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MAINTAINING YOUR POWER PLANT GLOBAL OPERATION & MAINTENANCE SERVICES FOR POWER PLANTS
SMART MAINTENANCE SOLUTIONS FOR POWER GENERATION
Dietsmann’s reputation is based on the global maintenance services the Company has beenproviding to owners and operators of upstream oil, gas, LNG, power and mining production facilities and plant for nearly four decades. These facilities typically include power generation installations of various types and sizes that Dietsmann also maintains as a component of its global maintenance service. Providing Operation & Maintenance services directly to independent power plant owners and the power utility market was, therefore, a natural extension to Dietsmann’s service offering.
OPERATION & MAINTENANCE SERVICES FOR INDEPENDENT POWER PLANT OWNERS AND THE POWER UTILITY MARKET
OUR STRATEGY
Dietsmann is an independent provider of Operation &
Maintenance services to power plant owners and owners/
operators of continuous-production plant in the oil & gas,
power and mining industries. Our independence from OEMs
and engineering and construction companies ensures the
integrated Operation & Maintenance of clients’ assets free
of any conflict of interest with regard to overhauls, upgrades
or modifications. As our extensive and comprehensive oil
and gas experience dovetails seamlessly with operating
and maintaining power generation installations we can also
provide these services to clients investing in power plants in
regions that are outside our current area of operations.
PROJECT-SPECIFIC SOLUTIONS
Our project-specific solutions for power plant owners
comprise the mobilization of new project operations,
including the provision of the personnel, tools and processes
for the facility, through to its day-to-day operation and
regular maintenance. Many of our services can be provided
on a fixed-cost basis.
OUR ADDED VALUE
Our power generation clients can focus on their core
competences and requirements because they have a single
dedicated point of contact for all their Operation &
Maintenance and can rely on predictable Operation &
Maintenance costs that are aligned with their revenue
stream. This reduces their operating risks, which often
results in reduced insurance premiums.
OUR CONTRACT OFFERINGS
We offer a range of contract options associated with various
levels of service for key power generation facilities. The
most comprehensive level is the provision of a client-specific
A-Z Integrated Operation & Maintenance service. We have
been providing this level of service for key power generation
facilities since early 2006 in Central, West, East and North
Africa, the Caspian Sea Region, Russia and South America.
We operate and maintain both Independent Power Plants
and power plants owned by utility companies. In addition to
these broad-scope service offerings we also offer a range of
more specific service packages tailored to the client’s specific
needs. In total we maintain more than 12 Gigawatts of both
gas and steam turbine-driven power units.
Russia
INTEGRATED OPERATION
& MAINTENANCE SERVICES
FOR POWER PLANTS
Dietsmann provides clients with a permanent contract
organization. Our integrated Operation & Maintenance
activities comprise performance testing, operational
performance monitoring, maintenance, repairs, shutdowns,
workshop provision and statutory inspections. In most cases
the scope of work also includes contract management
and support services, spare parts provision and stock
management, OEM intervention management, maintenance
and inspection engineering, multi-disciplinary engineering
and technical assistance on demand, and the training of the
client’s personnel.
The pricing scheme for integrated Operation & Maintenance
service contracts generally comprises lump sum payments
for mobilization, demobilization and additional services, such
as major equipment inspections, plus a fixed monthly fee
for the permanent organization. Spare parts procurement
and the provision of some other additional services, such
as laboratory analysis, are usually paid on a reimbursement
basis. The majority of the contracts include an incentive
and penalty scheme and a set of guarantees. The incentive/
penalty scheme can be based on service and operational
KPIs, with additional penalties being associated with an
agreed schedule for mobilization and the replacement of key
personnel. The operational guarantees are generally based
on our client’s operating obligations on a ‘Back to Back’ basis
and usually cover availability (including forced and scheduled
outage hours) and capacity.
COMPREHENSIVE OPERATION & MAINTENANCE SERVICES
• Start-up and mobilization • Project management support • Technical support • QA/HSE support • Performance monitoring
• Administrative support • Multidisciplinary engineering • International HR • International logistics • Financial
OPERATIONAL SCOPE
n Integrated Operation & Maintenance activities
- Performance tests (PPA obligation)
- Maintenance (PE/PD/CO), repairs, shutdowns
- Workshop management
- Statutory inspections
- Modifications and improvements
n Materials management
- Full responsibility for CAPEX & OPEX
- Procurement of spares
- Inspections
- Warehouse management
n Maintenance Engineering (including CMMS)
n Training of the client’s personnel
n Additional personnel and equipment on call
n Support activities (HSE, HR, IT, medical,
security, civil, housekeeping)
n Additional services on the client’s request
(multidisciplinary engineering, specific services)
MANAGERIAL SCOPE
n O&M contract management
n Community relations management
n Client‘s commitments management
MAIN MACHINE OEM SUB-CONTRACT
n Provision of qualified specialists on a permanent basis
n Provision of technical assistance on a call-out basis
n Execution of scheduled inspections
n Provision of spare parts
Nigeria
Dietsmann provides Integrated Operation & Maintenance
services for a number of independent power plants in
Central and West Africa. These services include the full
range of O&M services, plus management services such as
community relations and client commitments.
In the Republic of Congo, for example, the contracts provide
substantial employment opportunities for local people: over
80% of our employees are Congolese. The power plants
include Ansaldo (E class V94.2 gas turbines fuelled by natural
gas). The plant has a nominal capacity of 300 MW
(2 x 146 MW) and provides over 80% of the country’s
electricity needs.
Ansaldo is an important component of the ‘zero flaring’
program that the government plans to implement.
By providing the Republic of Congo with a dependable
source of electricity it reduces the country’s dependence on
seasonally-available hydro-generated power. The program
is also expected to qualify for the Clean Development
Mechanism, and thus support the implementation of the
Kyoto protocol.
In Nigeria Dietsmann has been entrusted with the
integrated Operation & Maintenance of a portion of the
energy supply since January 2006 through our services at
the country’s first independent power plant. Other major
power facilities have since been added to the portfolio.
INTEGRATED OPERATION & MAINTENANCE CENTRAL AND WEST AFRICA
Congo
NetcoDietsmann ensures that an average level of availability
of 97% is achieved at the plants. The scope of the contracts
provides for the full Operation & Maintenance of the
plants, from start-up and mobilization through performance
monitoring to international logistics and includes the
complete operation of both Alstom gas (E class units,
GT13E2 – 2 pax, extended life MXL - 3 pax versions) and
steam turbines in 2 & 3+1 configurations with air-cooled
condensing. These contracts are providing high-level
technical employment opportunities for Nigerian technicians
and engineers. Currently around 80% of all NetcoDietsmann’s
employees in Nigeria are Nigerian.
In addition to the management of the Operation &
Maintenance contracts our managerial activities also cover
community relations, client commitments and, in some cases,
the main machine OEM sub-contract.
Our clients selected NetcoDietsmann due to its impeccable
reputation in the O&M of oil, gas and power production
facilities in Nigeria, as well as Dietsmann’s reputation
worldwide.
Dietsmann provides fully integrated Operation & Maintenanceservices at power plants in Nigeria through its Nigeriansubsidiary, NetcoDietsmann. With a combined power output ofapproximately 1,220 MW the plants provide a major portion ofthe country’s electricity needs.
As in all Dietsmann’s projects, the proportion of nationalemployees is very high.
KEY ACHIEVEMENTS
n Nine major inspections (due to extreme operating
conditions at each of the sites)
n Major unit overhauls completed in between 31 and
34 days of working around the clock
n A dedicated CMMS module developed
for materials management
n Five years of work completed without a recorded LTI
(5,000,000 work hours).
Nigeria
Global maintenance services contracts entrust Dietsmann
with the global maintenance of Libya’s newest and most
efficient gas processing facilities. During the term of the
contracts we have been able to achieve significant efficiency
improvements in very complex plant. We are proud of
the multinational nature of the staff we deploy in Libya -
around twenty nationalities are represented in our team.
Current local employment figures are 95%.
KEY ACHIEVEMENTS
n No shutdowns due to mishandled maintenance operations
n 2.7 million work hours worked without a single LTI
n The integration of 107 local Oil & Gas people
n 1st major shutdown completed four days ahead of schedule
n 2nd major shutdown completed seven days ahead of schedule
n 3rd major shutdown completed two days ahead of schedule
n 4th major shutdown completed two days ahead of schedule
n Takeover of operations within two months
GLOBAL MAINTENANCE SERVICES MIDDLE EAST AND NORTH AFRICA
Dietsmann Libya is providing Operation and Maintenance services for production stations and water injection facilities in the Middle East. This includes new production plant installations and water injection wells, which came on stream with the upgrading and centralizing of the facilities during the first half of 2010.
Here too the contracts provide employment for a number of nationals and include spare parts and chemicals management services executed with the support of Dietsmann Technologies.Dietsmann also maintains plant and facilities in the Libyan desert, around 300 km south of Bengasi. Libya
Dietsmann has been working in the Caspian Sea region for
many years, including at the giant offshore Kashagan field
in Kazakhstan. The Kashagan field is the largest oilfield
discovered in the North Caspian Sea and is considered the
most important oil discovery since Prudhoe Bay on Alaska’s
North Slope in 1968.
Other contracts are for the Operation & Maintenance of
the onshore plant providing power for the development,
construction and finally the full operation of the offshore
facility. The power plant includes four gas turbines
(GE Frame 6B) and two steam turbines, a 110 KV switchyard,
HV electrical distribution, substations and 46km of 132kv
overhead lines. This project is an important reference for
our growing power generation portfolio.
Major ongoing projects within the onshore fields at
Karchaganak include the maintenance of a steam generation
plant and its associated power generation facility.
KEY ACHIEVEMENTS
n Extremely rapid mobilisation of services
n Management of a continuously increasing
scope of electrical works
n Broadening of the contract scope to incorporate utility
services for power plants
n Management of capital spares procurement for
the main machine sets
CASPIAN SEA REGION
Kazakhstan
As the world’s largest gas producer and exporter, Russia
has an enormous energy-saving potential. At least 30 billion
cubic meters – a fifth of Russia’s exports to European OECD
countries – could be saved every year by enhanced
technology and/or energy efficiency.
After the collapse of the Soviet Union in the early 1990s
Russia started a market reform process aimed at improving
the efficiency of electricity generation, transmission,
distribution and supply. Since then economic recovery
in Russia has led to a major increase in total electricity
consumption and the Russian energy sector is now attracting
major domestic and international investment. This has,
in turn, led to a sharp rise in the demand for qualified
maintenance companies.
GLOBAL MAINTENANCE SERVICES FOR THE POWER PLANT UTILITY MARKET
The thermal power generation sector is represented by six
OGKs (Wholesale generating companies), whose activities
are spread throughout the country, and 14 TGKs (Territorial
generating companies). Our extensive experience and
expertise in Operation & Maintenance, including in fields
such as maintenance organization, maintenance planning
and execution, maintenance engineering, and the provision
of auxiliary services, such as overseas procurement, means
we are perfectly positioned to meet the rising demand
for maintenance in the Russian thermal power generation
1sector. Due to the modernisation currently taking place in
Russia these projects are generally of a considerable size and
labour intensive.
Russia is the fourth largest generator of electricity, after the USA, China, and Japan.
Around 68% of Russia’s electricity is generated by thermal plants and oil, natural gasand coal-fired plants, 16% comes from nuclear plants and 10% from hydropower.
Russia
Currently we provide global maintenance and repair
services for power plants owned by Russian utility
companies. These long-term contracts cover the major part
of the global maintenance services we offer (routine and
breakdown). Within this contract scope we also incorporate
the main unit overhauls with bespoke capitalization
investment projects on assets under separate contracts
awarded in an open tender process.
In addition to our headquarters in Moscow we have four
branch offices where a total of over 1,600 field personnel are
based. Each of the branch offices is located close to one of
the major plants, which together have an installed capacity of
over 8.7 GW.
The power plants for which we provide global maintenance
services include conventionally-fuelled power plants using
both natural gas (25 turbines) and coal (10 turbines) as well
as two Combined Cycle Gas Turbine plants (one GE Frame
9FB and one Siemens V93.2A). Our services also include
community relations management and client commitments
management. As is the case in all the countries in which we
operate we strive for the highest level of local employment
in our maintenance organization. In Russia 97% of our
employees are Russian.
RUSSIA ReftinskayaRUSSIA Sredneuralskaya
KAZAKHSTAN AksaiKAZAKHSTAN Atyrau
RUSSIA Nevinnomysskaya
LIBYA Tripoli
CYPRUS Nicosia
SOUTH SUDAN Juba
MOZAMBIQUE Maputo
THE REPUBLIC OF CONGO Pointe Noire
ANGOLA Luanda
GABON Port-GentilGHANA Accra
NIGERIA Port Harcourt
NIGERIA Abuja
RUSSIAMoscow
RUSSIA Yamal
RUSSIA Konakovskaya
SWITZERLAND Geneve
ITALY RomaMONACO
(Support & Coordination Office)
FRANCE Salies du SalatFRANCE Toulouse
THE NETHERLANDS Breda(Group holding)
BOLIVIA Santa-Cruz
UAE Dubai
PERU Lima
OVERVIEW OF REFERENCES WORLDWIDE
THE NETHERLANDS (GROUP HOLDING)Wilhelminasingel, 194818 AC BredaThe Netherlandstel: +31 76 530 19 88fax: +31 76 521 63 88
MONACO (SUPPORT & COORDINATION OFFICE)Gildo Pastor Center7, rue du GabianMC 98000 Monacotel: +377 93 10 10 10fax: +377 93 10 10 11
ANGOLASonadietsRua Augusto Silverino Ferreira10/12 - 1° AndarMaculusso, LuandaAngolatel: +244 222 440 657
BOLIVIACalle M. Terrazas, 14Barrio Equipetrol Santa Cruz de la SierraBoliviatel: +591 3 3705115
CYPRUSCramvis Building, Offi ce 201Stasikratous Street, 201065 NicosiaCyprustel: +357 222 50 446
FRANCESalies du SalatZone Industrielle31260 Salies du SalatFrancetel: +33 5 61 98 46 70fax: +33 5 61 97 48 43
Toulouse 8, rue Paul Mesplé31100 ToulouseFrance tel: +33 5 61 43 81 10 fax: +33 5 61 43 81 12
GABONP.O. Box 1138Port GentilGabontel: +241 04 62 36 80fax: +241 01 55 01 54
GHANA36, Cantonments CrescentP.O. Box CT 6622Cantonments, Accra Ghanatel: +233 (0)30 276 5383 fax: +233 (0)30 276 2810
ITALY Via Abruzzi, 2500187 RomaItalytel: +39 06 42020452 fax: +39 06 42010196
KAZAKHSTANAtyrau Satpayeva street,19 060012 Atyrau Republic of Kazakhstan tel: +7 7122 586 349/50 fax: +7 7122 586 348
AksaiDruzhba Narodov Street 2nd fl oor 27/2090300, Aksai West Kazakhstan RegionRepublic of Kazakhstantel: +7 71133 75 5 98
+7 71133 75 5 97
LIBYAAhmed Ben Yazeed StreetHay Al-Andalus, 2TripoliLibyaP.O. Box 93446 Tripoli Towertel: +218 21 4782813/4/5fax: +218 21 4782816
MOZAMBIQUERua Zedequias Manganhela, 267KampfumuMaputoMozambiquetel: +258 84 3232750
NIGERIANetcoDietsmannCeddi Plaza, 3rd fl oorPlot 264 Tafawa Balewa WayCentral Business DistrictWuse 2, FCT, AbujaNigeriatel: +234 9 461 45 87fax: +234 9 461 45 89
RUSSIABC «Pavlovsky»7/1, Pavlovskaya Street115093, MoscowRussiatel: +7 495 539 31 52
SOUTH SUDANJuba Regency HotelOffi ce 3, Building 4Plot 43, Block AXI Unity RoadJubaRepublic of South Sudantel: +211 920 010 290
SWITZERLAND7, rue des Alpes1201 Geneva Switzerlandtel: +41 22 73 83 591fax: +41 22 73 83 593
THE REPUBLIC OF CONGOAvenue de LoangoBoite Postale 1775Pointe NoireThe Republic of Congotel: +242 22 294 44 71fax: +242 22 294 43 50
UNITED ARAB EMIRATES (UAE)Offi ce 22F, Gold TowerCluster I, DMCCP.O. Box 450171DubaiUAEtel: +971 4 4581 662
Printed: April 2017
