M23 Series Instructional & Maintenance Manual · ECI Spinnomatic 15400 Chets Way Armada, MI 48005 The Orbital Fastening Experts 586.752.9100 General Information & Installation 2-3

M23 Series Instruction & Maintenance Manual

ECI Spinnomatic 15400 Chets Way Armada, MI 48005 The Orbital Fastening Experts 586.752.9100

M23 Series

Instructional & Maintenance

Manual

Serial # _______________



SUPPLIED EQUIPMENT LIST

SERIAL # ___________

DESCRIPTION ECI # SENT M23 POWERHEAD 50220 TM23 COLUMN 43581

PM23 COLUMN 11565 M23 ELECTRICAL CONTROL PANEL 11047-2

M23 PNEUMATIC VALVES 33114-1 DUAL PALM BUTTON ASSEMBLY 03284

FH20 6° FORMINGHEAD 06816 FH20 3° FORMINGHEAD 06932

FH20 ER 6° FORMINGHEAD 16874

FH25 6° FORMINGHEAD 34640

FH25 4° FORMINGHEAD 34640-2 FH25 3° FORMINGHEAD 34640-3

PEENS

FH20 FLAT 2812 FH20 6° CONICAL 3745

FH25 FLAT 3076

FH25 CONICAL 6° 5246



FOREWORD

This manual is intended to familiarize operators and maintenance

personnel with the mechanical characteristics of the machine and

covers the basic equipment as well as some of the more popular

optional features available.

Following the guidelines provided by the manual will permit you to

maintain the equipment in a safe condition suitable for efficient,

continuous operation.

*NOTE: All information in this manual is subject to change without notice.



Table of Contents

Foreword

Chapter 1 – Operator and Machine Safety Never and Always………………………………….…. 1-1

Chapter 2 – General Information & Installation Suggestions………………………………….….…….…. 2-1 Trouble Shooting…………………………………..…… 2-1 Service.…………………………………………..…….…… 2-1 Stocking Key Service Parts……………..…………. 2-1 Accessories……………………………….................. 2-1

Services………………………………………………….… 2-1 Peen Development.…………........................... 2-1 Replacement Peens…….…….......................... 2-1 Fixture Development.……………….................. 2-2

How Spinnomatic Works…………………….…… 2-2 Installation………………………………………………. 2-2 Installation of Series 23 Spinnomatic Powerhead Only...................... 2-2 Installation of Series 23 Spinnomatic Machine …………....................... 2-2 Electrical Hook Up.……………………………..……. 2-2 Pneumatic Hook Up………………..…………........ 2-3 Typical Routing of Limit Switch Wire…….….. 2-3

Chapter 3 – Machine Operation Operational Features…………...…………..….….. 3-1

Machine Set-up (Model TM-23) Operational Suggestions for Best …………….. 3-2 Results and for Extended Tool Life..………….. 3-2

Chapter 4 – Service Procedures Lubrication.…………………………………..……..….. 4-1 Maintenance………………………………………..….. 4-1

Service Parts.……….………………………………..…. 4-2 Service Record.….……………………………………… 4-2

Orbital Head Graphic…………………………..…… 4-3 Remove Orbital Head from Machine………... 4-4 Disassembly of Orbital Head……………….……. 4-4

Reassembly of Orbital Head………………..….... 4-4 Part Numbers for Orbital Heads..………..……. 4-5

M-23 Powerhead Graphic……...................... 4-6 M-23 Powerhead Stock List.…………..…….…… 4-7, 8 Disassembly & Service of Powerhead……….. 4-9, 10 Replacing Seals…………………………………………. 4-10 To Install Seal Kit………………………………………. 4-10 Reassembly of Powerhead……………..………… 4-11 Peen Polishing Instructions……………..…..….. 4-12 Accessories……………………………………….……… 4-13

Chapter 5 – Specifications Machine Specifications.……………………..…….. 5-1

Chapter 6 – Troubleshooting Troubleshooting..……………………………..…….. 6-1, 2

Chapter 7 – Tooling Fixtures by ECI..…………………………….…..…….. 7-1

Peens by ECI..………………………………...………… 7-1 Tooling Developed by Customer.…………..... 7-1 Workholding Fixture..…………………...……….…. 7-1

Headforming Tools (Peens)……………...………. 7-1 Variety of Peen Configurations..…….…..……. 7-2, 3, 4

Chapter 8 – Engineering Drawings Chapter Summary ……………….…….…..…..….. 8-1 Bill of Materials for TM-23….…………….……… 8-2, 3, 4, 5 Drawing of TM-23 Table Mount….……….…… 8-6 Drawing of M-23 Powerhead Assy……..…..… 8-7 Drawing of M-23 Powerhead 1 of 3….…….... 8-8 Drawing of M-23 Powerhead 2 of 3……...….. 8-9 Drawing of M-23 Powerhead 3 of 3……..…... 8-10 Drawing of C-23 Column Assy. 1 of 2….…..… 8-11 Drawing of C-23 Column Assy. 2 of 2….…..… 8-12 Drawing of M-23 Control Panel….………..…… 8-13 Drawing of M-23 Electrical….………………..….. 8-14 Drawing of M-23 Pneumatic..……………….….. 8-15 Drawing of M-23 Electrical/Auto Slide….….. 8-16 Drawing of M-23 Pneumatic/Auto Slide….… 8-17

Service Parts & Kits for Orbital Head…….…… 4-5 Service Tools for Orbital Heads………….…..…. 4-5



Chapter 1

Operator and Machine Safety



Operator and Machine Safety 1-1

CAUTION

THE OPERATION OF ANY MACHINE TOOL OR POWER-OPERATED DEVICE CAN BE EXTREMELY HAZARDOUS UNLESS

PROPER SAFETY PRECAUTIONS ARE STRICTLY OBSERVED.

NEVER exceed the rated capacity of a machine.

NEVER operate equipment unless proper maintenance has been regularly performed and

the equipment is known to be in good working order.

NEVER operate any equipment if unusual or excessive noise or vibration occurs.

NEVER use any toxic or flammable substance as a solvent or cleaner.

NEVER allow untrained personnel to operate or repair the equipment.

NEVER check work piece near running spindles.

NEVER remove tools by hand until spindle has completely stopped moving.

ALWAYS be sure proper guarding is in place for all pinch, catch, shear, squeeze and nip points.

ALWAYS be sure the equipment is properly grounded.

ALWAYS disconnect main electrical and air power before attempting repair or maintenance.

ALWAYS wear protective equipment.

ALWAYS keep chemical and flammable material away from electrical or operational

equipment.

ALWAYS provide a safe work area free of slippery surfaces.

ALWAYS wear safety goggles and keep face away from oil and air leaks or testing apparatus.

ALWAYS use a brush or lint free cloth for cleaning – not pressurized air.



Chapter 2

General Information & Installation



General Information & Installation 2-1

Suggestions:

TROUBLESHOOTING If a problem occurs during installation or operation, refer to Chapter 6 – Trouble Shooting. If a problem persists, please call us. To expedite service, ask for appropriate technician – mechanical, electrical, pneumatic or hydraulic.

SERVICE For detailed service instruction refer to Chapter 4 – Service Procedures. Spinnomatic is designed on the building-block principle. Motor, orbital head, electrical controls and other components are readily accessible. All service parts are stocked by ECI Spinnomatic, with many parts as inventory and ready to ship immediately.

CAUTION BEFORE PERFORMING SERVICE, DISCONNECT ALL POWER TO MACHINE, ELECTRICAL, PNEUMATIC AND HYDRAULIC. ON PNEUMATIC MODELS ALSO BLEED-OFF ANY TRAPPED AIR BY OPENING THE FITTINGS LEADING INTO THE CYLINDER. MAJOR REPAIRS OR ALTERATION SHOULD NOT BE ATTEMPTED DURING WARRANTY PERIOD WITHOUT PRIOR APPROVAL OF ECI SPINNOMATIC.

STOCKING KEY SERVICE PARTS Normal wear will eventually require replacement of some service parts. It is suggested that a supply of these parts be stocked in your Service Department to assure uninterrupted operation. Part numbers are listed in Chapter 8 on the Bill of Materials corresponding with your particular unit under the “rec. spares” column.

ACCESSORIES Many accessories are available to increase the capabilities of standard Spinnomatic machines. Work stands, workholding fixture assembly plates, index tables, automatic slides and multiple spindle heads are among the standard accessories. These and other items are readily installed on existing machines.

Services

PEEN DEVELOPMENT SERVICE Our peen development department designs and produces peens for Spinnomatic and other orbital forming machines. Peens are precision machined from the finest materials and are thoroughly tested.

REPLACEMENT PEENS Replacement peens are exactly duplicated using the original job sheets as a reference or from your samples or specs. An orbital forming peen lasts a long time. Only the best should be considered. Spare peens in stock eliminate down-time and buying peens in quantities reduces costs. Contact ECI for peen quote! 586.752.9100 or [email protected]




FIXTURE DEVELOPMENT Holding fixtures are often developed for the customer and assembled along with the orbital forming machine. Pressure pads and other devices are designed and built as required. Our design and applications engineers will work with your process engineers for best results.

How Spinnomatic Works The Spinnomatic orbital forming system combines both pressure and spinning motion to headform metals and plastics. A rotating tool called a peen is held in the orbital head at a slight angle. The peens turn freely in the head – it does not rotate with the head the way a drill-bit does. The peen moves in an orbital path as it is brought to bear on the part. A minute quantity of metal – or plastic – is displaced with each revolution. Single line-of-contact method of forming requires much less pressure than other methods, and is, therefore, very energy efficient. The process is noiseless because the material is displaced by constant pressure – not by a sudden hammer blow. There is minimal heat buildup between the peen and the part, as the peen freely turns around the radius of the part being formed. Heads formed are exceptionally strong and are finely finished. Almost all head shapes are possible and are determined by the peen configuration.

Installation Upon receiving your Spinnomatic equipment check for damage which may have occurred in transit. Report any such damage to carrier immediately. Table model machines may be moved with hoist (using eye tapped hole in column) or fork lift. Unbolt machine from skid, remove rust preventative from unpainted surfaces, clean surfaces with solvent or kerosene and apply a light film of oil.

INSTALLATION OF SERIES 23 SPINNOMATIC POWERHEAD ONLY

Method of installation by purchaser of Spinnomatic powerhead is the responsibility of the purchaser. For proper routing of limit switch wires to prevent breaking at terminals when unit is cycled, refer to the following page (2-3) in this chapter.

INSTALLATION OF SERIES 23 SPINNOMATIC MACHINE

Place table-model machine on Spinnomatic workbench or other sturdy table. (Approximate weight of machine is shown in Chapter 5.) Positon other models in place on floor. Standard machines do not have to be leveled or bolted down, although holes are provided.

ELECTRICAL HOOK UP

Check motor and transformer for proper voltage connection (240 or 480v 3 phase). Open control panel cover. Disconnect must be off. Bring electrical line thru hole located on top of enclosure. Connect leads to top of disconnect. Spindle should rotate clockwise when viewing machine from above motor. If it does not, reverse leads.




CAUTION

FORMINGHEAD WILL FALL OFF IF ROTATION IS INCORRECT. ROTATION OF MULTISPINDLES MAY BE REVERSE. CONNECT ACCORDING TO CORRECT FORMING HEAD ROTATION.

CAUTION

INCOMING LINE VOLTAGE MUST MATCH VOLTAGE SHOWN ON MACHINE TAG LOCATED ON LEFT SIDE OF COLUMN.

If additional information is required refer to electrical diagram in Chapter 8 of this manual, or call 586.752.9100 or fax 586.752.9804

PNEUMATIC (AIR) HOOK UP

Connect airline to filter-regulator-lubricator (F-R-L) unit located on lower back side of column. Use air hose 3/8" diameter or larger. Fill lubricator bowl with good grade of SAE 10W oil. (Machine is lubricated internally with this oil, so level must be maintained.) Adjust for one drop every 20 strokes of machine. Set air pressure. Normal pressure is approximately 80 psi. Pressure is adjustable from 60 psi to 100 psi to suit operating needs.

CAUTION

DO NOT OPERATE THIS MACHINE USING PRESSURE IN EXCESS OF 100 PSI.

Incoming air supply should be as free as possible of moisture and contamination. Proper routing of limit switch wire in powerhead is necessary to prevent breakage at switch connectors when Spinnomatic machine is cycled.

TYPICAL ROUTING OF LIMIT SWITCH WIRES (Looking through access opening in housing side)

Decel and full-depth switches are located next to and to left of the stroke adjust unit. (Decel switch has a spring mounted on it.) Route these sets of switch wires behind the gear along the back side of the housing to meet with the micro switch wires (the return switch is located to the right of the quill within a bracket mounted to the inside of the top of the housing) and then thru the top of the housing into their conduit.



Chapter 3

Machine Operation



Machine Operation 3-1

Operational Features for Table Model TM-23

A. ORBITAL HEAD The orbital head transforms downward stroke and rotating motion into orbital motion needed for head-forming. The working tool (peen) is held in place by a magnet or set screw and turns freely in the orbital head.

B. PEEN The peen is the working tool that spins freely in the orbital head. It forms as it moves in an orbital path around the radius of the part.

C. POWERHEAD ADJUSTMENT CRANK The powerhead adjustment crank moves the powerhead up or down on the column to bring the tool to approximate position for headforming.

D. CONTROL BOX The control box contains dwell time and push button controls. It works in conjunction with the palm-buttons to control all functions of the machine.

E. DWELL TIMER The dwell timer controls amount of time tools dwell on workpiece. Adjusts from 0-5 seconds. Timing begins when unit reaches the full down position. (One second is standard.)

F. STROKE SPEED CONTROL VALVES The flow control valves control the advance stroke feed prior to contacting the work piece. The left hand flow control valve controls the deceleration in the advance stroke. The right hand flow control valve controls the speed on the spindle return. (Flow control valves only control the feed rate, not the final working force).

G. FINE ADJUSTMENT KNOB The fine adjustment knob adjusts depth to exact positon for headforming by controlling depth of stroke when machine is cycled. One complete turn of knob adjusts stroke approximately .027" on the TM-23 (Knob cannot be turned when unit is in full down stroke positon.) Retighten jam nut after adjustment.

H. FILTER-REGULATOR-LUBRICATOR The filter-regulator-lubricator (F-R-L Unit) filters out moisture and dirt particles, regulates air pressure, and injects an oil mist into the air to lubricate internal moving parts.

I. POWERHEAD LOCKING CLAMPS The powerhead locking clamps lock the powerhead in position when clamps are rotated clockwise and tightened.



Machine Operation 3-2

MACHINE SET-UP (MODEL TM-23)

NOTE

You must predetermine machine stroke. This depends on clearance of fixture and varies with different applications. Determine whether part is being loaded under powerhead or in a load position away from forming area (such as a slide or dial machine).

1. Set machine for manual operation.

2. Determine machine stroke.

3. Locate fixture to machine base on centerline of rivet, using dial indicator when possible.

4. Unlock jam nuts and set screws (Item I). Crank powerhead to its full up positon on column assembly.

5. Use fine adjustment knob to adjust predetermined stroke of powerhead. (Item G)

6. Set dwell timer to 1 second. (This is subject to change per application.) (Item E)

7. Set regulator air pressure at 70 psi. (Item H)

8. Locate flow control value and set for desired decel. (Item F) (This is preset by our manufacturing

department.)

9. With powerhead in advance stroke positon, crank powerhead down until peening tool touches

workpiece. Lock set screws and jam nuts or locking handles. (Items C & I)

10. To achieve proper head diameter and height of rivet use fine adjustment knob. (Item G)

11. Run unit in auto cycle using several more parts to assure proper forming.

12. If headform is not satisfactory, adjust air pressure, dwell timer and fine stroke. (Items H, E, & G)

13. If using following procedures and you find it isn’t to your satisfaction, contact ECI at 586.752.9100.

OPERATING SUGGESTIONS FOR BEST RESULTS AND FOR EXTENDED MACHINE AND TOOL LIFE

Lubricate orbital head once every 1000 hours. Do not use graphite compound or other dry lubricant.

Maintain oil level in F-R-L unit and drain air filter as often as it needs it.

Keep peen polished and coated with a light film of oil. Clean peen holder whenever peen is removed. Maintain peen at apex point. The apex is the intersection point of the centerline of the forminghead and the offset angular centerline of the peen.

Operate the machine at a moderate feed rate by adjusting the flow control valve. Do not impact part.

Operate the machine with the dwell time at lowest setting possible, which will still allow consistent forming to be done. Adjust to longer setting only when the application requires it.

Regrease spline every 1000 hours. (See service procedures section on lubrication for grease and oil specification.)



Chapter 4

Service Procedures



Service Procedures 4-1

LUBRICATION

NOTE The most common cause of machine failure is lack of proper lubrication.

1. Maintain oil level (SAE 10W) in F-R-L Unit. Adjust for 1 drop for every 10 strokes.

2. Lubricate orbital head once every 1000 hours with Spinnomatic Hi-Temp or equivalent. (Do not use graphite compound or other dry lubricant – this will void warranty).

3. Apply a light film of oil to peen when removed.

4. Whenever powerhead is disassembled, regrease spline. Remove motor and regrease spline every 1000 hours.

No other lubrication is required.

NOTE

The powerhead has permanently lubricated spindle bearings.

MAINTENANCE

NOTE

When machine is kept properly lubricated and peens kept polished, little other maintenance is required.

Polish peen frequently (follow instructions on pages 4-12 in this chapter) and coat with a light film of oil. Clean peen holder at same time.

(ECI offers a portable Peen Polisher.)

Drain F-R-L Unit filter periodically. If there is excessive condensation, a “drop leg” should be installed in the air supply line.

For continued maximum performance, we suggest the powerhead be overhauled after 5,000-7,000 hours. Refer to pages 4-9 through 4-11 in this chapter for overhaul instructions. (Seal kits and bearing kits are stocked by ECI.)

Normal wear may eventually require that orbital head bearing be replaced. See page 4-4 for overhaul instructions. (Bearing kits are stocked by ECI.)




SERVICE PARTS

This section covers procedures for servicing some of the components of Series 23 Spinnomatic standard machines. It also includes listings of service kits and replacement parts for these components. For a complete list of all parts in your Spinnomatic machine, as well as other pertinent data, refer to Chapter 8. For additional information, call 586.752.9100.

NOTE

Use CAUTION during maintenance and repair. Major repairs or alterations should not be attempted during warranty period without prior approval of ECI Spinnomatic.

RECORD OF SERVICE PROCEDURES PERFORMED SERVICE PROCEDURE DATE SERVICE PERSON REMARKS




STANDARD ORBITAL HEAD SERIES 23




REMOVE ORBITAL HEAD FROM MACHINE, AND REINSTALL

1. Insert key or 3/16" barstock into quill cap keyslot and engage slot in spindle to prevent spindle from rotating.

2. Use spanner wrench* to loosen orbital head, and unscrew head from spindle. (Has standard R.H. thread.)

To reinstall, put a light film of grease on the I.D. threads of the orbital head, screw the head onto the spindle and tighten with spanner wrenches.

*Contact ECI Spinnomatic to purchase spanner wrenches.

NOTE

Check rotation of orbital head. It must rotate clockwise, viewed from top of the head.

DISASSEMBLY OF ORBITAL HEAD

(if bearings or peen holder need replacing)

1. Loosen set screw and pull peen out of peen holder. (No set screw on magnetic models.) 2. Remove snap ring with snap ring pliers. 3. Using care to prevent damage to needle bearing, positon orbital head in an arbor press at the proper

angle (3, 4, or 6°) and press through knockout hole in threaded end of orbital head to press out peen holder and bearings.

4. Remove bearings from peen holder. (Do not remove magnet from peen holder unless it needs replacing. If magnet does not hold peen in place, try cleaning with mineral spirits on cotton swab. Also check to see if it is forced in too far to contact peen. If replacement of magnet is required, press it out of peen holder by inserting punch in small hole.)

5. Newer models use set screw to retain peen. No magnet is present.

REASSEMBLY OF ORBITAL HEAD

(in upside-down position)

1. If replacing magnet, put a lead (or chafer) on new magnet before installing. Clean burrs or chips from I.D. of peen holder before and after installing new magnet.

2. Positon orbital head in an arbor press at proper angel (3, 4, or 6°) and press needle bearing (packed with grease*) into orbital head. Consult bearing manufacturer for proper tool design. Press needle bearing into place. To avoid crushing needle bearing, make a tool as shown:

3. Thrust bearing has three pieces – bearing and two races of different inner diameters. a. Place race with larger inner diameter in orbital head. b. Place bearing (packed with grease*) in orbital head. c. Press-fit race with smaller inner diameter onto peen holder.

4. Press-fit radial ball bearing onto other end of peen holder until it contacts shoulder. 5. Use an arbor press to install the subassembly (peen holder and bearings) into orbital head. 6. When peen holder is in position, groove will appear around inside of housing above radial bearing.

Install snap ring. On some models bearing spacer needs to be ground to fit.




NOTE

Check to make sure peen holder rotates freely.

PART NUMBERS FOR ORBITAL HEADS

DESCRIPTION SERIES ORBITAL HEAD DESIGNATION

PART NUMBER

STANDARD 6° 10 FH10-6° FH10-C6520

OPTIONAL 3° 10 FH10-3° FH10-C6564

EXTENDED LENGTH 10 FH10-E FH10-C10031

MULTI-SPINDLE 4° 10 FH10-4° FH10-C18910

STANDARD 6° 20 FH20-6° FH20-C6816

OPTIONAL 3° 20 FH20-3 FH20-B6932

EXTENDED LENGTH 20 FH20-ER6° FH20-C16874

STANDARD 6° 25 FH25-6° FH25-34640

MULTI-POINT INFORMATION UPON REQUEST

SERVICE PARTS AND KITS FOR ORBITAL HEADS DESCRIPTION FOR ORBITAL HEAD: PART NUMBER

PEENHOLDER FH10-06520 6547

PEENHOLDER FH10-06564 6566

PEENHOLDER FH10ER-10031 10029

PEENHOLDER FH10 9° -18910 09544

PEENHOLDER FH20 6° -06816 06817

PEENHOLDER FH20 3° -06932, 16874 06930

MAGNET A2051

*BEARING KIT FH10-06520, 06564 09544

*BEARING KIT FH10ER-10031 03326

*BEARING KIT 18910 06547

*BEARING KIT FH20-6816, 06932, 16874 09543

*BEARING KIT FH20-34640 35930

*BEARING KIT M10 MULTIPOINT 11903 03953

M20 MULTIPOINT 05820 04085

OTHER STYLES UPON REQUEST

SERVICE TOOLS FOR ORBITAL HEADS DESCRIPTION PART NUMBER

SPANNER WRENCH – SERIES 10 FH10-C1391

SPANNER WRENCH – SERIES 20 FH10-B2627

GREASE GUN ADAPTOR FH10-C1397

SPINNOMATIC HI-TEMP GREASE FH10-B2628

NOTE

See following pages of this chapter for part numbers of service parts and kits for powerhead and other units.




M-23 POWERHEAD




M-23 POWERHEAD STOCK LIST DET # QTY PART DESCRIPTION ECI PART NUMBER

1 1 TOP HOUSING COVER D-50221

2 1 ANTI-ROTATE BRACKET D-50253

3 1 STROKE ADJUSTMENT GEAR C-09689

4 2 HOUSING COVER C-09682

5 1 UPPER HOUSING (MACHINING) D-50222

6 1 CUSHION C-50233

7 1 LIMIT SWITCH BRACKET B-09688

8 2 PISTON C-50224

9 1 TUBE SPACER C-50225

10 1 LOWER HOUSING (MACHINING) D-50226

11 1 HOUSING CAP D-01208

12 1 QUILL D-50227

13 1 QUILL CAP C-50228

14 1 SPINDLE D-50229

15 1 MOTOR ADAPTOR C-50251

16 1 GEAR B-50230

17 1 GEAR B-50231

18 1 STROKE ADJUST GEAR C-50232

19 2 MITER GEAR B-50233

20 1 STROKE ADJUST SHAFT B-09704


22 1 WASHER B-50234

23 1 SHAFT B-50235

24 1 SPACER B-50236

25 1 COUNTER SHAFT B-50237

26 1 COUNTER BRACKET C-50238

27 1 STROKE ADJUSTING LOCK NUT B-09693

28 1 STROKE ADJUST KNOB B-01363

29 1 STROKE ADJUSTMENT HOUSING B-09692

30 1 ANTI-ROTATE PIN B-09685

31 1 UPPER HOUSING CASTING D-50239

32 1 LOWER HOUSING CASTING D-50240

33 1 LIMIT SWITCH TRIP DOG B-09686

34 1 SWITCH BRACKET C-09681

35 1 SPLINE COUPLING 02478

50 1 SPRING ADAPTOR ASSEMBLY B-06538

101 1 NTN BALL BEARING 01895

102 1 LOCKNUT 01896

103 1 LOCKWASHER 08981

105 2 U-CUP MICRODOT 07434

106 2 O-RING 01901

107 2 QUAD SEAL 50241

108 2 O-RING 18801-1

109 2 TRUARC RING 50242

110 4 NTN ANGULAR CONT. BEARING 02027

111 1 BUSHING 61707

113 4 BUSHING 09694

116 2 BUSHING 50247

117 3 THRUST BEARING 50252

118 1 DURANT REV. COUNTER 50248

119 1 BUSHING 09687

120 2 MICRO-SWITCH 02019




M-23 POWERHEAD STOCK LIST (CONT.) DET # QTY PART DESCRIPTION ECI PART NUMBER

121 1 COMPOUND 51398

122 1 BUSHING 50250

123 1 MOTOR 18540

200 4 ⅜-16 X 1" LG. SOCKET HEAD CAP SCREW STD.

201 8 ¼ -20 X ⅞" LG. SOCKET HEAD CAP SCREW STD.

202 15 ¼-20 X ¾" LG. SOCKET HAD CAP SCREW STD.

203 7 ¼-20 X 1" LG. SOCKET HEAD CAP SCREW STD.

204 9 #10-32 X ½" LG. BUTTON HEAD SCREW STD.

205 4 5/16" -18 X ⅝" LG. SOCKET HEAD CAP SCREW STD.

206 2 #10-32 X ⅝" LG SOCKET HEAD CAP SCREW STD.

207 4 #4-40 X ⅜" LG. SOCKET HEAD CAP SCREW STD.

208 2 ¼ -20 X ½" LG. SOCKET HEAD CAP SCREW STD.

209 2 #10 HI COLLAR LOCK WASHER STD.

210 30 ¼" HI-COLLAR LOCKWASHER STD.

211 4 5/16" HI-COLLAR LOCKWASHER STD.

212 4 ⅜" HI-COLLAR LOCKWASHER STD.

213 6 #10-32 ½" LG. FLAT HEAD SCREW STD.




DISASSEMBLY AND SERVICE OF POWERHEAD

CAUTION

DISCONNECT ALL POWER TO MACHINE, ELECTRICAL AND AIR. ALSO BLEED-OFF ANY TRAPPED AIR BY

OPENING THE FITTING LEADING INTO THE CYLINDER.

SERVICE PROCEDURES FOLLOW STEP(S)

GREASE OR REPLACE SPLINE 1

REPLACE MOTOR 1

REPLACE LIMIT SWITCHES 2

REPLACE STROKE ADJ. NUT 1, 2, 3, 4, 5

REPLACE SPINDLE BEARINGS 1, 6, 7

REPLACE SEALS 1-14

1. Unbolt motor assembly consisting of motor mount and spline. Lift straight off, as tilting may damage spline or motor shaft. Unbolt spline.

2. Remove access opening cover from side of housing. Disconnect switch wires. (If only service to be performed is replacing limit switches, remove and replace switches. See chapter 2 for position of switches and routing of wires. ) (Replace spring assembly when replacing decel switch.)

3. Unbolt anti-rotate bracket and remove guide pin using a dowel-puller. Remove anti-rotate bracket.

4. Remove top housing cover (detail #1) (7)-1/4-20 SHCS. (Top housing and upper housing are bonded and a dead weight hammer is required to break paint and bonding material.)

5. Unbolt horizontal stroke adjust assembly (B) from left side of powerhead.

6. Unbolt anti-rotate bracket (detail #2) and remove anti-rotate pin (detail #30) using dowel puller. Remove gear assembly.

7. Unscrew stroke vertical adjustment gear (detail #3) by turning it counterclockwise (right hand thread).

8. Unbolt and remove quill cap (detail #13).

9. Through top of housing, tap spindle with a soft-faced hammer and catch it as it is removed from the quill. Procedure to remove and replace SPINDLE BEARINGS:

a. Remove locknut with spanner wrench.

b. Press off bearings and spacer.

c. Press on new bearing – contact bearing first, then spacer, radial bearing last.

d. Twist on new lock-nut.

10. Unbolt and remove end cap (detail #11).




11. Unbolt upper housing (detail #5) (7-SHCS located inside housing) as in procedure 4. Upper housing is bonded to lower housing and requires a dead weight hammer to break bonding material and paint. Once bond is broke loose, remove by pulling straight back.

12. Remove snap ring (detail #109).

13. Remove piston (detail #8).

14. Tap quill (detail #12) through quill cap end of housing. Caution should be taken as it is being removed so surfaces do not become marred or dented.

At this time, inspect cylinder I.D. and quill O.D. surfaces for scratches, scoring or other signs of wear. If there are no surface repairs required, unit can be reassembled.

REPLACING SEALS TO INSTALL SEAL KIT:

a. Place lower o-ring (106) in groove on O.D. of housing cap (11).

b. Insert u-cup seal (105) into groove on I.D. of housing cap (11) with the “U” facing up toward the top of

the housing.

c. Insert one quad seal (107) onto groove on O.D. of each of two pistons (8).

d. Insert one o-ring (108) into grooves on I.D. of each of two pistons (8).

e. Insert o-ring (121) into groove on I.D. of lower housing (10).

f. Insert o-ring (106) into groove on O.D. of upper housing (5).

g. Insert u-cup seal (105) into groove on I.D. of upper housing (5) with the “U” facing up toward the top of

housing.




REASSEMBLY OF POWERHEAD

NOTE

Keep quill and end cap covered with cloth or newspaper to protect them from contamination until ready to

reassemble.

1. Clean all details to remove all grease, dirt, old seal material, metal chips, etc.

2. Lightly grease I.D. of cylinder walls.

3. Install seals following the procedure on page 4-10.

4. Apply a light film of grease to quill (detail #12), seals (details #105, 108), and piston (detail #8). Verify

that snap ring (detail #109) is positioned correctly.

5. Tap quill into cylinder housing (detail #10).

6. Lightly grease end cap (detail #11) with o-ring (detail #106), and u-cup seal (detail #105) inserted

correctly and slip over end of quill. Bolt end cap to housing.

7. Install rear piston (detail #8) verifying that o-ring (detail #107) and quad seal (detail #108) are correctly

installed. Use snap ring (detail #109).

8. Replace cushion (detail #6) if required.

9. Install upper housing (detail #5) verifying o-ring (detail #106) and u-cup seal (detail #105) are correctly

installed. Rebolt upper housing.

10. Pressure test unit at this time, check for air leaks or any seal shavings around quill ends.

11. Reinstall stroke adjustment gear (detail #3).

12. Reinstall gear assembly and top housing cover (detail #1).

13. Bolt anti-rotate bracket (detail #2) and pin (detail #21).

To align anti-rotate bracket (detail #2) with holes in housing you may have to rotate quill by hand.

14. Spindle bearing assembly can be inserted and quill cap (detail #13) bolted.

15. Motor plate with motor and greased spline can be installed.

16. Check switch position and set if needed at this time.

SERVICE PARTS AND KITS FOR POWERHEAD

DESCRIPTION POWERHEAD SERIES PART NUMBER

COMPLETE SEAL KIT 23 64578

*COMPLETE BEARING KIT 23 64577

SPLINE 23 2478

ELECTRIC MOTOR 23 18540

LIMIT SWITCH AND SPRING, DECEL 23 02020 & 6538

LIMIT SWITCH FULL, DEPTH 23 02020

LIMIT SWITCH, RETURN 23 02020

*BEARINGS NOT SOLD SEPARATELY




PEEN POLISHING INSTRUCTIONS

The ECI Peen Polishing Kit includes everything needed to keep peens polished properly since overall peen length is critical, the following procedure insures a minimum removal of peen material.

1. Use a small lathe to chuck the peen face out. Set lathe speed at 1000 to 1,200 rpm.

2. Remove surface scratches and build-up from working face of peen using abrasive stones in the following sequence of grits: 400, 600, 800 (starting coarse and finishing fine). A clean finish should use approximately three stone grades.

NOTE

Peen sizes and configuration will alter usage of stones. When polishing crown – and eyelet-style peens use caution with the radius. Any major alteration to peen configuration changes your rivet head form.

3. Proceed with diamond polish as follows:

a. Select a felt bob and insert it into holder.

b. Insert the holder into collet of hand grinder.

c. While maintaining lathe speed at 1000 to 1,200 rpm, apply a SMALL amount of diamond compound to the felt bob. Using a steady hand, begin the final polish by working across the peen face in a uniform pattern with a light amount of pressure.




ACCESSORIES

Many accessories are available for installation on standard Spinnomatic machines.

FOR IMPROVED PRODUCTIVITY: Multispindle Orbital Heads

Multispindle Quick Adjust Adapters Dial Index Tables

Automatic and Semiautomatic Slides

FOR DIFFICULT OR UNUSUAL JOBS: Extended Orbital Heads

Pressure Pads Standard 7" Riser Blocks

Workholding Fixture Assembly Plates

FOR ADDED SAFETY: Anti-Tie Dual Palm Buttons – standard

Guard System – optional

ECI engineers will help you select and install appropriate accessories. Order by part number and description. Also indicate Spinnomatic model and serial number.

To order, call 586.752.9100 or fax 586.752.9804



Chapter 5

Machine Specifications



Specifications 5-1

Machine Specifications This chart contains specifications for some standard Spinnomatic orbital forming machine. Other

Spinnomatic models are also available.

MODELS “23” SERIES

M-23 TM-23

HEADFORMING CAPACITY (RIVET SHANK DIAMETER IN MILD STEEL; FLARING AND SWAGING DIAMETERS LARGER)

.625

POWER REQUIREMENT (OTHER VOLTAGES ON REQUEST)

240/480V 3 PHASE/60 CYCLES

MOTOR RATING 1 HP 1200 RPM

CONTROLS 120 V

POWERHEAD STROKE .38"-3.00" CUSHIONED FAST STROKE CONTROL YES

VERTICAL COLUMN ADJUSTMENT TM-23 7.96 PM-23 28.13

THROAT DEPTH (TM AND PM UNITS ONLY) 9.00"

PRESSURE STOP YES MACHINE WEIGHT (TABLE MOUNT) TM-23 1,140 LBS

MACHINE WEIGHT (PEDESTAL MOUNT) PM-23 2,200 LBS PEENS (STANDARD) .500" DIA/.750" DIA

AVAILABLE PEEN ANGLES 3°, 4°, 6° AND 8 TOTAL CYCLE TIME 3-7 SEC

DWELL 0-5 SEC

MAXIMUM THRUST CAPACITY 5520 LBS @ 80 PSI PNEU OPR

(M) MODULAR POWERHEAD (TM) TABLE MOUNT (PM) PEDESTAL MOUNT (2M) DUAL OPPOSED POWERHEADS



Chapter 6

Troubleshooting



Troubleshooting 6-1

Use caution during maintenance and repair. If a problem does not respond to one of the following remedies, call us at 586.752.9100 and/or appropriate technician – mechanical, electrical, pneumatic or hydraulic.

PROBLEM POSSIBLE CAUSE REMEDY

MACHINE WON’T START

1. NO ELECTRICAL POWER 2. OVERLOAD TRIPPED 3. FUSE BLOWN 4. BAD ELECTRICAL CONNECTION

1. CHECK POWER SOURCE. 2. RESET OVERLOAD ON MOTOR STARTER.

(CHECK FOR PROPER VOLTAGE.) 3. REPLACE FUSE. 4. REFER TO WIRING DIAGRAM.

MACHINE RUNS ONLY WHEN START BUTTON IS HELD OUT.

1. OVERLOAD TRIPPED 1. RESET OVERLOAD ON MOTOR STARTER.

WORKPIECE RIVET HEIGHT AND ASSEMBLY TIGHTNESS NOT CONSISTENT

1. DWELL TIME SET TOO SHORT 1. INCREASE SETTING ON DWELL TIMER.

DWELL FUNCTION DOES NOT OPERATE

1. MIS-SET OR BAD DWELL TIMER 2. BAD FULL-DEPTH SWITCH 3. AIR-FLOW VALVE CLOSED 4. PROPER DEPTH NOT REACHED

1. RESET TIMER. REPLACE IF DEFECTIVE. 2. REPLACE SWITCH. 3. OPEN AIR-FLOW ON VALVE BANK. 4. CORRECT WORKPIECE IF POSSIBLE. INCREASED

AIR PRESSURE OF LARGER CAPACITY MACHINE MAY BE REQUIRED*

WORKPIECE SHAKES OR VIBRATES

1. FIXTURE OFF CENTER 2. INCORRECT PEEN LENGTH 3. WORKPIECE MATERIAL TO HARD (NORMAL

MAX IS 30R/C)

1. CENTER FIXTURE WITH DIAL INDICATOR. 2. SEE CHAPTER 4 FOR CORRECT LENGTH. 3. CORRECT WORKPIECE IF POSSIBLE. INCREASED

AIR PRESSURE OF LARGER CAPACITY MACHINE MAY BE REQURIED.*

WORKPIECE CRACKS DURING HEADFORMING

1. WORKPIECE OFF CENTER 2. WORKPIECE MATERIAL TOO HARD (NORMAL

MAX IS 30R/C)

1. CENTER WORKPIECE. 2. CORRECT WORKPIECE IF POSSIBLE. INCREASED

AIR PRESSURE OR LARGER CAPACITY MACHINE MAY BE REQUIRED.*

ORBITAL HEAD HEATS UP

1. INSUFFICIENT LUBRICATION 2. PRESSURE EXCEEDS CAPACITY OF HEAD 3. WORKPIECE OFF CENTER CAUSING BEARING

OVERLOAD

1. GREASE ORBITAL HEAD WITH ECI HI-TEMP OR EQUIVALENT EVERY SHIFT. DO NOT USE GRAPHITE COMPOUND.

2. SWITCH TO LARGER SIZE ORBITAL HEAD. 3. CENTER WORKPIECE WITH DIAL INDICATOR.

PEENHOLDER IN ORBITAL HEAD DOESN’T ROTATE FREELY

1. BEARING WORN OUT 1. REPLACE ALL BEARINGS. (USE COMPLETE

BEARING KIT.)

PEEN IS STUCK IN PEENHOLDER

1. DIRT, BURRS, METAL PARTICLES INSIDE PEENHOLDER

1. CLEAN PEENHOLDER I.D., AND COAT PEEN WITH LIGHT FILM OF OIL.

PEEN FALLS OUT OF PEENHOLDER

1. WEAK MAGNET 2. DIRT IN PEENHOLDER. 3. PEEN DIAMETER UNDERSIZE.

1. REPLACE MAGNET. 2. CLEAN PEENHOLDER I.D. 3. SEE CHAPTER 4 FOR CORRECT SIZE.

MACHINE DOESN’T CYCLE

1. IMPROPER LINE VOLTAGE 2. BAD RELAY 3. UNIT DOESN’T REACH RETURN SWITCH 4. BAD RETURN SWITCH 5. INSUFFICIENT AIR PRESSURE 6. FAULTY VALVE

1. CHECK INCOMING LINE VOLTAGE. 2. REPLACE RELAY. 3. ADJUST RETURN SWITCH. 4. REPLACE SWITCH. 5. ADJUST AIR-FLOW VALVE ON F-R-L UNIT*. 6. REPLACE VALVE.

MACHINE WON’T COMPLETE CYCLE

1. UNIT DOESN’T COMPLETE CYCLE 2. BAD DEPTH LIMIT SWITCH 3. BAD DIRECTIONAL CONTROL VALVE 4. SPLINE MALFUNCTION 5. INSUFFICIENT AIR PRESSURE

1. CHECK CYCLE TIMER. 2. REPLACE SWITCH. 3. REPLACE VALVE. 4. REPLACE SPLINE IF WORN OR BROKEN. 5. ADJUST PRESSURE ON F-R-L UNIT.*



Troubleshooting 6-2 Use caution during maintenance and repair. If a problem does not respond to one of the following remedies, call us at 586.752.9100 and/or appropriate technician – mechanical, electrical, pneumatic, or hydraulic.

PROBLEM POSSIBLE CAUSE REMEDY

MACHINE WON’T DECELERATE

1. BAD DECEL SWITCH 2. BAD DECEL SOLENOID VALVE 3. PLUGGED AIR-FLOW VALVE 4. INSUFFICIENT AIR PRESSURE 5. TIMER CLOSES TOO LATE

1. REPLACE SWITCH. 2. REPLACE VALVE. 3. CLEAN OR REPLACE VALVE. 4. ADJUST AIR-FLOW VALVE ON F-R-L.* 5. ADJUST TIMER.

LOSS OF AIR PRESSURE

1. LOSS OF PLANT PRESSURE 2. AIR LEAK IN PNEUMATIC CIRCUIT.

BAD F-R-L UNIT 3. PLUGGED OR BAD D.C.V. VALVE 4. BAD SEALS 5. PLANT AIR PRESSURE IS TOO LOW

1. RESTORE PLANT PRESSURE. 2. CHECK ALL LINES AND FITTINGS. 3. REPLACE F-R-L UNIT. 4. CLEAN OR REPLACE VALVE. 5. REPLACE SEALS IMMEDIATELY TO AVOID MAJOR

DAMAGE TO MACHINE. (USE COMPLETE SEAL KIT.)

6. SEE NOTE BELOW.

QUILL DRIFTS DOWN

1. AIR LEAK IN PNEUMATIC CIRCUIT 2. BAD DIRECTIONAL CONTROL

VALVE 3. WATER IN SYSTEM 4. BAD SEALS

1. CHECK ALL LINES AND FITTINGS. 2. REPLACE D.C.V. VALVE. 3. DRAIN F-R-L FILTER DAILY. IF CONDENSATION IS

EXCESSIVE, INSERT A “DROP LEG” IN THE AIR SUPPLY LINE.

4. REPLACE SEALS IMMEDIATELY TO AVOID MAJOR MACHINE DAMAGE. (USE COMPLETE SEAL KIT.)

MOTOR OVERHEATS

1. NO GREASE ON SPLINE 2. BAD SPINDLE BEARINGS 3. BAD MOTOR 4. LOW VOLTAGE 5. SINGLE PHASING

1. REGREASE, REPLACE SPLINE IF DEFECTIVE. 2. REPLACE SPINDLE BEARINGS. 3. REPLACE MOTOR. 4. CHECK POWER SUPPLY. 5. REFER TO WIRING DIAGRAM.

MOTOR RUNS, BUT SPINDLE DOESN’T SPIN

1. BOLTS AND LOCK WASHERS LOOSE, RELEASING SPLINE FROM MOTOR SHAFT

1. REMOVE MOTOR, GREASE AND REPOSITION SPLINE, REPLACE SPLINE IF DEFECTIVE.

EXCESSIVE NOISE 1. BAD SPLINE 2. BAD MOTOR 3. BAD SPINDLE BEARINGS

1. REPLACE SPLINE. 2. REPLACE MOTOR. 3. REPLACE SPINDLE BEARINGS.

SPINDLE IS NOT SMOOTH

1. NO OIL IN F-R-L UNIT 2. BAD SPLINE 3. BAD SEALS 4. INSUFFICIENT AIR PRESSURE

1. FILL F-R-L UNIT WITH ASA 10W OIL. 2. REPLACE SPLINE. 3. REPLACE SEALS IMMEDIATELY TO AVOID MAJOR

MACHINE DAMAGE. (USE COMPLETE SEAL KIT.) 4. ADJUST AIR FLOW VALVE ON F-R-L.

POWERHEAD MOVES DURING HEADFORMING

1. LOCKING CLAMPS LOOSE 1. TIGHTEN LOCKING CLAMPS.

NOTE When adjusting air pressure, never exceed 100 psi. If plant air pressure is too low to properly operate machine, a larger diameter line from source to machine may deliver greater pressure. A surge tank and air pressure booster may be required.

ABBREVIATIONS: F-R-L – FILTER REGULATOR LUBRICATOR UNIT D.C.V. - DIRECTIONAL CONTROL VALVE



Chapter 7

Tooling



Tooling 7-1

Tooling for Spinnomatic orbital forming machines (fixtures and peens) is supplied by ECI Spinnomatic. We offer design and development service, as well as replacement peen service.

FIXTURES BY ECI Workholding fixtures for new or existing orbital forming machines are developed to fit customers’ specific

requirements by ECI engineers. Semiautomatic or automatic slides, index tables and other items are available, as well as pressure pads designed to encase the orbital head and supplement the workholding fixture.

PEENS BY ECI Replacement peens may be ordered by sending machine serial number, peen number, print of old peen,

along with purchase order, to ECI Spinnomatic – 180 Shafter Drive, Romeo MI 48065. Development of a peen for a new application will require sample parts or prints of the component to be assembled. A portable peen polisher is available to keep peens in top operating condition.

Tooling Developed by Customer For customers who wish to make their own tooling, the following information may be helpful.

WORKHOLDING FIXTURE The workholding fixture must locate the rivet or workpiece under the center point of the peen and must

prevent deflection by solidly supporting the workpiece under the areas to be formed. Beyond these requirements, it can be as simple or as intricate as the production need indicate. A base plate for the fixture is available from ECI. It locates on the T-slots in the machine base. Fixturing should be located using a dial indicator mounted to the spindle.

HEADFORMING TOOLS (PEENS) A peen drawing for your specific application is included with your machine. Material for making peens is

M-2 high speed steel hardened to 60-64R/C. The working end of the peen must be polished to a shiny, chrome-like finish. A portable peen polisher is available from ECI to polish new peens and to keep working peens in top operating condition. Verify model of forminghead before ordering or manufacturing new part.

Dimensions for peens are as follows:

(These dimensions are critical.)

ORBITAL HEAD PEEN LENGTH PEEN DIAMETER SERIES 4 1.600 .3125

SERIES 7 1.625 .3125

SERIES 10 1.625 .3125

SERIES 20 2.250 .5000

SERIES 25 3.000 .75000

SERIES 40 5.000 1.2500

SERIES 50 3.125 4.0000



Tooling 7-2

Peens have basically six different headforming shapes, with many variations possible. The flat, conical and crown are the simplest tooling forms.

The following pages illustrate several peen configurations.



Tooling 7-3



Tooling 7-4



Chapter 8

Engineering Drawings



Engineering Drawings 8-1

Chapter Summary

This chapter includes the bill of materials for each of the two table mount assemblies, TM-4 and TM-7. Also within these lists are the recommended spare parts for each assembly.

Following the bills of material are the available engineering drawings. The table of contents in the front of this manual provides a description of each drawing and the page number. This portion of the table of contents is also supplied here for your convenience.

Cad discs are available on all ECI standard equipment in Auto Cad as listed below.

Chapter 8 – Engineering Drawings

Bill of Materials for TM-23……………………………….….... 8-2, 3, 4, 5 Drawing of TM-23 Table Mount.………………………..… 8-6 M-23 Powerhead Assembly.………………………..………. 8-7 M-10 Powerhead Drawing 1 of 3..………..…..………… 8-8 M-20 Powerhead Drawing 2 of 3.…..……….……..…… 8-9 M-23 Powerhead Drawing 3 of 3.…….……………….… 8-10 M-23 Column Assembly Drawing 1 of 2.….…........… 8-11 M-23 Column Assembly Drawing 2 of 2..…....…….... 8-12 M-23 Control Panel Drawing.………………………………. 8-13 M-23 Electrical Drawing.………………………………..……. 8-14 M-23 Pneumatics Drawing.………..…………………..…… 8-15 M-23 Electrical/Auto Slide Drawing.………………….…. 8-16 M-23 Pneumatic/Auto Slide Drawing.………….…….. 8-17




M23 POWERHEAD BILL OF MATERIALS

DET # QTY PART DESCRIPTION ECI PART NUMBER 1 1 TOP HOUSING COVER D-50211

2 1 ANTI-ROTATE BRACKET D-50253

3 1 STROKE ADJUSTMENT GEAR C-09689

4 2 HOUSING COVER C-09682

5 1 UPPER HOUSING (MACHINING) D-50222

6 1 CUSHION C-50233

7 1 LIMIT SWITCH BRACKET B-09688

8 2 PISTON C-50224

9 1 TUBE SPACER C-50225

10 1 LOWER HOUSING (MACHINING) D-50226

11 1 HOUSING CAP D-01208

12 1 QUILL D-50227

13 1 QUILL CAP C-50228

14 1 SPINDLE D-50229

15 1 MOTOR ADAPTOR C-50251

16 1 GEAR B-50230

17 1 GEAR B-50231

18 1 STROKE ADJUST GEAR C-50232


20 1 STROKE ADJUST SHAFT B-09704


22 1 WASHER B-50234

23 1 SHAFT B-50235

24 1 SPACER B-50236

25 1 COUNTER SHAFT B-50237

26 1 COUNTER BRACKET C-50238

27 1 STROKE ADJUSTING LOCK NUT B-09693

28 1 STROKE ADJUST KNOB B-01363

29 1 STROKE ADJUSTMENT HOUSING B-09692

30 1 ANTI-ROTATE PIN B-09685

31 1 UPPER HOUSING CASTING D-50239

32 1 LOWER HOUSING CASTING D-50240

33 1 LIMIT SWITCH TRIP DOG B-09686

34 1 SWITCH BRACKET C-09681

35 1 SPLINE COUPLING 02478

50 1 SPRING ADAPTOR ASSEMBLY B-06538

101 1 NTN BALL BEARING 01895

102 1 LOCKNUT 01896

103 1 LOCKWASHER 08981

105 2 U-CUP MICRODOT 07434

106 2 O-RING 01901

107 2 QUAD SEAL 50241

108 2 O-RING 18801-1

109 2 TRUARC RING 50242

110 4 NTN ANGULAR CONT. BEARING 02027

111 1 BUSHING 61707

113 4 BUSHING 09694

116 2 BUSHING 50247

117 3 THRUST BEARING 50252

118 1 DURANT REV. COUNTER 50248

119 1 BUSHING 09687

120 2 MICRO-SWITCH 02019




M23 POWERHEAD BILL OF MATERIALS (CONT.) DET # QTY PART DESCRIPTION ECI PART NUMBER 121 1 COMPOUND 51398

122 1 BUSHING 50250

123 1 MOTOR 18540

200 4 ⅜-16 X 1" LG. SOCKET HEAD CAP SCREW STD.

201 8 ¼-20 X ⅞" LG. SOCKET HEAD CAP SCREW STD.

202 15 ¼-20 X ¾ " LG. SOCKET HAD CAP SCREW STD.

203 7 ¼-20 X 1" LG. SOCKET HEAD CAP SCREW STD.

204 9 #10-32 X ½" LG. BUTTON HEAD SCREW STD.

205 4 5/16-18 X ⅝" LG. SOCKET HEAD CAP SCREW STD.

206 2 #10-32 X ⅝" LG SOCKET HEAD CAP SCREW STD.

207 4 #4-40 X ⅜" LG. SOCKET HEAD CAP SCREW STD.

208 2 ¼-20 X ½" LG. SOCKET HEAD CAP SCREW STD.

209 2 #10 HI COLLAR LOCK WASHER STD.

210 30 ¼" HI-COLLAR LOCKWASHER STD.

211 4 5/16" HI-COLLAR LOCKWASHER STD.

212 4 ⅜" HI-COLLAR LOCKWASHER STD.

213 6 #10-32 ½" LG. FLAT HEAD SCREW STD.

COLUMN ASSEMBLY CONSISTING OF: 43581

1 1 C23-BASE/CASTING ONLY D-3702

2 1 C23-BASE/MACHINE D-03702 D-1270

3 1 C-23-COLUMN/TM/CASTING D-3700

4 1 C23-COLUMN/MACHINE D-03700 D-1269

5 1 C-23 SADDLE/DOVETAIL D-1271-1

6 1 C23-GIB D-1272-1

7 1 C23-BLOCK/ADJUSTING D-1279

8 1 C10-COVER/UPPER C-1384

9 1 C10-COVER/LOWER C-1385

10 1 C23-GEAR/BEVEL B-1274

11 1 C23-GEAR/BEVEL B-1275

12 1 C23-HOUSING/BEARING C-1282

13 1 C12-CAP/BEARING B-1284

14 1 C23-SCREW/ADJ. C-1281

15 1 C23-SPACER/BEARING B-1283

16 1 C23-HANDWHEEL B-1276

17 1 C23-SHAFT/PINION B-1273

18 1 C23-COVER/COLUMN C-3701

101 3 C23-BEARING 6676

102 1 BEARING NUT 44937

103 1 C10-GREASE FITTING 2053

CONTROL/ELECTRIC M23 CONSISTING OF: 11047-2

A 1 ENCLOSURE/SPECIAL 36414

B 1 TRANSFORMER 47843

C 1 FUST BLOCK; PRIMARY 64634

D 1 FUSE CLIP; SECONDARY 47844

E 2 RELAY 3NO-1NC 36403

F 1 CONTACTOR 36402

G 1 OVERLOAD 2.8-4.2A 27750

H 1 DISCONNECT SWITCH 34183

J 1 SHAFT DISCONNECT 34184

K 1 OPERATOR DISCONNECT 34185




BILL OF MATERIALS (CONT.)

DET # QTY PART DESCRIPTION ECI PART NUMBER L 2 PUSHBUTTON BLACK 24209

M 1 SELECTOR SWITCH 36404

N 1 PUSHBUTTON RED ILL. 36407

P 18 TERMINALS 300V 02686

Q 3 TERMINALS 600V 03423

R 1 TERMINALS RISER 03423

S 1 TIMER 19092

T 1 TIMER MOUNTING BRACKET 19094

U 1 TIMER SOCKET 32972

V 1 COUNTER 24191

W 1 FUSE 1 AMP 03416

X 3 600 V 6 AMP 37784

Y 1 TAG/SPECIAL 36405

Z 2 FUSE 6/10 AMP

1 DUAL PALM BUTTON ASSEMBLY CONSISTING OF: 3284

2 PUSHBUTTON/BLACK 02489

2 PUSHBUTTON/GUARD 02490

1 PB BOX 02491

1 PB BOX 02492

1 PUSHBUTTON/RED MUSH 02582

1 S-BRACKET/DUAL PALM BUTTON 18966

2 TAG/CYCLE START 27130

1 TAG, EMERGENCY STOP 64361

S-23: SMC DEVICES P/N 33114-1

A 1 ECI PNEUMATIC KIT TO INCLUDE: FRL & VALVE STACK

Sold as a Kit Contact ECI

to purchase 586.752.9100

B 1 4-WAY, 3 POS, BC, 120 VAC VALVE

C 1 4-WAY, 2 POS, SS, 120 VAC VALVE

D 1 SPEED CONTROL KIT

E 1 BLOCKING DISK “P” PORT

F 1 FITTING AND MUFFLERS/AS REQUIRED

G 1 6' BRAD HARRIS POWER CABLE

H I MANIFOLD ASSEMBLY KIT

K 1 FILTER/REGULATOR WITH GAGE

OPTION #1

1 S-23 PNEUMATIC CONSISTING OF: 19095-7

S-23: NUMATICS DEVICES P/N 50958

A 1 ECI PNEUMATIC KIT TO INCLUDE FRL & VALVE STACK

Sold as a Kit Contact ECI

to purchase 586.752.9100

B 1 4-WAY, 3 POS, BC 120 VAC VALVE






H 1 MANIFOLD ASSEMBLY KIT


L 1 LUBRICATOR




BILL OF MATERIALS (CONT.)

DET # QTY PART DESCRIPTION ECI PART NUMBER OPTION #2

S-23: MAC DEVICES P/N 33114

A 1 ECI PNEUMATIC KIT TO INCLUDE: FRL & VALVE STACK

B 1 4-WAY, 3 POS, BC, 120VAC VALVE

Sold as a Kit Contact ECI to purchase 586.752.9100






H 1 MANIFOLD ASSEMBLY KIT


L 1 LUBRICATOR





































Documents

M23 Series Instructional & Maintenance Manual · ECI Spinnomatic 15400 Chets Way Armada, MI 48005 The Orbital Fastening Experts 586.752.9100 General Information & Installation 2-3