MAK 3002 - BARTEC

BARTEC BENKE GmbH Schulstraße 30 D-94239 Gotteszell Phone +49(0)9929)-301-0 Fax +49(0)9929)-301-112 E-Mail: [email protected] Internet: www.bartec-benke.de

MAK 3002

Configuration Software version 1.46 / 2.46

SAK 970916

Contents C - 1

MAK 3002 Configuration Software version 1.46 / 2.46 SAK 970916 (20.12.2007)

Table of Contents

Contents Page Date of issue 1 Introduction _____________________________________1-1 14.12.06 2 Safety precautions________________________________2-1 3 Call up configuration______________________________3-1 14.12.06 4 Entering passwords_______________________________4-1 4.1 Driver password___________________________________4-1 4.2 User password____________________________________4-2 4.2.1 Changing the user password _________________________4-2 4.2.2 Deleting the user password __________________________4-3 4.3 Service password _________________________________4-3 4.4 Seal switch_______________________________________4-5 4.5 No password _____________________________________4-5 14.12.06 5 Controller configuration ___________________________5-1 14.12.06 5.1 plus-Interface _____________________________________5-1 10.09.07 5.2 Contrast _________________________________________5-2 5.3 System time ______________________________________5-3 14.12.06 5.4 Screen layout_____________________________________5-3 5.5 Language selection ________________________________5-4 14.12.06 5.6 Erase EEPROMs __________________________________5-5 14.12.06 5.7 EEPROM menu ___________________________________5-6 14.12.06 5.7.1 Write ___________________________________________5-6 14.12.06 5.7.2 Clear ___________________________________________5-7 14.12.06 5.7.3 Compare ________________________________________5-8 14.12.06 5.7.4 Read ___________________________________________5-8 14.12.06 6 System configuration _____________________________6-1 6.1 Basic functions____________________________________6-1 14.12.06 6.2 Data capture _____________________________________6-2 20.09.01 6.3 Sequence control__________________________________6-3 11.07.03 7 Parameter configuration ___________________________7-1 11.07.03 7.1 Temperature limits _________________________________7-1 7.2 pH limits _________________________________________7-2 14.12.06 7.3 Sequence control__________________________________7-3 20.09.01 7.3.1 Truck type _______________________________________7-3 20.09.01 7.3.2 Truck parameters__________________________________7-4 14.12.06 7.3.3 Pump configuration ________________________________7-8 20.09.01 7.3.4 Timers __________________________________________7-9 14.12.06 7.3.5 Tank compartment capacity_________________________7-10 20.09.01 7.3.6 Cleaning________________________________________7-10 14.12.06 7.3.7 Air eliminator control ______________________________7-12 14.12.06 7.4 Sampling _______________________________________7-14 04.07.07 7.5 Sampling bottle identification ________________________7-17 14.12.06 7.6 Print pack_______________________________________7-18 14.12.06 7.6.1 Ticket configuration _______________________________7-19 20.09.01 7.6.2 Erase spooler____________________________________7-20 10.12.03 7.7 Data capture ____________________________________7-21 11.07.03 7.7.1 Configuration ____________________________________7-21 16.04.07 7.7.2 Formatting ______________________________________7-23 7.7.3 Parameters _____________________________________7-25 04.07.07 7.7.4 Erase files ______________________________________7-28 20.09.01 7.7.5 Long-term storage ________________________________7-28 7.8 Quantity memory _________________________________7-29 14.12.06 7.9 Milk separation___________________________________7-30 14.12.06 7.10 I-Mode _________________________________________7-33 20.09.01

Contents C - 2


Contents Page Date of issue 8 Peripherals _____________________________________ 8-1 14.12.06 8.1 Activating hardware modules ________________________ 8-1 14.12.06 8.2 Power supply unit _________________________________ 8-3 20.09.01 8.2.1 Truck interface ___________________________________ 8-3 20.09.01 8.2.2 Power supply unit 6781-11 __________________________ 8-5 20.09.01 8.3 MID ____________________________________________ 8-6 14.12.06 8.4 Volume counter___________________________________ 8-7 20.09.01 8.5 Temperature sensor _______________________________ 8-8 8.6 Printer __________________________________________ 8-9 8.6.1 Thermal printer ___________________________________ 8-9 8.6.2 Slip printer______________________________________ 8-10 8.6.3 Thermal printer TM-T88III /TM-T88IV _________________ 8-10 04.07.07 8.6.4 Reader station___________________________________ 8-11 8.7 I/O boxes_______________________________________ 8-12 8.7.1 I/O box 6864 ____________________________________ 8-12 20.09.01 8.7.2 I/O box 6753 ____________________________________ 8-14 8.7.3 I/O box outputs in the MAK system___________________ 8-14 14.12.06 8.7.4 I/O-Box-inputs in the MAK-system ___________________ 8-18 14.12.06 8.8 Ultrasampler ____________________________________ 8-20 14.12.06 8.8.1 Ultrasampler Type 6870 ___________________________ 8-20 14.12.06 8.8.2 Ultrasampler Vario _______________________________ 8-23 16.04.07 8.9 Barcode reader __________________________________ 8-28 11.07.03 8.10 Cassette box ____________________________________ 8-29 8.11 Barcode-Scanner ________________________________ 8-30 11.07.03 8.11.1 CLV 21x _______________________________________ 8-30 11.07.03 8.11.2 CLV 42x _______________________________________ 8-33 11.07.03 8.12 pH temperature sensor ____________________________ 8-35 14.12.06 8.13 GPS receiver____________________________________ 8-36 16.04.07 8.14 V24-P-NET-Converter_____________________________ 8-38 16.04.07 8.15 Targo-DIGI-SENS ________________________________ 8-39 8.16 UPI 3221 _______________________________________ 8-40 09.10.07 8.17 TAG-V24 _______________________________________ 8-42 14.12.06 8.18 ARS 300 _______________________________________ 8-43 20.09.01 8.19 BDXY0010 _____________________________________ 8-44 11.07.03 8.20 V 2000 module 6757-105 __________________________ 8-47 09.10.07 8.21 GPRS-Modem___________________________________ 8-50 16.04.07 9 Parameter output ________________________________ 9-1 10 Seal parameters ________________________________ 10-1 11 BIOS-Setup ____________________________________ 11-1 12 Overview of the configuration menus_______________ 12-1 20.12.07

All rights reservd. Subject to change without prior notice. No part of this document may be reproduced, processed or distributed in any form or by any means without the prior written permission of BARTEC.

Copyright © 2007 by BARTEC Schulstraße 30, D-94239 Gotteszell

Document: SAK 970916 valid from: 08.07 Revision: Software version MAK 1.46 / MAK 2.46 20.12.2007 Author: G. Rothe, W. Klingseis

Introduction 1-1


1 Introduction The MAK 3002 system consists of a number of separate components which communicate with each other over a serial field bus (P-NET). The controller is the central operating and information unit of this system.

Components of a MAK 3002 System (Example)

The basic operating procedures for the controllers can be found in the Oper-ating Instructions manual.

This manual describes how to configure the system with the Software ver-sion MAK 1.46 / MAK 2.46.

Several program options are not available with the 1-MB-version of the MAK 3002-software (MAK 1.xx), but exclusively with the 2-MB-version (MAK 2.xx). In the according text you are hinted to that by this symbol.

Controller Cartridge-Station Printer Truck-Interface Temperature sensor

MID ULTRASAMPLER ®-Controller GPS receiver

Cable type reader

ULTRASAMPLER ®

P-NET

Reader station

Introduction 1-2


All the settings preferred for running the control software and necessary for the specific system configuration are made by means of the configuration menus. All the configuration data is saved automatically when you exit the configuration function.

The control software of the MAK 3002 system in the controller is modular and hierarchical in structure. The various software modules are distributed over three levels, each level possessing one key module (shown in the dia-gram below on a grey background). A software module can be activated only if the corresponding key module is active. Software modules of the same level can be combined. For users, this means that some of the individual menu items or entire menus described in this manual may not be shown on their systems. The key modules are accessed and activated in the „system config” menu.

Most of the settings possible can be made after entering passwords which permit access to specific configuration levels (see chapter 4 Entering pass-words ). All data subject to statutory calibration and all data of relevance to running the program can be changed only when the seal switch (calibration switch) is actuated. The seal switch has to be actuated before you call up configura-tion! The seal switch is located in the bottom section of the controller and is equipped with a seal pin secured with a lead seal. The lead seal has to be broken and the seal pin removed in order to actuate the seal switch. You must then turn the seal switch 90° anticlockwise. When the seal switch is ac-tuated, a flashing E appears in the basic menu on the display. If you want to change data subject to statutory calibration, the seal switch (calibration switch) has to be actuated before you call up configuration. Whenever the seal switch is actuated, this necessitates compulsory re-calibration by an official office, for which a charge will be made! Due to differences between software releases and/or configurations, the dis-plays illustrated below may differ slightly from the displays on your system.

An overview of the structure of the configuration menu together with the ap-propriate configuration level in each particular case can be found in chapter 12. The configuration level that permitts access to the menu is also noted there. A configuration level always includes access to the next lower configuration levels.

Basic functions

Data capture Print pack

Sampling ULTRASAMPLER qty. memory Tour data

Tour schedule Operating data capture

Long-term memory Sequence control

Monitoring

Sampling bottle identification

Unloading/Transfer

Milk separation

I-Mode

Benelux

ZEVODAT-M

Safety precautions 2-1


2 Safety precautions The operator of the system is responsible for compliance with all the regula-tions that apply to the storage, transportation and transshipment (load-ing/unloading) of milk. Regulations and requirements lose none of their validity when the system is operated using MAK units. MAK units are built with due consideration to the regulations currently in force and have left the factory in perfect condition. These units must be in-stalled and maintained by qualified technical personnel.

• Make sure that the data and operating conditions specified by the manufacturer (BARTEC) are observed.

• Following the instructions for operating and servicing the units.

• If you discover any signs of damage or destruction to any parts of the system or if safe operation of the system cannot be guaranteed for any other reason, do not start up the system or, if already in operation, shut down the system immediately. Notify your local BARTEC service representative.

• You should also contact our service specialists if you discover any faults or defects during operation or if you have cause to doubt whether the units are working properly.

BARTEC GmbH and its vicarious agents only assume liability in the case of deliberate acts or gross negligence. The extent of liability in such a case is limited to the value of the order placed with BARTEC GmbH. BARTEC accepts no liability for any damage resulting from non-observance of the safety regulations or from non-compliance with the operating instruc-tions or operating conditions. Secondary damage is excluded from the liabil-ity.

Disclaimer of liability

Safety precautions 2-2


Call up configuration 3-1


3 Call up configuration To call up configuration, press the menu softkey in the main menu. The menu „special functions” will appear. The number of displayed submenus depends on the configuration of the system.

Use the select_field softkey to choose the menu „configuration“ and press OK . You can also press just key 1 for direct choose The configura-tion main menu appears. Now you can open the various configuration menus.

If there is a checksum error in EEPROM, you can open the configuration menus only after actuating the seal switch (see section 4.4).

Call up configuration 3-2


Entering passwords 4-1


4 Entering passwords

The software configuration function is protected by several passwords. The various passwords enable access to different configuration levels.

4.1 Driver password The driver password permits access to configuration level 1. Here it is possible to change following parameters: - language (contr.-config. / Language select) - driver number (param. config / sequence param.). The driver password is the sum of the day, month and hour (as shown in the display). Driver password = day + month + hour Date: 21. 03. 2007, 07:29 o´clock Driver password = 21 + 3 + 7 = 31 When the password is entered, the display shows the configuration level to which access is permitted.

Example



4.2 User password The user password is the vehicle fleet manager’s password. It is formed us-ing a maximum three-digit code (user code) which the fleet manager can de-fine himself. The user password permits access to configuration level 2. Here it is possible to activate and deactivate options and to configure hard-ware modules and program parameters that are not subject to statutory cali-bration. User password = driver password x (user code + 1) + user code Driver password = 31, user code = 120 User password = 31 x 121 + 120 = 3871 The default user code= 0. Hence the user password is the same as the driver password. If entering the password doesn’t succeed (there is no level shown), the sys-tem time can differ from the current hour. To calculate the password use date and time as shown in the display.

4.2.1 Changing the user password Entering the user password (if no user code is defined yet the driver pass-word) activates the change User-PW softkey. Press this key if you want to change the user code.

When you are prompted to enter the „old PW“, first enter the old code (de-fault = 0) and confirm it. You will then be prompted to enter the new code („new PW“). Once you have entered and confirmed the new code, you will be prompted to enter it again and to confirm it again.

Example



4.2.2 Deleting the user password If it is no longer possible to access the user level because you have forgot-ten the code, you can delete the code after entering the service password. Press the delete User-PW softkey. The user code is then reset to its original default value (= 0). At service password level or seal switch level, you can only reset the code (= 0) but not change it to a different code.

4.3 Service password

The service password permits access to all the configuration options that are not subject to statutory calibration (configuration level 3). The service password is formed and changed periodically by special mode. The service password is revealed only to authorized service personnel. It consists of numbers and letters. When entering the service password you must switch the keypad to number and to letter mode ( ALT key). When using a controller with numerical keyboard are no keys for letters available. You have to enter letters by means of their ASCII codes. The top two softkeys are dual-function keys: in normal use, they move the cursor to the left or the right respectively (represented in the display by the < and > symbols to the left of the two softkeys). The second function is depicted on the right-hand side of the softkeys (ASCII and ABC). To use the second function, press the Shift key ( ^ ) at the same time as you press the softkey.



To enter a letter, press the ASCII softkey ( ^ + <: ASCII ) and enter the ASCII code for the required character. Then move the cursor to the next posi-tion >: ABC softkey) and enter the next character in the same way. The following table lists the ASCII codes of the most important characters. Character Decimal

code Character Decimal

code Character Decimal

code Space

! " # $ £ % & * + - . / 0 1 2 3 4 5 6 7 8 9

032 033 034 035 036 156 037 038 042 043 045 046 047 048 049 050 051 052 053 054 055 056 057

A Ä B C D E F G H I J K L M N O Ö P Q R S T U Ü V W X Y Z

065 142 066 067 068 069 070 071 072 073 074 075 076 077 078 079 153 080 081 082 083 084 085 154 086 087 088 089 090

a ä b c d e f g h i j k l

m n o ö p q r s t u ü v w x y z

097 132 098 099 100 101 102 103 104 105 106 107 108 109 110 111 148 112 113 114 115 116 117 129 118 119 120 121 122

Entering the service password „1AE7“: 1. Enter 1: press the key. 2. Press the softkey „ASCII“( ^ + <: ASCII ) 3. Enter the ASCII code 065 for „A“: ^ + ; ; press the softkey OK 4. Move the cursor to the next position: press the softkey >:ABC 5. Press the softkey „ASCII“( ^ + <: ASCII ) 6. Enter the ASCII code 069 for „E“: ^ + ; ^ + ; press the softkey [OK] 7. Move the cursor to the next position: press the softkey >:ABC 8. Enter 7: ^ + 9. Press the softkey OK You have successfully completed entry of the password „1AE7“.

6 1

6 1

0 5

6 1

9 4

7 2

Example

ASCII code table



4.4 Seal switch All the configuration options are active (configuration level 4) when the seal switch is actuated. Data subject to statutory calibration can be changed only when the seal switch is actuated. The seal switch has to be actuated before you call up configuration! The seal switch is to be found at the bottom of the controller and is equipped with a seal bolt secured with a lead seal. The lead seal has to be discon-nected and the seal bolt removed in order to actuate the seal switch. You must then turn the seal switch 90° anticlockwise. When the seal switch is ac-tuated is a flashing E displayed in the main menu.

If you want to change data subject to statutory calibration, the seal switch (calibration switch) has to be actuated before you call up configuration! Whenever the seal switch is actuated, re-calibration by an official office is compulsory at a charge!

4.5 No password For checking the configuration parameters you can call up most of the con-figuration menus without entering a password. Access to the menus is pos-sible only to the exceptions below. Without entering a password you can access the following menus: contrast within the configured limits (contr.-config./contrast) Parameter output

Seal switch

Seal bolt



Controller configuration 5-1


5 Controller configuration Controller parameter settings affect readouts and in-system routines.

5.1 plus-Interface The menu for configuration the „plus-Interface“ will appear only when a con-troller for the „MAK 3002 plus“ system (Type 6744-10) is used.

temp.sens ON, if a temperature sensor directly connected to the „plus-

interface“ in the controller shall be used.

milk sensr ON, if a milk sensor directly connected to the „plus-interface“ in the controller shall be used.

Controller Type 6744-10



dstnce. reg ON, if a pulse counter directly connected to the „plus-interface“ in the controller shall be used for counting the kilometers.

cal.factor If the distance registration is switched ON, enter the calibra-tion factor (pulses/km) of the tachograph here.

Diagnostics By pressing the Diagn softkey, you can call up a diagnostics tool which can be used to test functioning of the inputs and outputs of the temperature sen-sor and the milk sensor (see also page 8-13).

5.2 Contrast

The contrast of the LC display can be changed in this menu.

Without entering a password you can use the + and - softkeys to adjust the contrast of the display within the fixed limits.. By pressing the soft-key 0 the contrast will be set to the lower limit.

Setting the limits of the contrast range The limits within which the contrast may be varied by the driver can be set in configuration level 2 (user password). After you have pressed the actual contr. softkey the system first actuates the Reset with - softkey. You can then use the - softkey to reset the contrast to its standard value. The upper softkey is now named upper limit . Now you can use the + and - softkeys to set the upper limit of the contrast range. You must confirm this setting by pressing the upper limit softkey. Then you can set the lower limit of the contrast range in the same way. Confirm the lower limit by pressing the lower limit softkey. The upper softkey is then named actual contr. . Before leaving the menu set the contrast within the new fixed range to the value that you want.



5.3 System time

date Setting the date

The date must always be entered in the following format: dd.mm.yy (day, month, year). In this format the date will also be displayed in the controller‘s display.

time Setting the time in the format hh:mm (houres: minutes).

GpsTimSyn ON: the time will be synchronized by GPS.

Timezone If time synchronising is activated you must enter the offset for the correct time zone.

Examples : 1 = UTC + 1 hour 2 = UTC + 2 houres ...

5.4 Screen layout

big screen When set to „ON“, the current delivery quantity screen is dis-

played double its normal size. To toggle between the big and normal screen settings, use key F3 on a controller with al-phanumeric keyboard and key 1 on a controller with nu-meric keyboard.

b. scr. dely. Delay in seconds before the display changes over to the „big screen“ setting (only available when „big screen“ is set to „ON“).

big edit When set to „ON“, the entry fields are displayed double their normal size.



5.5 Language selection If the software offers a number of different language settings, you can set the language you want to use on the display and in printouts. This is done on driver password level.

Select the language of your choice by using the select feild softkey and then press OK or press just the respective numeric key. The language will be switched at once. To exit the menu select the field 0: END and press OK or press just the nu-meric key 0 .



5.6 Erase EEPROMs (Available only when seal switch is actuated!)

If operation of the system is accompanied by errors which cannot be reme-died by changing the configuration, it is possible to erase the configuration data saved in the various EEPROMs. The entire configuration is thus returned to its initial condition, and all system components are marked as deactivated. After you have selected the EEPROM that you want to delete, the system will ask before deleting if you are sure. After the EEPROMs are deleted, the system has to be re-configured. Before erasing the EEPROMs you should print the current parameter set-tings if possible (see section 9). This will simplify the new setting of the pa-rameters.

Contents of the EEPROMs: CPU-EEPROM: - Calibration data for the internal temperature sensor

(used for controlling the display heating). calib.EEPROM: - Table of the configured products (including all corre-

sponding calibration data) - Controller settings (language, contrast, contrast range)

- system configuration config-EEPRPM: - Configured hardware modules - all other configuration data



5.7 EEPROM menu This menu enables configuration data to be copied from and to a data stor-age cassette, data to be deleted from a data storage cassette, and configu-ration data on the data storage cassette to be compared with the configura-tion data in the EEPROMs of the controller. A data storage cassette box must be connected and configured (see section 8.10). With the user password you are permitted only to write onto the data storage cassette and to make deletions and comparisons. The reading of configuration data from the data storage cassette is possible only when the seal switch is actuated because it is accompanied by overwrit-ing of the data in EEPROM of the controller.

After you have called up the EEPROM menu, press the upper softkey (its term is first select ) several times to select the operation you want to perform:

• read (only with an actuated seal switch), • write, • clear, • compare.

If there are already files stored at the cassette, you must previously select the file for the procedure you want to carry out with the softkeys next and back .

5.7.1 Write Press twice the softkey select . The term of this softkeys is now write . Start procedure by pressing the OK softkey. If there are already files stored at the cassette and one of them is selected after confirming „write“ you will be asked if you want overwrite the marked file.



When answering YES the selected file will be overwritten by the current con-figuration data. If you answer NO , a new configuration file will be written onto the cassette.

Before a file will be written onto the cassette, you are asked to enter an ident-number which is used to register the new file at the cassette.

5.7.2 Clear If several files are saved on the data storage cassette, you must first use the next and back softkeys to select the file to delete. Then press three times the softkey select . The term of this softkeys is now clear . Start procedure by pressing the OK softkey.

After selecting and confirming „clear“ you will be asked if you are sure; use the Yes softkey to delete the selected file from the cassette.



5.7.3 Compare If several configuration files are saved on the data storage cassette, you must first use the next and back softkeys to select the file to compare to the current configuration. Then press four times the softkey select . The term of this softkeys is now Compare . Start procedure by pressing the OK softkey. After you have selected a file and confirmed „compare“, the data of the se-lected file is compared with the configuration data in all EEPROMs of the controller.

5.7.4 Read „Read“ is possible only when the seal switch is actuated. The configuration data is then read from the data storage cassette and written into the EEPROMs of the controller. The old configuration is overwritten. The current configuration can only be overwritten if configuration data comes from the same software version! If several files are saved on the data storage cassette, you must first use the next and back softkeys to select the file to read. Then press the softkey select . The term of this softkeys is now Read . Start procedure by pressing the OK softkey.

The configured serial numbers of peripherals will also be overwritten. There-fore you must enter them again if they don’t apply to the installed devices! You can start a parameter output before using the „read“ operation. So the required data is available easy (see chapter 9 Parameter output).

System configuration 6-1


6 System configuration

6.1 Basic functions

print pack Switch on/off the printing functions; print out captured data

on the system printer (protocol printout, journal printout)

sampling Switch on/off the sampling function

I-Mode Switch on/off the „Italy mode“. After switching on this mode you can configure special parameters, wich are demanded in Italy (see section 7.10).

Benelux ON: you can change the code for unloading and transfer of milk in the data record when converting data to the PRF-format (see section 7.7.3).

ZEVODAT-M ON: MAK 3002 can be connected to the ZEVODAT-M sys-tem.

LetraQ ON: guarantees traceability conforming to the spanish law.



6.2 Data capture The data capture menus enable you to define data management.

tour data ON: The tour data remain stored for connection to the of-fice.

OFF: Only the data of the last tour remain stored.

vehic. data Switch on/off the operating data capture function (vehicle operating data: journey times, collection times, stop-page times, rest times, pump running times, sensor re-sponse times).

tour sched Switch on/off the tour schedule. The tour schedule specifies the order of milk collections.

qty-memry. Quantity memory – the program „learns“ supplier-specific data (collection quantities, milk quality, GPS data). This data can be used to automate certain sequences during the tour, e.g. for the sampler control function for automatic specifica-tion of quantities for the ULTRASAMPLER®, supplier identi-fication by means of GPS.

lngterm st. Switch on/off the long-term storage of data. Further settings see section 7.7.5.



6.3 Sequence control

sequence c. ON: Sequence control on (the following parameters are dis-

played when sequence control is on).

delivery Switch on/off the control and data capture functions for de-livery and transfer

monitoring Switch on/off the tank content monitoring function (tank con-tents are determined mathematically)

smpl. b. ident. Switch on/off the sampling bottle identification function (the sampling bottles are assigned to the respective suppliers)

milk separ. Switch on/off the milk separation function The milk is pumped into different tank compartments de-pending on its quality.



Parameter configuration 7-1


7 Parameter configuration

Parameter configuration is used to define how the program runs and to adapt the controller to the specific conditions of application.

7.1 Temperature limits The milk to be collected can be monitored to check that it conforms with cer-tain temperature limits depending on the time of day. An error message is issued and the pump stoppes (if activated) if the tem-perature limits (upper or lower) are exceeding).

temp.limit Switch on/off the temperature monitoring function

stop limit ON∏ The collection truck pump stops if the temperature overshoots or undershoots the limits



warn dist. This parameter is only displayed if the pump stop function is on (stop limit: ON). It enables you to enter a temperature tolerance for the upper and lower limits. A warning signal is emitted when the rele-vant temperature is reached.

recording This parameter is only displayed if the pump stop function is off (stop limit: OFF). It enables you to define whether or not the temperature over-/undershoot is recorded.

The rest of this menu enables to you enter three times with specific tempera-ture limits (the third entry is made on the 2nd menu page).

time The time up to which the milk is monitored to ensure that it complies with the two limits that follow.

low. tmp. l. Lower temperature limit

up. temp. l. Upper temperature limit time: 08:00 low. tmp. l: 02.0° C up. temp. l. 15.0 °C time: 10:00 low. tmp. l.: 08.0 °C up. temp. l.: 20.0 °C time: 18:00 low. tmp. l.: 10.0 °C up. temp. l.: 22.0 °C In this case, milk will be accepted without restriction from 18:00 to 24:00 h.

7.2 pH limits The milk to be collected can be monitored to ensure that it complies with a definable pH value range. If this option is activated, an appropriate message will be displayed and the pump stopped if the limits are over-/undershot.

pH-limits Switch on/off the pH value monitoring function

stop limit ON: The collection truck pump stops if the pH value over-/under shoots a limit

recording Define whether or not over-/undershooting of the specified pH limits is recorded.

from 00:00 to 08:00 h, milk will be accepted without an error signal only if it lies within the temperature range from 2°C to 15°C.

from 08:00 to 10:00 h, milk will be accepted without an error signal only it lies within the temperature range from 8°C to 20°C.

from 10:00 to 18:00 h, milk will be accepted without an error signal only it lies within the temperature range from 10°C to 22°.

Example



low. pH-lim. Lower pH limit

up. pH-lim. Upper pH limit

7.3 Sequence control With the parameters in this menu you can adapt the software to different truck typs and operating conditions.

7.3.1 Truck type

First select the relevant collection truck group.



Then select the type of collection truck within this group and and set its se-quence control „ON“ (key 1 ). A sequence control of another truck type that was active before will auto-matically set to „OFF“.

Then make the appropriate settings in the truck parameter menu in accor-dance with the truck type you have selected.

7.3.2 Truck parameters Different parameters have to be set depending on the type of collection truck you have selected. Only those parameters that apply to the collection truck type in question are displayed.



The following list of truck parameters shows you which parameters apply to which type of collection truck.



Schwarte Jansk

y Other

Luft

Var

imat

Ö

kono

m

Meg

a 70

0+

V 2

000.

1 V

200

0.2

V 2

000.

5 V

20

00.1

V

TB

litz

Opt

imat

e Fa

vorit

A

BO

H

LW

Mag

yar

Goß

brit.

M

D F

oods

Parameter Meaning

• • • • • • • • • • • • • • MPR-mode Switch on/off the milk test ring mode (On: the vehicle operates with the vacuum switch)

• • • • • • • • • • • • • • • • kg-mode ON → All quantities are recorded in kg. Τ• • • • • • • • • • • • • • end by key. When set to „ON“, collection can be ended by pressing a key. Τ• • • • • • • • • • • • • • • • resolution Resolution of the quantity reading on the display: in l (litres) or

0,1l. Τ• • • • • • • • • • • • • • • • air.el. vol. Air eliminator volume of the measuring system (sump volume). Τ• • • • • • • • • • • • add. el.vol. Switch on/off the „add air eliminator volume“ function. When set

to „ON“, the air eliminator volume is automatically added to the first supplier (only when no empty-detector is intgrated in the sys-tem).

• thrsh. beg. Enter the quantity of milk (threshold) at which the pump switches over to the higher pumping (suction) rate after beginning collec-tion.

• thresh. end Enter the quantity of milk (threshold) still to be collected at which the pump is to switch back again to the lower pumping rate before ending collection.

• • • • • • • • • • • • • • • • ext. Int. st. ON → External starting of collection is permitted (e.g. by means of a pushbutton, remote control).

• start enbl Start enabling: when set to „ON“, the I/O box issues the „button enable“ signal while collection is not being performed; when set to „OFF“, during collection.

• • • • • • • • • • • • • aut. finish ON → Collection is finished automatically after the run-on time configured.

• • • • • • • • • • • • • • end by hyd ON → intake will be finnished automatically by hydraulics • • • • • • • • • • • • • Slow pump ON → Throttling the power of the suction pump when starting and

finnishing intake. • • • • vac. finish Vakuum-post sucking time for V 2000 (time within the post suck-

ing time in that both ejectors work) • • • • • • • • • • • • • • • • show addre ON → the intake dialog stops, when the suppliers address is dis-

played. The address must be confirmed to continue. • • • • • • • • • • • • • • • • Chcks.

hand ON → The checksum is also to enter if the suppliers number is manually entered.

• • • • • • • • • • • • • • • • aut. procss automatic process selection: the process that was performed last for the captured number will automatically be choosen again.

• • • • • • • • • • • • • • • • feed stuff the percentage of dry substance will be recorded • • • • • • • • • • • • • • Segvorwahl The compartment used last for a supplier will automatically be

choosen again. • • • • • • • Schw. Logo The „Schwarte“ logo is displayed instead of the BARTEC logo. • • • • • clear. hose ON → After transferring a load, the hose

contents are pumped back into the tank. • Bel.verz The ventilation of the system is retardet

when delivering. • • • • • • • • • • • • • • • • del. quant During a measured delivery, a logical output

is switched after the set quantity has been delivered. The output must be evaluated by the truck-control.

• • • • • • • • • • • • • • • • stop diff when „del. quant“ is ON: difference quantity for compensating the postflow when delivery is measured.

• • • • • • • • • • • • • • • • quant. inp. ON → You can preset a quantity when trans-ferring or unloading milk (not measured).

• • • • • • • • • • • • • • • • Fernstrg. The compartment will be choosen remote controlled when delivering.

when system config/ se-quence cntrl. / delivery ON



Schwarte Jansky Other

Luft

Var

imat

Ö

kono

m

Meg

a 70

0+

V 2

000.

1 V

200

0.2

V 2

000.

5 V

20

00.1

V

TB

litz

Opt

imat

e Fa

vorit

A

BO

H

LW

Mag

yar

Goß

brit.

M

D F

oods

Parameter Meaning

• • • • pmp.ov. pwr.

Pump power when transferring (pumping over) (in %)

• • • • • • • • • • • • • • • • driver Driver code (max. 6 digits). If a code is configured here, it is im-possible to enter a driver code in the „Begin Tour“ menu. The con-figured code is adopted automatically.

• • • • • • • • • • • • • • • • vehicle Vehicle code (max.6 digits). If a code is configured here, it is im-possible to enter a vehicle code in the „Begin Tour“ menu.

• • • • • • • • • • • • • • • • dairy Dairy code (max. 4 digits). If a code is configured here, it is im-possible to enter a dairy code in the „Begin Tour“ menu. The con-figured code is adopted automatically.

• • • • • • • • • • • • • • • • site Site code (max. 2 digits). If a code is configured here, it is impos-sible to enter a site code in the „Begin Tour“ menu. The config-ured code is adopted automatically.

• • • • • • • • • • • • • • • • tank Tank semitrailer code (max. 6 digits). The code configured here appears in the „Begin Tour“ menu, but can be overwritten there.

• • • • • • • • • • • • • • • • Plate-no registration of the truck • • • • • • • • • • • • • • • • trailer Trailer code (max. 6 digits). The code configured here appears in

the „Begin tour“ menu, but can be overwritten there. • • • • • • • • • • • • • • • • dest. dairy Unless you enter –1 here, you will be prompted at the end of the

tour to enter the code of the destination dairy. • • • • • • • • • • • • • • • • odometer The mileage can be entered when starting a tour.

• • • • • • • • • • • • • • • • temp. limit ON → Temperature limits can be entered at the beginning of the tour and will be used by the software irrespective of the tempera-ture limits configured.

• • • • • • • • • • • • • • • • num. bottle Number of sampling bottles to fill during a sampling (only when ULTRASAMPLER vario is used). An input at the beginning of the tour will overwrite this entry.

• • • • • • • • • • • • • • • • delivery standard code that is used for deliveries, 0: a code for deliveries must be entered, –1: no code needed

• • • • • • • • • • • • • • • • pump over standard code that is used for transferring milk, 0: a code for transferring milk must be entered, –1: no code needed

• • • • • • • • • • • • • • • • load site standard code that is used for loading, 0: a code for loading must be entered, –1: no code needed.

• • • • • • • • • • • • • • • • CIP standard code that is used for cleaning, 0: a code for cleaning must be entered, –1: no code needed



7.3.3 Pump configuration These settings are necessary only with automatic sampling branch control by means of preset quantities or with a sensor-controlled ULTRASAMPLER®.

pump rate

low Average pumping (suction) rate for collection quantities that are smaller than the quantity entered under „threshold low/med“.

medium Average pumping rate for collection quantities that lie be-tween „low/med“ and „med/high“.

high Average pumping rate for collection quantities that lie above „med/high“.

threshold

The pumping rate to match the expected or preset quantity of milk is relayed to the ULTRASAMPLER®. If branch sampling with automatic branch selction via preset quantity is con-figured (see section 7.4, param.config. /sampling/ branch pr.: ON) the branch will be selected automatcally. The configured threshold-values will also be used to select the correction factor for calming with ULTRASAMPLER® type 6870 up from ULTRASAM-PLER®-program version 2.32 (see section 8.8.1).

low/med With preset quantities below this value, the „low“ pumping rate is relayed to the ULTRASAMPLER®; with other quanti-ties, the „medium“ rate is relayed. The throttle valve is actu-ated when the preset quantity is below this value. branch sampling: when the preset quantity is lower than this value: big branch, higher (till threshold „med/high“) : medium branch.

med/high With preset quantities above this value, the „high“ pumping rate is relayed to the ULTRASAMPLER®; with other quanti-ties, the „medium“ rate is relayed. branch sampling: when the preset quantity is higher than this value: small branch.



7.3.4 Timers

timers start dly. The time from starting the pump until milk has to be detected

(by the milk sensor, vacuum switch or milk flow). If this time is exceeded, the pump stops. Enter zero for no time limit

stop delay Pump run-on time after the sensor signal „no milk“. del power Time for working of 2 ejectors during the „Stopp delay“ time. del. pumpov. Pump run-on time when transferring a load. Slow pump Pump run-on time for throttling when counter starts

The time entered defines the length of the period with re-duced pumping rate after starting the collection of milk (I/O box output to throttle valve), if the truck-parameter „Slow pump“ is set to „ON“ (see p. 7-6). This function is active only if the preset quantity is smaller than the quantity entered un-der „pump config.“ for „low/med“ and if the sampling/Slow pump parameter is set to „ON (see p. 2227-15). Throttling during sampling is automatically switched to „ON“ if the the truck-parameter „Slow pump“ is set to „ON“ (see p. 7-6).

meter dly. The time from starting the pump until the milk meter has to start again, in residual milk processing mode.

temp.watch The time by which temperature measurement is delayed af-ter the sensor has detected milk.

pH watch The time by which the pH value measurement is delayed af-ter the sensor has detected milk.

clr. air el. Pumping time when clearing the air eliminator. 0 = no time limit. Clearing is ended by pressing a key.

sensor dly sen. on. dly Delayed signal output from the milk sensor or vacuum switch

after milk is detected (sensor „debouncing“). sen. of. dly Delayed signal output from the milk sensor or vacuum switch

when no milk is detected.



7.3.5 Tank compartment capacity

You use this menu to enter the capacity of the various tank compartments.

7.3.6 Cleaning

out of tour ON: CIP-cleaning is also out of a tour available. In this

case is no CIP-data recorded.

CIP-temp Enter the minimum temperature for in-process cleaning. The total time this temperature is exceeded during cleaning is re-corded.

monitoring ON: activates CIP monitoring. Parameters for monitoring are to enter after closing this window..

aut. smp. on ON → The ULTRASAMPLER® is also cleaned irrespective of whether or not it was in service beforehand.

s.b.handl. Switch on/off the automatic sampling bottle handling system during cleaning (only in conjunction with ULTRASAM-PLER®).

Samp.clean revolutions of the ULTRASAMPLER®-pump in Hz. standard value: 1250 Hz, when using „XY-sampling rack“: 5000 Hz.

smp.cln.ti sampler cleaning time, running time of the sampler after the medium has changed.



Clk.rate 1/2 (only „V-2000.1/.2“ and „Mega 700“) valve interval times for CIP-cleaning. In this connection pay attention to the service information „cleaning V2000 up from software version 1.36/2.36“.

If CIP monitoring is activated you must enter the parameters for it.

min. ti tmp During cleaning the temperature must be higher than the

configured temperature (CIP-temp) for at least this time (cri-terion for a sufficent cleaning)

min. quant minimum quantity for cleaning (criterion for a sufficent clean-ing)

max. tours Number of tours after a sufficent cleaning. You cannot start another tour without cleaning before.

CIP–>tour Maximum time to elapse after CIP till starting a tour.

tour–>tour Maximum time to elapse between tours without required cleening.

If CIP monitoring is active and one of the monitored parameters is overshot, you cannot start a tour without cleaning.



7.3.7 Air eliminator control V2000.1

The parameters „Ejector 1“ and „Ejector 2“ determine the threshold for swit-ching over the ejectors.

Ejector 2 flow in l/min If the flow is lower than this value, ejector 2 is sucking, If the flow is higher, ejector 1 is sucking.

Ejector 1 flow in l/min If the flow is lower than this value but higher the value of ejector 2, ejector 1 is sucking. If the flow is higher than this value is only the rotary pump sucking.

The flow of ejector 1 must be higher than the flow of ejector 2 !

(only „V 2000“)



V2000.2 /V2000.5

Ejector 2 flow in l/min

If the flow is higher than this value ejector 2 switches off and ejector 1 switches on. If the flow is lower than this value the adjustment depends on the pressure: if the pressure in ejector 1 is higher than the value that is set there +100 will be ejector 2 furthermore active, if the pressure is lower it will be switched off. If 0 is entered, the ejectors will be controlled only depending on the pressure.

Ejector 2 absolute pressure in ejector 2 in hPa

Ejector 1 flow in l/min If the flow is lower than this value but higher the value of ejector 2, ejector 1 is sucking. If the flow is higher than this value is only the rotary pump sucking.

Ejector 1 absolute pressure in ejector 1 in hPa If the pressure decreases lower than this value, ejector 1 switches off or it exceeds the flow that is configured for ejec-tor 1.

The flow of ejector 1 must be higher than the flow of ejector 2 !



7.4 Sampling The menu “sampling“ appears only when system config./ sequence cntrl. / sampling → ON.

sampling

aut.smp. on ON: sampling is activated automatically at the beginning of a tour.

sampl. mind ON: If sampling was used during a tour is sampling also switched on for the following tour. If sampling shall not be used, it must be swiched off.

samp. diary ON: When sampling you are asked if the sample shall be used for the dairy (“sampling only for the dairy”) Such samples are not given to the laboratory but stay in the dairy.

pump over ON: sampling is performed when transferring (pumping over) milk

pre sample ON: Pre-sampling function is activated. When switching this parameter on, the parameters for pre-sampling are available. (see page 7-16). With the truck type „Jansky Optimate“ is pre-sampling only available with ULTRASAMPLER®.

hand sampl When the first collection is made after activating sampling or when no sampling has been performed within a period of one hour, a hand (manual) sample is demanded. This in-volves filling the sampling bottle by hand.

Rep. sampl. A marking for repeat sampling can be transferred together with the preset data for the tour. A repeat sample is taken from those suppliers correspondingly marked.

vessel smp. ON: switching on tank sampling. When switching this parameter on, the parameters for tank sampling are available (see page 7-15).

smp. box. te ON: monitoring of the sampling box temperature (this re-quires temperature sensor 4 to be installed and con-figured)

When switching this parameter on, the parameters for moni-toring of the sampling box temperature are available (see page 7-16).

smp. dev. nr. Serial number of the respective sampling device.



After the sample parameters follows entering of the parameters for branch-sampling or ULTRASAMPLER®-sampling.

hydr. watch ON : the hydraulic pressure monitored permanently. If the

pressure drops, a message is displayed and the sample is marked „faulty” in the recorded data

ext. brnch Branch check-back signal. The controller is notified of the sampling branch via inputs of the I/O box (sampling branch check-back signal).

branch pr. „ON“ for automatic branch via preset quantity

mix time Before the milk is filled into the sampling bottles, the con-tents of the sampling tank are mixed (stirred) for the time en-tered here („Schwarte-Luft“ only).

Ultrasampler (only when sampling by ULTRASAMPLER® is activated)

Slow pump ON: In the case of small collection quantities, the suction power of the pump is throttled (in accordance with the setting of the timers/slow pump parameter (see page 7-9). If geneal throttling is configured (see truck pa-rameter „slow pump“ page. 7-6) the pump will be throttled at all quantities.

Abfüllzeit Time for emptying the sample hose if the bottling pin is con-nected by a hose (compensates the length of the hose).

The two following parameters for pulse sampling are displayed only whwn the parameter “vessel smp.” is set to “ON”. Representatively tank sampling only with 2 MB-version!

pul. distnc. The number of litres entered defines the intervals between sampling pulses during pulsed tank sampling (sampler 2 off).

pul. length The time entered defines the length of the sampling pulses during pulsed tank sampling (sampler 2 off)



If the „pre sample“ is set to „ON“ follows the input of the parameters for pre sampling.

quantity After collecting this quantity a pre-sample will be taken at the

first supplier after after switching on the sample function.

flow Elapse time for starting pre-sampling after the milk sensor triggers.

presmp. add. number of additional pre-samples

presamp. ti. presample time: if this time run out since last sampling you will automatically asked if a presampling shall be done (0 → function disabled).

presamp.no. Pre-sample number: is stored in the pre-sample data record as a supplier code

If the sampling box temperature monitoring function is active (parameter „smp. box. te“ ON) the further four entries have to be made:

low. tmp. l. lower limit of the sampling box temperature

up. temp. l. Upper limit of the sampling box temperature

rec. intrvl. Time interval during which the sampling box temperature is to be recorded when a limit is exceeded. Standard: 600 s

sb.te. all ON: the sampling box temperature is recorded during every collection (delivery) (independent from tempera-ture limits and recording interval). The maximum temperature since last recording is captured additionally to the current sampling box tem-perature.



7.5 Sampling bottle identification (The menu appears only when system config/sequence contrl./smpl.b.id .is ON.)

smp. box id. Switch on/off the sampling box identification function

smp. box sz. (Appears only when the sampling box identification function is activated.) Enter the number of sampling bottles per sampling box. If you enter 0, no automatic sampling box change takes place.

Standident ON when the sampling box rack is used. The other parame-ters are cancelled.

The controlling device for the used sampling box rack is to

configure under peripherals / ARS 300 or BDXY0010 (see section 8.18 or 8.19).

TAG Switch on/off the sampling bottle TAG reading

pos. pulse (appears only, when „TAG“ is ON) Positioning pulse, pulse length for rotating the sample bottle

barcd.rdr. Switch on/off the sampling bottle barcode reading

Em. ReadOff (appears only, when barcd.rdr. is ON) ON: deactivation of the barcode reading function (when er-

ror arise) is permitted. The barcode reading function is re-activated on starting a new tour.



number mem (appears only, when “barcd.rdr.” is ON) ON: a barcode that was red once is permitted for just one

tour.

s.b. handl. Switch on/off the automatic sampling bottle handling func-tion.

The following menu items appear after you activate the sampling bottle han-dling function.

trans.puls Enter the duration of the transport pulse (in s). When using the pneumatic bottledrive 6774-10: 0,3s !

BC-rd.trls Barcode reading trials, i.e. number of transport cycles in the event of a faulty reading

Ultrasampler

rotat. wtch ON if a bottledrive with proximity switch is used

contl. 6771 ON: The bottledrive is controlled by the Ultrasampler-Controller (Ultrasampler vario).

TimeOut (appears only, when „contrl. 6771“ is ON) Error time for rotating the star-shaped disk wheel.

incom. cont (appears only, when „contrl. 6771“ is ON) Number of the ultrasampler-controller output that controlls

the intake cassette.

pul. length (appears only, when „incom. cont“ is ON) Puls length for controlling the intake cassette.

7.6 Print pack (This menu appears only when system config/ basic functions/ print pack → ON.)



7.6.1 Ticket configuration

With the entries in this menu, you specify which details are to appear on the ticket.

print err Switch on/off the error printing function (errors are printed on the ticket). The error printing function can be deactivated only when the long-term storage option is activated (param. config/data capture/lngtrm.st.).

line space Enter the line spacing (min. 2 dots)

line feeds Number of empty lines after printing as paper feed (for ther-mal printers only).

journal TE „ON“ → Journal printout menu is automatically triggered at the end of the tour.

Journ. only „ON“ → inside a tour is no ticket printed.

orig.print „ON“ → Not the configured ticket, but a single-line original print (ticket) is printed. This print contains the following data: serial no. of the collection/delivery, the time at the end of the order, the supplier code, quantity and unit. The original print is always printed in English! The following parameters are only displayed when „orig.print“ is deactivated (set to „OFF“)

start „ON“ → Output the „start“ line

seq. nr. „ON“ → Output the data record number

avg. temp. „ON“ → Output the average temperature

temp. max „ON“ → Output the maximum temperature

avg. pH-val „ON“ → Output the average pH value



added a. e. „ON“ → Output the air eliminator volume when the „add air eliminator volume“ function has been performed

smp. seq. nr „ON“ → Output the sample sequence number (the „how manyth“ sample taken during the tour)

smp. branch „ON“ → Output the branch position

smp. bt. nr. „ON“ → Output the sampling bottle number (from the bar-code label)

n. wait. met „ON“ → Output the line „Did not wait for meter to stop“

density „ON“ → Output the density (in kg mode)

tour part „ON“ → Output the dairy, driver and vehicle codes

7.6.2 Erase spooler If errors arise during printing, all print jobs keep saved in the spooler. They can be printed after eliminating the errors. If necessary, you can delete all existing print jobs from the spooler under the vehicle fleet manager's password (user password).



7.7 Data capture

7.7.1 Configuration

dat. transf. Data transfer method: 0 = OFF Data transfer to data storage cassette 1 = P-NET Data transfer per cable via P-NET 2 = Radio Data transfer via short-distance radio link 3 = WLAN Data transfer via wireless network 4 = 0-MODM Data transfer per cable via V24 interface. 5 = MRKBYT Data transfer in Markerbyte-format 6 = GSM Data transfer via radio modem 7 = GPRS Data transfer via Internet

dairy sep. ON: data separation of dairy data; if the truck serves several dairies data can be separated according to the dairies. When starting a tour the dairy number must be en-tered..

backupdata ON: Tourdata are saved for max. 10 days.



std. data „ON“: The standard data (entire scope of data) is always re-corded.

„OFF“: The program records only the data that is defined in a special header file or in the schedule file.

ADIS/ADED „ON“: Data is made available in „ADIS/ADED“ format when finnishing a tour.

PRF- format For recording data to cassette. Switch on/off the PRF format. When set to „OFF“, the data is recorded in TDL format.

2 TDL- cass (When PRF-format set to „OFF“) At the end of the tour, the data is transferred to 2 TDL-cassettes (1 copy ∏ diary cassette, 1 copy ∏ sampling cassette).

RAM-Drive warn limit For the RAM-drive you can enter a warning limit in % of the

storage capacity. If this limit is reached, a warning message is displayed at the beginning of the tour.

P-NET-HLK „ON“ if there is a cassette box in the MAK system and you want to use the box.

warn limit After activating the P-NET cassette box, you can enter a warning limit in % of the storage capacity. If this limit is reached, a warning message is displayed at the beginning of the tour.

For data transfer via GSM (6) you hve additionally to configure the following parameters:

dial. no. telephone no. that is to dial

dial. no. if 5 calls of the first number failed will this number be dialed.

overwrite ON: Overwriting of the configured telefone number is al-lowed.

protocol The protocol depends on the type of the modem (analog or digital)

0: V110-protocol (digital) 1: V42-protocol (analog)

PIN PIN for activating the modem

Auto After finnishing a tour will be automatically dialed for trans-ferring data



If data transfer via WLAN is configured (3) you can additionally configure ac-cess data up to 4 servers for 4 several positions.

IP-address IP-address of the PC (server) that receives data

password password to log in the particular network.

7.7.2 Formatting With this menu point you can delete the data saved in the RAM drive and the data storage cassette by formatting. The drive used for long-term storage of the data can be formatted only when the seal switch is activated. Formatting results in all the data saved on the data carrier being lost. Before formatting, make sure that you no longer need this data or that it has been saved elsewhere. The options „Quick-Format“ and“ Format“ are available for the formatting. „Quick-Format“ is only executed when the RAM drive has already been for-matted once with „Format“. „Quick-Format“ corresponds to the DOS com-mand „del . “. All files and the file allocation table are deleted. The saved data can be deleted with „Quick-Format“. If the data carrier contains data that is corrupt, you can use „Format“ to completely reformat the carrier.



The RAM drive is always formatted in TDL format.

The format of the data storage cassette (HLK in German; = SSM cartridge) depends on the setting made in the configuration. PRF-format - ON : the cassette will be formatted in PRF format. PRF-format - OFF: the cassette will be formatted in TDL format. Formatting of the data storage cassette in TDL format is performed in the same way as formatting of the RAM drive.

Before formatting the cassette in PRF format, you must first select the cas-sette type.

RAM-Drive

P-NET-HLK



Then you can then enter the serial number of the cassette (A-No. on the case).

7.7.3 Parameters The entries you are prompted to make for the parameters depend on the method of data transfer you selected in the „Configuration“ menu. PRF-format : OFF, 2 TDL-cass : OFF

Drive Use the following fields to specify the data carrier to which the various data records are to be saved and the data carrier from which the data is to be read.

0 → Data in RAM drive 1 → Data on data storage cassette.

Contents of the data records:

sched. data Data for the tour schedule

tour data Data collected during the tour

Prn. sheets User-defined formats to be used to design the slip printout

custo. data Customer data

res. datab. Driver data, dairy data, text block file (for ticket texts)

quant. memo Quantity memory data (collection quantities)

vat data ID-No. of the vats (LetraQ)

systm file Density specifications for two periods of 7 days each. vehicle code, cassette code for operation with 2 TDL-cassettes



PRF-format : OFF, 2 TDL-cass : ON

Coll. data ON: When transferring the data to the cassette at the end

of the tour, the data is not deleted from the RAM.

–> File ON: not relevant with TDL-format

MPR ON: not relevant with TDL-format

show capac ON: At the end of the tour, the storage capacity of the cas-sette is displayed before the data is transferred to the cassette.

–> File ON: not relevant with TDL-format

eras. allow ON: If the data is not transferred to MPR (lab) cassette at the end of the tour, it will be deleted in the same way as it is after being transferred, after you have con-firmed the relevant prompt.

PRF-format ON

Coll. data ON: When transferring the data to the cassette at the end of the tour, the data is not deleted from the RAM.

–> File ON: PRF data are written to a file and transferred.



MPR ON: Data is compatible with MPR (sample data counter).

show. capac ON: At the end of the tour, the storage capacity of the cas-sette is displayed before the data is transferred to the cassette.

Chng. date ON: In the case of a tour that start before and ends after midnight, the change of date is marked by recording a tour ID record.

clr. air. el ON: Clearing (emptying) of the air eliminator is recorded

no 51-recs configuration of the error recording: 0 : all errors are recorded 1 : only ULTRASAMPLER-errors are recorded 2 : no errors are recorded

km 1.0 ON: The distance is recorded in whole kilometers (without decimal places).

smp. record ON: The sample data is recorded. The following four parameters appear only when „smp. record“ is set to „ON“.

lab. cass. ON: The sample data is recorded on a lab cassette.

–> file ON: The sample data data are written to a file and trans-ferred.

eras. allow ON: If the data is not transferred to lab-cassette at the end of the tour, it will be deleted in the same way as it is after being transferred, after you have confirmed the relevant prompt.

smp on/off ON: The data records for sampling on/off are created dur-ing conversion to PRF format.

OFF: The data records for sampling on/off are not written during conversion to PRF format.

temp. 1 (2) In PRF format, two temperatures can be recorded per data record, but the controller makes three different temperatures available. The temp. 1 and temp. 2 fields enable you to specify which temperature is to be recorded where:

0: minimum temperature 1: average temperature 2: maximum temperature The 2 following parameters will only appear in Benelux-mode (system config / basic functions / Benelux → ON). They can be used for manipulation the codes in the data record for delivery and transfer of milk.

Delivry –>F assigning the code for delivery e. g. F1 (standard: F6, un-measured delivery)

pumpov.–>F assigning the code for pump over (transfer of milk)

When „lab. cass.“is ON



7.7.4 Erase files This menu item enables you to erase (delete) TDL format files selectively from the RAM drive or data storage cassette. After selecting a file type and confirming that you are sure you want to erase the files selected, the data is erased. The erase function applies to the storage medium configured for the data in question (RAM drive or data storage cassette, see section 7.7.3).

7.7.5 Long-term storage The long-term storage function can be configured only when the seal switch is activated.

Rec.-per. The number entered specifies how many months the data is

to remain in the long-term memory. Standard: 3 months.

Drive In TDL format only (PRF-format → OFF): Select the storage medium for the long-term storage function 0 → data in RAM drive 1 → data on cassette



7.8 Quantity memory When the quantity memory option is activated (system config. / data capture / qty-memry: ON), you can specify the degree in % to which the quantity of milk just collected is used in calculating the new preset quantity. The quan-tity collected is that quantity of milk recorded from a supplier, possibly also in the course of several sub-collections. If a further collection follows from the same supplier within 2 hours of the last collection, the new collection is added to the quantity already collected. When collecting sub-quantities, the quantity still remaining to make up the total preset quantity is regarded as the preset quantity.

teach in The „teach-in“ factor specifies the degree in % to which the

quantity of milk just collected is used to calculate the new preset quantity.

teach in = 0%: The quantity collected is not used to calculate the new pre-

set quantity. Previous preset quantity: 100 l Quantity collected: 120 l New preset quantity: 100 l teach in = 30% The quantity collected is used to a degree of 30% to calcu-

late the new preset quantity. Previous preset quantity: 100 l Quantity collected: 120 l New preset quantity: 106 l teach in = 50% The quantity collected is used to a degree of 50% to calcu-

late the new preset quantity. Previous preset quantity: 100 l Quantity collected: 120 l New preset quantity: 110 l teach in = 100% The quantity collected is used to a degree of 100% to

calculate the new preset quantity. Previous preset quantity: 100 l Quantity collected: 120 l New preset quantity: 120 l

( )100

TIPPQQCPPQNPQ •−+=

NPQ new preset quantity PPQ previous preset quantity QC quantity collected TI teach in factor

Examples



7.9 Milk separation

act. separ. ON: Milk separation is performed actively, i.e. selection of the compartments is performed by the controller.

empty a.el. ON: If there is a chanche of milk quality at an air-eliminator this air-eliminator will be made empty at the beginning of a collection.

down quant To minimize spreading can the air-eliminator be completely or partly emptied.

0 l → the air-eliminator will completely made empty, > 0 l → the level of the air-eliminator will be decreased by

the entered quantity.

down time Duration for emptying the air eliminator (is used alternative to „down quant“).

Decreasing ON: The quality of the milk being collected can be changed by the driver to be poorer („bad“). The system then suggests this milk is pumped into the compartment with the corresponding quality. It is also possible to add milk of better quality to a compartment with poorer quality milk, without 'de-creasing' its quality beforehand (e.g. if there is no more capacity available in another compartment).

only when „empty a.el. is ON



Increasing ON: The quality of the milk can be changed by the driver to be better („good“). The system then suggests this milk is pumped into the compartment with the correspond-ing quality. It is also possible to add milk of poorer quality to a compartment with better quality milk (e.g. if there is no more capacity available in another compartment). If milk of poorer quality is added to a compartment con-taining higher quality milk, the quality of that com-partment will be decreased to the quality of the current collection for the rest of the tour.

Overcrowd ON: If the configured capacity of all compartments is reached you can intake further 100 liters.

Comp. auto If a compartment is detected as full the collection will auto-matically switched to another compartment that is available for the current collection. The collection will not be inter-ruptet.

pul. length This option defines the duration of the pulse (0...9.9 s) which is emitted at pump start-up when a switchover of compart-ments is to be expected (log. output 27) (0 = continuous sig-nal until switchover).

swtch dely Switchover delay for compartment switchover. Once a com-partment has been closed, the other compartment is opened after the delay specified here. This enables, e.g., the closing and opening times of valves to be taken into account.

int. cab. no Number of measuring chambers (intake cabins) (1 or 2).

air elimin Number of air eliminators installed (1 or 2) with one measur-ing chamber.

comp. conct Number of compartment inlets (1 or 2) with two measuring chambers or with one measuring chamber with two air elimi-nators.

pipe quant Volume in the pipes between MID and valve block. switch quantity

good>bad Quantity after which the compartments are switched over on changing quality from „good“ to „bad“ (0...99 l)Τ

bad>good Quantity after which the compartments are switched over on changing quality from „bad“ to „good“ (0...99 l)Τ

Τ Enter the quantity without air-eliminator volume!

only when „act. separ” is ON

only when „act. separ” is ON



Once you have confirmed the settings, you have to assign the milk quality grades to the tank compartments configured.

The display shows those tank compartments for which a tank compartment capacity > 0 has been configured (see section 7.3.5). The example above contains the following assignments: Tank compartments 1 and 2: Quality 1 Tank compartments 3, 4, 5 : Quality 2 Tank compartments 6, 7, 8 : Quality 3 If two air eliminators have been configured (2 measuring chambers or one measuring chamber with two air eliminators), you then have to assign the air eliminators or measuring chambers to the quality grades.



7.10 I-Mode This menu is only available if you have set to „ON“ the paramter „I-Mode“ in the menu system config/ basic functions (see section 6.1). Here are to con-figure two special parameters which are demanded for use in Italy. The I-mode can only be configured if the seal-switch is actuated!

min. power Minimum flow during the collection (in liters per minute). If

the flow is lower appears an error message.

resol. 0,05 The collected quantity is displayed with a resolution of 0.05 liters till reaching a quantity you have to enter here. Higher Quantities are displayed with the standard resolution of 0.1 l.



Peripherals 8-1


8 Peripherals

These menus are used to select and configure all the hardware modules used in the system.

8.1 Activating hardware modules If you call up the menu for initial configuration or after change of a module you must first activate the respective module. The following example shows the principal method by activating the cassette box. All other modules have to be activated in the same way.

Peripherals 8-2


Select the field for the module and press OK .

Switch the device on (press key 1 ). You are shown a message that the module is not activated and the serial number has to be entered. Confirm this message.

Enter the serial number (=„A-No.“) and confirm it. The extension „UE“ will be added automatically. If the entered serial number is right the message „Module activated“ appears.

After confirming this message you can access the module’s various parame-ters.

Peripherals 8-3


If the module could not be activated it will be switched OFF automatically when exiting the menu. If the selected module was active already, you will be able to access its vari-ous parameters immediately after calling up the configuration menu. The fol-lowing descriptions are based on this condition.

8.2 Power supply unit

8.2.1 Truck interface

Peripherals 8-4


truck-interf Switch on/off the truck interface type 6754-10 /-11. If you switch on the interface, you will have to make the fol-lowing entries

SerialNr. A-number of truck interface according to the rating plate.

version The program version implemented in the truck interface; it is read and displayed automatically after the interface is acti-vated.

emerg.mode OFF: standard ON: Only for truck interfaces with special circuitry. If the

supply voltage fails, the system can be switched to emergency mode. Power is then supplied from a bat-tery.

Time (When emergency mode is on) The time set here specifies the number of seconds the system operates in emergency mode before it switches itself off again. The time set should allow you to read the last data from the controller display (10...15 s).

dstnce.reg ON: The truck interface supplies km data.

cal.factor If „dstnce. reg“ is set to „ON“, use this field to enter the cali-bration factor (pulses/km) for the kilometre counter.

rev.p.m ON: The engine speed is recorded continuously during the tour.

cal.factor If „rev.p.m“ is set to „ON“, use this field to enter the calibra-tion factor (pulses/revolution) for the rev. counter.

water temp ON: The engine coolant temperature is recorded continu-ously.

oil temp ON: The engine oil temperature is recorded continuously.

exhst temp ON: The exhaust temperature is recorded continuously

Calibration The temperature sensors for the engine coolant and oil can be calibrated. To do this, press the calib softkey.

Then select the calibration function for the coolant (water) or oil temperature. The system then allows you to calibrate the temperature sensor for up to 5 temperature values.

Peripherals 8-5


Use a reference thermometer to measure the temperature of the medium in which the temperature sensor is positioned. Enter the temperature you have measured in the „calib.temp“ field and press the calib softkey. The fre-quency prevailing at this moment is assigned to this temperature and saved. Repeat this procedure for a number of temperatures.

8.2.2 Power supply unit 6781-11

pwr. sup.67. Switch on/off the power supply unit

If you switch on the device, you will have to make the follow-ing entries.

SerialNr. A-number of the power supply unit according to the rating plate.

version The program version implemented in the power supply unit; it is read and displayed automatically after the power supply unit is activated.

emerg.mode OFF: standard ON: Only for power supply units with special circuitry. If the

supply voltage fails, the system can be switched to emergency mode. Power is then supplied from a bat-tery.

Time (When emergency mode is on) The time set here specifies the number of seconds the system operates in emergency mode before it switches itself off again. The time set should allow you to read the last data from the controller display (10...15 s).

dstnce.reg ON: The truck interface supplies km data.

cal.factor If „dstnce. reg“ is set to „ON“, use this field to enter the cali-bration factor (pulses/km) for the kilometre counter.

Peripherals 8-6


8.3 MID (MID: Magnetisch-Induktiver Durchflussmesser in German = magnetically inductive flow meter)

First select the MID for measuring chamber 1 or 2.

MID 1 Switch on/off the MID.

If you set the MID to "ON", you will have to make the follow-ing entries.

SerialNr. A-number of the MID module according to the rating plate.

version The program version implemented in the MID module; it is read and displayed automatically after the MID is activated.

flowlevelm Switch on/off the flow-level meter function. The function has to be activated if you want to operate the sampler in flow-level meter mode, but no flow-level meter is available. (This function makes sense only when the flows through the MID and sampler are identical → sampling downstream of the air eliminator).

quant. back ON → After acknowledging the error message "air in flow-meter", the quantity last measured before the error occurred is written back to the MID because this quantity may be wrong caused by the error. The quantity that will flow on be-cause of its kinetic energy will not be registered.

width nom Nominal width of the MID measuring tube (according to the rating plate)

meter fact Meter factor (for information about calculation of the meter factor, see the service manual for MAK 3002 hardware.

Peripherals 8-7


resolution (0.01; 0.1 or 1 l), depending on the flow rate. At 0.1 l, the maximum collection quantity per operation is 100,000 l.

quant/pul Enter the flow rate (quantity) per pulse – for MIDs with 3-channel pulse output (e.g. Type 6823-16). rated value for „V2000“: 0,03.

dirct. ind. ON: indication of forward and reverse flow in MID is acti-vated

air delay If there is air in the measuring tube, the MID is not scanned. Once the measuring tube has been filled again, the MID re-sponds with a delay. To prevent errors from occurring as a result of this, the MID is not scanned again until after the de-lay time set here (approx. 3..4s). Logical input 13 of the I/O box has to be configured for this purpose and activated.

8.4 Volume counter

First select the volume conter for measuring chamber 1 or 2.

Vol-Cnt. 1 Switch on/off the volume counter.

SerialNr. A-number of the volume counter according to the rating plate. The extension "UE" is added automatically by the pro-gram.

version The program version implemented in the volume counter is read and displayed automatically.

Peripherals 8-8


Cal-Fac. 1 The calibration factor specifies how many pulses result from one litre of the product. The calibration factor is defined when the system is calibrated (see the service manual for MAK 3002 hardware). Four decimal places are permitted for the calibration factor.

Cal-Fac. 2 and 3 not relevant

pulse/rev. Number of pulses the pulse generator supplies per revolu-tion.

CounterNo. This field is used to enter the counter number of the measur-ing chamber.

sealcountr The seal counter is read by the unit connected and is incre-mented each time a setting subject to statutory calibration is changed. The entries are checked by the program prior to each delivery. If they fail to comply with the setpoint values (e.g. after a change of volume counter), no measurements are possible. In this case, you must call up this configuration menu in order to check the entries.

chng. dir. The direction of rotation of the volume counter can be con-figured as of Version 2.00. If no changes have been made to the pulse generator, 0 corresponds to the ex-works setting for the direction of rotation, i.e. clockwise rotation = positive counting. If you enter 1, the respective direction of rotation is reversed.

The number of channels is automatically checked and displayed.

8.5 Temperature sensor

A number of temperature sensors can be configured. Select the temperature sensor you want to configure. Te.-Sens.1 For measuring the collection temperature in the 1st measuring

chamber. Te.-Sens.2 For measuring the collection temperature in the 2nd measur-

ing chamber. Te.-Sens.3 For measuring the unloading temperature (not reqired in this

program version). Te.-Sens.4 For measuring the sampling box temperature.

Peripherals 8-9


Te.-Sens.1 Switch on/off the temperature sensor.

SerialNr. A-number of the temperature sensor according to the rating plate The extension "UE" is added automatically by the pro-gram.

version The program version implemented in the temperature sensor is read and entered automatically.

8.6 Printer

8.6.1 Thermal printer

There is no need to enter the serial number when you switch on the thermal printer. The address of thermal printer Type 6863-3 is set by means of DIP switches (see the service manual for MAK 3002 hardware). With thermal printer Type 6761-10, the address is preset. Addressing of the printer can also be carried out by means of the BIOS.

Peripherals 8-10


8.6.2 Slip printer

slip prt. configure the slip printer on/off.

SerialNr. A-number of the printer according to the rating plate.

version The version number of the printer is read and entered automatically after you have entered the serial number.

8.6.3 Thermal printer TM-T88III /TM-T88IV The menu is used for configuration of the thermal printer TM-T88III/ TM-T88IV (type 6761-11). The thermal printer TM-T88 IV can only be used with software version MAK 2.46 (070131) or later. The printer can be connected either at the serial port of the controller RS 232 des Controllers or at a V24-P-NET-converter 4386-4.

TM-T88IV configure the slip printer on/off

version The version number of the printer is read and entered automatically after you have switched it on.

When connecting at a V24-P-NET-converter:

V24-P-NET ON

SerialNr. A-number of the converter according to the rating plate The extension "UE" is added automatically by the program.

version The version number of the printer is read and entered au-tomatically after you have entered the serial number

Port No. of the port used (for multiplexed converters)

Peripherals 8-11


Auto Detect By pressing the Auto Detect softkey the interface parameters are checked and used for configuration. Press this softkey if the printer cold not be acti-vated at once.

8.6.4 Reader station

radio-read Switch on/off the reader station.

SerialNr. A-number of the reader station according to the rating pla-te.

version The program version implemented in the reader station is read and entered automatically after you have entered the serial number.

doubl. read Double reading: when set to "ON", the supplier code has to be entered twice.

Peripherals 8-12


8.7 I/O boxes

The following menus are used to configure the I/O boxes on or off and to de-fine the assignments of the inputs and outputs.

8.7.1 I/O box 6864

Three I/O boxes of Type 6864 can be configured.

I/O-Box 68 Switch on/off the I/O box.

SerialNr. A-number of the I/O box according to the rating plate.

version The version is read and entered automatically after you have entered the serial number.

I/O box 6864 has 8 outputs and 16 inputs (physical outputs and inputs). Each of these physical outputs and inputs can be assigned a logical output and input respectively (a logical output is, e.g. the signal "suction pump").

Peripherals 8-13


By pressing the Diagn softkey you can call up a diagnostics tool which can be used to test functioning of the inputs and outputs.

Assign the connected and used logical outputs and inputs (right side in the window) to the physical outputs and inputs (left side in the window), see ta-bles below. If necessary you can invert the switch reaction of each output and input with the invert. softkey.

If, after replacing a module (e.g. after installing a proximity switch with in-verse switching characteristics), a break contact generates input signals otherwise generated by a make contact, you must select the corresponding physical input and invert it by pressing the invert. softkey.

Confirm your entries finally by pressing ready .

Example

Peripherals 8-14


8.7.2 I/O box 6753 I/O box type 6753 can be used as an alternative to I/O box Type 6864. You can also use both types simultaneously. The basic module of the Type 6753 I/O box has 8 inputs and 8 outputs. Fur-thermore, it is also possible to add further modules, each with 8 inputs or outputs, to the I/O box. This type of I/O box is configured in the same way as Type 6864. The diagnostics tool (see page 8-13) is also available. Pulse outputs can only be controlled by the 8 outputs of the basic module!

8.7.3 Outputs in the MAK system

Outputs No. (logic 3002) Explanation Suction pump 1 start enabling when starting a collection (standard sampling and using sampling bot-

tle identification) Suction valve 2 opening the suction valve when starting a collection Magnet motor 3 Magnet motor (when using sampling bottle identification) Bottle transport Σ 4 bottle transport when using standard sampling with sampling bottle identification Outfeed cassette 5 when using automatic bottle feeding with circular magazine Infed cassette 6 when using automatic bottle feeding with circular magazine Sample branch 1 7 Output 1, sample branch position (standard sampling) Sample branch 2 8 Output 2, sample branch position (standard sampling) Sampling Σ 9 start sampling position (standard sampling) Horn (3001) Σ 10 signal when reaching 105% filling level (Ultrasampler) or exceeding temperature-

/pH-value Pump pulse Σ 11 pump start puls when starting a collection (Magyar, Benelux) Button enable 12 enabling the button (Magyar, Benelux) Unloading 13 unloading in process (measured) Slow Σ 14 suction throttling active Sampling pulse Σ 15 sampling pulse when using puls vessel sampling Finish 16 current supplier is finnished (also delivery or overpump) no bottle ready 17 no sampling bottle is resdy for filling (sampling bottle identification) Sample on 18 state signal sampling on clear air elim. 19 state signal air eliminator clearing Cleaning 20 state signal cleaning in process Pump stop pulse Σ 21 at interruption (Magyar, Benelux) Tank selection 1 22 compartment feed 1 opened for compartment 1 ( active milk separation with two in-

take lines) Tank selection 2 23 compartment feed 1 opened for compartment 2 ( active milk separation with two in-




take lines) Milk separation on 27 state signal milk separation on Switchover pulse Σ 28 output activated when compartment switch is (when starting a collection) Deliv. quant. rea-ched

29 state signal delivery quantity reached (measured delivery)

Tank changeover Σ 30 pulse for tank chancheover („Favorit“ only) Disable air elim.1 31 air eliminator measuring unit 1 disabled („Mega 700“, „V 2000“)

Peripherals 8-15


Outputs No. (logic 3002) Explanation Comp.pumpo. run-ning

32 state signal compartment pumpover is running (when using milk separation)

Blow out 33 measuring chamber blowing out (when cleaning) („Mega 700“, „V 2000“) Pump over 34 state signal pump over running („Mega 700“) Sample botteling 35 monitoring the sample botteling is activated (standard sampling) Pump over valves 36 pump over valves during pump over switched („V 2000“) Tank lock valves 37 tank lock valves during pump over switched („V 2000“) Air elim. active 38 state signal measuring chamber 2 or air eliminator 2 active (when using milk separa-

tion) Air elim. 2 lock 39 air eliminator measuring unit 2 lock („Mega 700“, „V 2000“) MAK in Tour 40 state signal tour running Number read Σ 41 state signal supplier no. is read (horn) Reading of no. pos-sible

42 state signal supplier number reading is possible (horn)

Comp. air xy-Magaz. Σ

43 blow out sample hose to xy-magazine (when using Ultrasampler sampling with xy-magazine)

needle xy-Magazine 44 needle in in fillingposition (when using Ultrasampler sampling with xy-magazine) Pump high 45 Pumpe High Speed (MD-Foods) Vakuum pump 46 Vakuum membrane pump (MD-Foods only) Change state Σ 47 horn e.g. when sensor broke contact or air eliminator level reched Flush. Vakuum pump

48 Flushing Vakuum pump (HLW-DATEC)

Vakuumtest 49 Test Vakuum (HLW-DATEC) Compartment feed 1

50 compartment feed 2 opened for compartment 1 ( active milk separation)

Compartment feed 2


Compartment feed 3


Compartment feed 4


Compartment feed 5


Quality 1 55 state signal collected/delivered milk quality 1 Quality 2 56 state signal collected/delivered milk quality 2 Quality 3 57 state signal collected/delivered milk quality 3 Quality 4 58 state signal collected/delivered milk quality 4 Quality 5 59 state signal collected/delivered milk quality 5 Quality 6 60 state signal collected/delivered milk quality 6 Quality 7 61 state signal collected/delivered milk quality 7 Quality 8 62 state signal collected/delivered milk quality 8 Quality 9 63 state signal collected/delivered milk quality 9 Reserve milk sepa-ration

64

Reserve milk sepa-ration

65

Cabin light 66 cabin light on Heating 1 67 heating 1 on Heating 2 68 heating 2 on Pump ov. active 69 pump over running Ejector 1 70 ejector 1 active („V 2000“) Ejector 2 71 ejector 2 active („V 2000“) Comp. air ejector1 72 ejector 1 active („V 2000“) Comp. air ejector2 73 ejector 2 active („V 2000“) Waste air close 74 close waste air valve Foam separ. clear. 75 foam separator 1 is cleared („V 2000“) [V8.1 / V 8.2]

Peripherals 8-16


Outputs No. (logic 3002) Explanation ventilate 76 air eliminator 1 is ventilated („V 2000“) [V 2.1] Compr. air 77 compressed air for air eliminator 1 („V 2000“) [V4.1] top lid valve 78 top lid valve (trailer) Dosed delivery 79 Dosed delivery („V 2000“) stirrer 80 Dosage air elim. 81 Dosage valve for air eliminator filling („V 2000“) TAG positioning 82 UPI Reset 83 V 2000, must be inverted start process 84 start pulse for pumping process (milk separation with 2 air eliminators) vacuum pump on 85 water-ring pump on (V 2000.5) vacuum pump su-cking

86 water-ring pump is sucking (V 2000.5)

bypass membr. val-ve

87 bypass for membrane valve (V 2000.5)

emiying filling pipe 88 Magyar direct suction 89 direct suction when delivering / pumping over (Magyar) [V 57] Tank selection 6 90 compartment feed 1 opened for compartment 6 ( active milk separation with two in-



take lines) Reserve compart-ment 9

93

Reserve compartm. 10

94

Compartment feed 6


Compartment feed 7

96 compartment feed 2 opened for compartment 7 (active milk separation)

Compartment feed 8

97 compartment feed 2 opened for compartment 8 (active milk separation)

Reserve compart-ment 9

98

Reserve compartm. 10

99

active unload. com-p.1

100 compartment outlet 1 (with active milk separation)

active unload. com-p. 2














reserve comp. 9 108 reserve comp. 10 109 air hose emptying 110 ventilation hose emptying (Magyar) discharge valve KNAG

111 discharge valve for measured delivery

Peripherals 8-17


Σ - Pulse output (when using I/O-Box 6753 connect only to output of basic module!) Status: 16.04.07

Peripherals 8-18


8.7.4 Inputs in the MAK-system

Inputs No. (logic 3002) Explanation Vakuum switch 1 measuring chamber is under vakuum Injection needle up 2 standard sampling Bottle in position 3 when using sampling bottle identification Branch indicator 1 4 switched branch (branch sampling) Branch indicator 2 5 switched branch (branch sampling) Measuring end 6 Measuring finnished (contact K0) Sampling end 7 sampling end signal (standard sampling) Sample on 8 sampling switched on Bottle transport 10 Bottle transport manual started Unloading 12 state signal, procedure after reading the number is unloading Inhibit 1 13 measuring unit 1 not filled (MID measuring tube empty) Hydraulics 14 monitoring hydraulics- or second drive unit Prev. end of measure-ment

15 prevent end of measurement

Trigger end of meas. 16 trigger end of measurement Discharge valve 1 clo-sed

17 Discharge valve 1

Discharge valve 2 clo-sed

18 Discharge valve 3 („Benelux“ only) (active = opened)

Discharge valve 3 clo-sed

19 Discharge valve 3

Compartm. empty indi-cator1

20 compartment 1 empty


21 compartment 1 empty („Benelux“ only)


22 compartment 1 empty

Cleaning 23 trigger cleaning Clear air eliminator 24 trigger clearing air eliminator Compartment feed 1 25 compartment feed 1 (passive milk separation) Compartment feed 2 26 compartment feed 2 (passive milk separation) Compartment feed 3 27 compartment feed 3 (passive milk separation) Compartment feed 4 28 compartment feed 4 (passive milk separation) Compartment feed 5 29 compartment feed 5 (passive milk separation) Tank 2 inducting 30 Tank 1 empty 31 Tank 2 empty 32 Tank 1 full 33 (Jansky „Favorit“ only) Tank 2 full 34 Tank 1 half empty 35 Tank 2 half empty 36 Cleaning cycle 37 cleaning cycle CIP-cleaning („Mega 700“, „V 2000“) Transfer TARGO 38 TARGO measuring ready fertig, weighing result is transferring Foam separ. full 39 foam separator full („V 2000“) Emergency stop 40 external emergency stop Milk sensor overpump 41 additional milksensor for overpumping („Mega 700“) Ext. start 42 start pump by external signal Ext. stop 43 stop pump by external signal Weighing 44 trigger weighing procedure at a weigh bridge („Benelux“) Sample ok 45 sample ok-puls („Jansky“) Pump over control 46 external control overpumping („Mega 700“) Inhibit 2 47 measuring unit 2 not filled (MID measuring tube empty)

Peripherals 8-19


Inputs No. (logic 3002) Explanation Foam separ. empty 48 foam separator empty („V 2000“) max. vakuum 49 max. vakuum reached („V 2000“) mon. top lid valve 50 monitoring top lid valve position trailer (output 78) stirrer 51 sample stirrer ok Compartment feed 6 52 compartment feed 6 (passive milk separation) Compartment feed 7 53 compartment feed 7 (passive milk separation) Compartment feed 8 54 compartment feed 8 (passive milk separation) Reserve compartm. 9 55 Reserve compartm. 10 56 man. operating 57 manual operating (emergency operating) active tank full 58 one of „n“ compartments is full pneumatics ok 59 compressed air pressure sufficient ext. start pump 60 starting pump external (only when collecting) valve control 61 controlled valve open valve control quiet 62 controlled valve open (quiet mode) trailer 63 trailer connected cleaning 64 trigger cleaning without sampler request

Stand: 17.02.03

Peripherals 8-20


8.8 Ultrasampler First select the type of the sampler(s) installed.

8.8.1 Ultrasampler Type 6870

Peripherals 8-21


Ultras.1 If you set the ULTRASAMPLER® to „ON“, you will have to make the following entries.

SerialNr. A-number of the ULTRASAMPLER according to the rating plate.

version The program version implemented in the ULTRASAM-PLER® is entered automatically after you have entered the serial number.

width nom Nominal width of the flow tube (50 mm, 65 mm, 76 mm).

flowlevelm This option must be activated if a flow-level meter is con-nected or if the same option is active on the MID module (see section 8.3).

flushing Flush the sampler hose before each collection (for en-trainment-free sampling). Standard: ON

flush. quty When collection quantities (preset quantities) are smaller than the value entered here, there is no flushing (even when the „flushing“ parameter is activated).

calm down This option must be activated if a section used to reduced turbulence or whirling (a steadying or „calm-down“ section) is installed. OFF: no „calm-down“ section ON: „calm-down“ section available

whirl. slow Parameter is cancelled from ULTRASAMPLER®-program version 2.31 Whirling during throttling (when „calm down“ is set to „ON“) Greater air input is likely due to the short intake time with small quantities (depending on the switching threshold; see „Pump configuration“ under section 7.3.3). This can be taken into account by activating this parameter

corr.fact correction factors for „calm down“ from ULTRASAM-PLER®-program version 2.32 You can enter values from 0 (= calmed) till 10 (= not calmed, whirled).

low correction factor for „calm down“ at quantities lower than the quantity set in the pump configuration under „threshold low/med“ (see section 7.3.3).

medium correction factor for „calm down“ at quantities higher than the quantity set in the pump configuration under „threshold low/med“ but lower than the quantity set under „threshold, med/high“ (see section 7.3.3).

high correction factor for „calm down“ at quantities higher than the quantity set in the pump configuration under „threshold med/high“ (see section 7.3.3).

dyn.adaptn from ULTRASAMPLER®-program version 2.30 for smoothing of pump regulation at rapid flow alterations, ON: if the flow is decreasing the pump power is throtteled after a delay (200 ms).

Peripherals 8-22


powermatch Matching the specified power of the collection truck pump to the actual power (significant only when there is no flow-level meter)

fill limit Permissible overfilling of the sampling bottles in percent e.g. 120% → bottle may be filled up to 20% over the nomi-nal volume.

deduct. qt. For correcting the filling quantities during sampling with in-terruptions (when working without a flow-level meter).

calib.-fact Pump hose calibration factor; specifies how many µl are drawn off per sampler revolution. (Enter 270 µl. Change the value if sampling bottle filling deviates from the value set.)

sample vol Volume of the sampling bottle in ml.

on-delay Start delay for the ULTRASAMPLER®. Delay time from the milk sensor signal (milk present) to when sampling starts

off-delay Run-on time of the ULTRASAMPLER®. Delay time from the milk sensor signal (no milk) to when sampling stops.

error dly Delay of the error message when sampling bottles are overfilled. If, after the specified filling limit is exceeded, col-lection is completed within the time entered here, the error message is suppressed.

strt delay from ULTRASAMPLER®-program version 2.30, flowlevel-meter operating only delay time from sensor signal „milk present“ to when sam-pling starts (for entrainment-free sampling)

strt.qty. only when strt delay >0 starting from this preset quantity the start delay is active. At lower preset quantiies the sampler start is not delayed.

ULTRASAMPLER 2 is installed for taking samples from the tank.

Peripherals 8-23


8.8.2 Ultrasampler Vario

Sampler If you set the ULTRASAMPLER® to „ON“, you will have to make the following entries. After activating the sampler the version is displayed (e.g. rac or -30)

SerialNr. A-number of the ULTRASAMPLER according to the rating plate.

version The program version implemented in the ULTRASAM-PLER® is entered automatically after you have entered the serial number.

6757-112 ON: The bottle-drive is controlled by the bottle-drive-module in rack-system.

BottlDrive ON, if a bottle-drive is connected to the ULTRASAM-PLER®vario controller.

when BottlDrive OFF:

Up/Down automatic bottle lifting without bottle drive

when Up/Down is set to OFF:

Down watch Control of the bottle lifter ON/OFF

flush. quty When collection quantities (preset quantities) are smaller than the value entered here, there is no flushing.

Controllng sampling control via milk sensor by the controller ( 0=OFF : contol by MAK 3002, 1=flowlevelmeter, 2=sensor -don`t use!-)

FLM E5 maximum feasible flow for flowlevelmeter

dyn. adaptn ON: The output of the flowlevelmeter-Signal is delayed

only when parameter „Controllng“ is set to 1 (Flowlevelmeter)

with rack only

Peripherals 8-24


corr.fact correction factors for „calm down“ You can enter values from 0 (= calmed) till 10 (= not calmed, whirled).

low correction factor for „calm down“ at quantities lower than the quantity set in the pump configuration under „threshold low/med“ (see section 7.3.3).

medium correction factor for „calm down“ at quantities higher than the quantity set in the pump configuration under „threshold low/med“ but lower than the quantity set under „threshold, med/high“ (see section 7.3.3).

high correction factor for „calm down“ at quantities higher than the quantity set in the pump configuration under „threshold med/high“ (see section 7.3.3).

Diagnostics

In 1-8 Inputs Inp. 26...33

Out 1-8 Outputs Out 6...14

Rel 1-5 Relay for Bottle-Drive (Sampler-Controller Version „-30“ only)

ADC Volt voltage of the flowlevelmeter filling level input (0...2,5V)

ADC Amp current from flowlevelmeter flow value(4...20 mA)

Freq 1 frequency temperaturesensor 1



temp.sens value present at the frequency input 1 (example: 27,5 °C)

milk sensr value present at the frequency input 2 (example: OFF)

OFF frequency input 3 OFF (example)

Position current pacing position of the ultrasampler (Sampler-Controller Version „-30“)

react moving to the zero point (piston down) (Sampler-Controller Version „-30“)

Peripherals 8-25


frequency inputs 1 (21) 1= temperature sensor measuring passage 1 2= temperature sensor measuring passage 2 3= temperatutre compartment outlet 4= sample box temperature 5= milk sensor measuring passage 1 6= milk sensor measuring passage 2

Cal.fr.0° acc. to declaration at the sensor

Cal.fr.25° acc. to declaration at the sensor

2 (22) frequency input 2 see frequency input 1

3 (23) frequency input 3 s. frequency input 1

Ultras. 1 0 = OFF

1 = Supplier sample

flushing Flush the sampler hose before each collection (for en-trainment-free sampling). Standard: ON

sample vol Volume of the sampling bottle in ml

fill limit Permissible overfilling of the sampling bottles in percent e.g. 120% → bottle may be filled up to 20% over the nomi-nal volume

Peripherals 8-26


on-delay Start delay for the ULTRASAMPLER®. Delay time from the milk sensor signal (milk present) to when sampling starts.

off-delay Run-on time of the ULTRASAMPLER®. Delay time from the milk sensor signal (no milk) to when sampling stops

deduct. qt. For correcting the filling quantities during sampling with in-terruptions (when working without a flow-level meter).

calib. fact The pump hose calibration factor specifies how many µl per revolution the sampler bottles. (Enter 270 µl. Modify this value if the sample bottle filling volume differs from the configured volume.)

low Calibration factor for quantities lower than the configured quantity in Pump configuration / threshold low/med (see section 7.3.3).

medium Calibration factor for quantities higher than the configured quantity in Pump configuration / threshold low/med but lo-wer than the configured quantity in threshold med/high (see section 7.3.3).

high Calibration factor for quantities higher than the configured quantity in Pump configuration / threshold med/high (see section 7.3.3).

Min. frequ. Minimal number of revs for the sampler. Less number of revs effect faults in the sample bottle filling volume when a big volume is collected (default value 50 Hz).

Min. steps For guaranteeing the minimal number of revs when big vo-lumes are collected, the sampler works in intermittend mode. This parameter specifies the minimal number of in-tervals (default value 10).

Ultras. 2 0 = OFF

1 = Supplier sample 2 = Tank sample

Parameters like Ultras. 1

Peripherals 8-27


vario 0 = OFF

1 = Supplier sample

flushing Flush the sampling system before each collection (for en-trainment-free sampling). Standard: ON

on-delay Start delay for the ULTRASAMPLER®. Delay time from the milk sensor signal (milk present) to when sampling starts (0,0...9,9s).

sample vol Volume to fill into the sampling bottle (0...200 ml)

numb.mixng number of mix procedures before filling the sample bottle (0...99)

mix.quant amount of air sucked for each mix procedure (0,0...100,0 ml)

flush.qty flushing volume when sampling with separated filling tube (0...999 ml) (with sample rack)

hose volum

sucking volume of the intake hose

filling volume of the filling hose After exiting the parameter assignment screens for the ULTRASAMPLER® , you can configure the inputs and outputs (see section 8.7). The assignments of the inputs and outputs can be found in the tables on pages 8-14 and 8-18.

not applicable with versions –31 and –12

Peripherals 8-28


8.9 Barcode reader

Barcode reader station 1: for identifying sampling bottles Barcode reader station 2: for identifying suppliers

Bbarc.st.1 ON / OFF

After switching on the barcode reader stations, you have to enter the serial numbers.

SerialNr. A-number of the barcode reader station according to the rating plate.

version The program version implemented in the barcode reader station is read and entered automatically after you have entered the serial numbers.

Peripherals 8-29


After activating the barcode station 2 (for identifying suppliers), you must configure it. Three different barcodes can be configured.

barc.lngth Enter the total number of digits in the barcode

part begin Part beginning: if only part of the barcode is to be evalu-ated (as opposed to the entire sequence of digits), you must specify the position of the digit (in reading order) at which that part of the barcode begins. Enter zero if the en-tire barcode is to be used.

part lngth Part length: enter the number of digits you want to use for that part of the barcode to be evaluated. Enter zero if the whole of the rest of the barcode is to be used.

8.10 Cassette box

cassette b If you set „cassette box“ to „ON“, you will have to make the

following entries.

SerialNr. A-number of the cassette box according to the rating plate.

version The program version implemented in the cassette box is read and entered automatically after you have entered the serial number.

Peripherals 8-30


8.11 Barcode-Scanner You can configure the barcode scanner types CLV 21x and CLV 42x. The barcode scanner can be connected either via the serial port of the controller RS 232 or via V24-P-NET-converter 4386-4.

8.11.1 CLV 21x

scanner Switch on/off the barcode scanner

Type The type is automatically displayed after you have entered the serial number

version The software version implemented in the barcode scanner (is displayed with software version 6.10 and higher) after you have entered the serial number.

When connected to a V24-P-NET-converter:

V24-P-NET ON

SerialNr. A-number of the converter according to the rating plate

version The program version implemented in the converter is dis-played after you have entered the serial number

Port Number of the port to wich the scanner is connected (when using a multiple converter).

Peripherals 8-31


Service Press the Service softkey to access four service functions.

Reading test Confirm the function „reading test“ and point the barcode reader at a bar-code. The code will be read and displayed.

Auto Detect By confirming the „Auto Detect” function, the interface parameters are checked and used for configuration. Press this softkey if the scanner could not be activated at once.

Peripherals 8-32


Terminal-Emulation The Terminal-Emulation is used to configurate the barcode scanner (service function). Please consult the configuration manual for the scanner.

Parameter With Version 6.10 and higher, the configuration file can be read from and written to the cassette when a cassette box is connected and configured.

scan >cas the configuration data is read from the barcode scanner

and written to the cassette as a file

cas > scan the parameter file is transferred from the cassette to the barcode scanner for configuration

If a parameter file whose version is not identical with the software version of the barcode scanner is read from the cassette, a warning message will be displayed. You can nevertheless still proceed with configuration. However, if the parameter file is not compatible with the existing software, there is no guarantee that the configuration you set will function properly. When delivered, the barcode scanner has been configured by trained spe-cialists for the particular application for which it is intended. If any problems arise, please contact your service centre.

Peripherals 8-33


After activating the barcode scanner you must configure the barcodes. Three different barcodes can be configured.

barc.lngth Enter the total number of digits in the barcode



8.11.2 CLV 42x

scanner Switch on/off the barcode scanner

version The software version implemented in the barcode scanner (is displayed with software version 6.10 and higher) after you have entered the serial number

version The software version implemented in the barcode scanner (is displayed with software version 6.10 and higher).


V24-P-NET ON



Peripherals 8-34


Port Number of the port to wich the scanner is connected (when using a multiple converter).

Service Press the Service softkey to access two service functions

Reading test Confirm the function „reading test“ and point the barcode reader at a bar-code. The code will be read and displayed.

Auto Detect By confirming the „Auto Detect” function, the interface parameters are checked and used for configuration. Press this softkey if the scanner could not be activated at once

Peripherals 8-35


After activating the barcode scanner you must configure the barcodes. Three different barcodes can be configured.

barc.lngth Enter the total number of digits in the barcode.



8.12 pH temperature sensor

Peripherals 8-36


pH-te.-Sen Switch on/off the sensor.

Serial nr A-number according to the rating plate.

version The version is read and entered automatically after you have entered the serial number.

temp.comp Factor for compensating the effect of temperature on the pH value curve. Retain the default setting 1,0000 here.

8.13 GPS receiver The GPS receiver can be connected either at the serial port of the controller RS 232 des Controllers or at a V24-P-NET-converter 4386-4.

GPS-receiv. Switch on/off the GPS receiver

Type Typ of GPS receiver: 0 = Rockwell 1 = Garmin

Version The version is read and entered automatically after you have entered the serial number.

Type GPS-Type: 1 = GPS (Standard) 2 = DGPS


V24-P-NET ON



Port Number of the port to wich the scanner is connected (0, 1 or 2) when using a multiple converter (e.g. Type 4386-6/7).

With the Diagn softkey you can display the current GPS data. (longitude, latitude, number of received satellites)

Peripherals 8-37


Three further parameters are to configure after actvating the GPS receiver.

Min. dist. Enter the minimum radius around the geographical position

calculated within which the supplier must be located in or-der to be identified. If there is not found a supplier within this range, it will be searched in the range of the maximum radius. Because of accuracy of the found position you should not enter a radius of less than 50 m.

Max. dist. Enter the maximum radius around the geographical posi-tion calculated within which the supplier must be located in order to be identified.

sorted ON: the next suppliers will be displayed in an order ac-cording to the distance to the current position (direct line).

Peripherals 8-38


8.14 V24-P-NET-Converter In the following example is a triple converter used.

V24-P-NET- Switch on/off the V24-P-NET converter

SerialNr. A-number according to the rating plate.

version The version of the unit is read and entered automatically.

Port 2-Mod Select the operating mode of port 2 0= Auto (automatic detection) 1= Radio (short distance radio) 2= Modem (GSM-module/ GPRS-module) 3= Host (V24) (V24, „zero“-modem-connection)

Port 2-Baud Data transfer rate (relevant to mode 2 and 3) 0 = 1200 1 = 2400 2 = 4800 (without handshake) 3 = 9600 4 = 19200 (with handshake) 5 = 38400

Handshake switch on/off the hardware handshake (Rts/Cts) for port 2 of the multiple converter

The following parameters „net-number“, „radio-chan“ and „radio-adr“ are im-portant for short-distance radio transmission. They must correspond to the settings made in the PC-program „RTM“ from BARTEC in the office. To this note the product information for the short-distance radio transmission

net-number Network number (code) assigned to the dairy. Input 3 digits (001...999) It is recommended to enter the last 3 digits of the diary number. The net-number schould be different from net-numbers of vicinal diaries!

radio-chan Channel in 433 MHz band (1...28). Channel 1 should not be used; it is the default channel of the radio transceiver 6722-13 after switching it on.

radio-adr Vehicle-specific address (0...998), e.g. three-digit vehicle number. Each vehicle in the fleet must have an individual address!

Peripherals 8-39


mo. ini. str Modem initialization string (for port2 mode = 2, no entry for standard radio-modem).

com. ti. out Communications timeout (must be >0 for converter in the vehicle (standard 5 s).

HSK-ti. out Handshake timeout (irrelevant to use under MAK 3002), standard: 0s

When configuring the V24-P-NET-converter note the settings made in the PC-programmes „RTM“ resp. „WTM“ of the office-software!

8.15 Targo-DIGI-SENS

This parameter must be activated for vehicles that use a weighing unit (Targo-DIGI-SENS) to measure the quantity of milk.

Peripherals 8-40


8.16 UPI 3221 UPI 3221 is used to control the air eliminator in the „Schwarte V 2000” truck. Changes of the parameter settings are only to make by competent persons who are educated and authorized by BARTEC. They must have special do-cuments which are necessary for it. Wrong settings will cause malfunctions in the system!

UPI 3221 Switch on/off the UPI

SerialNr. A-number according to the rating plate. The extension „PD“ will automatically be added.

version The version of the unit is read and entered automatically after you have activated it.

Peripherals 8-41


levels

Strt value Pump power when starting collection (specified as a per-centage of the max. power)

Nominal Operating point of the air eliminator during collection (specified as a percentage of the max. filling height)

Security Cut-out point of the air eliminator (specified as a percent-age of the max. filling height)

Seal Level of the air eliminator after standstill (specified as a percentage of the max. filling height)

Strt nomin. val


Appr. speed Speed at which the level is increased towards „Nominal“ at the start of collection.

TipTronic

Appr. speed If the needed vacuum cannot be reached at the nominal level of the air eliminator will the level be raised. This pa-rameter determines how fast the level will sink bach to the nominal level (reference value: 0.5).

Start seal val

Strt value Power with which the pump starts after stopping at the cut-out point and reduces the level towards „Seal“.

Appr. speed Speed at which the level is reduced towards „Seal“.

lvl variat Level variation which must not be exceeded during the measuring time in order to stop the pump at the cut-out point.

meas. time During this measuring time, the level must not vary by any more than is specified under „lvl variat“, so that the pump stops at the cut-out point.

Regulate param

Prop.factr Proportionality factor for influencing the control characteris-tics.

PWM (pulse width modulation)

frequency Operating frequency of the hydraulics valve (only V2000.2)

minimum The mark-to-space ratio for closed-loop controlling the hy-draulic valve which open-loop controls the hydraulic motor of the air eliminator (= valve position at 0% pump power). The parameter must be set that way that the pump does not run!

maximum Factor that determines the shift in the mark-to-space ratio when the pump power is increased (range of regulating the pump control).

Peripherals 8-42


8.17 TAG-V24 If a TAG reader for identifying the saple bottles is installed, this is where you switch it on or off. The TAG reader can be connected either via the serial port of the controller RS 232 or via V24-P-NET-converter 4386-4.

TAG-V24 Switch on/off the TAG reader

After switching on you have to enter the following entries.

TAG-type 0 = ARIO 1 = M 210H (only Benelux-version) 2 = ISO

Version The version of the unit is read and entered automatically after you have activated it. (not at M 210H)

time delay delay in ms between writing and read back (compare) of a page (only at ARIO)


V24-P-NET ON



Port Number of the port to wich the TAG reader is connected (when using a multiple converter).

Peripherals 8-43


Diagnostics The Diagn softkey is aditionally available at the ISO-TAG reader and the M 210H. With this softkey you can start a reading test.

To finnish the test press any key.

8.18 ARS 300 If you use a sample box rack you mst configure it here. The rack can be connected either via the serial port of the controller RS 232 or via V24-P-NET-converter 4386-4. When using the rack, pay attention also to the configuration of the sampling bottle configuration (see section 7.5, param. config / Sampling bottle identifi-cation / standident).

ARS300 Switch on/off the control device.



V24-P-NET ON



Port When using a multiple converter (e.g. type 4386-6/-7) enter the number of the port to wich the rack is connected (0, 1 or 2).

Peripherals 8-44


8.19 BDXY0010 Use the menu to configure the „XY-sampling rack“ (ACRAM).

BDXY0010 Switch on/off the XY-sampling rack


SerialNr A-number according to the rating plate. The extension „AC“ will automatically be added.

version The version of the unit is read and entered automatically after you have entered the serial number

rows Number of rows with sample bottles in the magazine (e.g. 6) = Y-direction

positions Number of positions with sample bottles in a row (e.g. 18) = X-direction

startpos X Distance between the first bottle to the zero-position of the sledge (= back left) in X-direction.

startpos Y Distance between the first bottle to the zero-position of the sledge (= back left) in Y-direction.

delta X Distance of the sample bottles in X-direction

delta Y Distance of the sample bottles in Y-direction Enter the positions and distances via keyboard (in mm with a resolution of 0,1 mm). You must measure the the distances very precisely. Finding out „delta X“ and „delta Y“: • Measure the distance between the middle of the first bottle and the mid-

dle of the last bottle in a row. • Divide this distance by the number of spaces between the bottles in the

row (number of bottles –1). The result is the value for „delta X“. • Measure the distance between the middle of a bottle in the first row and

the middle of a bottle at the same position in the last row. • Divide this distance by the number of spaces between the rows (number

of rows –1). The result is the value for „delta Y“.

Peripherals 8-45


Service Press the Service softkey to access two service functions

Register the start position You can register the start position easy by using the program: Select „determ. startpos.“. The sledge will automatcally move to the zero-position.

Now you can move the sledge in the two directions by using the four soft-keys with the arrows. Move the sledge to the position of the first bottle that is to fill. This is the left bottle in the first (towards the user) row of the magazine. Position the sample needle exactly above the middle of the bottle. Then press the START/STOP key at the controller.

STARTSTOP

Peripherals 8-46


Press the YES softkey to safe the position.

Test Position After confirming the menu item „test position“ you can use the arrow-softkeys to move the needle to all sample bottle positions. The position is displayed in the lower line (YXX) (Y = row, X = position).

Press the START/STOP key at the controller to exit this function

Peripherals 8-47


8.20 V 2000 module 6757-105 In the truck types V2000.2 and V2000.5 with rack-system is the V 2000 -module 6757-105 used to control the air eliminator and the valves. This parameters may only be changed by qualified personnel who is trained and authorized by BARTEC. Incorrect settings are causing troubles in the system.

6757-105 Switch on/off the module

SerialNr A-number according to the rating plate. The extension „UE“ will automatically be added.

Version The version of the unit is read and entered automatically after you have entered the serial number.

Contrl 3002 ON: valve control like system 3002 with UPI

Peripherals 8-48


levels

Strt value Start level at each suction start to intensivy the vacuum (specified as a percentage of the max. filling height)

Nominal Operating point of the air eliminator during collection (specified as a percentage of the max. filling height)

Security Cut-out point of the air eliminator (specified as a percent-age of the max. filling height)

Seal Level of the air eliminator after standstill (specified as a percentage of the max. filling height)

Strt nomin. val


Appr. speed Speed at which the level is increased towards „Nominal“ at the start of collection.

TipTronic

Appr. speed If the needed vacuum cannot be reached at the nominal level of the air eliminator will the level be raised. This pa-rameter determines how fast the level will sink bach to the nominal level (reference value: 0.5).

Start seal val

Strt value Power with which the pump starts after stopping at the cut-out point and reduces the level towards „Seal“.

Appr. speed Speed at which the level is reduced towards „Seal“.

lvl variat Level variation which must not be exceeded during the measuring time in order to stop the pump at the cut-out point.

meas. time During this measuring time, the level must not vary by any more than is specified under „lvl variat“, so that the pump stops at the cut-out point.

Regulate param

Prop.factr Proportionality factor for influencing the control characteris-tics.

PWM (pulse width modulation)

frequency Operating frequency of the hydraulics valve (only V2000.2)

minimum The mark-to-space ratio for closed-loop controlling the hy-draulic valve which open-loop controls the hydraulic motor of the air eliminator (= valve position at 0% pump power). The parameter must be set that way that the pump does not run!

maximum Factor that determines the shift in the mark-to-space ratio when the pump power is increased (range of regulating the pump control).

Levels

Foam sensr Sensibility of the foam sensor (default value: 60%)

Dry sensor Sensibility of the dry sensor (default value: 60%)

Peripherals 8-49


Diagnostics By pressing the Diagn softkey, you can call up a diagnostics tool which can be used to test functioning of the inputs and outputs.

In 1-4 current state of the inputs

Out 1-8 current state of the outputs

levels current level

Unterdruck currently measured vacuum related to ambient pressure

Absolutdruck currently measured absolute pressure

Drehzahl current number of revs of the pump

Durchfluss current flow

Sensor 1

Sensor 2

Status Ch1 Error states (P-NET-channel 1) Assign the used logical outputs and inputs to the physical outputs and in-puts. An overview of the outputs and inputs you can find in sections 8.7.3 and 8.7.4.

conductance of the milk sensors as a percentage and state for milk detection (1= milk, 0= no milk)

Peripherals 8-50


8.21 GPRS-Modem

GPRS Switch on/off the GPRS-modem

Sim Pin PIN for SIM-card

APN SERVER dial-up server of the provider

APN USER Provider

APN PW Password for accessing the server

DNS Server Server address

FTP-Server FTP-Server address

FTP User Provider

FTP PW Password for accessing the FTP-server

FTP Port Port no. of the server

Put Path Directory that contains the data

Get Path Directory that contains the data for transfer to the truck

Pay attention to capital and small letters when entering!

Peripherals 8-51


Parameter output 9-1


9 Parameter output This menu item enables you to output all the parameters you have config-ured either on the printer or to a file.

If you select the „ticket-printer“ item, all the configured settings are output (i.e. printed out) on the printer connected. Those data of relevance to the calibration officer are preceded by a „Τ“ for identification purposes.

When outputting the parameters to a file (ASCII text), you can specify whether the file, when configured, is to be saved on the RAM drive or to the data storage cassette. The file name consists of the serial number of the controller base with the extension .PAR.

Parameter output 9-2


Seal parameters 10-1


10 Seal parameters To simplify calibration, the menus of those parameters subject to statutory calibration can be called up directly. When you select this menu item, you are first shown all those system modules of relevance to calibration along with their version numbers.

After that the seal parameters of the devices subject to statutory calibration are displayed one after the other. Here you can enter or change the calibra-tion factor of the MID (see section 8.3) or the volume counter (see section 8.4).

Seal parameters 10-2


BIOS-Setup 11-1


11 BIOS-Setup

This menu is only available when the seal switch is actuated! Use this menu item to call up the menus for configuring the BIOS of the Sys-tem 3002 controller. The basic settings for adapting the controller to the spe-cific system's operating conditions are defined in the BIOS (configuration of the ports, interfaces, keyboard etc.). The service manual „BIOS-Setup for System 3002” explains how to use the menus and set the parameters.

BIOS-Setup 11-2


Overview of the configuration menus 12-1


12 Overview of the configuration menus The following overview of the menu structure should help you to locate indi-vidual parameters within the configuration system The different passwords and the seal switch permit access to different con-figuration levels. The configuration levels are marked in this table to the right of the menu ti-tles. As a rule, the configuration level applies to all the menu items listed be-low it. Exceptions are marked after the respective items. A configuration level always includes access to the next lowest configuration levels.

No password Configuration level Driver password Configuration level User password Configuration level Service password Configuration level Seal switch Configuration level



3: system config 1: basic functions

print pack sampling I-Mode Benelux ZEVODAT-M LetraQ

2: data capture tour data vehic.data tour sched. qty-memry. lngterm st.

3: sequence cntrl. sequence c. ON delivery monitoring smpl.b.id. milk separ

1: password inp. Driver password User password Service password

2: contr.-config.

2: contrast

3: system time date time GpsTimSync Timezone

4: screen layout big sreen b. scr. dely big edit 5: Language select

6: erase EEPROMs CPU-EEPROM calib. EEPROM config. EEPROM 7: EEPROM -menu read write clear compare

1: plus-Interface temp. sens. milk sensr. dstnce. reg cal.factor



2: pH - limits ON/OFF low. pH-lim. stop lmit up. pH-lim. recording

4: param. config. 1: temp. limit

ON/OFF time stop lmit low. tmp. l. warn dist up. temp. l. recording

3: sequence control 1: truck type 1: Schwarte Luft V 2000.1 Varimat. V 2000.2 Ökonom V 2000.5 Mega 700+ V 2000.1 VT

2: Jansky Blitz Optimate Favorit

3: Other ABO HLW Magyar Un.Kingdom MD Foods 2: truck parameter

parameter list s. p. 7-6

3: pump config. pump rate threshold low low/med medium med/high high

4: timers timers start dly. Slow pump clr.air.el. stop delay meter dly. del power temp.watch del.pumpov. pH watch sensor dly sen.on.dly. sen.of.dly.

7: air. el. control threshold V2000.1 V2000.2 /.5: Ejector 2 (l/min) Ejector 2 (l/min) Ejector 1 (l/min) Ejector 2 (hPa) Ejector 1 (l/min) Ejector 1 (hPa)

capacity of tank compartments 5: compartm. capcty.

out of tour aut.smp.on smp.cln.ti CIP-temp s.b. handl. Clk.rate 1 monitoring Samp.clean Clk.rate 2

6: cleaning

when monitoring is ON: min.ti tmp max. tours min quant CIP–>tour

tour–>tour



4: param. config.

6: print pack print err. temp. max line space avg. pH-val. line feeds added a.e. journal TE smp.seq.nr. journal only smp.branch orig. print smp.bt.nr. start n.wait.met. seq. nr. density avg.temp. tour part

1: ticket config.

2: erase spooler

sampling smp. branch Ultrasampler pulse samp aut. smp. on hydr.watch Slow pump pul.distnc sampl. mind ext. brnch Abfüllzeit pul.length samp. diary branch pr. pump over mix time pre sample

quantity flow presmp. add presamp. ti. presamp. no.

hand-sampl Rep. sampl vessel smp

pul.distnc pul.length

smp.box te. low.tmp.l. up.temp.l. rec.intrvl. sb.te. all

smp.dev.nr.

4: sampling

smp.box id. ON/OFF smp.box sz. standident TAG

pos.pulse barcd.rdr.

Em.Read OFF number mem

PFL-Zuführ. Tra.impuls s.b.handl. Ultrasampler rotat.wtch contrl.6771 TimeOut incom. cont pul.lenth

5: smpl. b. id



4: param. config.

teach in

8: qty-memry.

act.separ Overcrowd comp. conct empty a.el. Comp.auto pipe quant

down quant pul. length switch quantity down time swtch dely. good>bad

Decreasing int.cab.no bad>good Increasing air elim. quality

9: milk separ.

7: data capture

PRF-format OFF 2.TDL-cass. OFF sched.data tour dataPrn. sheetscusto. data res. datab. quant.memo. vat data systm. filePRF-format ONColl. data smp. record Delivry->F ->file lab. cass. pumpov->F MPR file show capac. eras. allow. Chng.date smp on/off clr air.el. temp. 1 no 51-recs temp. 2 km 1.0

PRF-format OFF 2.TDL-cass. ON Coll. data show capac. eras. allow.

3: parameter

sched. data backupdata depot data Prn. sheets vehic. data systm. file custo. data textbl.data vat data quant. memo driv.data

4: erase files

Rec.-per. Drive 5: lngtrm.st.

dat.transf. dairy.sep with GSM: dial. no. protocol dial. no. PIN overwrite Auto backupdata RAM-Drive std. data warn limit ADIS/ADED P-NET-HLK PRF-format warn limit 2 TDL-cass.

1: Configuration

with WLAN: IP-address password (for server 1...4)

min.power resol. 0,05

10: I-Mode

RAM-Drive P-NET-HLK tour cassette lab. cass. lngtrm.st.

2: Format (for drive with long term storage)

PRF-format ON



5: peripherals

ON/OFF quant.back quant/pul. Serial Nr. width nom. dirct.ind. version meter fact air delay flowlevelm. resolution

2: MID

ON/OFF cal.fac. Serial Nr. pulse/rev. version counter No. (max. Vol). sealcountr chng. dir.

3: vol-counter

ON/OFF version Serial Nr.

4: Temp-Sensor

1: pwr. supply unit 1: T truck-interface ON/OFF rev. p.m. Serial Nr. cal.factor version water temp. emerg. mode oil temp. Time exhst. temp. dstnce. reg. cal.factor

ON/OFF emerg. mode Serial Nr. Time version dstnce. reg. cal.factor

2: pwr.sup. 6781-11

ON/OFF calm down fill limit SerialNr corr.fact deduct. qt. version low calib. fact. width nom medium sample vol. flowlevelm. high on-delay flushing dyn.adaptn. off-delay flush.qty. powermatch error dly. whirl.slow strt. delay strt. qty

8: Ultrasampler 1: Sampler 6870

ON/OFF outputs Serial Nr. inputs version

7: I/O-Box 1: I/O-Box 6864

ON/OFF outputs Serial Nr. inputs version

2: I/O-Box 6753

ON/OFF version Serial Nr. doubl.read

6: reader st

ON/OFF version Serial Nr.

5: printer 1: therm.prnt

ON/OFF version Serial Nr. V24-P-NET Port

2: slip prt.

3: TM-T88IV



5: peripherals 8: Ultrasampler

ON/OFF Down watch corr.fact Serial Nr. flush.quty low version Controlling medium 6757-112 FLM E5 high BottlDrive dyn.adaptn Up/Down Diagnostics: In 1-8 ADC Amp temp.sens Out 1-8 Freq 1 milk sensr Rel 1-5 Freq 2 OFF ADC Volt Freq 3 Position frequency input 1 (2, 3) Cal.fr.0° Cal.fr.25° Ultras. 1 (2*) 0 OFF 1 Cu.smp (2 Vs.smp.)* flushing deduct. qt Min.frequ. sample vol calib. fact Min.steps fill limit low on-delay medium off-delay high Ultras. vario 0 OFF 1 Cu. smp flushing numb. mixng hose volumon-delay mix. quant sucking sample vol flush. quty. filling

2: Ultrasamp. Vario

9: barcode reader barc. st. ON/OFF SerialNr. barc.length version part begin part lngth

ON/OFF version SerialNr.

10: cassette box

CLV 21x / CLV 42x ON/OFF write par. barc.length type read par. part begin version part lngth V24 P-NET SerialNr. version Port

11: BC-Scanner

ON/OFF version SerialNr. temp.comp.

12: pH-te.-sensor

ON/OFF V24 P-NET Type SerialNr. version version Type Port Min. dist Max. dist sorted

13: GPS- receiver



ON/OFF net number SerialNr. radio-chan version radio-adr Port 2 Mod mo.Ini.str. Port 2 Baud com.ti. out Handshake Hsk.ti. out

14: V24-P-NET-conv

15: Targo DIGI SENSON/OFF

ON/OFF TipTronic PWM SerialNr Appr. speed frequency version Start seal val minimum levels Strt value maximum Strt value Appr. speed Nominal lvl variat Security meas time Seal Regulate param. Strt.nomin.val Prop. factr Strt value Appr. speed

16: UPI 3221

17: TAG-V24 ON/OFF V24-P-NET TAG type SerialNr. version version time delay port

18: ARS 300 ON/OFF V24 P-NET SerialNr. version Port

5: peripherals

19: BDXY0100 ON/OFF rows delta X SerialNr. positions delta Y version startpos X startpos Y

ON/OFF Start seal val Levels Diagnostics SerialNr. Appr.speed Foam sensr In version lvl variat Dry sensor Out Contrl 3002 meas time levels levels Regulate param Unterdruck Strt value Prop. factr Absolutdruck Nominal PWM Drehzahl Security frequency Durchfluss Seal minimum Sensor 1 Strt nomin maximum Sensor 2 Strt value Status Ch1 Appr.speed TipTronic Appr.speed

20: 6757-105

21: GPRS-Modem ON/OFF DNS Server Put Path Sim Pin FTP Server Get PathAPN Server FTP User APN User FTP PW APN PW FTP Port



6: param.-output 1: ticket-printer

2: file

PortConfig Port 1 Port 2 Port 3

Time-Date-RAM LCD-Contr. System Param.

from HLK from PC

RAM-Drive P-NET-HLK

P-NET-Scan P-NET-Sernr. addr. P-NET-Mon.

7: seal parameters 1: MID

2: Imp.-Zähl. meter fact.

Cal.-fac. pulse/rev.

8: BIOS-Setup Config.

Progr.Load

V24 Config

System Config

Diagn.




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Documents

MAK 3002 - BARTEC