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Main projects of petrochemical
industry development of
Kazakhstan.
Sarmurzina R.G. Doctor of Chemical Science, professor.
Austria, Vienna, November 2016
• The report based on the following data:
• Ministry of Energy of the Republic of Kazakstan
• «Kazakhstan Petrochemical Industries Inc.» LLP
Main projects of petrochemical
industry development of
Kazakhstan.
Karabatan area
Atyrau city
Techopark
IGCC
evaporation pond
ГСУ
Feed gas pipeline
Tengizarea
GOPP Tengiz
Aromatics
13
14
5
Rotational village
6
15
4
6
1
3 11
2
16
17
Land plots for infrastructure facilities
1 - railway station of IGCC railway and
overbridge 120,5 Га
2 - approach automotive road 17,8 Га
3 – water pipeline 89,6 Га
4 – fuel gas pipeline 28,3 Га
5 - evaporation pond of IGCC 375,0 Га
6 - Rotational village of IGCC 4 Га
7 – Infrastructures of temporary
rotational village (74 ha) - Га
8 – Gas turbine power station 10 Га
9 – Water treatment facilities 24 Га
10 – air/nitrogen plant 6 Га
11 – power lines 52,9 Га
12 – logistics facilities 3 Га
Total 731.1 Га
Land plots for Petrochemical facilities
13- IGCC plant site (KPI, KLPE,
Butadiene, Polymer production)423,7 Га
14 - aromatics plant 336,2 Га
15 – feed gas pipeline (ethane, propane) 1599,5 Га
16 - petrochemical technology park
behind territory of the Atyrau refinery 285 Га
17 - gas-absorption plant (GAP) 100 Га
Total 2744,4 Га
Total area 3475,5 Га
1
8 9
10
7
12
Location plan
The territory of SEZ is located 47 km far from Atyrau.The constructed infrastructure facilities are:Approach automotive road to SEZ – 5,26 km. Access railway road of the Karabatan St. – Zavodskaya St. - 8,8 km.Railway yard of the Karabatan St. of total length – 6,89 km. Extension of the station Karabatan of total length – 6,65 km. Gas pipeline from Makat-North Caucasus main gas pipeline to SEZ – 8 km.
3 476 hectares which consists of 3
sections: Karabatan, Tengiz
Atyrau
Total area of SEZ “NIPT”
14
Number of shareholders of
SEZ "NIPT"
SEZ "National Industrial Petrochemical Technology Park"
CIT – 0%
Land tax – 0%
Property tax – 0%
VAT – 0%
Benefits
SEZ “NIPTP
STATE SUPPORT MEASURES
MEASURES PREFERENCES (BENEFITS)
The decree of the President of the
Republic of Kazakhstan dated
December 19, 2007 No. 495 Special
economic zone "National Industrial
Petrochemical Technology Park" is created
Participants are exempted from
taxes and the customs duties (0%)
Investment warranties are provided
Conclusion of the investment
contract providing measures of
the state support and protection
of investments
Construction of infrastructure by the
stateReady infrastructure
The projects are provided by
feedstock
The feedstock support issue is
resolved for a long-term outlook
with a possibility of extension
Атырау
4
Applicant: KPI LLP.
Shareholders: "UCC" LLP - 51% (JSC "Samruk-Kazyna"),
"ALMEKS PLUS" LLP - 49%.
Completion date: 2020.
Cost: $2 500 million.
Creation of work places: construction – 2945 people; operation –
550 persons.
Production capacity: 500 thous. tons/year of polypropylene.
CURRENT STATUS
The feed stack support issue is resolved in volume - 550 thousand tons/year of propane.
The state allocated funds for construction of infrastructure.
On December 14, 2015 between "KPI" LLP and China National Chemical Engineering Co. (CNCEC)
is signed EPC contract.
the CNCEC company opened the branch in Atyrau, on August 9, 2016 obtained the state licenses
for design and installation and construction works of the 1st category for construction of facilities
in the territory of RoK of high complexity.
On June 3, 2016 on the feasibility study project the positive decision from "State Expertize" RSE
is received.
On September 3, 2016 operator of the project ("KPI" LLP) signed General credit agreement with China National Development bank.
5
Flow Diagram
Tengiz
TCO
PowerNatural gas
Waste water
GTPPWater purification and treatment unit
TCO (Tengizchevroil) Process units of IGCC (phase 1)
Propane Propane Dehydration unit
Polymerization unitPropylene PolypropyleneLogistics
Raw waterNatural gas
Indst. water
Demin.water
503 thous. t/year
500 thous. t/year
Demin. Indust. water
Industrial gas unit
Nitrogen
Industrial air
Instrument air
Infrastructure facilities
Steam
Propane Dehydration Unit CATOFIN®Process flow diagram
Treatment
reactor
Reactor at
flow
Feed
heating
Reactor at
reheating
Reactor at
reheatingSteam
Heat
exchanger
Chiller
Chiller
Product
compressor
Flue gas
Air heater
Air
Fuel
Fuel gas
Propylene
Stabilization
column
Low
temperature
section
Deethanizer
Vaporizer
Propane to recycle
Propylene polymerization unit Novolen®
Process lines of propylene polymerization unit are intended for production: homopolymer of propylene (Homopolymer);statistical copolymer of propylene and ethylene (Random copolymer);impact-proof copolymer of propylene and ethylene (Impact copolymer). 7
Paralleling
operationCo-Catalyst
Stereo modifier
Catalyst
Carrier gas
to regeneration
Collection tank
Gaseous waste to membrane
filter cell
Treatment unit
Chilling
unit of
Recycle
gas
Recycle pump;
propylene
Comonomers
Hydrogen
Propylene
Comonomers;
hydrogen
Serial mode
1-st reactor 2-nd reactor
Chilling unit of recycle
gas
nitrogen
Powdered propylene
to extrusion
-(*) at paralleling operation
2-nd reactor operates like 1-st rector
Applicant: JSC «KLPE» LLP.
Shareholders: “UCC” LLP (JSC “Samruk Kazyna”)
Completion date: 2020
Cost (to be determined): $ 5 000,0 mln.
Creation of work places: construction – 2900 persons; operation – 490
persons.
Production capacity: 800 thous.t/year of polyethylene.
CURRENT STATUS
The issue of support with feed stock in volume - 6,3 billion cub/year dry gas is resolved.
The state allocated funds for construction of infrastructure.
Preliminary estimate calculation of the project is executed (OBE – Open Book Estimate).
Search of the strategic partner is carried.
9
8
Integrated Gas Chemical Complex in Atyrau Province: Third Phase
PROJECT CONCEPT
Karachaganak
Kashagan
● Steam cracking● Polymers● Special Chemistry
LPG 850 thous. tons/year70% - propane30% - butane
Condensate 3 mln. tons/year75% - Naphtha (С5-С12)
EXPORT
Production of final products in the territory of the
Republic of Kazakhstan
Petrochemical Complex
Shareholder: “UCC” LLP (JSC «NWF Samruk-Kazyna»).
Completion date: approximately 2021 (depending on
attraction of investments).
Cost (TBD): $ 1 644 млн.
Production capacity: 250 Kilo-Metric Tonnes per Annum of
butadiene.
11
CURRENT STATUS
Issue of providing with raw materials in volume – 380 thousand tons/year of butane is
resolved.
The state allocated funds for construction of infrastructure.
The feasibility study on the project is developed;
Search of the strategic partner is conducted.
Производство бутадиена в Атырауской области
Construction of infrastructure of SEZ "NIPT"
Implementation period: 2016-2018.
Work places: construction – 700 persons, operation – 200 persons.
Current status:
1. Ready infrastructure
Access railroad (15,6 km)
Railway Zavodskaya St.
Access road and overbridge (5,2km)
Power line (AL 110)
2. Facility under construction: 310 MW GTPP
EPC contract with Doosan (South Korea) is concluded.
The beginning of construction and erection works is planned
for October, 2016.
3. Schedulable construction:
Water treatment unit and industrial gases
Access railway
Zavodskaya St.
GTPP
Applicant: JSC "NC KazMunaiGas"
Operator: "Atyrau Refinery" LLP
General contractor: Sinopec Engineering
Start up operation: 2015.
Total cost of the project: $1 098 million.
Creation of work places: 177 people.
Complex's capacity: production of 133 thousand tons/year of
bensole, 496 thousand tons/year of paraxylol.
Researches on further processing of the received paraxylol in p-phthalic acid and further in
polyethylene terephthalate are conducted.
P-xilol PTA PETF
13
The project on production of polymeric production in the Atyrau region"
Applicant: "Polimer Production" LLP
The project is realized: 2012 – 2015;
Cost: 16,8 billion tenges (91,2 million USA dollars at the rate of 185 tenges).
Created work places: construction – 300 persons, operation 371 persons.
Project implementation effect:
- a three-layer polyethylene film – 4 125 thousand tons/year;
- The BOPP-film – 14 738 thousand tons/year;
- Polypropylene bags with a capacity of 25 and 50 kg – 48 million pieces/year
Current status:
Sales market arrangement is carried.
As of October 1 of the current year it is received:
- polypropylene bags (Starlinger, Austria) – 4 390 954 pieces;
- a three-layer polyethylene film (Kuhne, Germany) – 422 tons;
- BOPP-film (Andritz) – 603 tons.
14
Aromatics
Production Complex
at Atyrau Refinery
plant
“Polypropylene”
project
“Butadiene”
project
2019
2015
Developed Projects
“Polyethylene”
project
2020
15
Projects under development
Modernization of
polypropylene
production in
Pavlodar
CONCLUSIONS
• Implementation of the listed projects will contribute the complex and accelerated development of petrochemical and chemical industry of the Republic of Kazakhstan
• will create a domestic basis of feed stock resources and operating technologies, productions on deep cleaning and processing of hydrocarbon and mineral feed stocks with production by chain of value added according to world achievements
• will create a basis for formation and development in the Republic of Kazakhstan of the vertically integrated complexes which activities can be carried out from cleaning of oil, gas before creation of operating technologies and productions on deep complex processing of hydrocarbon and mineral feed stock
• will allow to develop production infrastructure of domestic petrochemical sector, to create the full market of petrochemical products
• will reduce dependence of economy of Kazakhstan on an environment of the world prices for oil and gas
• will provide filling of domestic market with petrochemical products of domestic production.
16
THANK YOU FOR YOUR ATTENTION!
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