK OK OK750 OK OK OK X900 OK OK OK

    OK

    X

    1200 OK X X

    700 mm cover

    24 mm

    SPAnDek

    rsdtal slct tabls - rooFing

    Not:

    1. Maximum prssur of 10.8 kPa for C4 catgory is limitdby tsting quipmnt. It is ncssary to us AS 1170.2for houss to chck if maximum wind prssur dos notxcd 10.8 kPa.

    2. Wind prssurs corrsponding to C wind catgorisar takn for aras within 1200mm of roof dgs withload prssur cofcint K

    l=2.0. Othr aras with lowr

    prssurs can b consrvativly dsignd using thstabls. Us tabls in Sctions 3 and 6 of this manual formor conomical dsigns.

    3. end span lngth should b 0.8 tims th valus givnin ths continuous span tabls, in th cas whr amaximum possibl roof span is chosn.

    4) Th prssurs supplid ar applicabl whn th cladding

    is xd to a minimum of 1.5mm BMT G450 stl.

    Rsidntial tabls ar supplid to provid quick

    and asy look up of th suitability of products

    in rsidntial roong and walling, according

    to AS4055:2006. To us ths tabls, turn to

    th product you ar thinking of using, look up

    th span width you want to us and th Wind

    Classication according to AS4055:2006. An OKmans this product can b usd, a cross (7)

    mans it is not suitabl.

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    Cyclonic Area Design Manual 15

    5. rsdtal slct tabls - wALLing

    762 mm cover

    UnderlapOverlap

    16 mm CO

    17 mm CBO

    Table 5.1 CUSTOM ORB 0.42 BMT

    Walls Valley fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK OK X

    600 OK OK OK X

    750 OK OK OK X900 OK OK

    OK

    X X

    1200 OK X X

    Table 5.2 CUSTOM ORB 0.48 BMT

    Walls Valley fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)

    450 OK OK OK

    600 OK OK OK

    OK

    OK

    750 OK OK OK X

    900 OK OK OK

    OK

    X

    1200 OK X X

    customorb

    customblueorb

    Overlap Underlap

    762 mm cover

    29 mm

    trimdek

    Table 5.3 TRIMDEK 0.42 BMT

    Walls Valley fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)

    450 OK OK X

    600 OK OK

    OK

    OK X

    750OK OK X X

    900 OK OK

    OK

    X X

    1200 X X X

    Table 5.4 TRIMDEK 0.48 BMT

    Walls Valley fixed No cyclonic washers

    Span C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)450 OK OK

    600 OK OK

    750 OK OK

    900 OK OK

    OK

    OK

    OK

    OK

    OK

    OK

    OK

    OK

    X

    1200 OK X X

    Not:

    1. Maximum prssur of 10.8 kPa for C4 catgory is limitdby tsting quipmnt. It is ncssary to us AS 1170.2for houss to chck if maximum wind prssur dos notxcd 10.8 kPa.

    2. Wind prssurs corrsponding to C wind catgorisar takn for aras within 1200mm of roof dgs withload prssur cofcint K

    l=2.0. Othr aras with lowr

    prssurs can b consrvativly dsignd using thstabls. Us tabls in Sctions 3 and 6 of this manual formor conomical dsigns.

    3. end span lngth should b 0.8 tims th valus givnin ths continuous span tabls, in th cas whr amaximum possibl roof span is chosn.

    4) Th prssurs supplid ar applicabl whn th cladding

    is xd to a minimum of 1.5mm BMT G450 stl.

    Rsidntial tabls ar supplid to provid quick

    and asy look up of th suitability of products

    in rsidntial roong and walling, according

    to AS4055:2006. To us ths tabls, turn toth product you ar thinking of using, look up

    th span width you want to us and th Wind

    Classication according to AS4055:2006. An OK

    mans this product can b usd, a cross (7)

    mans it is not suitabl.

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    16 Cyclonic Area Design Manual

    nts:

    1. Fastning shall comply with Sctions 12 & 13 of this Manual.

    2. Fixing to stl supports with thicknss btwn 0.75 and 1.5mm may also rsult in rducd maximum spans du to rducd scrw pull-out

    capacity.

    3. Ultimat Limit Stat Wind prssur corrsponding to AS 4055:2006 wind classication in this tabl rfrs to roof aras within 1200mm.

    (Kl= 2.0) according to AS 4055:2006 Tabl 3.3. excpt for C4 wind catgory whr prssurs ar givn for aras away from dgs and within

    1200mm of dgs. Diffrnt prssurs will apply on othr roof and wall aras.

    4. Whn prssur is calculatd in accordanc to AS/NZS 1170.2:2002 following paramtrs shall b usd:

    Cpi

    = +0.7 and -0.65

    Kc

    = 1.0

    Kl= 1.5 and 2.0. K

    l= 3.0 may b ncssary for walls of tall (>25m) buildings.

    5. Outdatd W classication is givn as approximat rfrnc only.

    6. Maximum prssur of 10.8 kPa for C4 catgory is limitd by tsting quipmnt. It is ncssary to us AS/NZS1170.2 for houss to chck if

    maximum wind prssur dos not xcd 10.8 kPa.

    7. No washrs ar rquird for KLIP-LOK-700 Hi-Strngth sinc it is usd as a concald xd cladding.

    8. Th spans supplid ar applicabl whn th cladding is xd to a minimum of 1.5mm G450 stl.

    6. Cladd spa slct tabls

    kLiP-Lok 700HS qus std vhas

    Whn xing KLIP-LOK 700 Hi-Strngth in cyclonic conditionsfor wind prssurs xcding 4.0kPa for 0.42BMT and 6.6kPa

    for 0.48BMT, it is ssntial to x th shts at th nds, as

    shown in th altrnativs illustratd in th gur at right.

    Guttr can b xd through th rturn lip to th undrsid of

    th roof shting at mid-span btwn th ribs, and this will

    provid th rquird stiffning.

    Altrnativly, x a 50 x 50 x 1.2mm stl angl approximatly

    50mm from th nd of th KLIP-LOK sht and at mid-span

    btwn ribs. Th guttr may thn b xd to th angl, if

    rquird.

    If an ovrhang stiffning is not an option, maximum prssursshall not xcd 4.0kPa for 0.42 BMT and 6.6kPa for 0.48 BMT. Steel angle 50 x 50 x 1.2 mm

    fixed to underside of roofing(200 mm centres).Gutter may be fixed to angle.

    Gutter fixed to underside of roofing(at mid-span between ribs)

    Overhang

    Overhan

    g

    Figure 6.1

    Table 6.1Maximum cladding span tables (mm) for various LYSAGHT claddings and cyclonic winds WITHOUT cyclonic washers

    BMT SpanC1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)

    Cladding(mm) Type

    Away from edges Within 1200 mm of edges

    2.40 kPa 3.75 kPa 5.58 kPa 8.21 kPa 10.8 kPa

    CUSTOMBLUE ORB

    CUSTOM ORB

    CUSTOM ORB

    0.42 End 1280 1010 720Internal 1560 1190 890

    0.48End 1440 1170 890

    Internal 1720 1390 1100 790

    0.60End 2100 1670 1250 880 600

    Internal 1990 1710 1370 960 600

    TRIMDEK 0.42End 1350 1020 660

    660Internal 1350 1020

    TRIMDEK 0.48End 1530 1130 720

    Internal 1950 1370 820

    SPANDEK

    SPANDEK

    0.42End 1120 680

    Internal 1460 960

    0.48End 1530 1130 720

    1830 1300 860Internal

    2380 1710 1200 780

    2320 1570 1050

    2490 1410 1090 740

    2270 1360 1020 640KLIP-LOK 700HS

    KLIP-LOK 700HS

    0.42End

    Internal

    0.48End

    Internal

    --

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    --

    -

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    Cyclonic Area Design Manual 17

    nts:

    1. Fastning shall comply with Sctions 12 & 13 of this Manual.

    2. Fixing to stl supports with thicknss btwn 0.75 and 1.5mm may also rsult in rducd maximum spans du to rducd scrw pull-out

    capacity.

    3. Ultimat Limit Stat Wind prssur corrsponding to AS 4055:2006 wind classication in this tabl rfrs to roof aras within 1200mm.

    (Kl= 2.0) according to AS 4055:2006 Tabl 3.3. excpt for C4 wind catgory whr prssurs ar givn for aras away from dgs and within

    1200mm of dgs. Diffrnt prssurs will apply on othr roof and wall aras.

    4. Whn prssur is calculatd in accordanc to AS/NZS 1170.2:2002 following paramtrs shall b usd:

    Cpi

    = +0.7 and -0.65

    Kc

    = 1.0

    Kl= 1.5 and 2.0. K

    l= 3.0 may b ncssary for walls of tall (>25m) buildings.

    5. Outdatd W classication is givn as approximat rfrnc only.

    6. Maximum prssur of 10.8 kPa for C4 catgory is limitd by tsting quipmnt. It is ncssary to us AS/NZS 1170.2 for houss to chck if

    maximum wind prssur dos not xcd 10.8 kPa.

    7. No washrs ar rquird for KLIP-LOK-700 High Strngth sinc it is usd as a concald xd cladding.

    8. Th spans supplid ar applicabl whn th cladding is xd to a minimum of 1.5mm G450 stl.

    Table 6.2: Maximum purlins /girts spacing (mm) for various LYSAGHT Claddings and cyclonic w inds WITH cyclonic washers

    RoofBMT Span

    C1 (W41C) C2 (W50C) C3 (W60C) C4 (W70C)

    Cladding(mm) Type

    Away from edges Within 1200 mm from edges

    2.40 3.75 5.58 8.21 10.8

    CUSTOM ORB 0.42End 1320 1090 850

    Internal 1700 1410 1130 800

    CUSTOM ORB 0.48End 1810 1480 1090

    Internal 1970 1700 1380 960 600

    CUSTOM BLUE ORB 0.60End 2100 2080 1430 950 600

    Internal 2100 2090 1790 1280 600

    TRIMDEK 0.42End 1500 1300 1070 810 600

    Internal 1800 1510 1210 870 600

    TRIMDEK 0.48End 1720 1420 1140 840 600

    Internal 2160 1780 1400 960 600

    SPANDEK 0.42End 1690 1390 1120 830 600

    Internal 2100 1640 1270 890 600

    SPANDEK 0.48End 1930 1400 1130 830 600

    Internal 2270 1860 1450 980 600

    KLIP-LOK 700HS 0.42End 2270 1360 1020 640

    Internal 2320 1570 1050

    KLIP-LOK 700HS 0.48 End 2490 1410 1090 740Internal 2380 1710 1200 780

    KLIP-LOK CLASSIC 700 0.42End 1670 1190 920

    Internal 1820 1490 1040

    KLIP-LOK CLASSIC 700 0.48End 2030 1480 1040 600

    Internal 1740 1690 1240 610

    -

    -

    --

    -

    -

    -

    -

    -

    -

    --

    -

    -

    -

    -

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    18 Cyclonic Area Design Manual

    Table 6.3 KLIP-LOK 406 HIGH WIND Maximum Span Tables WITH cyclonic washers

    ULTIMATELIMIT

    BUILDINGHEIGHT

    TERRAINCATEGORY

    Kl

    pz

    (kPa)

    END END INTERNAL

    UP TO5M

    UP TO10M

    1 & 2

    1

    1.5

    2

    1

    1.5

    4.16

    5.33

    6.50

    3.53

    4.52

    2 5.52

    1 2.95

    3.78

    4.61

    2.5

    3 & 4 1.5

    2

    1 & 2

    1

    1.5

    2

    1

    1.5

    2

    1

    2.5

    3 & 4 1.5

    2

    4.61

    5.91

    7.20

    4.12

    5.28

    3.65

    4.68

    5.71

    6.43

    INTERNAL

    CREST FASTENED WITH CYCLONIC WASHERS

    END END INTERNALINTERNAL

    Mt

    = 1.0 Mt

    = 1.3

    0.70 BMT0.55 BMT 0.70 BMT0.55 BMT

    1710

    1440

    1260

    1900

    1610

    1410

    1900

    1830

    1590

    1590

    1350

    1170

    1730

    1440

    1870

    1570

    1380

    1270

    1900

    1730

    1450

    1900

    1900

    1680

    1900

    1900

    1900

    1900

    1590

    1320

    1900

    1740

    1900

    1900

    1640

    1470

    1800

    1510

    1320

    2050

    1710

    1470

    2400

    1940

    1690

    1690

    1410

    1210

    1810

    1520

    2000

    1670

    1440

    1330

    2220

    1840

    1630

    2400

    2080

    1800

    2400

    2380

    2050

    2050

    1730

    1510

    2240

    1850

    2400

    2030

    1760

    1640

    1190

    710

    1340

    1110

    890

    1490

    1280

    1090

    1090

    820

    N/A

    1200

    940

    1310

    1070

    850

    720

    1360

    1070

    810

    1570

    1240

    1040

    1820

    1470

    1220

    1220

    960

    N/A

    1370

    1080

    1520

    1200

    1000

    840

    1240

    980

    730

    1400

    1150

    940

    1590

    1340

    1140

    1140

    860

    N/A

    1250

    990

    1370

    1120

    900

    740

    1540

    1190

    1720

    1440

    1160

    1920

    1650

    1410

    1410

    1090

    N/A

    1550

    1200

    1690

    1390

    1130

    1000

    930

    990

    pz

    (kPa)

    7.03

    9.01

    10.99

    5.97

    7.64

    9.33

    4.99

    6.39

    7.79

    7.79

    9.99

    12.17

    6.96

    8.92

    6.17

    7.91

    9.65

    10.87

    1. Fastening shall comply with Sections 12 & 13 of this Manual.2. Fixing to steel supports with thickness between 0.75 and 1.5mm may also result in reduced maximum spans due to reduced screw pull-out capacity.

    3. The spans supplied are applicable when the cladding is fixed to a minimum of 1.5mm G450 steel.4. Design Criteria :The following criteria from AS/NZS 1170.2:2002 have been used to generate

    the tables:

    a) Importance Level 2 with return period of 500 yearsb) VR = 66 m/sec., Fc = 1.05

    c) Ms = Md = 1.0d) Mt = 1.0 & 1.3 5.e) Cpe = -0.9; Cpi = +0.7

    f) Height multipliers from table 6.4

    HEIGHT(m)

    TERRAIN / HEIGHT MULTIPLIER (Mz,cat)1 & 2

    5

    2.5 3 & 4

    0.95 0.88 0.80 10 1.00 0.95 0.89

    NOTES:

    Table 6.4

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    Cyclonic Area Design Manual 19

    8. ToPSPAn Capacty tablsToPSPAn 40 Capacty tabl

    Capacities for softwood Capacities for hardwood Capacities for softwood and hardwood

    Table 8.1 TOPSPAN 40 - Continuous Span - Outward Ultimate Limit State Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS4075 1.0mm 1.2mm 1.5mm 1.9 mm 1.0mm 1.2mm 1.5mm 1.9 mm600 7.98 5.51 7.19 8.99 11.93 7.75 10.41 13.09 15.69900 4.72 3.68 4.79 5.99 7.95 5.16 6.94 8.73 10.461200 2.41 2.76 3.59 4.49 5.96 3.87 5.21 6.54 7.84

    1500 1.83 2.21 2.88 3.60 4.77 3.10 4.16 5.24 6.271800 1.25 1.84 2.40 3.00 3.98 2.58 3.47 4.36 5.23

    2000 0.87 1.65 2.16 2.70 3.58 2.32 3.12 3.93 4.71

    Notes: 1) Support members: 1.0mm BMT: G550; 1.2mm BMT: G500; 1.5 & 1.9mm BMT: G450

    2) Outward capacity is limited by the minimum value between member strength and screw capacity.

    3) Interpolation of capacity values in the table is permitted.

    4) Laps are 40mm long. Refer Figure 11.5 and 11.6 in this manual.5) Design capacity tables can be used to design TOPSPAN with timber supports:

    2 fastener connections with M5.5-11x40 BattenZips - 1.5mm BMT steel support is equivalent to softwood timber,1.9mm BMT steel support is equivalent to hardwood timber.4 fastener connections with M5.5-11x40 BattenZips - 1.9mm BMT steel support is equivalent to both hardwood and

    softwood timber supports.

    117

    32

    96

    102.5

    36.5

    61

    169

    40

    120

    75

    32

    40

    Top

    flange

    Bottomflange

    ToPSPAn 40 ToPSPAn 61 ToPSPAn 96 ToPSPAn 120

    0.55mm BMT 0.75mm BMT 0.75mm BMT 0.90mm BMT

    0.75mm BMT 1.00mm BMT 1.00mm BMT 1.00mm BMT

    1.20mm BMT 1.20mm BMT

    7. ToPSPAn pfls

    Fu 7.1TOPSPAN sctions

    Table 2.1: Key to product codesTS4055 = TOPSPAN 40, 0.55mm BMTTS4075 = TOPSPAN 40, 0.75mm BMT

    TS6175 = TOPSPAN 61, 0.75mm BMT

    TS6110 = TOPSPAN 61, 1.0mm BMTTS6112 = TOPSPAN 61, 1.2mm BMT

    TS9675 = TOPSPAN 96, 0.75mm BMTTS9610 = TOPSPAN 96, 1.0mm BMT

    TS9612 = TOPSPAN 96, 1.2mm BMT

    TS12090 = TOPSPAN 120, 0.90mm BMTTS12010 = TOPSPAN 120, 1.0mm BMT#

    Consult your local LYSAGHT price list for productavailability. # Availability is subject to enquiry.For TS4055, contact your local technical salesrepresentative for cyclonic data.

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    20 Cyclonic Area Design Manual

    ToPSPAn 61 Capacty tabls

    Capacities for softwood Capacities for hardwood Capacities for softwood and hardwood

    Table 8.2 TOPSPAN 61 - 2 Span Lapped - Outward Ultimate Limit State Connection Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS6175 TS6110 TS6112 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm1500 4.45 6.48 1.90 2.48 3.1 4.12 2.67 3.59 4.52 5.41

    2000 2.98 3.79 3.85 1.43 1.86 2.33 3.09 2.01 2.69 3.39 4.06

    2500 1.87 2.52 2.97 1.14 1.49 1.86 2.47 1.6 2.16 2.71 3.25

    3000 1.45 1.95 2.22 0.95 1.24 1.55 2.06 1.34 1.80 2.26 2.71

    3500 1.17 1.57 1.62 0.82 1.06 1.33 1.76 1.15 1.54 1.94 2.32

    4000 0.88 1.10 1.16 0.71 0.93 1.16 1.54 1.00 1.35 1.69 2.03

    4500 1.05 0.63 0.83 1.03 1.37 0.89 1.20 1.51 1.80

    5000 0.94 0.57 0.74 0.93 1.23 0.80 1.08 1.36 1.62

    5500 0.83 0.52 0.68 0.85 1.12 0.73 0.98 1.23 1.48

    6000 0.72 0.48 0.62 0.78 1.03 0.67 0.90 1.13 1.35

    Table 8.3 TOPSPAN 61 - 3 Span Lapped - Outward Ultimate Limit State Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS6175 TS6110 TS6112 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm1500 4.31 5.88 2.19 2.86 3.57 4.74 3.08 4.14 5.20 6.24

    2000 2.68 2.91 3.05 1.64 2.14 2.68 3.56 2.31 3.10 3.90 4.68

    2500 1.48 2.17 2.37 1.31 1.71 2.14 2.84 1.85 2.48 3.12 3.74

    3000 1.13 1.66 1.79 1.1 1.43 1.79 2.37 1.54 2.07 2.60 3.12

    3500 0.94 1.20 1.32 0.94 1.22 1.53 2.03 1.32 1.77 2.23 2.67

    4000 0.74 0.94 0.96 0.82 1.07 1.34 1.78 1.15 1.55 1.95 2.34

    4500 0.87 0.73 0.95 1.19 1.58 1.03 1.38 1.73 2.08

    5000 0.77 0.66 0.86 1.07 1.42 0.92 1.24 1.56 1.87

    5500 0.68 0.6 0.78 0.97 1.29 0.84 1.13 1.42 1.70

    6000 0.58 0.55 0.71 0.89 1.19 0.77 1.03 1.30 1.56

    Table 8.4 TOPSPAN 61 - 2 Span Continuous - Outward Ultimate Limit State Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS6175 TS6110 TS6112 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm1500 3.84 5.33 1.94 2.53 3.16 4.20 2.73 3.67 4.61 5.52

    2000 2.51 3.37 3.48 1.46 1.90 2.37 3.15 2.05 2.75 3.46 4.14

    2500 1.51 1.91 2.41 1.16 1.52 1.90 2.52 1.64 2.20 2.76 3.31

    3000 1.17 1.44 1.78 0.97 1.27 1.58 2.10 1.36 1.83 2.30 2.76

    3500 0.94 1.14 1.38 0.83 1.08 1.36 1.80 1.17 1.57 1.97 2.37

    4000 0.72 0.84 1.11 0.73 0.95 1.19 1.57 1.02 1.37 1.73 2.07

    Table 8.5 TOPSPAN 61 - Single Span - Outward Ultimate Limit State Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness

    2, #15 -15 2, #14-10 4, #15-15 4, #14-10Span (mm) TS6175 TS6110 TS6112 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm1500 2.32 3.26 4.85 6.33 7.91 10.50 6.82 9.16 11.52 13.80

    2000 1.73 1.99 2.03 3.64 4.74 5.93 7.87 5.11 6.87 8.64 10.35

    2500 1.24 1.38 1.65 2.91 3.80 4.75 6.30 4.09 5.50 6.91 8.28

    3000 0.87 1.11 1.31 2.43 3.16 3.95 5.25 3.41 4.58 5.76 6.90

    3500 0.60 0.95 1.03 2.08 2.71 3.39 4.50 2.92 3.93 4.94 5.92

    4000 0.44 0.78 0.80 1.82 2.37 2.97 3.94 2.56 3.44 4.32 5.18

    4500 0.62 1.62 2.11 2.64 3.50 2.27 3.05 3.84 4.60

    5000 0.49 1.46 1.90 2.37 3.15 2.05 2.75 3.46 4.14

    Notes: 1) Support members: 1.0mm BMT: G550; 1.2mm BMT: G500; 1.5 & 1.9mm BMT: G4502) Outward capacity is limited by the minimum value between member strength and screw capacity.

    3) Interpolation of capacity values in the table is permitted.4) Laps 15% of the span. (Refer to Figure 11.6)5) Design capacity tables can be used to design TOPSPAN with timber supports:

    2 fastener connections with M5.5-11x40 BattenZips - 1.5mm BMT steel support is equivalent to softwood timber, 1.9mm BMT steel supportis equivalent to hardwood timber.

    4 fastener connections with M5.5-11x40 BattenZips - 1.9mm BMT steel support is equivalent to both hardwood and softwood timber supports.

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    Cyclonic Area Design Manual 21

    Table 8.5 TOPSPAN 96 - 2 Span Lapped - Outward Ultimate Limit State Connection Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS9675 TS9610 TS9612 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm3000 1.78 3.13 3.77 0.95 1.24 1.55 2.06 1.34 1.80 2.26 2.71

    3500 1.47 2.51 3.06 0.82 1.06 1.33 1.76 1.15 1.54 1.94 2.324000 1.19 1.98 2.45 0.71 0.93 1.16 1.54 1.00 1.35 1.69 2.03

    4500 0.96 1.53 1.92 0.63 0.83 1.03 1.37 0.89 1.20 1.51 1.80

    5000 0.78 1.16 1.49 0.57 0.74 0.93 1.23 0.80 1.08 1.36 1.62

    5500 0.68 0.98 1.25 0.52 0.68 0.85 1.12 0.73 0.98 1.23 1.48

    6000 0.62 0.88 1.11 0.48 0.62 0.78 1.03 0.67 0.90 1.13 1.35

    6500 0.57 0.78 0.97 0.44 0.57 0.72 0.95 0.62 0.83 1.04 1.25

    7000 0.51 0.68 0.82 0.41 0.53 0.66 0.88 0.57 0.77 0.97 1.16

    7500 0.45 0.58 0.68 0.38 0.50 0.62 0.82 0.53 0.72 0.90 1.08

    Table 8.6 TOPSPAN 96 - 3 Span Lapped - Outward Ultimate Limit State Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS9675 TS9610 TS9612 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm3000 1.60 2.62 3.22 1.10 1.43 1.79 2.37 1.54 2.07 2.60 3.12

    3500 1.32 2.16 2.61 0.94 1.22 1.53 2.03 1.32 1.77 2.23 2.67

    4000 1.08 1.75 2.08 0.82 1.07 1.34 1.78 1.15 1.55 1.95 2.34

    4500 0.87 1.40 1.63 0.73 0.95 1.19 1.58 1.03 1.38 1.73 2.08

    5000 0.70 1.11 1.26 0.66 0.86 1.07 1.42 0.92 1.24 1.56 1.87

    5500 0.61 0.88 1.06 0.60 0.78 0.97 1.29 0.84 1.13 1.42 1.70

    6000 0.56 0.70 0.95 0.55 0.71 0.89 1.19 0.77 1.03 1.30 1.56

    6500 0.50 0.58 0.83 0.51 0.66 0.82 1.09 0.71 0.96 1.20 1.44

    7000 0.45 0.52 0.72 0.47 0.61 0.77 1.02 0.66 0.89 1.11 1.34

    7500 0.40 0.51 0.60 0.44 0.57 0.71 0.95 0.62 0.83 1.04 1.25

    Table 8.7 TOPSPAN 96 - 2 Span Continuous - Outward Ultimate Limit State Capacity (kN/m)

    Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)(kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS9675 TS9610 TS9612 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm3000 1.62 2.8 3.15 0.97 1.27 1.58 2.1 1.36 1.83 2.3 2.76

    3500 1.21 1.98 2.31 0.83 1.08 1.36 1.88 1.17 1.57 1.97 2.37

    4000 0.95 1.46 1.77 0.73 0.95 1.19 1.57 1.02 1.37 1.73 2.07

    4500 0.76 1.12 1.40 0.65 0.84 1.05 1.40 0.91 1.22 1.54 1.84

    Table 8.8 TOPSPAN 96 - Single Span - Outward Ultimate Limit State Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS9675 TS9610 TS9612 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm3000 0.96 1.76 1.89 2.43 3.16 3.95 5.25 3.41 4.58 5.76 6.90

    3500 0.82 1.40 1.54 2.08 2.71 3.39 4.50 2.92 3.93 4.94 5.92

    4000 0.69 1.09 1.23 1.82 2.37 2.97 3.94 2.56 3.44 4.32 5.18

    4500 0.58 0.82 0.97 1.62 2.11 2.64 3.50 2.27 3.05 3.84 4.60

    5000 0.48 0.61 0.76 1.46 1.90 2.37 3.15 2.05 2.75 3.46 4.14

    5500 0.40 0.50 0.65 1.32 1.73 2.16 2.86 1.86 2.50 3.14 3.76

    6000 0.34 0.45 0.58 1.21 1.58 1.98 2.62 1.70 2.29 2.88 3.45

    6500 0.28 0.39 0.52 1.12 1.46 1.83 2.42 1.57 2.11 2.66 3.19

    Notes: 1) Support members: 1.0mm BMT: G550; 1.2mm BMT: G500; 1.5 & 1.9mm BMT: G4502) Outward capacity is limited by the minimum value between member strength and screw capacity.

    3) Interpolation of capacity values in the table is permitted.

    4) Laps 15% of the span. (Refer to Figures 11.6 & 11.7)5) Design capacity tables can be used to design TOPSPAN with timber supports:

    2 fastener connections with M5.5-11x40 BattenZips - 1.5mm BMT steel support is equivalent to softwood timber,

    1.9mm BMT steel support is equivalent to hardwood timber.4 fastener connections with M5.5-11x40 BattenZips - 1.9mm BMT steel support is equivalent to both hardwood and

    softwood timber supports

    Capacities for softwood Capacities for hardwood Capacities for softwood and hardwood

    ToPSPAn 96 Capacty tabls

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    22 Cyclonic Area Design Manual

    Capacities for softwood Capacities for hardwood Capacities for softwood and hardwood

    Table 8.9 TOPSPAN 120 - 2 Span Lapped - Outward Ultimate Limit State Connection Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS12090 TS12010 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm3000 4.24 5.03 0.95 1.24 1.55 2.06 1.34 1.80 2.26 2.71

    3500 3.38 3.97 0.82 1.06 1.33 1.76 1.15 1.54 1.94 2.324000 2.64 3.07 0.71 0.93 1.16 1.54 1.00 1.35 1.69 2.03

    4500 2.02 2.31 0.63 0.83 1.03 1.37 0.89 1.20 1.51 1.80

    5000 1.52 1.71 0.57 0.74 0.93 1.23 0.80 1.08 1.36 1.62

    5500 1.28 1.44 0.52 0.68 0.85 1.12 0.73 0.98 1.23 1.48

    6000 1.17 1.31 0.48 0.62 0.78 1.03 0.67 0.90 1.13 1.35

    6500 1.05 1.19 0.44 0.57 0.72 0.95 0.62 0.83 1.04 1.25

    7000 0.93 1.07 0.41 0.53 0.66 0.88 0.57 0.77 0.97 1.16

    7500 0.82 0.95 0.38 0.50 0.62 0.82 0.53 0.72 0.90 1.08

    Table 8.10 TOPSPAN 120 - 3 Span Lapped - Outward Ultimate Limit State Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS12090 TS12010 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm3000 4.09 4.32 1.10 1.43 1.79 2.37 1.54 2.07 2.60 3.12

    3500 3.27 3.47 0.94 1.22 1.53 2.03 1.32 1.77 2.23 2.67

    4000 2.57 2.73 0.82 1.07 1.34 1.78 1.15 1.55 1.95 2.34

    4500 1.97 2.11 0.73 0.95 1.19 1.58 1.03 1.38 1.73 2.08

    5000 1.49 1.61 0.66 0.86 1.07 1.42 0.92 1.24 1.56 1.87

    5500 1.24 1.36 0.60 0.78 0.97 1.29 0.84 1.13 1.42 1.70

    6000 1.11 1.23 0.55 0.71 0.89 1.19 0.77 1.03 1.30 1.56

    6500 0.98 1.09 0.51 0.66 0.82 1.09 0.71 0.96 1.20 1.44

    7000 0.85 0.96 0.47 0.61 0.77 1.02 0.66 0.89 1.11 1.34

    7500 0.71 0.83 0.44 0.57 0.71 0.95 0.62 0.83 1.04 1.25

    Table 8.11 TOPSPAN 120 - 2 Span Continuous - Outward Ultimate Limit State Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS12090 TS12010 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm3000 3.91 4.75 0.97 1.27 1.58 2.10 1.36 1.83 2.30 2.76

    3500 2.73 3.37 0.83 1.08 1.36 1.80 1.17 1.57 1.97 2.37

    4000 2.00 2.51 0.73 0.95 1.19 1.57 1.02 1.37 1.73 2.07

    4500 1.52 1.93 0.65 0.84 1.05 1.40 0.91 1.22 1.54 1.84

    5000 1.19 1.53 0.58 0.76 0.95 1.26 0.82 1.10 1.38 1.66

    Table 8.12 TOPSPAN 120 - Single Span - Outward Ultimate Limit State Capacity (kN/m)Member Strength 2 Screw Connection Capacity (kN/m) 4 Screw Connection Capacity (kN/m)

    (kN/m) Support Thickness Support Thickness2, #15 -15 2, #14-10 4, #15-15 4, #14-10

    Span (mm) TS12090 TS12010 1.0mm 1.2mm 1.5mm 1.9mm 1.0mm 1.2mm 1.5mm 1.9 mm3000 2.44 2.91 2.43 3.16 3.95 5.25 3.41 4.58 5.76 6.903500 1.93 2.30 2.08 2.71 3.39 4.50 2.92 3.93 4.94 5.92

    4000 1.50 1.78 1.82 2.37 2.97 3.94 2.56 3.44 4.32 5.18

    4500 1.14 1.35 1.62 2.11 2.64 3.50 2.27 3.05 3.84 4.60

    5000 0.85 1.00 1.46 1.90 2.37 3.15 2.05 2.75 3.46 4.14

    5500 0.72 0.85 1.32 1.73 2.16 2.86 1.86 2.50 3.14 3.76

    6000 0.66 0.78 1.21 1.58 1.98 2.62 1.70 2.29 2.88 3.45

    6500 0.60 0.71 1.12 1.46 1.83 2.42 1.57 2.11 2.66 3.19

    7000 0.55 0.64 1.04 1.36 1.69 2.25 1.46 1.96 2.47 2.96

    7500 0.49 0.57 0.97 1.27 1.58 2.10 1.36 1.83 2.30 2.76

    Notes: 1) Support members: 1.0mm BMT: G550; 1.2mm BMT: G500; 1.5 & 1.9mm BMT: G4502) Outward capacity is limited by the minimum value between member strength and screw capacity.3) Interpolation of capacity values in the table is permitted.4) Laps 15% of the span. (Refer to Figures 11.6 & 11.7)

    5) Design capacity tables can be used to design TOPSPAN with timber supports:2 fastener connections with M5.5-11x40 BattenZips - 1.5mm BMT steel support is equivalent to softwood timber, 1.9mm BMT steel supportis equivalent to hardwood timber.

    4 fastener connections with M5.5-11x40 BattenZips - 1.9mm BMT steel support is equivalent to both hardwood and softwood timber supports.

    ToPSPAn 120 Capacty tabls

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    Cyclonic Area Design Manual 23

    0.55 83 0.66 0.039 0.020 31.84 0.969 15.7521.87 8.37 3.418 80.43

    X0

    TS4055

    0.75 113 0.91 0.054 0.028 1.475

    1.082

    31.84 1.322 15.7221.84 21.23 4.661 80.43TS4075

    Radius of

    Gyration

    Shear

    centre

    to centroid

    distance

    10

    3

    10

    3

    rx

    ry

    Product

    9. ToPSPAn sct ppts

    Tabl 9.1 ToPSPAn 40 Sct Ppts

    Centroid

    Shear centre

    40

    120

    26

    169

    X

    X

    X

    X X

    YYY Y

    11714

    32

    Xo

    Shear centre

    Centroid

    96

    36.5

    YY

    X

    X

    X

    Centroid

    102.5

    61

    14

    Shear centre

    32

    YY

    X

    X

    X

    Centroid

    75

    40

    12

    Shear centre

    All dimnsions

    ar in mm.

    Fu 9.3 ToPSPAn 96

    Fu 9.1 ToPSPAn 40 Fu 9.2 ToPSPAn 61

    Fu 9.4 ToPSPAn 120

    Shear centre

    to centroid

    distance

    X

    9

    9

    9TS6112 1.20 234 0.1881.87 0.119 46.49

    46.49

    46.49

    3.698 3.951 28.32 22.58 112.70 21.500

    Product

    Tabl 9.2 ToPSPAn 61 Sct Ppts

    0.75 207 1.68 0.205 0.242 3.53371.76 4.922 38.91 55.08 160.6

    1.00 277 2.22 0.273 0.323 4.71171.76 6.563 92.22 73.44 160.6

    1.20 322 2.65 0.328 0.388 5.65371.76 7.875

    31.43 34.19

    34.19

    34.73

    31.43

    31.93 159.4 88.12 160.6

    X0

    TS9610

    TS9612

    Radius of

    Gyration

    Shear

    centre

    to centroid

    distance

    103103r

    xr

    y

    Product

    Tabl 9.3 ToPSPAn 96 Sct Ppts

    X

    Shear

    centre

    to centroiddistance

    80.87

    80.871.00 369 2.93 0.694 0.701 8.25 10.92 43.6 43.3 123.2 457.0 187.2

    Product

    Tabl 9.4 ToPSPAn 120 Sct Ppts

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    24 Cyclonic Area Design Manual

    Matal spccats - Cladd (xcpt kL-406Hw adCustm Blu ob)

    ZINCALUMealuminium/zinc alloy-coatd stlcomplying with AS 1397:2011 G550, AZ150 (550MPaminimum yild strss,150g/m2 minimum coating mass);

    or Stainlss stl standard grad dsignation is

    AISI/ASTM Typ 430; UNS No. S43000

    Stainlss stl is availabl in a limitd rang of colours,and is availabl subjct to nquiry. Dsign data on stainlssstl matrial is availabl subjct to additional tsting.

    Matal spccats - kLiP-Lok 406 HigH winD adCUSToM BLUe orB

    ZINCALUMealuminium/zinc alloy-coatd stl complyingwith AS-1397:2011 G300, AZ150 (300MPa minimum yild strss,

    150g/m

    2

    minimum coating mass)

    Matal spcfcats - ToPSPAn

    TOPSPAN prols ar mad from high tnsil ZINCALUMe stl

    (aluminium/zinc alloy coatd) complying with AS1397:2011 with

    AZ150 (150 g/m2 minimum coating mass).

    ToPSPAn 40

    0.55mm BMT Yild Strngth (MPa) 550

    0.75mm BMT Yild Strngth (MPa) 550

    ToPSPAn 61

    0.75mm BMT Yild Strngth (MPa) 550

    1.00mm BMT Yild Strngth (MPa) 550

    1.20mm BMT Yild Strngth (MPa) 500

    ToPSPAn 96

    0.75mm BMT Yild Strngth (MPa) 550

    1.00mm BMT Yild Strngth (MPa) 550

    1.20mm BMT Yild Strngth (MPa) 500

    ToPSPAn 120

    0.90mm BMT Yild Strngth (MPa) 550

    1.00mm BMT Yild Strngth (MPa) 550

    10. Matal spcfcatsCUSToM orB

    0.42mm BMT Yild Strngth (MPa) 550

    0.48mm BMT Yild Strngth (MPa) 550

    CUSToM BLUe orB

    0.60mm BMT Yild Strngth (MPa) 300

    FLATDek ii

    0.42mm BMT Yild Strngth (MPa) 550

    kLiP-Lok 406 HigH winD

    0.55mm BMT Yild Strngth (MPa) 300

    0.70mm BMT Yild Strngth (MPa) 300

    kLiP-Lok 700 Hi STrengTH

    0.42mm BMT Yild Strngth (MPa) 550

    0.48mm BMT Yild Strngth (MPa) 550

    kLiP-Lok CLASSiC 700

    0.42mm BMT Yild Strngth (MPa) 550

    0.48mm BMT Yild Strngth (MPa) 550

    SPAnDek

    0.42mm BMT Yild Strngth (MPa) 550

    0.48mm BMT Yild Strngth (MPa) 550

    TriMDek

    0.42mm BMT Yild Strngth (MPa) 550

    0.48mm BMT Yild Strngth (MPa) 550

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    Cyclonic Area Design Manual 25

    Fu 11.3Fastnr location

    Fu 11.1Two scrw connction

    25

    25

    MINDIS

    T.FROM

    EACHE

    DGE-2

    SCREW

    S

    EACH

    SIDEO

    FTOPSP

    AN

    LAP=1

    5%OF

    SPAN

    10

    10

    MINDIS

    T.FROM

    EDGE

    -1SCR

    EW

    EACHS

    IDEOF

    TOPSP

    AN

    10

    =

    =

    =

    =

    =

    =

    For connectionto supports, see

    Figures 11.1 and 11.2.

    11. rcmmdd ast lcats ad lap dtals

    Fu 11.4end support

    Fu 11.9Typical structural lap TOPSPAN 96/120

    Fu 11.5Typical non-structural lap for TOPSPAN 40

    Fu 11.2Four scrw connction

    25mm

    4 fastenersat lap eachside

    15mm TOPSPAN 120

    25mm TOPSPAN 96

    For connection to supports,see Figure 11.1, 11.2, 11.6 & 11.7

    Lapis15%ofs

    pan

    Fu11.6Two scrw connction (timbr)

    Fu11.7Four scrw connction

    (timbr)

    Fu11.8Typical structural lap for TOPSPAN 61

    Support

    Fastnr location-scrws must b locatd in th

    mid-rgion of th at portion of both angs

    40mmminimum lap

    Lap must be

    supported onrafter or truss

    ==

    20mm

    max.

    TOPSPAN

    (side view)

    TOPSPAN

    (side view)

    Typical steel support

    1.0mm BMT minimumOne screw each

    bottom flange

    Two screws each

    bottom flange

    Typical steel support1.0mm BMT minimum

    20mmmax.

    15mmmax.

    50mm min.

    End fastener

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    26 Cyclonic Area Design Manual

    12. Fast slct

    Tabl 12.1: Fast Slct - Cladd t suppts

    ProfileFIXING TO STEEL FIXING TO STEEL FIXING TO STEEL

    FIXING TO TIMBER FIXING TO TIMBERSingle & Lapped (Total 2.0mm) Single Lapped (Total 3.8mm)

    Hardwood J1-J3 Softwood J40.75 up to 1.0mm BMT 1.0mm up to 3.0mm BMT 1.0mm up to 1.9mm BMT

    CUSTOM ORB #15-15x47 HH, #14-10x42 HH #14-10x42 HH #12-11x50 T17 HG/TG HH M6-11x50 ROOFZIPS

    CUSTOM BLUE ORB

    M6.5-12x55 CyclonicZIPS #14-10x50 T17 HH

    #15-15x47 HH,#14-10x42 HH #14-10x42 HH #12-11x50 T17 HG/TG HH

    M6-11x50 ROOFZIPSM6.5-12x55 CyclonicZIPS #14-10x50 T17 HH

    TRIMDEK

    #15-15x55 HH,#14-10x50 HH #14-10x50 HH #12-11x65 T17 HG/TG HH

    M6-11x65 ROOFZIPSSPANDEK

    FLATDEK II

    M6.5-12x55 CyclonicZIPS #14-10x65 T17 HH

    #15-15x55 HH,#14-10x50 HH #14-10x50 HH #12-11x65 T17 HG/TG HH

    M6-11x65 ROOFZIPS

    M6.5-12x55 CyclonicZIPS #14-10x65 T17 HH

    KLIP-LOK 700HS

    KLIP-LOK 406HW

    #12-14x20 HH #12-14x20 HH #12-14x20 HH#12-11x45 T17 HH #12-11x45 T17 HH

    M5.5-11x40 BATTENZIPS M5.5-11x40 BATTENZIPS

    CUSTOM ORB

    #15-15x25 HH #14-10x25 HH #14-10x25 HH #12-11x25 T17 HH #14-10x39 T17 HH

    #15-15x25 HH #14-10x25 HH #14-10x25 HH #12-11x25 T17 HH #14-10x39 T17 HH

    #12-11x45 T17 HH orM5.5-11x40 BATTENZIPS

    with 14g 25mm x 1.2mm

    EPDM Seal bondedaluminium washer

    #12-11x45 T17 HH orM5.5-11x40 BATTENZIPS

    with 14g 25mm x 1.2mm

    EPDM Seal bondedaluminium washer

    #15-15x25 HH #14-10x25 HH #14-10x25 HH #12-11x25 T17 HH #14-10x39 T17 HH

    #15-15x25 HH #14-10x25 HH #14-10x25 HH #12-11x25 T17 HH #14-10x39 T17 HH

    CUSTOM BLUE ORB

    TRIMDEK

    SPANDEK

    Valleyfixed

    onwall

    Clipfixed

    onroof

    Panfixed

    onroof

    Crestfixed

    onroof

    #14-10x65 HH #14-10x65 HH #12-11x75 T17 HH #14-10x75 T17 HH

    KLIP-LOK CLASSIC700

    #14-10x65 HH #14-10x65 HH #12-11x75 T17 HH #14-10x75 T17 HH

    M5.5-14x25 AutoTek or

    M5.5-14x35 AutoTek

    with 14g 25mm x 1.2mm

    EPDM Seal bondedaluminium washer

    M5.5-14x25 AutoTek or

    M5.5-14x35 AutoTek

    with 14g 25mm x 1.2mm

    EPDM Seal bondedaluminium washer

    M5.5-14x25 AutoTek or

    M5.5-14x35 AutoTek

    with 14g 25mm x 1.2mm

    EPDM Seal bondedaluminium washer

    nts:1) HH = Hx Had, HG = HIGH GRIP, TG = TOP GRIP, T17 = TYPe 17 TIMBeR SCReW2) All fastnrs to stl supports ar to b slf drilling slf tapping scrws.

    3) All fastnrs to timbr supports ar to b slf drilling scrws.

    4) All fastnrs xposd dirctly to th wathr should b ttd with saling washrs.

    5) For cyclonic washr rquirmnts, s Slction Tabls and Cladding Capacity Tabls.

    6) Sid lap scrws (as spcid in th product brochurs) should always b locatd ovr supports as a minimum, with additional sid lap

    scrws positiond as spcid in Sction 14 of this manual.7) No pr-bord hols prmittd.

    8) For strngth groups of timbr, rfr to AS1720.2.9) Incras scrw lngth if xing ovr insulation to maintain minimum 3 scrw thrats protruding

    far sid of support.

    10) For FLATDeK 2, th 25mm Tk is usd to x to stl bams whr th shting is at against th bam g a purlin. Th 35mm Tk is usd

    to x to stl whr th shting is at a slop against th bam, usually a rail in a pitchd structur. This lngth is satisfactory for pitchdroof with a slop up to 23 (dgrs). Th Tk lngth should b chckd whr th roof slop is highr than 23 (dgrs).

    ToPSPAn ast slct

    Cladd ast slct

    Stl suppts:

    1.0mm thick No.15-15 x 25mm hx.had slf-drilling scrws

    1.0mm-1.9mm No.14-10 x 25mm hx.had slf-drilling scrws

    Tmb Suppts:M5.5-11x40mm BattnZips

    Stuctual laps:

    No.14-10 x 25mm hx.had slf-drilling scrws

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    Cyclonic Area Design Manual 27

    13. Fast t suppts

    spandek

    trimdek

    customorb & customblueorb

    Valley: 5 fasteners per sheet

    Crest: 5 fasteners per sheet

    l

    S

    Crest fixing for roof or walls

    Valley fixing for walls only

    S = Sid lap

    S

    Crest: 4 fasteners per sheet

    Valley: 4 fasteners per sheet

    Crest fixing for roof or walls

    Valley fixing for walls only

    SValley: 4 fasteners per sheet

    S = Sid lap

    S = Sid lap

    Crest fixing for roofs or walls

    Valley fixing for walls only

    Cyclonic washer Class 4 G30038 x 35 x 1.0mm Buildex or equiv.

    Crest fixing with

    cyclonic washerat lap

    Crest fixing with

    cyclonic washer

    Cyclonic washer Class 4 G300

    38 x 34.5 x 1.0mm Buildex or equiv.

    Crest fixing with

    cyclonic washer

    at lap

    Crest fixing with

    cyclonic washer

    Crest fixing with

    cyclonic washerat lap

    Crest fixing with

    cyclonic washer

    Cyclonic washer Class 4 G300

    38 x 35 x 1.0mm Buildex or equiv.

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    28 Cyclonic Area Design Manual

    Fu 13.1 Fast t Suppts: Cyclc Aas

    UNDERLAP END OVERLAP END

    CREST FIXING WITHCYCLONIC WASHER AT LAP

    CREST FIXING CREST FIXING WITHCYCLONIC WASHER

    CYCLONIC WASHERCLASS-4 G300

    25 X 33 X 1.0mm'BUILDEX'.

    (FINAL POSITION)

    UNDERLAP ENDOVERLAP END

    CREST FIXING WITHCYCLONIC WASHER AT LAP

    CREST FIXING CREST FIXING WITHCYCLONIC WASHER

    CYCLONIC WASHERCLASS-4 G300

    25 X 33 X 1.0mm'BUILDEX'.

    (FINAL POSITION)

    klip-lok 406 HiGH Wind

    klip-lok classic 700

    FLATDek ii

    Supports: 6 fasteners per sheet

    25mm max.25mm max.

    Centre of pan

    Typcal FLATDek ll cct: A longr Tk would busd on th rail of a pitchd structur.

    FIRMLOK beam

    RAFTER

    13. Fast t suppts (ct.)

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    Cyclonic Area Design Manual 29

    14. impact lad by d-b dbs

    Th abov photographs ar copyright Jams Cook Univrsity - Cyclon Tsting Station.

    All rights rsrvd. Rprintd by prmission.

    Parts of a building nvlop (cladding, doors, windows) may

    b rquird to rsist windborn dbris according to AS/NZS

    1170.2:2011 and Dsign Guidlins for Qunsland Public

    Cyclon Shltrs: Impact tst rgims for vrtical trajctoris

    (2006).

    Tsting has shown th following roof shting matrials arcapabl of rsisting th Qunsland Public Cyclon Shltr

    vrtical trajctory dbris load and ar dmd-to-comply

    for roofs slops of 15 dgrs or attr, which ar subjct to

    ngativ wind prssurs (suction).

    Ths Standards spcify dbris impact loading by timbr

    mmbr of 4kg mass with nominal cross-sction of 100 mm x

    50 mm and sphrical stl balls 8 mm diamtr (approximatly

    3 grams mass).

    Spandk has bn tstd for maximum spds:

    - Timbr mmbrs = 8.5 m/sc

    - Sphrical balls = 25.5 m/scCorrugatd prol:

    - Timbr mmbrs = 25.5 m/sc

    - Sphrical balls = 34.0 m/sc

    CUSTOM ORB complis with rquirmnts for corrugatd

    prols according to AS 1445:1986.

    Rfr furthr to Qunsland Govrnmnt wbsit

    http://www.works.qld.gov.au/tdd/saf_build/cyclon-

    matrials.asp#roof

    CUSTOM ORB and SPANDeK 0.48BMT ar dmd to satisfy

    th vrtical trajctory impact load prformanc rquirmnts

    dtaild in th Dsign Guidlins for Qunsland Public

    Cyclon Shltrs, Spt. 2006.

    Although not spcically tstd, BluScop Lysaght

    nginrs bliv LYSAGHT TRIMDeK and som othr prols

    will prform in a similar way. For mor information, contact

    Stl Dirct.

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    30 Cyclonic Area Design Manual

    Ld:FS = Full Shld

    PS = Patal Shld

    nS = n Shld

    n/A = nt applcabl, s t 2.

    nts:

    1. Abov tabl is an xcrpt from Tabl 2.2 of AS 4055: 2006. C1, C2, C3 and C4 ar th dsign wind spd classications. WhrN/A appars, conditions ar byond th scop of AS 4055: 2006.

    2. For topographic classication s Appndix 2, also xcrptd from AS 4055: 2006.

    Appdx 1: wd classfcat

    noigeRniarreT

    yrogetaC

    noitacifissalCcihpargopoT

    1T 2T 3T 4T 5T

    C

    3CT

    5.2CT

    2CT,1CT

    D

    3CT

    5.2CT

    2CT,1CT

    C1 C1 C2 C2 C2 C3 C2 C3 C3 C3 C3 C3 C3 C4 C4

    C1 C2 C2 C2 C3 C3 C3 C3 C3 C3 C4 C4 C4 C4 NA

    C2 C2 C2 C2 C3 C3 C3 C4 C4 C3 C4 C4 C4 NA NA

    C2 C3 C3 C3 C4 C4 C3 C4 C4 C4 NA NA NA NA NA

    C2 C3 C3 C3 C4 C4 C4 C4 NA NA C4 NA NA NA NA

    C3 C3 C4 C4 NA NA C4 NA NA NA NA NA NA NA NA

    FS PS NS FS PS NS FS PS NS FS PS NS FS PS NS

    wd Classfcat Systm Cyclc Cdts

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    Cyclonic Area Design Manual 31

    Appdx 2: Tpaphc classfcat

    nts:

    1. An scarpmnt has on avrag slop lss than 1 in 20 and anothr avrag slop gratr than 1 in 10.

    2. Th location of a sit on a hill, ridg or scarpmnt is shown in th illustration abov.

    3. Th avrag slop (a) is th slop masurd by avraging th stpst slop and th last slop through th top half of th

    hill, ridg or scarpmnt.

    Th avrag slop will not oftn occur at th actual proposd building sit and should b appraisd by considring th adjacnt

    topography (s appndix D for th calculation of topography - Rfr to AS 4055).4. Th top-third zon xtnds for an qual distanc, d, ithr sid of th crst of an scarpmnt as shown abov.

    Th distanc d is th avrag horizontal distanc masurd from th crst of th scarpmnt to th nar top-third zon.

    5. Th ovr-top zon of an scarpmnt is considrd to xtnd to a distanc of 5H past th crst of an scarpmnt.

    6. Th bottom of a hill, ridg or scarpmnt is that ara at th bas of a hill, ridg or scarpmnt whr th avrag slop is lss

    than 1 in 20, .g. crk, rivr vally or at ara.

    7. Abov data is an xcrpt from AS 4055: 2006.

    d dd d

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    32 Cyclonic Area Design Manual

    Appdx 3:Tpcal cycls ad d cs bulds

    Tpcal cycls

    Tropical cyclons ar warm cord wind systms whichaffct th coastal rgions of Northrn Australia. Thy ar

    formd ovr warm tropical watrs, whr th tmpratur

    must b >27C whn svr baromtric dprssions occur.

    High spd winds blow spirally inward from all sids to form

    a roughly circular cor or y which can rang in siz up to

    about 50km in diamtr. Ovrall, a cyclonic wind systm can

    hav a diamtr as larg as 650km.

    Th spiralling action is causd by th arths rotation and is

    clockwis in th southrn hmisphr, anti-clockwis in th

    northrn hmishpr.

    Air drawn into th y of a cyclon is carrid vrtically by

    convction and a pumping action gnratd by high altitudwinds. This cor activity xtnds up to 12km abov th

    sa. Th air rising in th cor of th cyclon carris with

    it substantial amounts of watr vapour which condnss

    to form havy cloud and rain in th ara of maximum wind

    forc around th cor.

    Th condnsing watr vapour rlass vast amounts of

    hat nrgy which is xpndd nlarging th systm. As

    cyclons xtract thir nrgy from th warm watr, thy

    dissipat fairly quickly on raching land, but oftn not

    bfor doing trmndous damag.

    Cyclons usually mov at spds of btwn 2 and 15

    m/sc and bcaus of thir siz, high wind spds can lastfor many hours. Ths winds ar of a cyclic natur, causing

    signicant dynamic forcs on building componnts.

    Ths cyclic forcs can induc fatigu in roong matrials,

    thir supports and xings; fatigu which oftn limits th

    prformanc of a componnt or systm. In addition,

    bcaus of th rotation of th wind systm, th wind

    dirction at a particular point can chang 180 as th

    cyclon passs. Ths qus that buld dss shuldt ta shld t accut ulss t s uhly qual all sds.

    wd Fcs Bulds

    Wind crats a numbr of forcs on both intrnal andxtrnal surfacs of a building; forcs which must b

    considrd whn dsigning or slcting cladding matrials,

    thir fastnrs and supports. Ths forcs produc both

    positiv prssur and ngativ prssur (suction) and

    thir magnitud is affctd by th vlocity of th wind and

    th buildings dgr of xposur and conguration. Th

    rsultant prssurs ar calculatd using AS/NZS 1170.2:

    2002 Structural Dsign Actions Part 2: Wind Actions.

    In cyclonic aras, particular not should b takn of th

    ffcts of intrnal prssurs on roof and wall cladding and

    th importanc of local prssur aras.

    Flying dbris is a signicant problm in tropical cyclonsand thr ar numrous instancs of buildings apparing to

    stand up to th wind forcs until dbris brok windows or

    pntratd wall cladding, thus allowing prssur from th

    wind to build up insid. Th intrnal prssur, acting with

    suction on th outsid of th roof, was thn sufcint to

    caus failur of th roof systm - a sort of xplosion.

    Failur of th roong can b du to inadquat fastning

    of roof shting, in which cas th xings pull out or th

    shting cracks around th fastnrs. It can b qually

    du to inadquat xing of th roof framing, ithr th

    connction btwn th battns and raftrs or th

    connction of th raftrs to th building fram.Irrspctiv of th rason for th loss of roof, th rsult

    is usually catastrophic. Watr damag commonly rsults

    in th dstruction of furnitur and furnishings. In addition,

    framd buildings los th bracing ffct caus by th roof

    mmbran, rsulting in th collaps of som xtrnal walls.

    wd Fcs As

    Th Wind Classication for awnings and carports can b

    takn from AS4055 Wind Loads on housing.

    Th wind prssur multiplirs to apply to th basic wind

    prssur should com from th cofcints in ASNZS

    1170:2002 for frstanding and attachd awnings.

    Ds wd Spds

    Th various conditions which affct th dsign wind

    spds, such as gographic location, trrain catgory, tc.,

    ar to b takn from th ASNZS 1170.2:2002.

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    Cyclonic Area Design Manual 33

    Appdx 4: Lcal pssu aas

    Lcal pssu aasWhr xtrnal prssurs ar ngativ, buildings ar

    subjct to localisd aras of incrasd prssur at all

    signicant xtrnal discontinuitis such as roof or wall

    dgs including roof ridgs whr th roof pitch xcds

    10. Consquntly, all roof and wall claddings, thir supports

    and xings, must b dsignd to tak into account ths

    incrasd xtrnal prssurs. Th aras affctd by ths

    factors ar shown in th illustration abov (takn from th

    AS/NZS 1170.2: 2002). Th xtnt of th local prssur aras

    is givn by th dimnsion a, which should b dtrmind

    as indicatd in th illustrations abov (also takn from

    AS/NZS 1170.2: 2002).

    Du car must b takn by th nginr whn dsigning

    claddings and thir supports. Th ffct on both aras of

    incrasd prssur must b considrd.

    nts:

    1. Abov illustration is takn from AS/NZS 1170.2:2002.

    a x a subjct to local prssur factor of 1.5.

    Such aras li within a zon of width a from dgs.

    2. Ara 0.5 a x 0.5 a subjct to a local prssur factor of 2.0.

    Such aras li within a zon of width 0.5 a from dgs.

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    34 Cyclonic Area Design Manual

    notes:

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    Cyclonic Area Design Manual 35

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    Dsclam, aats ad lmtat labltyThis publication is intndd to b an aid for all trads and profssionals involvdwith spcifying and installing LYSAGHT products and not to b a substitut forprofssional judgmnt.

    Trms and conditions of sal availabl at local BluScop Lysaght sals offics.

    excpt to th xtnt to which liability may not lawfully b xcludd or limitd,BluScop Stl Limitd will not b undr or incur any liability to you for anydirct or indirct loss or damag (including, without limitation, consquntialloss or damag such as loss of profit or anticipatd profit, loss of us, damag

    to goodwill and loss du to dlay) howvr causd (including, without limitation,brach of contract, nglignc and/or brach of statut), which you may suffr

    or incur in connction with this publication.

    Copyright BluScop Stl Limitd Sptmbr 3, 2012

    Tchcal qus: [email protected] call 1800 641 417