Makron Fibretec 1000-2000 Eng

8/10/2019 Makron Fibretec 1000-2000 Eng

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Fibretec 1000-basic economical, economical

advanced system-

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Fibretec 1000

is an economical system for startingcellulose insulation manufacturing business. It consistsof a basic set-up of high quality equipment optimized for1000 kg/hour capacity. Manually operated paper feedingand insulation packaging systems are easy to use and

control.

In this case, the recycled paper comes to the factoryin loose form. Pre-crushing is performed by a sturdyHammermill. Final refining is performed by the

powerful 30” Fiberizer, which refines the paper intovery fluffy insulation with the best coverage and lowestsettled density. At the end of the line, the insulation ispacked in paper sacks using the screw driven

Packaging Unit. Dust collection takes place effectivelyby separating process air from the material flow by theCyclone Separators and by leading the air through theself-cleaning Dust Filter Unit.

The Fibretec 1000 can be offered with severalautomation levels. An automated paper feeding systemmakes it possible to use compressed paper bales as raw

material. Two types of packaging systems are availabe.The insulation can be packed into pre-fabricated papersacks or pre-fabricated plastic sacks.

A Chemical Pulverizer for improved fire retardantproperties of the chemical additives, as well as a SparkDetection & Extinguishing System for improved safety of

the plant are also available as optional items.

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Example layout

12.

Chemical Blower

13.

Blower 2

14.

Fiberizer Model 30”

15.

Blower 3

16.

Cyclone Separator 2

17.

Packaging Machines

18. Lower Pressing Belt

19. Weighing Conveyor

20. Dust Filter Unit

21. Piping

22.

Spark Detection

& ExtinguishingSystem (Option)

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Electric Control

System

1. Pre-handling Table

2. Feeding Conveyor

3. Hammermill

4.

Fiber Surge Bin

5.

Trash Separator

6.

Blower 1

7.

Cyclone Separator 1

8.

Paper Surge Bin

9.

Feeding Device for

Chemical Additive 1

10.

Feeding Device for

Chemical Additive 2

11.

Chemical

Pulverizer (Option)

Upper Pressing Belt

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(23. Spare Parts)



Technical Data

Effective capacity:1000 kg/h x 16 h/day ~ 12800 kg / day(with 80 % work time efficiency)

Required space:~ 400 m2 + ~ 300 m2

for storing the raw material and final product.

Free height of the hall:min. 8000 mm

Power supply:

Voltage: 400/230 V, 50 HzConnected power ~ 260 kW (without optional items)

Compressed air supply:

Pressure Min 0,6 MPa - Max 0,7 MPaQuantity ~ 600 l/min

Water supply (only with optional item 25): Pressure Min 0,2 MPa – Max 0,6 MPa

Operators:4-5 persons per shift

Auxiliary equipment:1 fork lift1- 2 hand pallet trucks

Paper sack information

Size of filled sack:

1000 x 500 x 250 mm (H x W x T)

Weight of filled sack:13 - 15 kg (adjustable)

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1000 1200 kg/hour

70 80 bags/hour

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Fibretec 1000 basic economical system







Fibretec 2000

automated advanced system

Fibretec 2000 represents the highest level of technology

in cellulose insulation manufacturing industry. Theproduction line is optimized for a capacity of at least2000 kg per hour. Only one key operator can keep theproduction running while anther operator takes care ofthe product storage.

The insulation is processed from the paper through oureffective 2-stage process. Braking of the complete paper

bales and the shreeding is performed by the un-mannedShredder. In the second stage refining is performed bythe powerful 42” Fiberizer, which refines the paper intovery fluffy insulation with the best coverage and lowest

settled density.

The chemical additives are precisely dosed andcontinuously weighed before they are mixed together,to ensure the exact mix ratio and to control the

consumption of the costly chemical additives. With theuse of hoists it is easy for the operator to handle heavy1000kg chemical bags.

Packaging of the insulation is performed by the fullyautomated Hydraulic Baler & Bag Form, Fill and Seal Unit.Dust collection takes place effectively by separating theprocess air from the material flow by the Cyclone

Separators and by leading the air through the self-cleaning Dust Filter Unit.

As options, the system can be equipped with a Chemical

Pulverizer for improving the fire retardant properties of

the chemical additives and with a Spark Detection &Extinguishing System for improved safety of the plant.

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Example layout

12.

Chemical Blower

13.

Blower 2

14.

Fiberizer Model 42”

15.

Blower 3

16.

Cyclone Separator 2

17.

Hydraulic Baler

18. Belt Conveyor

19. Dust Filter Unit

20. Piping

21.

Spark Detection

& Extinguishing

System (Option)

3

Electric Control

System

1. Bale Conveyor

2. Shredder

3.

Air Lock Valve

4.

Trash Separator

5.

Blower 1

6.

Cyclone Separator 1

7.

Paper Surge Bin

8.

Fiber Surge Bin

9.

Dosing Device for

Chemical Additive 1

10.

Dosing Device for

Chemical Additive 2

11.

Chemical Pulverizer

(Option)

Flat Foil Fill, Form

and Seal Device

4

(22. Spare Parts)

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2000 kg hour

~135 bags hour

Technical Data

Effective capacity:

2000 kg/h x 16 h/day~ 25600 kg /

day (with 80 % work time efficiency)

Required space:

~ 450 m2 + ~ 600 m2for storing the raw material and final product.

Free height of the hall:min. 9000 mm

Power supply:

Voltage: 400/230 V, 50 HzConnected power ~ 425 kW (without optional items)

Compressed air supply:

Pressure Min 0,6 MPa - Max 0,7 MPaQuantity ~ 600 l/min

Water supply (only with optional item 24): Pressure Min 0,2 MPa – Max 0,6 MPa

Operators:2 persons per shift

Other equipment:1 fork lift1- 2 hand pallet trucks

Packaging

Plastic foil:

width of foil roll 1450-1500 mmfoil thickness 70 – 110 µm

Size of finished bag:length 780-800 mm (adjustable)widththicknessweightaccuracy

380-400 mm

325-350 mm13 - 15 kg (adjustable)+/- 0,2 kg

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Fibretec 2000 utom ted advanced system

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FLOORS:• Density 30 - 40 kg/m3

ATTICKS:• Density 25 - 30 kg/m3

CEILINGS:• Density

40 - 50 kg/m3

Green TechnologyFibretec Production Lines

Makron Cellulose Insulation Technology providesa turnkey package of equipment and services formanufacturing cellulose insulation from recycled newsprint.The Makron supply includes all the machinery, piping,cables as well as the electric control system needed forthe processing plant. The services include supervision forinstallation and start-up and also training of the customer’spersonnel. Furthermore, Makron can assist the customer inmany questions related to the end product know-how.

Combined experience and know-how

Since 2010 Makron has had a strategic alliance withReynolds Engineering & Equipment, Inc., based in

Muscatine, Iowa, USA. Reynolds is the leading manufacturerin North America of Fiberizers, Chemical Pulverizers andother equipment for the production of cellulose insulation.Today , the technology of the Makron supply is based onthe combined know-how of both of these experiencedcompanies.

WALLS:• Density

30 - 35 kg/m3

Exterior andinterior walls(spray on method)

• Density40 - 50 kg/m3

Vertical hollows(dry blowing method)

The following amounts of raw materials areneeded for producing 1000 kg cellulose fibreinsulation, approx.:

• 800-900 kg recycled paper (sorted, dry newsprint)

• 50-100 kg boric acid (H3BO

3)

• 50-100 kg borax decahydrate (Na2B

4O

7*10H

2O),

or borax pentahydrate (Na2B

4O

7*5H

2O)

• 70 paper or plastic bags for packaging



Use of Cellulose Insulation

The usual installation methods of cellulose

insulation are blowing and spraying, therefore the

result is a seamless insulation that fills perfectly

the entire cavity. Blowing and spraying methods

in installation ensure that the adhesion of the

insulation to the structures will remain unchanged

over the years.

Cellulose fibre insulation can be installedmanually or with specialised blowing or spraying

machines. Due to the convenient installation

method no cutting of the insulation material is

needed.

Blowing method is commonly used on horizontal

and diagonal structures, e.g. on attics and floors, and

on closed walls. The dry insulation material is blown

into the cavity in question. The fine graded material

penetrates well even the small holes and fills exactly

and seamlessly the entire cavity.

Spraying method can be used on vertical

structures,e.g. on walls. The insulation material is

moistened with fine water dust while it is sprayed

onto the open structure. A seamless and draught-

free insulation layer is achieved even in narrow and

complicated places. After drying the insulation is

well adhered to the surrounding structures, which

prevents separation from the structures.

Why Cellulose Insulation?Convert a House into a Carbon Sink!

Properties of Cellulose Insulation

• Ecological – significantly lower embodied energy than

in fiberglass or rockwool insulation

• Self sealing insulation material, minimizes unwanted air leaks

• Excellent thermal insulation value

• Excellent acoustic properties, too

• Breathing material – evens out the moisture in the structures

• Fire safe – does not catch, propagate or spread fire

• Resists rot, fungi growth and pests

• Strong adhesion to the surrounding structures• Manufactured locally from recycled paper

• User friendly installation – safe, no cutting, no waste

Demand for Sustainable Building Products isIncreasing

With cellulose fibre insulation it is possible to convert a house

into a carbon sink. Cellulose insulation is an ecological and

economical thermal and acoustic insulation material, for both new

and renovated buildings. It is a green material manufactured from

recycled newsprint. Non-toxic natural minerals are used to protect

the insulation material against fire and rot.

• Thermal conductivity: ~0,040 W/mK.

(Actual -values determined and approved by local authorities)

• Fire endurance: Cellulose fibre does not maintain or spread fire.

(Actual classification according to local requirements)

• Air conductivity 80…120 x 10-6 m3/msPa,

depending on the installed density



Makron Technology from FinlandMakron Engineering is well knownas a reliable and competitivesupplier of manufacturing solutionsto the timber house and insulationindustry. Today Makron suppliestechnology and equipmentfor manufacturers of cellulosebre insulation, log homes andprefabricated timber houses.

The premises of Makron are locatedin Hollola, Finland.

Total Tervice ConceptMakron experts provide thecustomers with the total serviceconcept that covers design,machine manufacture, supplies,installation and start-up, training

and maintenance. A guidelineto our service is an investmentstudy, which targets to improveour customer’s competitiveness,production capacity and quality.

Contact Makron Expertsand Succeed withGreen Technology

Better Technologies to Build Better

Log House Production Lines

Timber Frame Panel Lines

Cellulose Fibre Production Lines

Makron Oy

Vanha Messiläntie 4

FI-15860 HOLLOLA,

FINLAND

Tel. +358 3859 500

[email protected]

www.makron.fi

Documents

Makron Fibretec 1000-2000 Eng