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EOSINT M Materials for Direct Metal Laser-Sintering (DMLS)

M Materials En

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Page 1: M Materials En

EOSINT M Materialsfor Direct Metal Laser-Sintering (DMLS)

Page 2: M Materials En

EOS 2007 · EOSINT M Materials Page 2

Source: EOS

Injection moulding tooling;functional prototypes

Bronze-based mixtureDirectMetal 20

Typical applicationsMaterial typeMaterial name

EOS offers a range of application-optimized metalpowder materials for EOSINT M systems

Commercially available DMLS materials

Injection moulding tooling;functional prototypes

Steel-based mixtureDirectSteel H20

Injection moulding series tooling;engineering parts

18 Mar 300 / 1.2709EOS MaragingSteel MS1*

Functional prototypes and seriesparts; engineering and medical

Stainless steel17-4 PH / 1.4542

EOS StainlessSteel 17-4

CoCrMo superalloyEOS CobaltChrome MP1

Ti6Al4V light alloyEOS Titanium Ti64*

Pure titaniumEOS Titanium TiCP*

For system requirements please refer to information quotes or ask for details* under development

Functional prototypes and seriesparts; engineering, medical, dentalFunctional prototypes and series

parts; aerospace, motor sport etc.Functional prototypes and series

parts; medical, dental

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EOS 2007 · EOSINT M Materials Page 3

Contents

— DirectMetal 20

— DirectSteel H20

— EOS MaragingSteel MS1

— EOS StainlessSteel 17-4

— EOS CobaltChrome MP1

— EOS Titanium

— Examples of other possible future materials

Source: EOS

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EOS 2007 · EOSINT M Materials Page 4

DirectMetal 20

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EOS 2007 · EOSINT M Materials Page 5

— Key characteristics•good mechanical properties•very fast build rate•very easy to finish

— Typical applications•injection mould tool inserts formoulding up to hundreds ofthousands of plastic parts

•other tooling applications•prototype parts, e.g. for functionaltests, wind tunnel testing etc.

•fixtures, test parts etc.

Characteristics and applications

Source: EOS, EGi

DirectMetal 20 - bronze-based material forrapid tooling and rapid functional prototypes

propeller prototype forwind tunnel testing

injection mould insert(Source:: EGi, EOS)

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— Mechanical properties•UTS: approx. 400 MPa•yield strength: approx. 200 MPa•Young’s Modulus: approx. 80 GPa•hardness: 115 HV

— Physical properties•min. remaining porosity : 8 %

• surface porosity closed bymicro-shot-peening

•massive parts typically built usingSkin & Core build strategy

•max. operating temperature 400 °C

Source: EOS

DirectMetal 20 quickly and easily producesfunctional tooling and parts

Key properties

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DirectSteel H20

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— Key characteristics•high strength and wear resistance•dense, highly polishable surfaces

— Typical applications•injection mould tool inserts formoulding up to millions of plasticparts

•other tooling applications, e.g. diecasting, extrusion

•prototype parts

Source: EOS, Bósch, Kashiyama

DirectSteel H20 - steel-based material forheavy-duty tooling and prototyping

Injection mould tool inserts in DirectSteel H20 (right Bosch,left Kashiyama)

Characteristics and applications

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— Mechanical properties•UTS: approx. 1100 MPa•yield strength: approx. 800 MPa•Young’s Modulus: approx. 180 GPa•hardness: 35 - 42 HRC

— Physical properties•min. remaining porosity : <0.5 %•massive parts typically built usingSkin & Core build strategy

•max. operating temperature 1100 °C

Micrograph of laser-sintered DirectSteel H20part, etched

Source: EOS

DirectSteel H20 produces heavy-duty tool insertswith highly polishable surfaces

Key properties

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Source: EOS

DirectSteel H20 has similar behaviour toconventional steel materials

Typical tensile testing behaviour of DirectSteel H20

Strain (%)

Str

ess

(M

Pa)

Horizontal samplelaser-sintered onEOSINT M250 Xtended

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EOS MaragingSteel MS1

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Source: Mold-Making Handbook, ed. Menning, 1998

Hard surface but low toughness.Used for screws and extruders

---- / 1.7735 / 14 CrMoV 6 9Nitriding steels

Characteristics & applicationsExamples / designationsAISI / Material No. / German

Material type

Various types of steels are conventionally used forinjection moulds, depending on the requirements

Summary of tool steel types with examples

Case-hardening: hard surface withtough core; warpage risk

P4 / 1.2341 / X 6 CrMo 4P21 / 1.2764 / X 19 NiCrMo 4

Case-hardenedsteels

No post-hardening neededP20 / 1.2311 / 40 CrMnMo 7P20+S / 1.2312 / 40 CrMnMoS 8 6

Pre-hardenedsteels

For moulding corrosive plastics,e.g. PVC

420SS / 1.2083 / X 42 Cr 12---- / 1.2316 / X 36 CrMo 17

Corrosion-resistant steels

H11 / 1.2343 / X 38 CrMoV 5 1D2 / 1.2379 / X 155 CrVMo 12 1

Through-hardenedsteels

Typ. precipitation hardening. Highhardness but low toughness

18 Mar 300 / 1.2709 /X 3 NiCoMoTi 18 9 5

Maraging steels Age hardening: hard and tough,very low shrinkage

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— Maraging = "mar"tensite + "aging" [treatment]

— Low-carbon steels with martensitic structure•e.g. 18 Mar 300 / 1.2709 / X 3 NiCoMoTi 18 9 5 has 0.2% carbon

— In solution-annealed condition has high strength (~1,000 MPa) but can be easilymachined

— Age-hardenable up to approx. 55 HRC hardness and much increased strength•e.g. 6 hours at 490°C

— Originally developed as high-strength steels for aerospace, also conventionallyused for injection moulding tools with particularly complex cavities

Source: Mold-Making Handbook, ed. Menning, 1998

Maraging steels are high performance, hardenablesteels typically used for e.g. aerospace and tooling

Characteristics of standard maraging steels

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— "Maraging steel is an iron alloy which is known for possessing superior strengthwithout losing malleability. ... Maraging steel is essentially free of carbon, whichdistinguishes it from most other types of steel. The result is a steel which

•Possesses high strength and toughness•Allows for easy machining with minimal distortion•Has uniform, predictable shrinkage during heat treatment•Can be easily nitrided•Resists corrosion and crack propagation•Can be finely polished"

— Maraging steels "Offer the best available combination of ultra-high yield and tensilestrength, ductility and fracture toughness of any ferrous materials. Can retainstrength at least up to 350°C. ... Readily machinable. .... Possible to finish-machinebefore aging. Very little dimensional change after aging treatment. Parts uniformlyharden throughout the entire section because they have high hardenability. Exhibitgood weldability."

Source: www.wikipedia.org, 2006

Maraging steels are noted for their high strength,high crack resistance and simple hardening

Quotes from www.wikipedia.org

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— "Maraging steels work well in electro-mechanical components where ultra-highstrength is required, along with good dimensional stability during heat treatment.Several desirable properties of maraging steels are:

• Ultra-high strength at room temperature• Simple heat treatment, which results in minimum distortion• Superior fracture toughness compared to quenched and tempered steel of similar strength level• Low carbon content, which precludes decarburization problems• Easily fabricated• Good weldability"

— "As compared with martensite-hardenable carbon-containing steels, carbonlessmaraging steels show, for the same strength, a substantially greater resistance tobrittle fracture, which is their most remarkable merit. On tempering to the maximumstrength, the ductility indices and impact toughness, though diminish somewhat, stillremain rather high. The high ductility of the carbonless matrix and the high dispersityof uniformly distributed intermetallic precipitates are responsible for a very highresistance to cracking, which is the most valuable property of modern high-strengthstructural materials."

Source: www.key-to-steel.com, 2006

Maraging steels are noted for their high strength,high crack resistance and simple hardening

Quotes from www.key-to-steel.com

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— "Maraging in Tool & Die Making•Maraging has a significant cost advantage over other alloys. Uniform predictableshrinkage during heat treatment means Maraging does not require excessivereworking. It is easily machined. Its hardness and strength allow it to withstandthe repeated pressures of compression molding for longer tool life with a very goodsurface finish."

— "Maraging in Manufacturing•Maraging's ability to expand without cracking make it the material of choice for drillchucks. Its uniform machinability and durability make it ideal for producing gearsin sophisticated robotic arms in assembly lines, and its high strength and wearresistance make it perfect for grippers in automation lines. Other Maraging(Vascomax) benefits for the manufacturing arena include excellent polishability andweldability with pre- or post heating."

Source: www.maraging.com, 2006

Maraging steels offer excellent properties formanufacturing and tooling applications

Quotes from www.maraging.com

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— Key characteristics•18 Maraging 300 type steel (1.2709,X3NiCoMoTi18-9-5)

•fully melted to full density for highstrength and polishability

•easily machinable as-built•age hardenable up to approx. 55 HRC•good thermal conductivity

— Typical applications•series injection moulding, also for highvolume production

•other tooling applications, e.g. diecasting

•high performance parts, e.g. foraerospace applications

Source: EOS, Oase

EOS MaragingSteel MS1 - high performancesteel for series tooling and other applications

Injection mould insert with conformalcooling, built in EOS MaragingSteel MS1

Characteristics and applications

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EOS 2007 · EOSINT M Materials Page 18

— Mechanical properties as built (EOSINT M270)•hardness: 36 - 39 HRC

— Mechanical properties after age hardening (6 hoursat 490°C)

•UTS: > 1900 MPa•yield strength: > 1700 MPa•hardness: 53 - 55 HRC

— Physical properties•Relative density: approx. 100 %

200 internally cooled pin inserts forinjection moulding, built in EOSMaragingSteel MS1. Source: LBC GmbH

Source: EOS, LBC

EOS MaragingSteel MS1 is a high performancesteel for series tooling and other applications

Key properties (provisional data)

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EOS StainlessSteel 17-4

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— Key characteristics•raw material corresponds to 17-4(1.4542, X5CrNiCuNb16-4)

•corrosion-resistance•excellent ductility

— Typical applications•engineering applications includingfunctional prototypes, small seriesproducts, individualised productsor spare parts

•parts requiring high corrosionresistance, sterilisability, etc.

•parts requiring particularly hightoughness and ductility

Benchmark test geometry inEOS StainlessSteel 17-4.Source: NASA / GeneralPattern.

Source: EOS

EOS StainlessSteel 17-4 - stainless steel materialfor prototyping and series production

Demonstration part in EOSStainlessSteel 17-4, partlypolished

Characteristics and applications

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EOS 2007 · EOSINT M Materials Page 21

Medical devices, food processing etc.

Medical devices inEOS StainlessSteel 17-4.Source: PEP / DePuy

Source: EOS, PEP / DePuy

EOS StainlessSteel 17-4 opens up new applicationsdue to its corrosion resistance

Sieve in EOS StainlessSteel 17-4for packaging machinery forfoodstuffs.

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Volkswagen's GX3 conceptvehicle

Designer products

Designer shifter knob inEOS StainlessSteel 17-4

Source: EOS, Volkswagen N.A.

EOS StainlessSteel 17-4 opens up new applicationsdue to its aesthetic appearance

— Metal shifter knob for newconcept vehicle

•eye-catching hollow,lightweight look

•surface machined to matchmetal trim components

•premiered at Los AngelesAuto Show 2006

•attendees asking, "How didyou do that?"

•opens up possibility ofeconomic production ofcustomized or limited editionshifter knobs

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— Composition corresponds to US 17-4and European 1.4542

— Metallurgy of as-sintered materialcharacterized by laser processing

•very fast melting and solidification•microstructure and properties are notidentical to cast- or wrought-typealloy

Chemistry and metallurgy

Source: EOS

EOS StainlessSteel 17-4 is an industrially acceptedstainless steel material

balanceIron

Content(by weight)

Element

Manganese

Molybdenum

Nickel

max. 1 %

max. 0.5 %

3 - 5 %

max. 1 %Silicon

Carbon

Chromium

Copper

max. 0.07 %

15 - 17.5 %

3 - 5 %

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— Relative density: approx. 100 %

— Density: approx. 7.8 g/cm³

— Max. operating temperature 550 °C

— Thermal conductivity:•at 20 °C: 13 W/m°C•at 100 °C: 14 W/m°C•at 200 °C: 15 W/m°C•at 300 °C: 16 W/m°C

— Coefficient of thermal expansion:•20 – 600 °C: 14 x10-6 m/m°C

Physical & thermal properties

Micrograph of laser-sintered EOSStainlessSteel 17-4 in solution-annealed andH1150 aged condition showing fully remelted,dense structure

Source: EOS; NCMS / General Pattern

EOS StainlessSteel 17-4 produces fully dense parts

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Optical micrograph

Micrograph of laser-sintered EOS StainlessSteel 17-4 showing fullyremelted, dense structure. Side view along the layers

Source: EOS; Helsinki University of Technology

EOS StainlessSteel 17-4 produces fully dense parts

100µm

Optical micrograph of EOSStainlessSteel 17-4.Top view

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Source: EOS

980 ±50 MPa142 ±7.3 ksi

1050 ±50 MPa152 ±7.3 ksiUltimate tensile strength, MPa

Vertical orientationHorizontal orientationProperty

EOS StainlessSteel 17-4 produces parts with goodmechanical properties

Mechanical properties

500 ±50 MPa72,5 ±7.3 ksi

540 ±50 MPa 78 ±7.3 ksi

Yield strength (Rp 0.2 %), MPa

n/a170 ±20 GPa25 ±3 msi

Young’s Modulus (GPa)

Remaining elongation 25 ±5 %

(250-400 HV1) *

Surface hardness

230 ±20 HV1

* Work hardening effect

- as laser-sintered

- (ground & polished)

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Source: EOS

EOS StainlessSteel 17-4 produces parts with goodmechanical properties and excellent ductility

Typical tensile testing behaviour of EOS StainlessSteel 17-4

Strain (%)

Str

ess

(M

Pa)

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EOS CobaltChrome MP1

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— Key characteristics•high strength, temperature andcorrosion resistance

•biocompatibility•fulfils ISO 5832-4 and ASTM F75(cast CoCrMo implant alloys), andmost of ISO 5832-12 and ASTMF1537 (wrought CoCrMo implants)

— Typical applications•high-temperature engineeringapplications, e.g. turbines

•medical implants•dental devices

Source: EOS; Knee implant: Stryker Orthopaedics

EOS CobaltChrome MP1 - CoCrMo superalloymaterial for prototyping and series production

Knee implant in EOSCobaltChrome MP1

Engine exhausts in EOSCobaltChrome MP1

Characteristics and applications

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— Biomedical CoCrMo alloy, compositionUNS R31538:

•Co: 63-65 wt-%•Cr: 27-29 wt-%•Mo: 5-7 wt-%•Si, Mn: < 1 wt-%•Fe: < 0.75 wt-%•C: 0.15 wt-%

— Nickel free, contains < 0.05 wt-% ofnickel

— Uniform, fine distribution of elements•see picture

Chemistry and metallurgy

Dot-mapping analysis of SEM micrographs of cross-section through laser-sintered sample.

Left: Co distribution Right: Cr distribution

Source: EOS, EU-CRAFT Project “HIPED HIPS II”, photographs by PERA.

EOS CobaltChrome MP1 is a biomedicalCoCrMo alloy

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Micrographs

Micrographs of EOS CobaltChrome MP1 samples, laser-sintered on EOSINT M 270 and etched

Left: 10x optical micrograph Middle: 1000x SEM micrograph Right: 5000x SEM micrograph

Source: EOS

EOS CobaltChrome MP1 produces parts with veryfine 0.3-0.6 µm grain size

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Micrographs

Source: EOS

EOS CobaltChrome MP1 is fully dense with only skinor with Skin&Core parameters

Micrographs of EOS CobaltChrome MP1 samples, laser-sintered on EOSINT M 270 and etched

Left: 100x SEM micrograph of only skin parameters Right: 100x SEM micrograph of faster Skin&Core

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— Relative density: approx. 100 %

— Density: 8.29 g/cm³

— Max. operating temperature 1150 °C

— Melting range: 1350-1430 °C

— Thermal conductivity:•at 20 °C: 13 W/m°C•at 300 °C: 18 W/m°C•at 500 °C: 22 W/m°C•at 1000 °C: 33 W/m°C

— Coefficient of thermal expansion:•20 – 500 °C: 13.6 x10-6 m/m°C•500 – 1000 °C: 15.1 x10-6 m/m°C

Physical & thermal properties

Micrograph of laser-sintered EOSCobaltChrome MP1 showing fully remelted,dense structure

Source: EOS

EOS CobaltChrome MP1 produces fully dense partssuitable for high-temperature operation

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Source: EOS

1150 MPa ± 50 MPa167 ksi ± 7 ksi

1400 MPa ± 50 MPa203 ksi ± 7 ksiUltimate tensile strength, MPa

Vertical orientationHorizontal orientationProperty

EOS CobaltChrome MP1 produces parts withexcellent mechanical properties

Mechanical properties at 20 °C

880 MPa ± 50 MPa128 ksi ± 7 ksi

960 MPa ± 50 MPa139 ksi ± 7 ksi

Yield strength (Rp 0.2 %), MPa

200 GPa ± 20 GPa29 msi ± 3 msi

210 GPa ± 10 GPa30 msi ± 1.5 msi

Young’s Modulus (GPa)

Remaining elongation

9-13 %- as laser-sintered 8-10 %21-24 %- after hot isostatic pressing

40-45 HRCSurface hardness

Note: Mechanical properties improve with increased operation temperature up to500-600 °C

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Tensile behaviour

Tensile behaviour of EOS CobaltChrome MP1 sample laser-sintered on EOSINT M 270Left: horizontal orientation Right: vertical orientation

Source: EOS

EOS CobaltChrome MP1 produces parts withexcellent mechanical properties

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EOS CobaltChrome MP1 parts fulfil relevantindustrial standards well

— Properties fulfil ISO 5832-4 and ASTM F75 of cast CoCrMo implant alloys

— Properties fulfil ISO 5832-12 and ASTM F1537 of wrought CoCrMo implants alloys,except remaining elongation

•also elongation requirement can be fulfilled by using hot isostatic pressing

Source: EOS

Comparison with cast and wrought material

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— Key characteristics•high strength, temperature andcorrosion resistance

•biocompatibility•thermal characterisitcs suitable forveneering with dental ceramic

— Typical applications•dental restorations (crowns,bridges etc.)

— Availability•custom development for Sirona•available by special agreement

Source: EOS

EOS CobaltChrome SP1 - special purpose CoCrMosuperalloy for veneered dental restorations

Dental restorations inEOS CobaltChrome SP1

Characteristics and applications

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EOS Titanium Ti64 / TiCP

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Titanium alloys offer a unique combination ofproperties for many biomedical applications

— Excellent corrosion resistance, biocompatibility and bioadhesion

— Titanium and its alloys are used for many biomedical and dental applications(implants, screws, crowns...)

Source: EOS

Summary of important biomedical properties

++Corrosion resistance

Stainless steelProperty

Biocompatibility

Bioadhesion

Price

Titanium alloys CrCo alloys Nb/Ta

+

+

+++

O

O

O

++

++

-

++

++

+

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Titanium alloys offer a unique combination ofproperties for many engineering applications

— Light weight material with high specific strength (strength per weight)

— Ti6Al4V with high strength also at elevated temperatures

— The combination of mechanical properties and the corrosion resistance is the basisfor applications in Formula 1 and aerospace

Source: EOS

Summary of important engineering properties

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Source: EOS

Medical and dentalTi; O <0.18%; N <0.03%CP Ti grade 1

Typical applicationsCompositionMaterial name

Various grades of Titanium (alloys) are commonlyused in industrial applications

Summary of the most important Ti materials

Medical and dental,chemical industry

Ti; O <0.25%, N <0.03%CP Ti grade 2

Medical and dentalTi; O <0.35%, N < 0.05%CP Ti grade 3

Medical and dentalTi; O < 0.40%, N < 0.05%CP Ti grade 4

Ti; Al 6%; V 4%;O <0.20%, N < 0.05%

Ti6Al4V (grade 5)

CP = commercially pure, ELI = extra-low interstitials

Aerospace, motor sport, sportsgoods, medical and dental

Ti; Al 6%; V 4%;O <0.15%, N < 0.05%

Ti6Al4V ELI Medical and dental

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Source: EOS

24240CP Ti grade 1

Elongation at break (*) [ % ]Tensile strength (*) [ MPa ]Material name

Various grades of Titanium (alloys) are commonlyused in industrial applications

Mechanical properties of conventional barstock

20345CP Ti grade 2

18450CP Ti grade 3

15550CP Ti grade 4

895Ti6Al4V (grade 5)

CP = commercially pure, ELI = extra-low interstitials

(*) Source: Euro-Titan Handels AG, Solingen, Germany

10

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— Several versions will be available•EOS Titanium Ti64 (Ti6Al4V)•EOS Titanium Ti64 ELI(higher purity)

•EOS Titanium TiCP(commercially pure)

— Key characteristics•lightweight•high strength•biocompatibility

— Typical applications•aerospace and engineeringapplications

•biomedical implants

Source: EOS

EOS Titanium - light alloy materials for prototypingand series production

Spinal implants built in EOSTitanium Ti64

Dental device built in EOSTitanium Ti64

Characteristics and applications

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Due to its high reactivity, EOS Titanium isprocessed on a special version of EOSINT M 270

— Hardware and software requirements•argon atmosphere from external bottles•cylindrical radial-flow nozzle in process chamber•additional safety features•special version of PSW to control additional features•titanium building platforms

Source: EOS

System requirements

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EOS Titanium Ti64 parts fulfil relevant industrialstandards and relevant requirements

— Physical properties•laser-sintered density: approx. 100 %•only single pores

— Chemical properties•laser-sintered parts fulfil requirements of ASTM F1472 (for Ti6Al4V) and ASTMF136 (for Ti6Al4V ELI) regarding maximum concentration of impurities

• oxygen < 2000ppm or 1500ppm• nitrogen < 700ppm

— Bioadhesion•cell growth tested with good results

Source: EOS

Physical and chemical properties

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— Typically martensitic structurewith grains growing from layerto layer

•preferential Z orientation•grain size >> layer thickness

Metallurgy

Optical micrographs of laser-sintered EOS Titanium Ti64, showingfully dense structure (only single pores) and dendritic, martensiticstructure with preferential orientation

Source: EOS, EADS

EOS Titanium Ti64 produces fully dense partswith dendritic, martensitic grain structure

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Source: EOS

approx. 159 ksiUltimate tensile strength

Vertical orientationHorizontal orientationProperty

EOS Titanium Ti64 produces parts with excellentmechanical properties

Mechanical properties (provisional)

Yield strength (Rp 0.2 %)

Young’s Modulus

Hardness

Value

approx. 1100 MPa

approx. 1000 MPa approx. 145 ksi

approx. 17 msi approx. 120 GPa

approx. 450 HV ≈ 45 HRC ≈ 425 HB

Elongation at break approx. 8%

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Source: EOS

GPa,MPa x10

1400

1200

1000

800

600

400

200

0Ultimate tensile

strength

Properties of EOS Titanium Ti64 are comparable toor better than with conventional manufacturing

Young’sModulus*)

Elongationat break

%

14

12

10

8

6

4

2

0

Ti6Al4V,EOSINT M 270

Ti6Al4V,PM + HIP

Ti6Al4V, forgedDIN ISO 5832-3

Hardness **)

HV

500

400

300

200

100

0

*) No values available for Ti6Al4V, forged DIN ISO 5832-3*) No values available for Ti6Al4V, forged DIN ISO 5832-3 **) No values available for Ti6Al4V, PM+HIP

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Source: EOS

EOS Titanium Ti64 produces parts with excellentmechanical properties

Typical tensile testing behaviour of EOS Titanium Ti64

Str

ess

(M

Pa)

Strain (%)

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Source: EOS, Protocast, Technikon

Many different kinds of parts have been built inEOS Titanium Ti64

Examples of parts built in EOS Titanium Ti64

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Optical micrographs of laser-sintered EOS Titanium TiCP (commercially pure), etched, showing fullydense structure and no sign of layer structure. Build orientation as indicated.

Source: EOS

EOS Titanium TiCP produces fully dense partswith very fine, uniform grain structure

xx

yy

xx

zz

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Source: EOS

approx. 82 ksiUltimate tensile strength

Vertical orientationHorizontal orientationProperty

EOS Titanium TiCP produces parts with excellentmechanical properties

Mechanical properties (provisional)

Yield strength (Rp 0.2 %)

Young’s Modulus

Value

approx. 567 MPa

approx. 477 MPa approx. 69 ksi

approx. 16 msi approx. 114 GPa

Elongation at break approx. 32 ± 5 %

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Examples of other possible future materials

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— Material type•nickel-based superalloy, commonlyused for high-temperatureengineering applications such asaerospace turbine parts

— Alternatives•can in many cases be substituted byEOS CobaltChrome MP1

— Commercialization status•so far only in R&D

Source: EOS

EOS has successfully produced parts in Inconelalloys on EOSINT M 270

Description

Impeller in Inconel 625 (2.4856),built on EOSINT M 270

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— Material type•precious metal, used in variouspurities / alloys for jewellery,electronics and dental restorations

— Alternatives•currently no comparablecommercial material availablefor EOSINT M

— Commercialization status•so far only in R&D

Source: EOS

EOS has successfully produced parts in gold onEOSINT M 270

Description

Parts built in 18 carat gold on EOSINT M 270

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— Process development enabled laser-sintering of precious metals (gold, silver)in hallmarkable quality, e.g. 18 carat

— Freedom of design allows noveljewellery concepts to be imlpemented

— Technology patented by Particular ABand licensed exclusively to EOS

— Commercialization status•so far only implemented on EOSINTM 250 Xtended by Particular AB andalso tested on EOSINT M 270 by EOS

•further development andcommercialization to be confirmed

Source: EOS, Particular AB

Hallmarkable gold and silver jewellery productshave been built on EOSINT M 250 Xtended

Examples by Particular AB

Above: Fan chain in yellow 18 carat gold, 21 cm, 28links. Below: Wing Ding chain in silver, 5 cm, 8 linksBoth built in one step on EOSINT M 250 Xtended.Design by Towe Norlén

project partners:

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— Micro-laser-sintering uses powdergrain size typ. 1 - 20µm, layerthickness 1 - 5µm to achieve detailresolution <30µm

— Originally developed by LaserinstitutMittelsachsen and licensed exclusivelyto 3D Micromac

•development cooperation betweenEOS and 3D Micromac

•EOS has exclusive sales rights

— Commercialization status•currently R&D status with limitedpart-building possibilities

•further development towardscommercialization is ongoing

Source: EOS, 3D Micromac

EOS is developing micro-laser-sintering of metals incooperation with 3D Micromac

Technology development

EDM electrode built incopper-tungsten mixture

Cylinder built partly insilver and partly in copper

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