Machine for dimensional control - UTPVision

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The Kalix visual inspection machine is suitable for the auto-matic measurement of component of every shape, without any contact, trough manual loading and unloading.

No-contact measurement is the precious feature of the ma-chine to measure dimensions through artificial vision sys-tems and obtaining the required information directly from images.Kalix is suitable for measuring rubber gaskets, plastic items, metal parts and most other components within the limits of the field of view.Operation is recommended throughout the production pro-cess, the acceptance of every working phase and for the final certification in the laboratory for samples and produc-tion series.

Kalix is equipped with a CCD camera with a resolution up to 5 MPixel and with a fiel of view up to 160x160 mm. It has got bi-telecentric lenses very low distortion and a collimated light.

The support is an aluminium undercarriage with wheels, while the measuring parts are placed on a glass sliding sur-face.

Typical installations are delivered with:• PC with Windows operating system• 17” LCD touch screen• Printer• UPS group

The software allows to set and store the parameters for every single article so they can be used for the subsequent batches.

Version Dual MagMachine for dimensional control of circular pieces with dou-ble field of view (155 mm for top view and 25 mm for cut section view).

Machine for dimensional control

Kalix

WINDOWS DATABASEINTEGRATION

REMOTEMANAGEMENT

STATISTICSAND REPORTS

O-ring measurements report

Part code ORBianco

DescriptionNotes

Batch nr.

Minimum Maximum Medium Cp Cpk Nominal value Lower tolerance

Upper tolerance

Inside diameter [mm] 12.240 12.334 12.296 7.626 7.560 12.3000 0.500 0.500

Cross-section (rad.) [mm] 1.794 1.831 1.806 5.296 5.091 1.8000 0.150 0.150

Result Date Time Part code Inside diameter [mm]

Cross-section (rad.) [mm]

1 OK 11/10/2012 12:18:37 ORBianco 12.333 1.8062 OK 11/10/2012 12:18:37 ORBianco 12.296 1.809

3 OK 11/10/2012 12:18:37 ORBianco 12.291 1.797



8 OK 11/10/2012 12:18:37 ORBianco 12.317 1.810




15 OK 11/10/2012 12:18:37 ORBianco 12.305 1.800



20 OK 11/10/2012 12:22:46 ORBianco 12.334 1.805



25 OK 11/10/2012 12:22:46 ORBianco 12.297 1.816




32 OK 11/10/2012 12:22:46 ORBianco 12.301 1.805



37 OK 11/10/2012 12:22:46 ORBianco 12.292 1.795




44 OK 11/10/2012 12:22:51 ORBianco 12.297 1.817


47 OK 11/10/2012 12:22:51 ORBianco 12.272 1.830

O-ring measurements report

Part code ORBianco

DescriptionNotes

Batch nr.

Minimum Maximum Medium Cp Cpk Nominal value Lower tolerance

Upper tolerance

Inside diameter [mm] 12.240 12.334 12.296 7.626 7.560 12.3000 0.500 0.500

Cross-section (rad.) [mm] 1.794 1.831 1.806 5.296 5.091 1.8000 0.150 0.150

Result Date Time Part code Inside diameter [mm]

Cross-section (rad.) [mm]


3 OK 11/10/2012 12:18:37 ORBianco 12.291 1.797



8 OK 11/10/2012 12:18:37 ORBianco 12.317 1.810




15 OK 11/10/2012 12:18:37 ORBianco 12.305 1.800



20 OK 11/10/2012 12:22:46 ORBianco 12.334 1.805



25 OK 11/10/2012 12:22:46 ORBianco 12.297 1.816




32 OK 11/10/2012 12:22:46 ORBianco 12.301 1.805



37 OK 11/10/2012 12:22:46 ORBianco 12.292 1.795




44 OK 11/10/2012 12:22:51 ORBianco 12.297 1.817


47 OK 11/10/2012 12:22:51 ORBianco 12.272 1.830

Control and measurement of circular piecesSoftware program for the inspection of parts with circular profile:• Measurement of median, maximum and minimum inside and outside diameters • Measurement of the average, max and min radial section • Measurement of roundness• Mismatch measurement• Time of measurement less than 0,5 second• Article management with code and description• Management of single or series measurement• Measurement of cross section oscillation • Statistic report with histogram of the series (X-cafe)• Statistic report with the factors CP and CPK• Management of printing and saving

Control and measurement of complex piecesSoftware program for the inspection of parts with non cir-cular profile:• Article management with code and description• Measurement of distances• Radii measurement • Angles measurement • Holes measurement • Management of single or series measurement• Statistic report with the factors CP and CPK• Management of printing and saving

Optional device for thickness controlDouble Laser for the measurement of the axial cord of or-rings and for the thickness measurement of section orthog-onal to the supporting plane.

Control program • Articles management with code and description• Measurement of the axial cord of or-rings and the section thickness of pieces with complex profile• Statistic report with the factors CP and CPK• Management of printing and saving

580 mm

740 mm

500 mm

598 mm

1.90

0 m

m

17” LCD TOUCH SCREEN

KEYBOARD

SLIDING DRAWER

970

mm

Dual Mag25 155

27x27 mm 160x160 mmø 25 mm ø 155 mmø 0.8 mm ø 3.2 mmø 0.4 mm ø 1.6 mm0.2 mm 0.8 mm0.001 mm 0.001 mm± 0.005 mm ± 0.012 mm5 mm 40 mm

Technical specifications 40 70 155Field of view 40x40 mm 72x72 mm 160x160 mmMax. sample OD - OD max ø 38 mm ø 70 mm ø 155 mmMin. sample OD - OD min ø 0.8 mm ø 1.2 mm ø 3.2 mmMin. sample ID - ID min ø 0.4 mm ø 0.6 mm ø 1.6 mmMin. sample CS - CS min 0.2 mm 0.3 mm 0.8 mmResolution 0.001 mm 0.001 mm 0.001 mmAccuracy (±3 ) ± 0.005 mm ± 0.008 mm ± 0.012 mmMax. sample thickness 10 mm 30 mm 40 mm

Field of view 42x42 mm 72x72 mm 160x160 mmMax. size samples ø 40 mm ø 70 mm ø 155 mmAccuracy (±3 ) ± 0.005 mm ± 0.008 mm ± 0.012 mmMax. height samples 20 mm 30 mm 40 mm

Laser technical specificationsMeasuring range 10 mm 20 mmResolution 0,001 mm 0,001 mmMeasurement accuracy (±3 ) ± 0.015 mm ± 0.030 mm

Min. outside diam. 5 mm 8 mm

Registered Officevia Pasubio 324044 Dalmine (BG) Italy

Head Office - Production Plantvia Tonale 924061 Albano S.Alessandro (BG) Italyphone +39 035 4521465fax +39 035 4521082

skype: [email protected]

EN Rev.02 - 19/06/2015

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Machine for dimensional control - UTPVision