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Machined bearing rings by Mahindra Sanyo

Machined bearing rings by Mahindra Sanyoqsm.hu/wp-content/uploads/2016/06/QSM_Machined-rings_v1_eng.pdf · Mahindra Sanyo - Milestones Est. in 1962 Operation 1967 Cap: 60 KT 20 T

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Machined bearing rings byMahindra Sanyo

General figuresEstablished 2006

Location Deszk Hungary

Main activities

bull Automotive forged and machined parts

bull Welding consumables

bull Special steel wires bars tubes

bull Logistic equipements

bull Warehousing sorting repackaging

bull Visual and dimensional quality checkings

bull Full custom administration

Milestones

0

500000

1000000

1500000

2000000

2500000

3000000

3500000

4000000

2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Yearly income EUR

Mahindra Group

10 Business Sectors US$ 17 Billion Revenues

FINANCIAL SERVICES SECTORFinancial Services

TWO WHEELER SECTORTwo wheeler

AFTERMARKET SECTORUsed Cars Purchase amp SalesService amp Spares

AUTOMOTIVE amp FARM SECTORSAutomotiveFarm EquipmentAgri-businessEnergyConsulting

INFORMATION TECHNOLOGYSECTORInformation Technology

MAHINDRA PARTNERSSteel ndash Trading amp Service Centres Retail Industrial EquipmentLogisticsLeisure Boats

INFRASTRUCTURE ampREALTY SECTORInfrastructureReal Estate

HOSPITALITY SECTORHospitality

AEROSPACE DEFENSE amp STEEL SECTORAerospaceComponentsSteel amp Rings ndash Mahindra Sanyo

DEFENSE SECTORDefense

The Worldrsquos LargestTractor Company

Indiarsquos largest SUVManufacturer

Indiarsquos leading exporter ofTelecom Software

Indiarsquos leading NonBanking Finance Company

Indiarsquos largest HolidayCompany

WE ARE

Founded in 1945 as a steel trading company we entered automotive manufacturing in 1947 Over the years wersquove diversified into many new businesses in order to better meet the needs of our customers

Mahindra Rise ndash Mission amp Core Values

Mahindra Sanyo - Milestones

Est in 1962

Operation 1967

Cap 60 KT

20 T Arc Fce

Bar Rolling

Forging Press

Ingot Teeming

Cap enhanced

60 to 120 KT

1980

45 T Arc Fce

Blooming Mill

Secondary Refining

Cont Caster

1991

LF VD CC

Slide gate tappingEMS - AMLC

Technology1996 - 98

TS 169492005

Cap enhanced120 to 180 KT2006 - 09

EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW

ISO 14001 20042010

Continuous Rolling Mill

Ring Plant for value add

2011OHSAS 18001

LF Ladle Refining ndash steel refining equipment

VD Vacuum Degassing ndash steel refining equipment

CC Continuous Caster for making blooms billets

EMS Electro Magnetic Stirring ndash for improving cast structure

AMLC Auto Mould Level Control ndash for improving cast structure

EBT Eccentric Bottom Tapping ndash for improving productivity

2012

ISO50001

Oxyfuel

Technology

Adopted

13-14

Mid Term Plan

Finalized

JV with DrsquoUgine France 1962

JV with Sanyo amp Mitsui Japan 2012

Continuous Technology Up gradation

Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)

bull Location Khopoli Maharashtra India

bull Established 1962

bull Turnover (FY13) INR 832bil (USD154mil)

bull Employees ~1200New Delhi

Kolkata

Chennai

Pune

Mumbai Khopoli

Closest Sea Port ndash Nava Sheva Mumbai is

Just 70 Kms away from us

Shareholding Structure

Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan

bull Established 1935

bull Turnover 171800mil yen (US$1742mil)

bull Employees 2910 (consolidated)

bull Business Manufacturer of special steel bars

tubes and rings

bull Global Presence India USA China Indonesia and Thailand

Corporate Philosophy Confidence-based Management

Confidence of Society Confidence of Customers Confidence among People

Producer of The Worldrsquos Cleanest Steel

bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure

Chemicals Energy Food Resources Consumer Services amp Logistics

bull Global Presence 154 offices in 69 countries

Corporate Philosophy To be a Global Business Enabler

Build trust with fairness and humility Aspire to set high standards and to contribute to

society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full

potentialChallenge amp Innovation

Mahindra Sanyo - Products

STEEL

bull Indiarsquos premier producer of alloy steel and specialty steels since 1962

bull Industries servedbull Forging

bull Bearing

bull Tool amp Die

bull Oil Gas and Mining

bull Railways

RINGS

Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia

Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

General figuresEstablished 2006

Location Deszk Hungary

Main activities

bull Automotive forged and machined parts

bull Welding consumables

bull Special steel wires bars tubes

bull Logistic equipements

bull Warehousing sorting repackaging

bull Visual and dimensional quality checkings

bull Full custom administration

Milestones

0

500000

1000000

1500000

2000000

2500000

3000000

3500000

4000000

2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Yearly income EUR

Mahindra Group

10 Business Sectors US$ 17 Billion Revenues

FINANCIAL SERVICES SECTORFinancial Services

TWO WHEELER SECTORTwo wheeler

AFTERMARKET SECTORUsed Cars Purchase amp SalesService amp Spares

AUTOMOTIVE amp FARM SECTORSAutomotiveFarm EquipmentAgri-businessEnergyConsulting

INFORMATION TECHNOLOGYSECTORInformation Technology

MAHINDRA PARTNERSSteel ndash Trading amp Service Centres Retail Industrial EquipmentLogisticsLeisure Boats

INFRASTRUCTURE ampREALTY SECTORInfrastructureReal Estate

HOSPITALITY SECTORHospitality

AEROSPACE DEFENSE amp STEEL SECTORAerospaceComponentsSteel amp Rings ndash Mahindra Sanyo

DEFENSE SECTORDefense

The Worldrsquos LargestTractor Company

Indiarsquos largest SUVManufacturer

Indiarsquos leading exporter ofTelecom Software

Indiarsquos leading NonBanking Finance Company

Indiarsquos largest HolidayCompany

WE ARE

Founded in 1945 as a steel trading company we entered automotive manufacturing in 1947 Over the years wersquove diversified into many new businesses in order to better meet the needs of our customers

Mahindra Rise ndash Mission amp Core Values

Mahindra Sanyo - Milestones

Est in 1962

Operation 1967

Cap 60 KT

20 T Arc Fce

Bar Rolling

Forging Press

Ingot Teeming

Cap enhanced

60 to 120 KT

1980

45 T Arc Fce

Blooming Mill

Secondary Refining

Cont Caster

1991

LF VD CC

Slide gate tappingEMS - AMLC

Technology1996 - 98

TS 169492005

Cap enhanced120 to 180 KT2006 - 09

EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW

ISO 14001 20042010

Continuous Rolling Mill

Ring Plant for value add

2011OHSAS 18001

LF Ladle Refining ndash steel refining equipment

VD Vacuum Degassing ndash steel refining equipment

CC Continuous Caster for making blooms billets

EMS Electro Magnetic Stirring ndash for improving cast structure

AMLC Auto Mould Level Control ndash for improving cast structure

EBT Eccentric Bottom Tapping ndash for improving productivity

2012

ISO50001

Oxyfuel

Technology

Adopted

13-14

Mid Term Plan

Finalized

JV with DrsquoUgine France 1962

JV with Sanyo amp Mitsui Japan 2012

Continuous Technology Up gradation

Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)

bull Location Khopoli Maharashtra India

bull Established 1962

bull Turnover (FY13) INR 832bil (USD154mil)

bull Employees ~1200New Delhi

Kolkata

Chennai

Pune

Mumbai Khopoli

Closest Sea Port ndash Nava Sheva Mumbai is

Just 70 Kms away from us

Shareholding Structure

Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan

bull Established 1935

bull Turnover 171800mil yen (US$1742mil)

bull Employees 2910 (consolidated)

bull Business Manufacturer of special steel bars

tubes and rings

bull Global Presence India USA China Indonesia and Thailand

Corporate Philosophy Confidence-based Management

Confidence of Society Confidence of Customers Confidence among People

Producer of The Worldrsquos Cleanest Steel

bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure

Chemicals Energy Food Resources Consumer Services amp Logistics

bull Global Presence 154 offices in 69 countries

Corporate Philosophy To be a Global Business Enabler

Build trust with fairness and humility Aspire to set high standards and to contribute to

society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full

potentialChallenge amp Innovation

Mahindra Sanyo - Products

STEEL

bull Indiarsquos premier producer of alloy steel and specialty steels since 1962

bull Industries servedbull Forging

bull Bearing

bull Tool amp Die

bull Oil Gas and Mining

bull Railways

RINGS

Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia

Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Milestones

0

500000

1000000

1500000

2000000

2500000

3000000

3500000

4000000

2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Yearly income EUR

Mahindra Group

10 Business Sectors US$ 17 Billion Revenues

FINANCIAL SERVICES SECTORFinancial Services

TWO WHEELER SECTORTwo wheeler

AFTERMARKET SECTORUsed Cars Purchase amp SalesService amp Spares

AUTOMOTIVE amp FARM SECTORSAutomotiveFarm EquipmentAgri-businessEnergyConsulting

INFORMATION TECHNOLOGYSECTORInformation Technology

MAHINDRA PARTNERSSteel ndash Trading amp Service Centres Retail Industrial EquipmentLogisticsLeisure Boats

INFRASTRUCTURE ampREALTY SECTORInfrastructureReal Estate

HOSPITALITY SECTORHospitality

AEROSPACE DEFENSE amp STEEL SECTORAerospaceComponentsSteel amp Rings ndash Mahindra Sanyo

DEFENSE SECTORDefense

The Worldrsquos LargestTractor Company

Indiarsquos largest SUVManufacturer

Indiarsquos leading exporter ofTelecom Software

Indiarsquos leading NonBanking Finance Company

Indiarsquos largest HolidayCompany

WE ARE

Founded in 1945 as a steel trading company we entered automotive manufacturing in 1947 Over the years wersquove diversified into many new businesses in order to better meet the needs of our customers

Mahindra Rise ndash Mission amp Core Values

Mahindra Sanyo - Milestones

Est in 1962

Operation 1967

Cap 60 KT

20 T Arc Fce

Bar Rolling

Forging Press

Ingot Teeming

Cap enhanced

60 to 120 KT

1980

45 T Arc Fce

Blooming Mill

Secondary Refining

Cont Caster

1991

LF VD CC

Slide gate tappingEMS - AMLC

Technology1996 - 98

TS 169492005

Cap enhanced120 to 180 KT2006 - 09

EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW

ISO 14001 20042010

Continuous Rolling Mill

Ring Plant for value add

2011OHSAS 18001

LF Ladle Refining ndash steel refining equipment

VD Vacuum Degassing ndash steel refining equipment

CC Continuous Caster for making blooms billets

EMS Electro Magnetic Stirring ndash for improving cast structure

AMLC Auto Mould Level Control ndash for improving cast structure

EBT Eccentric Bottom Tapping ndash for improving productivity

2012

ISO50001

Oxyfuel

Technology

Adopted

13-14

Mid Term Plan

Finalized

JV with DrsquoUgine France 1962

JV with Sanyo amp Mitsui Japan 2012

Continuous Technology Up gradation

Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)

bull Location Khopoli Maharashtra India

bull Established 1962

bull Turnover (FY13) INR 832bil (USD154mil)

bull Employees ~1200New Delhi

Kolkata

Chennai

Pune

Mumbai Khopoli

Closest Sea Port ndash Nava Sheva Mumbai is

Just 70 Kms away from us

Shareholding Structure

Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan

bull Established 1935

bull Turnover 171800mil yen (US$1742mil)

bull Employees 2910 (consolidated)

bull Business Manufacturer of special steel bars

tubes and rings

bull Global Presence India USA China Indonesia and Thailand

Corporate Philosophy Confidence-based Management

Confidence of Society Confidence of Customers Confidence among People

Producer of The Worldrsquos Cleanest Steel

bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure

Chemicals Energy Food Resources Consumer Services amp Logistics

bull Global Presence 154 offices in 69 countries

Corporate Philosophy To be a Global Business Enabler

Build trust with fairness and humility Aspire to set high standards and to contribute to

society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full

potentialChallenge amp Innovation

Mahindra Sanyo - Products

STEEL

bull Indiarsquos premier producer of alloy steel and specialty steels since 1962

bull Industries servedbull Forging

bull Bearing

bull Tool amp Die

bull Oil Gas and Mining

bull Railways

RINGS

Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia

Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Mahindra Group

10 Business Sectors US$ 17 Billion Revenues

FINANCIAL SERVICES SECTORFinancial Services

TWO WHEELER SECTORTwo wheeler

AFTERMARKET SECTORUsed Cars Purchase amp SalesService amp Spares

AUTOMOTIVE amp FARM SECTORSAutomotiveFarm EquipmentAgri-businessEnergyConsulting

INFORMATION TECHNOLOGYSECTORInformation Technology

MAHINDRA PARTNERSSteel ndash Trading amp Service Centres Retail Industrial EquipmentLogisticsLeisure Boats

INFRASTRUCTURE ampREALTY SECTORInfrastructureReal Estate

HOSPITALITY SECTORHospitality

AEROSPACE DEFENSE amp STEEL SECTORAerospaceComponentsSteel amp Rings ndash Mahindra Sanyo

DEFENSE SECTORDefense

The Worldrsquos LargestTractor Company

Indiarsquos largest SUVManufacturer

Indiarsquos leading exporter ofTelecom Software

Indiarsquos leading NonBanking Finance Company

Indiarsquos largest HolidayCompany

WE ARE

Founded in 1945 as a steel trading company we entered automotive manufacturing in 1947 Over the years wersquove diversified into many new businesses in order to better meet the needs of our customers

Mahindra Rise ndash Mission amp Core Values

Mahindra Sanyo - Milestones

Est in 1962

Operation 1967

Cap 60 KT

20 T Arc Fce

Bar Rolling

Forging Press

Ingot Teeming

Cap enhanced

60 to 120 KT

1980

45 T Arc Fce

Blooming Mill

Secondary Refining

Cont Caster

1991

LF VD CC

Slide gate tappingEMS - AMLC

Technology1996 - 98

TS 169492005

Cap enhanced120 to 180 KT2006 - 09

EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW

ISO 14001 20042010

Continuous Rolling Mill

Ring Plant for value add

2011OHSAS 18001

LF Ladle Refining ndash steel refining equipment

VD Vacuum Degassing ndash steel refining equipment

CC Continuous Caster for making blooms billets

EMS Electro Magnetic Stirring ndash for improving cast structure

AMLC Auto Mould Level Control ndash for improving cast structure

EBT Eccentric Bottom Tapping ndash for improving productivity

2012

ISO50001

Oxyfuel

Technology

Adopted

13-14

Mid Term Plan

Finalized

JV with DrsquoUgine France 1962

JV with Sanyo amp Mitsui Japan 2012

Continuous Technology Up gradation

Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)

bull Location Khopoli Maharashtra India

bull Established 1962

bull Turnover (FY13) INR 832bil (USD154mil)

bull Employees ~1200New Delhi

Kolkata

Chennai

Pune

Mumbai Khopoli

Closest Sea Port ndash Nava Sheva Mumbai is

Just 70 Kms away from us

Shareholding Structure

Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan

bull Established 1935

bull Turnover 171800mil yen (US$1742mil)

bull Employees 2910 (consolidated)

bull Business Manufacturer of special steel bars

tubes and rings

bull Global Presence India USA China Indonesia and Thailand

Corporate Philosophy Confidence-based Management

Confidence of Society Confidence of Customers Confidence among People

Producer of The Worldrsquos Cleanest Steel

bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure

Chemicals Energy Food Resources Consumer Services amp Logistics

bull Global Presence 154 offices in 69 countries

Corporate Philosophy To be a Global Business Enabler

Build trust with fairness and humility Aspire to set high standards and to contribute to

society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full

potentialChallenge amp Innovation

Mahindra Sanyo - Products

STEEL

bull Indiarsquos premier producer of alloy steel and specialty steels since 1962

bull Industries servedbull Forging

bull Bearing

bull Tool amp Die

bull Oil Gas and Mining

bull Railways

RINGS

Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia

Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Mahindra Rise ndash Mission amp Core Values

Mahindra Sanyo - Milestones

Est in 1962

Operation 1967

Cap 60 KT

20 T Arc Fce

Bar Rolling

Forging Press

Ingot Teeming

Cap enhanced

60 to 120 KT

1980

45 T Arc Fce

Blooming Mill

Secondary Refining

Cont Caster

1991

LF VD CC

Slide gate tappingEMS - AMLC

Technology1996 - 98

TS 169492005

Cap enhanced120 to 180 KT2006 - 09

EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW

ISO 14001 20042010

Continuous Rolling Mill

Ring Plant for value add

2011OHSAS 18001

LF Ladle Refining ndash steel refining equipment

VD Vacuum Degassing ndash steel refining equipment

CC Continuous Caster for making blooms billets

EMS Electro Magnetic Stirring ndash for improving cast structure

AMLC Auto Mould Level Control ndash for improving cast structure

EBT Eccentric Bottom Tapping ndash for improving productivity

2012

ISO50001

Oxyfuel

Technology

Adopted

13-14

Mid Term Plan

Finalized

JV with DrsquoUgine France 1962

JV with Sanyo amp Mitsui Japan 2012

Continuous Technology Up gradation

Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)

bull Location Khopoli Maharashtra India

bull Established 1962

bull Turnover (FY13) INR 832bil (USD154mil)

bull Employees ~1200New Delhi

Kolkata

Chennai

Pune

Mumbai Khopoli

Closest Sea Port ndash Nava Sheva Mumbai is

Just 70 Kms away from us

Shareholding Structure

Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan

bull Established 1935

bull Turnover 171800mil yen (US$1742mil)

bull Employees 2910 (consolidated)

bull Business Manufacturer of special steel bars

tubes and rings

bull Global Presence India USA China Indonesia and Thailand

Corporate Philosophy Confidence-based Management

Confidence of Society Confidence of Customers Confidence among People

Producer of The Worldrsquos Cleanest Steel

bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure

Chemicals Energy Food Resources Consumer Services amp Logistics

bull Global Presence 154 offices in 69 countries

Corporate Philosophy To be a Global Business Enabler

Build trust with fairness and humility Aspire to set high standards and to contribute to

society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full

potentialChallenge amp Innovation

Mahindra Sanyo - Products

STEEL

bull Indiarsquos premier producer of alloy steel and specialty steels since 1962

bull Industries servedbull Forging

bull Bearing

bull Tool amp Die

bull Oil Gas and Mining

bull Railways

RINGS

Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia

Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Mahindra Sanyo - Milestones

Est in 1962

Operation 1967

Cap 60 KT

20 T Arc Fce

Bar Rolling

Forging Press

Ingot Teeming

Cap enhanced

60 to 120 KT

1980

45 T Arc Fce

Blooming Mill

Secondary Refining

Cont Caster

1991

LF VD CC

Slide gate tappingEMS - AMLC

Technology1996 - 98

TS 169492005

Cap enhanced120 to 180 KT2006 - 09

EBT 50 TLF amp VDHeating FurnacesSAP ERP ndash ECC 60Committed to MQW

ISO 14001 20042010

Continuous Rolling Mill

Ring Plant for value add

2011OHSAS 18001

LF Ladle Refining ndash steel refining equipment

VD Vacuum Degassing ndash steel refining equipment

CC Continuous Caster for making blooms billets

EMS Electro Magnetic Stirring ndash for improving cast structure

AMLC Auto Mould Level Control ndash for improving cast structure

EBT Eccentric Bottom Tapping ndash for improving productivity

2012

ISO50001

Oxyfuel

Technology

Adopted

13-14

Mid Term Plan

Finalized

JV with DrsquoUgine France 1962

JV with Sanyo amp Mitsui Japan 2012

Continuous Technology Up gradation

Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)

bull Location Khopoli Maharashtra India

bull Established 1962

bull Turnover (FY13) INR 832bil (USD154mil)

bull Employees ~1200New Delhi

Kolkata

Chennai

Pune

Mumbai Khopoli

Closest Sea Port ndash Nava Sheva Mumbai is

Just 70 Kms away from us

Shareholding Structure

Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan

bull Established 1935

bull Turnover 171800mil yen (US$1742mil)

bull Employees 2910 (consolidated)

bull Business Manufacturer of special steel bars

tubes and rings

bull Global Presence India USA China Indonesia and Thailand

Corporate Philosophy Confidence-based Management

Confidence of Society Confidence of Customers Confidence among People

Producer of The Worldrsquos Cleanest Steel

bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure

Chemicals Energy Food Resources Consumer Services amp Logistics

bull Global Presence 154 offices in 69 countries

Corporate Philosophy To be a Global Business Enabler

Build trust with fairness and humility Aspire to set high standards and to contribute to

society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full

potentialChallenge amp Innovation

Mahindra Sanyo - Products

STEEL

bull Indiarsquos premier producer of alloy steel and specialty steels since 1962

bull Industries servedbull Forging

bull Bearing

bull Tool amp Die

bull Oil Gas and Mining

bull Railways

RINGS

Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia

Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Mahindra Sanyo - IntroductionFormerly known as Mahindra Ugine Steel Company (MUSCO) we are now renamed Mahindra Sanyo Special Steel Pvt Ltd (MSSSPL) following a joint venture between MampM (51) Sanyo Special Steel Co Ltd (29) (Japan) and Mitsui amp Co Ltd (20) (Japan)

bull Location Khopoli Maharashtra India

bull Established 1962

bull Turnover (FY13) INR 832bil (USD154mil)

bull Employees ~1200New Delhi

Kolkata

Chennai

Pune

Mumbai Khopoli

Closest Sea Port ndash Nava Sheva Mumbai is

Just 70 Kms away from us

Shareholding Structure

Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan

bull Established 1935

bull Turnover 171800mil yen (US$1742mil)

bull Employees 2910 (consolidated)

bull Business Manufacturer of special steel bars

tubes and rings

bull Global Presence India USA China Indonesia and Thailand

Corporate Philosophy Confidence-based Management

Confidence of Society Confidence of Customers Confidence among People

Producer of The Worldrsquos Cleanest Steel

bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure

Chemicals Energy Food Resources Consumer Services amp Logistics

bull Global Presence 154 offices in 69 countries

Corporate Philosophy To be a Global Business Enabler

Build trust with fairness and humility Aspire to set high standards and to contribute to

society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full

potentialChallenge amp Innovation

Mahindra Sanyo - Products

STEEL

bull Indiarsquos premier producer of alloy steel and specialty steels since 1962

bull Industries servedbull Forging

bull Bearing

bull Tool amp Die

bull Oil Gas and Mining

bull Railways

RINGS

Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia

Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Mahindra Sanyo - Joint Venture partnersbull Headquarters Himeji Japan

bull Established 1935

bull Turnover 171800mil yen (US$1742mil)

bull Employees 2910 (consolidated)

bull Business Manufacturer of special steel bars

tubes and rings

bull Global Presence India USA China Indonesia and Thailand

Corporate Philosophy Confidence-based Management

Confidence of Society Confidence of Customers Confidence among People

Producer of The Worldrsquos Cleanest Steel

bull Headquarters Tokyo Japanbull Established 1876bull Turnover 6314bil yen (US$640bil)bull Employees 44805 (consolidated)bull Business Trading amp Investmentbull Business Areas Metals Machine amp Infrastructure

Chemicals Energy Food Resources Consumer Services amp Logistics

bull Global Presence 154 offices in 69 countries

Corporate Philosophy To be a Global Business Enabler

Build trust with fairness and humility Aspire to set high standards and to contribute to

society Embrace the challenge of continuous innovation Foster a culture of open-mindedness Strive to develop others and oneself to achieve full

potentialChallenge amp Innovation

Mahindra Sanyo - Products

STEEL

bull Indiarsquos premier producer of alloy steel and specialty steels since 1962

bull Industries servedbull Forging

bull Bearing

bull Tool amp Die

bull Oil Gas and Mining

bull Railways

RINGS

Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia

Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Mahindra Sanyo - Products

STEEL

bull Indiarsquos premier producer of alloy steel and specialty steels since 1962

bull Industries servedbull Forging

bull Bearing

bull Tool amp Die

bull Oil Gas and Mining

bull Railways

RINGS

Rolling and Hatebur Forging of ring products from 40 mm dia to 800 mm dia

Applicationsndash Ball Bearing Racesndash Gear Blanksndash Steel Flangesndash Shifter Sleeves and Synchro Ringsndash Wheel Hubs

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Mahindra Sanyo ndash Process flow - Rings

Bar(Mahindra Sanyo)

Induction Heating

Hot Forge(Horizontal Press)

Hot Forge(Vertical Press)

Hot Rolling

Annealing

Cold Rolled Forming

Machining DispatchInspectionShot Blast

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Equipment ndash Hatebur AMP 70

Press Shape ODmm

Capacity(Year)

1500 T40-145 10500 Mt

12000 K PCS

Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Spherodize Annealing Shot Blast

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Equipment ndash Hatebur AMP 70Process Flow

IH

Forge

Anealing

Machining

Inspection

Dispatch

Cold Rolled

Forming

Shot Blast

Machining

Kyoei Japan1 machine for Inner Ring amp 1 machine for Outer RingBearing TypeDGBB

Muratec Japan4 machines

Cold Rolled Forming

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Equipment ndash Hot Press amp Rolling

Machine Press t Shape OD mmCapacity(Year)

Banning 1600 170-8004200t

240 K PCS

Wagner 400 70-3001800t

2000 K PCS

Sket 600 130-3507500t

1320 K PCS

Isgec 315 70-1251100t

840 K PSC

larrBanning

Sket

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Post Forging amp Quality Inspection Facility

Spherodised Annealing Furnace1 Ton Hour Batch Type

Sample Cutting Mc

Microscope + Image Analyzer

Sample Mounting Mc

Muffle Furnace Hardness TesterPolishing Mc

Contour graphIso Annealing amp Normalising Furnace

1 Ton Hour Batch Type

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Machining Shop at Khopoli Plant

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

TRB Machining at Khopoli Plant

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Machining Facilities ListSr No Cell Machine Make Model

Dimensional

Capacity

No of

machines

Capacity Per

MonthCommissioning status

FAG New Business

Planned Symbol and

Quantities

FAG Current Business Symbols

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 1 Commissioned amp ready for production

2 Cell 2 Single Spindle CNC

Turning centre Ace Designers Super Jobber Dia 300 X 150 MM 3 30 000 sets Commissioned amp ready for production

FAG Mexico - Harley

30206 - 30000 sets

To utilise capacity we are

developing following parts for

FAG Baroda

1) JR22315ECAWAD408

2) JR22315EKCAWAD408

3) JR22316ECAWAD408

4) JR22316EKCAWAD408

5) JR22317ECAWAD408

6) JR22317EKCAWAD408

7) JR22224-E1--CA-0025 000

8) JR22224-E1-K-CA-0025 000

Single Spindle CNC

Turning centre LMW LC-40 Dia 450 X 150 MM 3 Commissioned amp ready for production

Single Spindle CNC

Turning centre LMW LL-20T Dia 300 X 150 MM 1 Commissioned amp ready for production

Vertical turning centre BFW 800H Dia 800 X 150 MM 1 Commissioned amp ready for production

Horizontal Machining

centre Ace Designers HMC-400XL Dia 800 X 150 MM 1 Commissioned amp ready for production

Line-1 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Line-2 Twin spindle CNC

turning with Gantry type

Loading and Unloading

Muratech JapanMW120 G amp

MW120GTDia 120 X 70 MM 3

Cell 1

3 Cell 3

FAG Baroda

22326 - 1200 sets per

month

4 300 000 setsInstallation in 12 Months subject to

business being awarded

New Business that will be

awarded to Mahindra

Sanyo

FAG(H) - Daimler 573694 -

30000 Sets per Month

FAG(H) - Daimler 566547 -

30000 Sets per Month

FAG(H) - BMW 588739 -

30000 Sets per Month

Since capacity is to be used we

will develop Fiat 563739 and

BMW 801298

120 000 sets

6 000 Pcs

FAG Baroda

- Part 22326 - 1000 sets

month as per current schedules

- LSB Rings for other customers

1

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Measuring EquipmentsSr No Description Make Range Least count Numbers

1 Universal Dimension Apparatus Spinn India 0-165 Diameter NA 40

2 Short Length Apparatus Spinn India 0-165 Diameter NA 10

3 Universal Dimension Apparatus Spinn India 0-250 Diameter NA 25

4 Short Length Apparatus Spinn India 0-250 Diameter NA 3

5 Universal Dimension Apparatus Spinn India 0-400 Diameter NA 20

6 Short Length Apparatus Spinn India 0-350 Diameter NA 2

7 Slip Guage Box Equinox 122 Piece 0001 1

8 Slip Gauge holder Equinox 0-1000mm NA 1

9 Dial Gauges Equinox 1-10 mm 001 160

10 Vernier calliper Mititoyo 0-150mm 001 4

11 Vernier calliper Mititoyo 0-300mm 001 4

12 Vernier calliper Mititoyo 0-800mm 001 1

13 Outside Micrometre Mititoyo 0-25mm 001 1

14 Outside Micrometre Mititoyo 25-50mm 001 1

15 Outside Micrometre Mititoyo 50-75mm 001 1

16 Outside Micrometre Mititoyo 0-100mm 001 1

17 Outside Micrometre Mititoyo 125-150mm 001 1

18 Outside Micrometre Mititoyo 75-100mm 001 1

19 Outside Micrometre Mititoyo 175-200mm 001 1

20 Outside Micrometre Mititoyo 275-300mm 001 1

21 Outside Micrometre Mititoyo 300-400mm 001 1

22 Outside Micrometre Mititoyo 400-500mm 001 1

23 Inside Micrometre Mititoyo 0-1000 mm 001 1

24 Surface Roughness tester Mahr MarSurf-400 - 1

25 Contour -tracer Mahr MarSurf-VD-120 00001 1

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Current engagement with FAGFAG DebrecenPart Number Monthly Supplybull Fiat 563739 50 000 setsbull Fiat 563739 AA 55 000 setsbull BMW 801298 70 000 setsbull Industrial Parts 20 000 sets

Samples Developed and Submittedbull Daimler ndash 566547 amp 573694 (Xingcheng Steel)

FAG Mexico bull Harley 30206 - Pilot Lot submitted series supplies to commence from

Febrsquo16 (POSCO Steel)

Services for FAG Europe - Warehouse in Hungary by QSM for Vendor Managed Inventory

- Local support and coordination for European activitiesFAG Indiabull 22326 (Set of 25Kg) 1000 setsbull Large Size Bearing (Localization Program) developed for weights ranging from 10 to 40 Kg

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Steel ndash Quality ImprovementsMSSSPL has enhanced inspection capabilities to prevent miss out of internal defects and surface defects at Bar stage

Machine Schedule Purpose

Chamfering machine Sep 2015 Automation for chamfering

P-Ultra Sonic Testing (UST) Jul 2015 Improve accuracy of detecting internal defects

Semi automation Magnaflux Feb 2015 Automation for material handling to

(MPI) improve accuracy of detecting surface defects

Semi automation at Grinding Feb2015 Automation for material handling to improve accuracy of removing surface defects

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

PartnersBearing OEM

Tier - I

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Mahindra Sanyo Certifacetes

bull ISO TS 16949 Certified by RWTUV (Germany)

bull ISO 14001 Certified

bull ISO 18001 - OHSAS Certified

bull ISO 50001 ndash Energy Management System

bull Well Known Steel Maker of Creep Resistant Steel under IBR 1950 Certified By Central Boilersrsquo Board

bull Registration of in-house RampD Unit Certified by Ministry of Science amp Technologies Government of India

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Mahindra Sanyo Business Strategy

To be Global Ring Supplier in India

Cost competitiveness amp Optimum Supply Chain

CRF to improve yield in-house machining

Integrated Process from Steel Melting to Ring Making

Make better quality rings from better quality steels

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Vendor Managed Inventory

by QSM

in Europe

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Logistic services1 bull Purchase Order Follow up

2 bull Sea container unloading

3 bull Warehouse Safety Stock 3-5 weeks

4 bull Visual checking repackaging (2-3 days stock)

5 bull Custom administration

6 bull Packaging material waste handling

7 bull Dailyweekly transport to Customers

8 bull Complaint administration

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

AdvantagesQUALITY COMPLAINT REDUCTION

100 visual checking

Dimensional checking on request

Rework if necessary

TRANSPORTATION COST REDUCTION

In case of LCLrsquos possible to send FCL

FLEXIBLE SUPPLY GIVES HIGHER LEVEL SERVICE

Weekly dispatches to the customers

3-5 week safety stock checked 2-3 days stock ready to dispatch

Full custom administration

SKILLED STAFF

Mechanical engineer for supervising the process

Skilled workers

QSM is familiar with Mahindra processes

ADMINISTRATION

Experienced custom administration inhouse

Imolemented SAP System

Labelling tags according to customer requirement

UP TO DATE INFORMATIONS

Daily follow up the call offs and planned dispatches

Inventory report for actual and future stock level

Tracking payments with customer

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Quality ControlVISUAL INSPECTION

Surface checking (rust dent etc)

Checking part mixing

DIMENSIONAL INSPECTION

Critical dimensional checking by AQL

On request 100 dimensional inspection

Magnetic Parts Inspection

100 SORTING REWORK

In case 100 sorting at customerrsquos site

In case rework can be carried out

QSM staff can reach customer sites in 24 hours

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Our Site

103 m2

576 m2600 m2

Site 10 750 m2

Warehouse 1 176 m2

Office 103 m2

7 200 m2 for furtherdevelopements

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

Certificates

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention

ContactsAddress

6772 Deszk Alkotmaacuteny utca 101

Visit us at

wwwqsmhu

Send E-mail

attilatothqsmhu

Call us

+36 30 824 5428

+36 62 814 135

Thank you for your attention