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830 MANUAL page 1
830 CONTENTS
? COUNTER OPERATION
? RELAY LOGIC TROUBLESHOOTING CHART
? MOTOR CONTROL CALIBRATION
? ELECTRONIC DRAWER LAYOUT
? FRONT PANEL LAYOUT
? SIDE PANEL LAYOUT
? WEB THREADING DIAGRAM/AIR REQUIREMENTS
? MISCELLANEOUS INFORMATION AND DATA
? SUGGESTED MAINTENANCE SCHEDULE
830 MANUAL page 2
COUNTER OPERATION
830 MANUAL page 3
PREDET
CONVEYOR
TOTAL
FEET/MIN
METER/MIN
ENTER VAR
RESET. COUNT
MARK ANDY INC. MA8000 COUNTER
830 MANUAL page 4
MA-8000 MULTI-FUNCTION COUNTER Programming Job Process Settings Power - ON Readout PR - UP
8000-02
00000000
? or ? scrolls through functions. LED’S indicate function selected. To RESET any of the 3 functions, Display the function - press RESET. To START/STOP a count, Select the function - press COUNT. To set # of TEETH, P/D, CONVEYOR or CONVEYOR SURGE TIME, Press VAR - select function. ? or ? PR-01 = # of teeth ENTER ? or ? to set # - ENTER - VAR ? or ? PR-02 - P/D preset ENTER - ? or ? to set # - ENTER - VAR ? or ? PR-03 - Conveyor preset ENTER - ? or ? to set # - ENTER - VAR ? or ? PR-08 - Conveyor Surge Time ENTER - ? or ? to set time - ENTER - VAR
830 MANUAL page 5
MA 8000 COUNTER QUICK REFERENCE SHEET The following is a quick reference sheet for performing basic functions on the MA8000 Counter System.
KEYS
RESET THE COUNT
OR
ORUNTIL FUNCTION IS
HIGHLIGHTED... THEN RESET
COUNT ON/OFF
OR
UNTIL FUNCTION ISHIGHLIGHTED... THEN OROFF ON
SETTING A COUNT (VARIABLE)
VAR ORTHENUNTIL DESIRED VARIABLEIS HIGHLIGHTED... THEN ENTER THEN
ORTO SELECTDIGIT THENOR
TO CHANGE VALUEWHEN COMPLETE
PRESSENTER
PRO1 = REPEAT COUNTPRO2 = PREDET COUNTPRO3 = CONVEYOR COUNTPRO8 = SURGE TIME
CHANGING THE DISPLAY
830 MANUAL page 6
MARK ANDY 8000 COUNTER
SHIELD
PROX. SW.PINS
A B C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
RE
D
1
1
WH
T
3
GR
N
RE
D
109
+v
RE
D
99
AC AC GRDHOT N
BLK
1
07G
RD
WH
T
105
SIG
NA
LSTROBE
ACC.
WH
T
101
BLK
1
03
+9VDC
PR
OX
. SIG
NA
L GRD
1 2 3 4 5 6
ON
OFF RE
D
1
9
RE
D
2
1
WH
T
1
15
BLK
111
CONV.ACC.BYPASS
P/D
WIRING DIAGRAM
PROX. SW. - P21571BRACKET - 841031
830 MANUAL page 7
RELAY LOGIC TROUBLESHOOTING CHART
830 MANUAL page 8
830 RELAY LOGIC
TROUBLESHOOTING CHART
PRESS FUNCTIO
N
VR
JOG
IDLE
RUN
DYB
STOP
OFF
OFF
OFF
OFF
OFF
JOG
ON
ON
OFF
OFF
ON
IDLE
ON
ON
ON
OFF
ON
RUN
ON
ON
OFF
ON
ON
VS – 600 LED’S
PRESS FUNCTION
POWER (YEL)
ZERO SPEED (GRN)
RUN (GRN)
I LIMIT (RED)
STOP
ON
OFF
OFF
OFF
JOG
ON
OFF
OFF
OFF
IDLE
ON
ON
OFF
OFF
RUN
ON
OFF
ON
OFF
830 MANUAL page 9
MOTOR CONTROL CALIBRATION
830 MANUAL page 10
830 MOTOR CONTROL
CALIBRATION (VS-600)
NOTE: IR COMP AND I LIMIT POTS ARE FACTORY SET. DO NOT ADJUST. CALIBRATION PROCEDURE
? Prior to turning on power to the press, make sure that speed torque select jumper J1 has been removed.
? Prior to turning on power to the press, make sure that a jumper wire is installed between F1 and F2 (terminals #10 and #11) on the lower terminal strip.
? Turn on power to the press, and put the press in the RUN mode.
? Adjust the RUN SPEED potentiometer on the master control panel fully counterclockwise.
? Adjust the MIN potentiometer on the motor controller to obtain an indicated speed of 30 fpm on the digital display system.
? Adjust the RUN SPEED potentiometer on the master control panel fully clockwise.
?
? Adjust the RANGE potentiometer on the master controller to obtain an indicated speed of 300 fpm on the digital display system.
? Stop the press, and then again put the press in the RUN mode. Adjust the ACCEL potentiometer on the motor controller as necessary to obtain an elapsed time of five to eight seconds from a stopped condition to full speed.
NOTE: Because adjusting maximum speed affects the setting of minimum speed and vice versa, it is necessary to repeat minimum and maximum setting procedures until neither potentiometer requires further adjustment. 3 HP calibration only – set I limit full CW. When replacing VS-600, do not use speed pot sent with it. Use standard 500K pot already in panel.
830 MANUAL page 11
ELECTRONIC DRAWER LAYOUT (7” & 10”)
830 MANUAL page 12
830-7”
ELECTRONIC DRAWER LAYOUT
2W
HTRSPEED
POT
BLW P/RE-STOP RUN .
STOP JOG .
IDLEP/D PRT
1PRT
1
COUNTER
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
79 81 3 3TDR
BALLAST RESISTOR
DYB
RUN IDLE JOG VR
RELAY LOGIC
?????
HTC
AIRSOLENOID
?
?
O.L.3.5 A
BL 2
O.L.3.5 A
BL 1
ADJ. FULLCCW
AIR
LIN
E
AIR LINE
TERMINAL STRIP F3 F4 F5 F6 F7 F8 F9 F10
FRONT
REAR
830 MANUAL page 13
830-10”
ELECTRONIC DRAWER LAYOUT
HTRSPEED
POT
BLW P/R
E-STOP RUN .STOP
JOG .IDLE
P/D PRT1
PRT1
COUNTER
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
TDRBALLAST RESISTOR
RUN IDLE JOG
RELAY LOGIC
DYBO.L.3.5 A
BL 2
O.L.3.5 A
BL 1
TERMINAL STRIPF3 F4 F5 F6 F7 F8 F9 F10
FRONT
REAR
MOTORCONTROLHAMPTON
VS-600
HTC
1 17 91
AIR
SO
LEN
OID
VR
79 81 3 3
830 MANUAL page 14
FRONT PANEL
LAYOUT
COUNTERSPEEDPOTE-STOP
RUN
STOP
JOG
IDLE
P/S 1
ON
OFF
P/S 1ANI
ON
OFF
P/D
AUTO
MAN
P/R
AUTO
MAN
BLWR
ON
OFF
HTR
ON
OFF
(MOM)
830 MANUAL page 15
SIDE PANEL LAYOUT
830 MANUAL page 16
830
SIDE PANEL
HOURMETER
JOG
IDLE
RUN
STOP
P/S 2 ANILOX
P/S 2 THROW OFF P/S 3 THROW OFF
P/S 3 ANILOX
830 MANUAL page 17
WEB THREADING DIAGRAM AND
AIR REQUIREMENTS
830 MANUAL page 18
Web threading diagram
830 MANUAL page 19
MISCELLANEOUS INFORMATION AND DATA
830 MANUAL page 20
830-7 FINAL DRYER
0 0 0 6 5 4
2 1 0 0
81 81
FEMALEPLUG ONDRYER
3.3?
3.3?
3.3?
3.3?
79 79
830 MANUAL page 21
830-10 FINAL DRYER
0 0 0 6 5 4
2 1 0 0
81 81
FEMALEPLUG ONDRYER
2.8?
2.8?
2.8?
2.8?
79 79
830 MANUAL page 22
SUGGESTED MAINTENANCE SCHEDULE
830 MANUAL page 23
830 PRESS MAINTENANCE SCHEDULE Lube gears and journals for EVERY job! DAILY (record date) MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY
Lube: Pin Rolls Spindle Bearings Tray Pins Baseroll Bearings Holddown Bearings Clean: Ink Trays Wipers Meter Rolls Nip Rolls Press Body Press Area 830 PRESS MAINTENANCE SCHEDULE WEEKLY (record date) MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY Lube Open Gears Bearer Wipers: Clean w/denatured alcohol Saturate w/ oil Clean / inspect nip rolls Anilox Rolls: Clean w/soap, water and w/anilox brush Journals: Keep clean and ink free Check allignment Check tightness Check station drive gears Ck impression cylinder Check drive gears Check exit pacing gears
830 MANUAL page 24
830 PRESS MAINTENANCE SCHEDULE MONTHLY: (record date) 1st 2nd 3rd 4th Gear Teeth Clean Lube Check for wear Check for set screws Check allignment Coreholders: Use Alcohol to: Clean disk Clean shaft Clean clutch face Clean bronze bearings Re-lube: Shaft Bearings Thrust bearing Plate Rolls: clean & lube: Air cylinder mounting and attachment points Pivot points Piston shaft Anilox motor mounts Exit Pacing Rollers: Shaft collar locks Frame bearings Fasteners Clean and lube belt Tightener, grease fittings Ck heat & exhaust hoses: Loose hose clamps & or air leaks