16
MANIFOLD SYSTEMS CYLINDERS AND ACCESSORIES www.metrol.com

MANIFOLD SYSTEMS - Porter Products

  • Upload
    others

  • View
    5

  • Download
    0

Embed Size (px)

Citation preview

Page 1: MANIFOLD SYSTEMS - Porter Products

MANIFOLD SYSTEMSCYLINDERS AND ACCESSORIES

www.metrol.com

Page 2: MANIFOLD SYSTEMS - Porter Products

1

Special polyurethane bore seals designed for long life and lubrication retention.

Lubrication system maintaining long term lubricity of sealing bore and seal lip.

Guidance system designed to improve resistance to side loading.

Resistant to draw fluid and debris ingress which can damage sealing components.

Hard wearing corrosion resistant bore surface for long life and effective overhaul.

Special ‘Y’ dimensions available.

Designed and Manufacturedin the UK byMETROL SPRINGS

www.porterpunch.com

Metrol Manifold Cylindersdesigned and manufactured for maximum durability.

INTRODUCTION

Page 3: MANIFOLD SYSTEMS - Porter Products

DESIGN CONSIDERATIONS

DRAIN SLOTS

DRAIN SHOE

CYLINDER LOCATION

DRAIN SLOTIN MANIFOLD

MANIFOLD

DRAIN SHOE

DRAIN SLOTIN DIE SHOE

MANIFOLD

E C

D

MPT*

C

E

MPT*

CylinderTonnage

CylinderDiameter

D

MinimumCtr. Distance

C

MinimumEdge Distance

E

1.5 Ton 1.60 in.41mm

2.00 in.51mm

0.94 in.24mm

1 Ton 2.12 in.54mm

2.38 in.60mm

1.25 in.32mm

2.5 Ton 2.75 in.70mm

3.00 in.76mm

1.56 in.40mm

4 Ton 3.56 in.90mm

3.75 in.95mm

2.13 in.54mm

6 Ton 4.31 in.109mm

4.45 in.114mm

2.50 in.64mm

CylinderTonnage

CylinderDiameter

D

MinimumCtr. Distance

C

MinimumEdge Distance

E

0.75 Ton 1.60 in.41mm

2.00 in.51mm

1.02 in.26mm

1.5 Ton 2.12 in.54mm

2.75 in.70mm

1.43 in.37mm

3 Ton 2.75 in.70mm

3.50 in.89mm

1.89 in.48mm

5 Ton 3.56 in.90mm

4.50 in.115mm

2.44 in.62mm

8 Ton 4.31 in.109mm

5.38 in.137mm

3.00 in.77mm

standard 1500psi

high pressure 2000psi

*Minimum Plate Thickness

3www.porterpunch.com

Page 4: MANIFOLD SYSTEMS - Porter Products

4 www.porterpunch.com

CYLINDER STYLES

BASIC AND MOST WIDELYUSED CYLINDER DESIGN

MMCSHORTER CYLINDER

WHERE LIMITED SPACE ISAVAILABLE ABOVE THE

MANIFOLD PLATE

MMCDMINIMAL HEIGHT ABOVE MANIFOLD

PLATE

MMCSB

HEX HEAD DESIGN FOREASY REMOVAL ANDSERVICE OF CLINDER

MMCGMA COATED

PISTON AND METALSCRAPER PREVENTS

EXCESSIVE DEBRIS FROMDAMAGING CYLINDERS

AND SEALS

HS-MMCPREVENTS AND

EXHAUSTS EXCESSIVEFLUIDS FROM

INGRESSING INTO THEMANIFOLD PLATE

FP-MMC

Page 5: MANIFOLD SYSTEMS - Porter Products

5www.porterpunch.com

MMCManifold CylinderMMCManifold Cylinder

FORCE1500 PSI

FORCE2000 PSI

MAX STD.STROKE

LENGTHS K P RODCLEARANCE

DIAMETER RCD BMMC0500

.5 TONMMC0750

.75 TON4.00 in.102 mm

1.60 in.41 mm 1-5/16-12 0.85 in.

22 mm0.88 in.22 mm

MMC10001 TON

MMC15001.5 TON

5.00 in.127 mm

2.12 in.54 mm 1-7/8-12 1.08 in.

27mm0.72 in.18 mm

MMC25002.5 TON

MMC30003 TON

6.00 in.152 mm

2.75 in.70 mm 2-1/2-12 1.38 in.

35 mm1.0 in.25 mm

MMC40004 TON

MMC50005 TON

7.00 in.178 mm

3.56 in.90 mm

M82X23-1/4-12*

1.86 in.47 mm

1.25 in.32 mm

MMC60006 TON

MMC80008 TON

8.00 in.203 mm

4.31 in.109 mm

M100X24–12*

2.51 in.64 mm

1.25 in.32 mm

0.25 in.6 mm

1.1629

0.9123

1.7544

1.8848

0.50 in.13 mm

1.6642

1.1629

1.7544

1.8848

1.9148

1.4136

1.7544

1.9449

1.9148

1.4136

2.0051

2.1855

1.9148

1.4136

2.0051

2.2557

1.9148

1.4136

2.5064

2.8873

0.75 in.19 mm

2.1655

1.4136

1.7544

1.8848

2.4161

1.6642

1.7544

1.9449

2.4161

1.6642

2.0051

2.1855

2.4161

1.6642

2.0051

2.2557

2.4161

1.6642

2.5064

2.8873

1.00 in.25 mm

2.6668

1.6642

1.7544

1.8848

2.9174

1.9149

1.9149

1.9149

2.9174

1.9149

2.0051

2.1855

2.9174

1.9149

2.0051

2.2557

2.9174

1.9149

2.5064

2.8873

1.50 in.38 mm

3.6693

2.1655

1.7544

1.8848

3.9199

2.4161

1.7544

1.9449

3.9199

2.4161

2.0051

2.1855

3.9199

2.4161

2.0051

2.2557

3.9199

2.4161

2.5064

2.8873

2.00 in.51 mm

4.66118

2.6668

1.7544

1.8848

4.91125

2.9174

1.7544

1.9449

4.91125

2.9174

2.0051

2.1855

4.91125

2.9174

2.0051

2.2557

4.91125

2.9174

2.5064

2.8873

2.50 in.64 mm

5.66144

3.1680

1.7544

1.8848

5.91150

3.4187

1.7544

1.9449

5.91150

3.4187

2.0051

2.1855

5.91150

3.4187

2.0051

2.2557

5.91150

3.4187

2.5064

2.8873

3.00 in.76 mm

6.66169

3.6693

1.7544

1.8848

6.91176

3.9199

1.7544

1.9449

6.91176

3.9199

2.0051

2.1855

6.91176

3.9199

2.0051

2.2557

6.91176

3.9199

2.5064

2.8873

3.50 in.89 mm

7.66195

4.16106

1.7544

1.8848

7.91201

4.41112

1.7544

1.9449

7.91201

4.41112

2.0051

2.1855

7.91201

4.41112

2.0051

2.2557

7.91201

4.41112

2.5064

2.8873

4.00 in.102 mm

8.66220

4.66118

1.7544

1.8848

8.91226

4.91125

1.7544

1.9449

8.91226

4.91125

2.0051

2.1855

8.91226

4.91125

2.0051

2.2557

8.91226

4.91125

2.5064

2.8873

4.50 in.114 mm

9.91252

5.41137

1.7544

1.9449

9.91252

5.41137

2.0051

2.1855

9.91252

5.41137

2.0051

2.2557

9.91252

5.41137

2.5064

2.8873

5.00 in.127 mm

10.91277

5.91150

1.7544

1.9449

10.91277

5.91150

2.0051

2.1855

10.91277

5.91150

2.0051

2.2557

10.91277

5.91150

2.5064

2.8873

5.50 in.140 mm

11.91303

6.41163

2.0051

2.1855

11.91303

6.41163

2.0051

2.2557

11.91303

6.41163

2.5064

2.8873

6.00 in.152 mm

12.91328

6.91176

2.0051

2.1855

12.91328

6.91176

2.0051

2.2557

12.91328

6.91176

2.5064

2.8873

6.50 in.165 mm

13.91353

7.41188

2.0051

2.2557

13.91353

7.41188

2.5064

2.8873

7.00 in.178 mm

14.91379

7.91201

2.0051

2.2557

14.91379

7.91201

2.5064

2.8873

7.50 in.191 mm

15.91404

8.41214

2.5064

2.8873

8.00 in.203 mm

16.91430

8.91226

2.5064

2.8873

DIMENSIONAL WITH STROKE

STROKEMMC0500/0750

Y A 0500 0750 MPT* MPT*

MMC1000/1500 Y A 1000 1500 MPT* MPT*

MMC2500/3000 Y A 2500 3000 MPT* MPT*

MMC4000/5000 Y A 4000 5000 MPT* MPT*

MMC6000/8000 Y A 6000 8000 MPT* MPT*

DIMENSIONAL INFORMATION

Y

RCD

Ø KA

B

P

For Special ‘Y’ dimensions please refer to page 10.

SEAL KITS AND SERVICE WRENCH SEE PAGE 9STANDARD ORDERING EXAMPLE: MMC0500-2.0HS ORDERING EXAMPLE: HS-MMC0500-2.0FP ORDERING EXAMPLE: FP-MMC0500-2.0

*Inch threads availableMMC4000-2.0-IT

Page 6: MANIFOLD SYSTEMS - Porter Products

6 www.porterpunch.com

MMCDManifold Cylinder

0.25 in.6 mm

1.9148

0.5915

1.7544

1.8848

0.50 in.13 mm

2.1655

0.5915

1.7544

1.8848

0.75 in.19 mm

2.4161

0.6316

1.7544

1.8848

1.00 in.25 mm

2.6668

0.8822

1.7544

1.8848

2.6668

0.9725

1.7544

1.9449

2.6668

1.2532

2.0051

2.1855

2.6668

1.5038

2.5064

2.7570

2.6668

1.5038

2.5064

2.8873

1.50 in.38 mm

3.1680

1.3835

1.8146

1.9449

3.1680

1.4737

1.8848

2.0753

3.1680

1.7544

2.2557

2.4362

3.1680

2.0051

2.7570

3.0076

3.1680

2.0051

2.7570

3.1380

2.00 in.51 mm

3.6693

1.8848

2.3159

2.4462

3.6693

1.9750

2.3860

2.5765

3.6693

2.2557

2.7570

2.9374

3.6693

2.5064

3.2583

3.5089

3.6693

2.5064

3.2583

3.6392

2.50 in.64 mm

4.16106

2.3860

2.8171

2.9475

4.16106

2.4763

2.8873

3.0778

4.16106

2.7570

3.2583

3.4387

4.16106

3.0076

3.7595

4.00102

4.16106

3.0076

3.7595

4.13105

3.00 in.76 mm

4.66118

2.8873

3.3184

3.4487

4.66118

2.9775

3.3886

3.5791

4.66118

3.2583

3.7595

3.93100

4.66118

3.5089

4.25108

4.50114

4.66118

3.5089

4.25108

4.63118

3.50 in.89 mm

5.16131

3.3886

3.8197

3.94100

5.16131

3.4788

3.8898

4.07103

5.16131

3.7595

4.25108

4.43113

5.16131

4.00102

4.75121

5.00127

5.16131

4.00102

4.75121

5.13130

4.00 in.102 mm

5.66144

3.8898

4.31109

4.44113

5.66144

3.97101

4.38111

4.57116

5.66144

4.25108

4.75120

4.93125

5.66144

4.50114

5.25133

5.50140

5.66144

4.50114

5.25133

5.63143

4.50 in.114 mm

6.16156

4.47113.5

4.88124

5.07129

6.16156

4.75121

5.25133

5.43138

6.16156

5.00127

5.75146

6.00152

6.16156

5.00127

5.75146

6.13156

5.00 in.127 mm

6.66169

4.97126

5.38137

5.57141

6.66169

5.25133

5.75146

5.93151

6.66169

5.50140

6.25159

6.50165

6.66169

5.50140

6.25159

6.63168

5.50 in.140 mm

7.16182

5.75146

6.25159

6.43163

7.16182

6.00152

6.75171

7.00178

7.16182

6.00152

6.75171

7.13181

6.00 in.152 mm

7.66195

6.25159

6.75171

6.93176

7.66195

6.50165

7.25184

7.50191

7.66195

6.50165

7.25184

7.63194

6.50 in.165 mm

8.16207

7.00178

7.75197

8.00203

8.16207

7.00178

7.75197

8.13207

7.00 in.178 mm

8.66220

7.50191

8.25210

8.50216

8.66220

7.50191

8.25210

8.63219

7.50 in.191 mm

9.16233

8.00203

8.75222

9.13232

8.00 in.203 mm

9.66245

8.50216

9.25235

9.63245

FORCE1500 PSI

FORCE2000 PSI

MAX STD.STROKE

LENGTHS K P RODCLEARANCE

DIAMETER RCD AMMCD0500

.5 TONMMCD0750

.75 TON4.00 in.102 mm

1.60 in.41 mm 1-5/16-12 0.85 in.

22 mm1.66 in.42 mm

MMCD10001 TON

MMCD15001.5 TON

5.00 in.127 mm

2.12 in.54 mm 1-7/8-12 1.08 in.

27mm1.66 in.42 mm

MMCD25002.5 TON

MMCD30003 TON

6.00 in.152 mm

2.75 in.70 mm 2-1/2-12 1.38 in.

35 mm1.66 in.42 mm

MMCD40004 TON

MMCD50005 TON

7.00 in.178 mm

3.56 in.90 mm

M82X23-1/4-12*

1.86 in.47 mm

1.66 in.42 mm

MMCD60006 TON

MMCD80008 TON

8.00 in.203 mm

4.31 in.109 mm

M100X24–12*

2.51 in.64 mm

1.66 in.42 mm

DIMENSIONAL WITH STROKE

STROKEMMCD0500/0750

Y B 0500 750 MPT* MPT*

MMCD1000/1500 Y B 1000 1500 MPT* MPT*

MMCD2500/3000 Y B 2500 3000 MPT* MPT*

MMCD4000/5000 Y B 4000 5000 MPT* MPT*

MMCD6000/8000 Y B 6000 8000 MPT* MPT*

SEAL KITS AND SERVICE WRENCH SEE PAGE 9STANDARD ORDERING EXAMPLE: MMCD0500-2.0HS ORDERING EXAMPLE: HS-MMCD0500-2.0FP ORDERING EXAMPLE: FP-MMCD0500-2.0

DIMENSIONAL INFORMATION

Y

RCD

Ø KA

B

P

For Special ‘Y’ dimensions please refer to page 10.*Inch threads available

MMCD4000-2.00-IT

Page 7: MANIFOLD SYSTEMS - Porter Products

7www.porterpunch.com

MMCSBManifold Cylinder

FORCE1500 PSI

FORCE2000 PSI

MAX STD.STROKE

LENGTHS K P RODCLEARANCE

DIAMETER RCD AMMCSB0500

.5 TONMMCSB0750

.75 TON4.00 in.102 mm

1.60 in.41 mm 1-5/16-12 0.85 in.

22 mm0.66 in.17 mm

MMCSB10001 TON

MMCSB15001.5 TON

5.00 in.127 mm

2.12 in.54 mm 1-7/8-12 1.08 in.

27mm0.66 in.17 mm

MMCSB25002.5 TON

MMCSB30003 TON

6.00 in.152 mm

2.75 in.70 mm 2-1/2-12 1.38 in.

35 mm0.66 in.17 mm

MMCSB40004 TON

MMCSB50005 TON

7.00 in.178 mm

3.56 in.90 mm M82X2 1.86 in.

47 mm0.66 in.17 mm

0.25 in.6 mm

0.9123

1.1329

1.7544

1.8848

0.50 in.13 mm

1.1629

1.3835

1.8146

1.9449

1.1629

1.4136

1.8447

2.0352

1.1629

1.7544

2.2657

2.4462

1.1629

2.0051

2.7069

2.9575

0.75 in.19 mm

1.4136

1.6341

2.0652

2.1956

1.4136

1.6642

2.0953

2.2858

1.4136

2.0051

2.5164

2.6968

1.4136

2.2557

2.9575

3.2081

1.00 in.25 mm

1.6642

1.8848

2.3159

2.4462

1.6642

1.9149

2.3459

2.5364

1.6642

2.2557

2.7670

2.9475

1.6642

2.5064

3.2081

3.4588

1.50 in.38 mm

2.1655

2.3860

2.8171

2.9475

2.1655

2.4161

2.8472

3.0377

2.1655

2.7570

3.2683

3.4487

2.1655

3.0076

3.7094

3.95100

2.00 in.51 mm

2.6668

2.8873

3.3184

3.4487

2.6668

2.9174

3.3485

3.5390

2.6668

3.2583

3.7696

3.94100

2.6668

3.5089

4.20107

4.45113

2.50 in.64 mm

3.1680

3.3886

3.8197

3.94100

3.1680

3.4187

3.8497

4.03102

3.1680

3.7595

4.26108

4.44113

3.1680

4.00102

4.70119

4.95126

3.00 in.76 mm

3.6693

3.8899

4.31109

4.44113

3.6693

3.9199

4.34110

4.53115

3.6693

4.25108

4.76121

4.94125

3.6693

4.50114

5.20132

5.45138

3.50 in.89 mm

4.16106

4.38111

4.81122

4.94125

4.16106

4.41112

4.84123

5.03128

4.16106

4.75121

5.26134

5.44138

4.16106

5.00127

5.70145

5.95151

4.00 in.102 mm

4.66118

4.88124

5.31135

5.44138

4.66118

4.91125

5.34136

5.53140

4.66118

5.25133

5.76146

5.94151

4.66118

5.50139

6.20157

6.45164

4.50 in.114 mm

5.16131

5.41137

5.84148

6.03153

5.16131

5.75146

6.26159

6.44164

5.16131

6.00152

6.70170

6.95177

5.00 in.127 mm

5.66144

5.91150

6.34161

6.53166

5.66144

6.25159

6.76172

6.94176

5.66144

6.50165

7.20183

7.45189

5.50 in.140 mm

6.16156

6.75171

7.26184

7.44189

6.16156

7.00178

7.70196

7.95202

6.00 in.152 mm

6.66169

7.25184

7.76197

7.94202

6.66169

7.50191

8.20208

8.45215

6.50 in.165 mm

7.16182

8.00203

8.70221

8.95227

7.00 in.178 mm

7.66195

8.50216

9.20234

9.45240

DIMENSIONAL WITH STROKE

STROKEMMCSB0500/0750

Y B 0500 0750 MPT* MPT*

MMCSB1000/1500 Y B 1000 1500 MPT* MPT*

MMCSB2500/3000 Y B 2500 3000 MPT* MPT*

MMCSB4000/5000 Y B 4000 5000 MPT* MPT*

DIMENSIONAL INFORMATION

Y

RCD

Ø K

A

B

P

For Special ‘Y’ dimensions please refer to page 08.

SEAL KITS AND SERVICE WRENCH SEE PAGE 9STANDARD ORDERING EXAMPLE: MMCSB0750-2.0HS ORDERING EXAMPLE: HS-MMC0750-2.0

Page 8: MANIFOLD SYSTEMS - Porter Products

8 www.porterpunch.com

MMCGMManifold Cylinder

PART NUMBER

CONTACTFORCE @150 BAR

(2175 PSI)

CONTACTFORCE @125 BAR

(1812 PSI)STROKE A C E F H

MMCGM5200 X 100

52.4 kN 43.7 kN

3.94 in.100 mm

90.4 47.5

5.31 in.135 mm

1.38 in.35 mm

M82 X 2

MMCGM5200 X 125

4.92 in.125 mm

7.28 in.185 mm

2.36 in.60 mm

MMCGM5200 X 160

6.30 in.160 mm

8.86 in.225 mm

3.74 in.95 mm

MMCGM5200 X 200

7.87 in.200 mm

13.19 in.335 mm

5.31 in.135 mm

DIMENSIONAL INFORMATION

E

C

F

H

A

MMCGM7700 X 100

77.3 kN 64.4 kN

3.94 in.100 mm

109.5 64

5.31 in.135 mm

1.38 in.35 mm

M100 X 2

MMCGM7700 X 125

4.92 in.125 mm

7.28 in.185 mm

2.36 in.60 mm

MMCGM7700 X 160

6.30 in.160 mm

8.86 in.225 mm

3.74 in.95 mm

MMCGM7700 X 200

7.87 in.200 mm

13.19 in.335 mm

5.31 in.135 mm

MMCGM7700 X 250

9.84 in.250 mm

17.13 in.435 mm

7.28 in.185 mm

MMCGM10700 X 100

106.9 kN 89.1 kN

3.94 in.100 mm

130 75.6

5.31 in.135 mm

1.38 in.35 mm

M120 X 2

MMCGM10700 X 125

4.92 in.125 mm

7.28 in.185 mm

2.36 in.60 mm

MMCGM10700 X 160

6.30 in.160 mm

8.86 in.225 mm

3.74 in.95 mm

MMCGM10700 X 200

7.87 in.200 mm

13.19 in.335 mm

5.31 in.135 mm

MMCGM10700 X 250

9.84 in.250 mm

17.13 in.435 mm

7.28 in.185 mm

For Special ‘Y’ dimensions please refer to page 10.

PLATE THICKNESS 150mmSTANDARD ORDERING EXAMPLE: MMCGM5200x100-3.94HS ORDERING EXAMPLE: HS-MMCGM5200x100-3.94FP ORDERING EXAMPLE: FP-MMCGM5200x100-3.94

Page 9: MANIFOLD SYSTEMS - Porter Products

9www.porterpunch.com

service wrenchesand seal kits

SERVICE WRENCHES

SW-0500

SW-1000

SW-2500

SW-4000

SW-6000

SW-GM-5200

SW-GM-7700

SW-GM-10700

SEAL KITS:MMC, MMCD,

MMCSB, MMCGM

SK-0500-KIT

SK-1000-KIT

SK-2500-KIT

SK-4000-KIT

SK-5200-KIT

SK-6000-KIT

SK-7700-KIT

SK-10700-KIT

SEAL KITS WITHFLUID PROTECTION:

MMC, MMCD,MMCGM

FP-SK-0500-KIT

FP-SK-1000-KIT

FP-SK-2500-KIT

FP-SK-4000-KIT

FP-SK-5200-KIT

FP-SK-6000-KIT

FP-SK-7700-KIT

FP-SK-10700-KIT

SEAL KITS HOT STAMP:MMC, MMCD,

MMCSB, MMCGM

HS-SK-0500-KIT

HS-SK-1000-KIT

HS-SK-2500-KIT

HS-SK-4000-KIT

HS-SK-5200-KIT

HS-SK-6000-KIT

HS-SK-7700-KIT

HS-SK-10700-KIT

*INCLUDED WITH STANDARD SEAL KIT *INCLUDED WITH STANDARD SEAL KIT

Page 10: MANIFOLD SYSTEMS - Porter Products

CUSTOM MANIFOLD CYLINDERSSPECIAL ‘Y’ MMC

SAS MMC

10 www.porterpunch.com

SPECIAL Y ORDERING EXAMPLE: MMC0500-2.0-Y=9.84

FORCE1500 PSI

FORCE2000 PSI

MAX STD.

STROKELENGTHS K P

RODCLEARANCE

DIAMETER RCD A SEAL KIT

MMC0500.5 TON

MMC0750.75 TON

4.00 in.102 mm

1.60 in.41 mm 1-5/16-12 0.85 in.

22 mm0.88 in.22 mm MMC0500-KIT

MMC10001 TON

MMC15001.5 TON

5.00 in.127 mm

2.12 in.54 mm 1-7/8-12

1.08 in.27mm

0.72 in.18 mm

MMC1000-KIT

MMC25002.5 TON

MMC30003 TON

6.00 in.152 mm

2.75 in.70 mm 2-1/2-12 1.38 in.

35 mm1.0 in.25 mm MMC2500-KIT

MMC40004 TON

MMC50005 TON

7.00 in.178 mm

3.56 in.90 mm

M82X23-1/4-12*

1.86 in.47 mm

1.25 in.32 mm MMC4000-KIT

MMC60006 TON

MMC80008 TON

8.00 in.203 mm

4.31 in.109 mm

M100X24-12*

2.51 in.64 mm

1.25 in.32 mm MMC6000-KIT

DIMENSIONAL INFORMATION

For cylinder (a) dimensions please refer to pages 04 - 07 for the full range available.

Y

R

Ø K

P

A

B

Metrol Special ‘Y’ manifold springs feature a standard body with a longer piston.

Metrol Special Application Solutions (SAS) provide custom cylinders to suite a variety of challenging applications.

Bespoke designs engineered with specific attributes allow Metrol cylinders to perform in the harshest environments whilst providing outstanding performance and durability.

For further information on how Metrol SAS cylinders can increase productivity and reduce downtime, please contact us.

*Inch threads available:MMC0500-2.0-IT-Y=9.84

Page 11: MANIFOLD SYSTEMS - Porter Products

11www.porterpunch.com

PCPManifold Control panel

Standard control panels contain all the necessary controls for reading, charging and exhausting nitrogen for up to 2000psi pressure.

Control panels should be mounted in an accessible location where the pressure guage can be read easily.

PCP-1For remote connection to a manifold plate via an NH-250 hose.

PCP-2

PCP-3

For direct mounting to a finished manifold plate by an O-ring seal. Minimum manifold thickness required is 3 inches.

For direct mounting to a finished manifold plate by an O-ring seal. Maximum manifold thickness required is 3 inches.

71

4.705

41.28

15.63

1.727 1.250

119.50

2.795

31.7543.88

1.625

0.615

3.24882.50

0.50012.70

3.32784.50

1.538.1

G1/8

4.705119.50

7141.28

15.63

1.625

0.615

1.727 1.25031.7543.88

4.705119.50

712.80

15.63

38.10.615

1.25

3.24882.50

3.32784.50

14.100.555

14.100.555

14.100.556

Met 8210 Bleed

Down Valve

Met 8204 Quick

Disconnect

Met 8222 48mm Dia.Liquid filled gauge

3/8-16 S.H.C.S.10mm S.H.C.S.

3.24882.50

3.32784.50

RP-1Rupture

Plug

RP-1Rupture

Plug

Page 12: MANIFOLD SYSTEMS - Porter Products

12 www.porterpunch.com

CONTROL PANELSFOR REPLACEMENT USE ONLY

PCP-4For remote connection to a manifold plate via an ORH hose.

PCP-5

PCP-6

71

4.705

41.15

14.55

1.372

119.50

2.795

34.85

1.620

0.573

For direct mounting to a finished manifold plate by an O-ring seal. Maximum manifold thickness required is 3 inches.

4.705119.50

712.8055.25

2.175

For direct mounting to a finished manifold plate by an O-ring seal. Maximum manifold thickness required is 3 inches.

4.705119.50

712.795

44.71.76

1.72743.88

0.0691.75

22.350.88

15.630.615

1.31733.45

1.00025.40

2.00050.80

15.750.620

3.24882.50

0.50012.70

3.32784.50

36.251.427

G1/8

3.24882.50

3.32784.50

3.24882.50

3.32784.50

15.300.602

14.100.556

3/8-16 TAP .75 in DeepMIO TAP 19.05mm Deep2 places

Page 13: MANIFOLD SYSTEMS - Porter Products

13www.porterpunch.com

MANIFOLDPORT PLUGS

PART # D T L THREAD SERVICE TOOL O-RING

SPP-4 0.562 in.14.27 mm

0.11 in.2.79 mm

0.36 in.9.14 mm

7/16-2022 mm

3/16 ALLEN5 mm O-04

SPP-5 0.625 in.15.88 mm

0.11 in.2.79 mm

0.36 in.9.14 mm

1/2-2027mm

3/16 ALLEN5 mm O-05

SPP-8 0.880 in.22.35 mm

0.16 in.4.06 mm

0.44 in.11.18 mm

3/4-1635 mm

5/16 ALLEN8 mm O-08

SPP-12 1.25 in.31.75 mm

0.18 in.4.57 mm

0.59 in.14.99 mm

1-1/16-1247 mm

9/16 ALLEN14 mm O-12

SPP-14 1.375 in.34.93 mm

0.18 in.4.57 mm

0.59 in.14.99 mm

1-3/16-1264 mm

9/16 ALLEN14 mm O-14

SPP-16 1.50 in.38.10 mm

0.18 in.4.57 mm

0.59 in.14.99 mm

1-5/16-1264 mm

1/2 DRIVER13 mm O-16

SPP-20 1.88 in.47.75 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

1-5/8-1264 mm

1/2 DRIVER13 mm O-20

SPP-24 2.125 in.53.98 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

1-7/8-1264 mm

1/2 DRIVER13 mm O-24

SPP-47M 2.125 in.54 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

2-1/8-1264 mm

1/2 DRIVER13 mm O-32

SPP-63M 2.755 in.70 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

1-3/2-12M63 X 2

1/2 DRIVER13 mm O-63M

SPP-82 3.503 in.89 mm

0.25 in.6.35 mm

0.75 in.19.05 mm

1-3/16-12M82 X 2

1/2 DRIVER13 mm O-82M

SPP-100 4.251 in.108 mm

0.25 in.6.35 mm

0.75 in.19.05 mm

1-3/16-12M100 X 2

1/2 DRIVER13 mm O-100M

DIMENSIONAL INFORMATION

a Digital display.

a NO or NC (selectable).

a Supply Voltage 15-35V dc.

a 2 switching outputs.

a Connection G1/4.MET8400 pressure switch is connected directly to the manifold plate or the control panel using MET1061-A 4 way adaptor control panel.

The digital pressure monitor switch is ideal for manifold gas spring systems where the pressure is critical, if the pressure drops below a certain level the tool produces a bad part.

The pressure monitor can be set to the critical pressure level and should the pressure in the system fall below the set level then the press unit will alarm.

MET8400 DIGITAL PRESSURE SWITCH MONITOR

Page 14: MANIFOLD SYSTEMS - Porter Products

14 www.porterpunch.com

PART # D T L S THREAD SERVICE TOOL O-RING

RPP-20 1.88 in.47.75 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

1.00 in.25.40 mm

1-5/8-1241 mm SPANNER O-20

RPP-24 2.125 in.53.98 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

1.25 in.31.75 mm

1-7/8-1248mm SPANNER O-24

RPP-32 2.75 in.69.85 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

1.75 in.44.45 mm

2-1/2-1263 mm SPANNER O-32

RPP-82 3.50 in.88.90 mm

0.25 in.6.35 mm

0.75 in.19.05 mm

2.25 in.57.15 mm M82 X 2 SPANNER O-82M

RPP-100 4.25 in.107.95 mm

0.25 in.6.35 mm

0.75 in.19.05 mm

2.25 in.57.15 mm M100 X 2 SPANNER O-100M

PART # D T L S THREAD SERVICE TOOL O-RING

HPP-20 1.88 in.47.75 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

1.00 in.25.40 mm

1-5/8-1241 mm SPANNER O-20

HPP-24 2.125 in.53.98 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

1.25 in.31.75 mm

1-7/8-1248mm SPANNER O-24

HPP-32 2.75 in.69.85 mm

0.16 in.4.06 mm

0.59 in.14.99 mm

1.75 in.44.45 mm

2-1/2-1263 mm SPANNER O-32

HPP-82 3.50 in.88.90 mm

0.25 in.6.35 mm

0.75 in.19.05 mm

2.25 in.57.15 mm M82 X 2 SPANNER O-82M

HPP-100 4.25 in.107.95 mm

0.25 in.6.35 mm

0.75 in.19.05 mm

2.25 in.57.15 mm M100 X 2 SPANNER O-100M

SAFETY PLUG (RPP) INCLUDES RUPTURE PLUG FOR 1500 PSI SYSTEMS

HOSE PORT (HPP) 1/2-20 CONNECTION FOR EXTERNAL VOLUME TANK

PART # D T L THREAD SERVICE TOOL

RP-1 - 0.274 in.6.96 mm

0.415 in.10.54 mm

7/16-1211 mm

9/16 WRENCH14MM WRENCH

RUPTURE PLUG (RP-1) (350BAR XXPSI)

MANIFOLDPORT PLUGS

Page 15: MANIFOLD SYSTEMS - Porter Products

When you’re working with Porter/Metrol you’re in safe hands.

Production at Metrol quite literally never stops, thanks to our extensive factory space and ability to perform ‘lights-out’ manufacturing.

It is because of our state-of-the-art facility that we can hold such a vast array of Manifold springs and accessories.

We’re ready when you need us the most.

MANUFACTURING PROCESSFOR MANIFOLD SYSTEMS

15www.porterpunch.com

Page 16: MANIFOLD SYSTEMS - Porter Products

HOSELESS BASE PLATE SYSTEMS

PRESS CUSHIONSDesigned and Manufactured to fit your application,speed and conditions

• Manufactured to Customer Specifications

• No External Hoses

• Reduces Leak Points

• Special BP Seal Designed for Maximum Durability

Corporate Office &Corporate Office &Manufacturing PlantManufacturing Plant

2734 Banning Rd.Cincinnati, Ohio 45239

Ph: (513) 923-3777Fax: (513) 923-1111

Toll Free (800) [email protected]

GeorgiaGeorgiaManufacturing PlantManufacturing Plant

660 James Rd.Alpharetta, GA 30004

Ph: (770) 751-7234Fax: (770) 751-7238

Toll Free: (800) [email protected]

Canada PlantCanada Plant30 Duke Street West

Suite #503Kitchener, Ontario, Canada N2H 3W5

Ph: (519) 746-3130Fax: (519) 746-6960

Toll Free: [email protected]