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M A D E I N A U S T R I AM A D E I N A U S T R I A
BILTON International GmbH // 5760 Saalfelden / Austria // +43 6582 71164 //www.biltongroup.com
MISSIONFROM THE VERY BEGINNING, BILTON’S CORPORATE PHILOSOPHYHAS BEEN FOCUSED ON MEETING CUSTOMER NEEDS. AS A TECHNOLOGY COMPANY, BILTON SEES IT AS ITS TASK TO PROMOTEINNOVATION THROUGH RESEARCH AND THUS TO ESTABLISHNEW, INDIVIDUAL LED LIGHTING SOLUTIONS ON THE MARKET.
AIMAS A SPECIALIST FOR FLEXIBLE LINEAR LED LIGHTING AND
INTELLIGENT LIGHT MANAGEMENT SYSTEMS, IT IS BILTON’SDECLARED AIM TO ESTABLISH LED LIGHTING AS THE LIGHT
SOURCE OF THE FUTURE IN AS MANY AREAS OF LIFE ASPOSSIBLE – AND TO CONSTANTLY DEVELOP IT FURTHER.
New dimensions, unlimited possibilities,linear light from BILTONWith innovative LED Lighting Solutions, intensiveresearch and ever-expanding knowledge, the companyopens up new dimensions by developing new applicationsof linear LED Lighting and thinking them throughto the end – accompanied by almost unlimited possibili-ties resulting from combining product diversity andproduct performance.
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The innovation factor at BILTON plays a significant role not only in product design, product development, or new product appli-cations. Above all, the innovative manufac-turing process of BILTON’s LED strips gives the company a clear advantage; our manu-facturing process was developed internally by the company.
REEL-TO-REEL – BILTON’SMANUFACTURING TECHNOLOGY
The high quality requirements on the pro-duct range led to BILTON to develop its own production technology and system for linear LED light strips a few years ago. High pro-duction efficiency and low error rates were the two central requirements. This innovati-ve reel-toreel process can produce LED mo-dule strips without a soldering point. All the work steps traditionally carried out separa-tely can now be taken fully automatically as one production step.
ADVANTAGES OF THE REEL-TO-REEL PRODUCTION
BILTON produces on flexible printed circuitboards with a length of up to 50 meters. With this technology, the error rate is lowe-red to below 300 ppm and costly assembly steps are eliminated. The fully automated process flow also guarantees enormous re-liability and full traceability of the batches produced. The most important advantage, however, is undoubtedly the “Made in Aus-tria” guarantee.
REEL TO REELRoll to roll - nothing off the shelf
FULLY AUTOMATED PRODUCTION GUARANTEES LOW FAILURE RATE
TRACEABILITY OF COMPONENTS VIA DATA CODES ASSOCIATED WITH THE RECEIPT OF GOODS
PRODUCT-SPECIFIC VARIANTS CAN ALSO BE PRODUCED ACCORDING TO CUSTOMER SPECIFICATIONS (OEM PRODUCTS)
SOLDER JOINT FREE UP TO 50 M (TYPICALLY 20M) AND THUS HIGHMECHANICAL AND THERMAL STABILITY OF THE LED STRIP
12 PATENT APPLICATIONS IN 24 MONTHS
AWARDED DEVELOPMENT: NEW TOPOLOGY OF LED STRIPS: HIGH-FREQUENCY TOPOLOGY ELIMINATES DISADVANTAGES IN LED STRIPEFFICIENCY
“SMARTCORE“ AS A SPECIAL ADD-ON FOR BILTON ONE FOR UNINTERRUPTED LIGHT WITHOUT DARK SPOTS
DEVELOPED AND PRODUCED IN AUSTRIA FROM START TO FINISH ANDINDIVIDUALLY TAILORED TO YOUR NEEDS
WIDE SELECTION OF LED MODULESWide selection of internally developed LED modules in a wide variety of variants
Maximumlength
LED distance
EfficienyOutputLuminousflux Voltage u.m.m.
CCTcolour
Colorrendering
CRI
FROM CHANGING THE LED ON AN EXISTING PRODUCT TO MODIFYING THE ELECTRICAL DESIGN OF THE PCB
FULL RANGE OF CCT AND CRILENGTHS FROM 25 MM TO > 10 M POSSIBLELUMENS UP TO 5,000 LM / M
BATCH TRACEABILITY OF LED MODULES IN OUR OWN PRODUCTION
DEVELOPED AND PRODUCED IN AUSTRIA INCLUDING A TEST CONCEPT FOR THE HIGHEST QUALITY
MADE TO MEASUREProduction of product-specific LED modules using innovative manufacturing technology
INNOVATION - THE CHANCE TO DEVELOPSmartCore – a special add-on for BILTON ONE
As a specialist in the lighting industry, BILTONsees innovation as an opportunity. The op-portunity to develop what seems unimagina-ble and to set itself apart from the competi-tion.
SMART CORE –BOARD FOR FLEXIBLE LED MODULES
The BILTON SmartCore are circuit boards that aim to create a continuous line of light. The BILTON SmartCore series is a circuit board with integrated LED chips that are used to make technically related dark areas a thing of the past. The additional LED chips on the circuit board ensure that the light does not have any dark spots and so can bring its full luminosity to its advantage.
With the end feed, the light shines to each end and with the strain relief, the automatic protective device is already attached to the circuit board.The central feed can be used where the cable is not routed through the end cap - long mo-dule lengths can also be realized.With the corner feed, light lines are drawn around 90 ° corners without interruption.
The specific specifications of the customer are transferred to the product layout. The customerhas a wide range of specifications to choose from. LED modules and configurations specially designed for the customer are created.
TOP FEATURE PARAMETERS AT A GLANCE ENDLESS COMBINATION POSSIBILITIES THOUGHT THROUGH FROM START TO FINISH
BILTON produces its LED modules in internal reel-to-reel production. This differentiation is notdone by product price, but through superior product performance, new configuration optionsfor LED strips, and effective lighting applications.
The ONE and ONE XL series guarantee luminous flux over the entire length without pow-er fluctuation from roll to roll. The integrated temperature monitoring granted this series a constant and comogenic Illu-mination.
LUMEN UP TO 5,000 LM/MNO SOLDERING POINTS
DOUBLE SUBSTRATE140 - 160 LEDS / METER
IC-CONTROL
APPLICATION AREAS:For all types of lighting which are homogeneous illumina-tion of the light lines or areas
The premium BILTON ECO PLUS LED modules offer long feed lengths. The transistor control guarantees a constant luminous flux over the entire length. The LED modules are equipped with the same well-known LED chips as the Supe-rior series.
LUMEN UP TO 1,300 LM/MDOUBLE SUBSTRATEUP TO 21.5 M LENGTH
120 LEDS / METERTRANSISTOR
APPLICATION AREAS:Long line lighting of up to 21.5 meters and, thanks to suitable LED components, good homo-geneity of the light line
With the BILTON ECO, the current regulation is control-led by means of a resistance circuit. The ECO series also offers maximum flexibility, stability, and mechanical se-curity thanks to the double-layer substrate.
LUMEN UP TO 1,500 LM/MDOUBLE SUBSTRATE
60 LEDS / METERRESISTANCE
APPLICATION AREAS:The classic for any indirect ap-plication
//__Exclusive use of certified brand LEDs from global manufacturers (Osram, Bridgelux, Lumileds,
Seoul Semi,…)//__LED modules with CRI >80 to 95 // 2,200 to 6,500 Kelvin
//__Large coordinated range of profiles, covers and light ma-nagement systems
//__Perfectly coordinated range for quick and easy assambly
//__Products are highly flexible in use for indoor and outdoor aplications
//__BILTON manufactures the right solution for your project
//__BILTON assembles and ma-nufactures LED lighting sys-tems
//__Solutions for: Industry , OEM and Architectural Projects
LUMINOUS FLUX from 250 to 5,000 lm / m
SEPARABILITY from 1 to 50 mm
CRI > 80 to > 95 Ra
SUBSTRATE Single and double layers
CONTROL 3-step binning
COLOR TEMPERATURE Hardly any drop in luminous flux due to IC control
EXAMS / TESTS Assured product properties (ISO9001: 2015 // UL inspection and ENEC audit)
LED STRIP LENGTH Free solder joint up to 50 m (typically 20 m) and thus high mechanical and thermal stability
PRODUCT SAFETY Traceability of components via data codes in connec-tion with the incoming goods
LED module LED components LED lighting
SUPERIOR PREMIUM STANDARDDeveloped and produced
from BILTON in AustriaDeveloped by BILTON
in AustriaDeveloped by BILTON
in Austria
SMARTCORE END FEED
SMARTCORE CENTRAL FEED
SMARTCORE CORNER CONNECTOR
3STEP
BINNING
∞COMBINATIONPOSSIBILITIES700KM
ANNUALPRODUCTION CAPACITY
50M
LED MODULAR STRIPSWITH A LENGTH UP TO 05 Years
GUARANTEE ON “MADEIN AUSTRIA“ PRODUCTSISO 9001:2015
CERTIFICATIONTO
1/4 Yearly
UL INSPECTION
300 PPM
ERROR RATE BELOW
BILTON shows that innovation does not end with a newly developed product. The productin all its applications and possible uses is thought through to the end and individuallytailored to the market and customer needs.