MANITOWOC LIFTS - Atlantic Auto Suplier

MDE 2608 CL-9000 • 12-30-2010 Entire Contents Copyright © 2010 SVI International • Page 1

MANITOWOC LIFTSINSTALLATION INSTRUCTIONS AND PARTS LIST

CL-9000CABLE EQUALIZED

FREE FLOOR ASYMMETRIC LIFTF-52A60H0900 (208/230V., 1PH.)

LIFT CAPACITY 9,000 LBS.2,250 LBS. PER SWING ARM

INSTALLATION MUST BE MADE IN ACCORDANCE WITH LOCAL, STATE AND FEDERALREGULATIONS AND IN STRICT CONFORMANCE WITH THESE INSTRUCTIONS.

USE ONLY MANITOWOC LIFTS AUTHORIZED REPLACEMENT PARTS

CAUTIONTO INSURE SAFE VEHICLE LIFTING AND PROVIDE MAXIMUM LONG TERM DURABILITY OF COMPONENTS, ALL VEHICLES MUST BE POSITIONED ON THE LIFT SO THAT THE VEHICLE WEIGHT IS EVENLY DISTRIBUTED ON ALL FOUR SWING ARMS. ALL FOUR SWING ARMS MUST BE USED IN LIFTING ANY LOAD. WE RECOM-MEND THE OIL BE CHANGED ONCE A YEAR.

-WARNING-THESE INSTRUCTIONS MUST BE THOROUGHLY READ AND FOLLOWED BY INSTALLER DURING INSTALLATION, AND THEN BY THE USER THROUGHOUT THE LIFE OF THE LIFT. THESE INSTRUCTIONS MUST ALSO BE THOROUGHLY READ AND FOLLOWED BY THE AUTHORIZED SERVICE CONTRACTOR DOING SERVICE OR REPAIR WORK ON THE LIFT TO ASSURE PROPER ASSEMBLY OR DISASSEMBLY.

FOR PROBLEMS OR QUESTIONS WITH THE INSTALLATION, CALL TOLL FREE: 800-321-8173

SVI International, Inc.Manitowoc Lifts - An SVI Brand Product Line(800) 321-8173 • 155 Harvestore Drive, DeKalb, ILwww.manitowoclifts.com

MDE 2608 CL-9000 • 12-30-2010Page 2 • Entire Contents Copyright © 2010 SVI International, Inc.

MISCELLANEOUS Shipment CheCk LiSt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CL-9000 partS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GeneraL information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIFT ASSEMBLY PROCEDURE - aSSembLe thiS Lift foLLowinG the StepS in the SequenCe Given beLow

LoCation of Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . poSition CoLumnS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inStaLL Center bridGe aSSembLy . . . . . . . . . . . . . . . . . . . . . . . . . . CabLe aSSembLy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inStaLL hydrauLiC SyStem . . . . . . . . . . . . . . . . . . . . . . . . . . . . inStaLL pneumatiC SyStem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inStaLL Safety LoCkS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inStaLL power unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inStaLL overhead SwitCh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inStaLL SwinG armS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . eLeCtriCaL wirinG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . eLeCtriCaL diaGram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . fiLL hydrauLiC SyStem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inStaLL automatiC arm reStraintS . . . . . . . . . . . . . . . . . . . . . . . . . inStaLL wheeL LoCator pLate . . . . . . . . . . . . . . . . . . . . . . . . . . . ready for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . operatinG inStruCtionS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inSpeCtion and maintenanCe inStruCtionS . . . . . . . . . . . . . . . . . . . . . .

PARTS LIST CabLe Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydrauLiC SyStem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pneumatiC SyStem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . drive CoLumn and CarriaGe . . . . . . . . . . . . . . . . . . . . . . . . . . . SLave CoLumn and CarriaGe . . . . . . . . . . . . . . . . . . . . . . . . . . . SwinG armS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bridGe SupportS and Center . . . . . . . . . . . . . . . . . . . . . . . . . . . arm reStraintS diaGram . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydrauLiC CyLinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . power unit (fenner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . wheeL LoCator pLate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety deCaLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . noteS/SketCheS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . driLL tempLate for over head SwitCh . . . . . . . . . . . . . . . . . . . . . . .

INDEX

PAgE345

6666777777778888

2021

910111213141516171819

22, 232425


SHIPMENT CHECK LIST

COLUMN PACKAGED-1230-05

1 Drive Column Assembly1 Slave Column Assembly4 Rigid Tube Assemblies2 Hydraulic Cylinders4 Swing Arms1 Center Bridge1 Loose Parts Package (Includes Installation Instruction and Parts List)

PARTS GROUP PACKAGEC-744-15

1 Power Unit Package2 Column Extensions 2 Cable Assemblies1 Wheel Locator1 Air Valve1 Air Hose


OIL FILL CAPACITY

DRIVE TYPE

CL-9000 LIFT PARTS Fig. 1

CL-9000 SPECIFICATIONS

LIFTING HEIGHT

CAPACITY 9000 LBS

UP TIME ELECTRIC MOTORHYDRAULIC OIL

CENTER BRIDGE

SLAVE SIDE

DRIVE SIDE

SWING ARM (SHORT) FRONT OF LIFT

REAR OF LIFT

SWING ARM (LONG)

COLUMN EXTENSION

HYDRAULIC POWER UNITCABLE EQUALIZEDFULL STROKE CYLINDERS

208/230V. 1PH. 60 CY.

72 INCHES

50 SEC

SAE 10W

5 GAL


MANITOWOC LIFTS are designed to give many years of trouble-free operation, if installed correctly and given proper care.

shipment to individual models of MANITOWOC LIFTS.In the event MANITOWOC LIFTS representatives

NOTE: Dimensions indicated in sketches are recom-mended minimums only.

The company will not assume any responsibility or li-ability, financial, legal, or otherwise, in connection with the installation of it's lifts, which is not done in strict compliance with this Instruction Bulletin, or which goes beyond the stated limitation of the standard instruction sheets, or drawings currently applying at the date of

consult with contractors, owners, or their employees regarding location of lift, or any other matter, such as layout, head room, or floor planning, this consultation shall not be taken as a representation of accuracy; and the company will not assume any liability or responsibil-ity in any manner whatsoever. It is suggested that an architect be consulted.

GENERAL INFORMATION

GENERAL INFORMATION

Fig. 2


Location of Lift:Choose a favorable location for the CL-9000 Lift, based upon the recommendations in Figure No. 2, Page 5. A minimum rated floor of 2500 PSI concrete 4" thick is required to anchor the CL-9000 Lift.

Position Columns:Snap two parallel chalk lines perpendicular to a front wall and 137-1/4" apart. Measure back approxi-mately 10 feet from the front wall and snap one chalk line perpendicular to the two parallel lines (See Fig. 3 below).

CONSIDER: DIRECTION OF TRAFFIC flow. APPROACH SPACE to allow adequate maneuverability of the car. WORK AREA required around the car. FLOOR, lift should be located on a level floor. HEADROOM 12'-2" is required for passenger cars.

WARNING: “Do Not” install this lift in a pit or depression due to fire or explosion risks.

Fig. 3

Install Center Bridge AssemblyInstall the bridge center section into position across the column extensions and fasten with six 1/2" x 1-1/2" bolts, nuts, and washers provided (See Fig. 14, Page 15). Torque all the anchor bolts to 175 ft-lbs.

Proper location of a lift is essential to insure efficient usage and operation. Therefore, a careful study should be made of the area available for installation.

the column and secure with the nut. Connect the pistons to the top of the carriages with the ½” bolt and nylon locknut provided (See Fig. 16. Page 17). Slide the column extensions over the ends of the columns and fasten with the 5/8" x 1-1/2" bolts, nuts, and washers provided. Stand columns erect so that outside edges of base plates with four (4) anchor bolt holes are aligned just inside the two parallel lines and the forward point of the base plate is just behind the perpendicular cross line.Proceed to drill all fourteen (14) 3/4" diameter x 5" deep anchor bolt holes in the concrete, using the base plates as a template. Clear any concrete dust from holes. Install concrete anchors. Plumb each column by placing a level vertically against two sides of the column 90 degrees apart. Determine the area to shim and recheck plumb.

Lay both columns near their installation positions with the open part of the column facing upward. Install the cable sheave and cable in the bottom of the column (See Fig. 7, Page 9). Be careful not to pinch the cable when sliding the carriage back to the bottom of the column.Insert the cylinder assemblies into the pockets be-hind the cable sheaves at the base of the columns. Install the restrictor fittings and the 90 degree rigid tube assemblies in the cylinders (See Fig. 9, Page 10). Place the tee fitting (drive side) in the hole in

Cable AssemblyInstall the cables per the cable layout diagram (See Fig. 7, Page 9). Fasten the ends of the cables with a 1/2" nut. The jam nuts may be installed after final adjustments are made. NOTE: Check that the cables are firmly seated in all of the sheaves before operating the lift.


Installing the Swing Arms:Align the holes in the swing arms, with the mating holes in the carriages. Insert the pivot pins and fas-ten them with four (4) 1/4-20 x 5/8 inch self-tapping screws. Note that the short swing arms must go to the front side of the lift (See Fig. 5, Page 8). Screw lift pads into ends of swing arms. Pound pins into holes, located in threads of lifting pads. (See Fig. 13, Page 14)

Install Hydraulic SystemConnect all the hoses to rigid tube. (See Fig. 9,Page 10).

Electrical WiringBefore starting any wiring, check applicable local, state and federal wiring codes. Customer to supply all electrical needs, up to the power unit. Be sure the circuit is properly grounded and the entire electrical installation must meet the National Electrical Code, as well as other state and local requirements. Power unit to be wired with 208/230 volts, single phase, 60 cycle, and 30 Amp breaker.

Install Power UnitLift the power unit onto the mounting bracket of the drive column and fasten with four (4) 5/16-18 x 1 inch hex head bolts, flat washers, and locking hex nuts (See Fig. 17, Page 18). Connect hose from tee to power unit. (See Fig. 9, Page 10)

Install Safety LocksAssemble the safety lock system as shown (See Fig. 4, Right). Be sure tension is on the spring when the safety lock is pulled rearward from the top. Check the entire pneumatic system for proper operation before installing the covers.

Install Overhead SwitchPosition the supplied drill template (Page 25) on the center bridge at approximately the center point. Drill two (2) 3/16" diameter holes. Mount the switch with the provided #6 x 1-1/4" bolt, nut, and washer (See Fig. 14, Page 15). Trim the tube to the desired length. The lever of the switch can also be bent to provide more direct contact to the vehicle.

Install Pneumatic SystemConnect the fittings and cylinders as shown (See Fig. 10, Page 11). Cut the hose as required. Be sure to check the system for proper operation before running the lift. Maximum air pressure of 120 P.S.I.

NOTE: Add air tool lubricant to the cylinders and valve at regular intervals to prolong life.

Fig. 4

CAUTION: Make sure that the electrical charac-teristics of the motor on the lift and the electrical service powering the motor are the same.

Connect incoming single phase electrical service as shown in single phase wiring diagram below.

NOTE: Do not overtighten the bolts. If too tight the rubber grommets will not isolate the vibrations from the lift.


Fig. 5

Fill Hydraulic System with OilUse approximately 5 gallons of approved SAE No.10 (ISO 32) grade hydraulic oil. Pour in the hydraulic oil additive supplied in the power unit box into the reservoir. Slowly fill the oil reservoir with oil. Activate the power unit. Loosen the bleeder screws near the top and front of each cylinder until air escapes.

Install Wheel Locator PlateDrill (2) holes 5/8" dia. x 2 inches deep in concrete for expansion shields. Bolt wheel locator to floor using (2) 5/16 x 1-3/4 inch hex head bolts (See Fig. 6, Below).

Fig. 6

CAUTION: Do Not Use Automatic Transmission Fluid (ATF) Or Detergent Motor Oils. (Incompat-ability With Hoses And Seals.)Run the power unit until the carriages are about 12 inches from the floor. When oil begins to flow around the bleeder screws, retighten them until they are sealed.

Check all fittings on cylinders, hoses, and tubing for leaks.Install Automatic Arm RestraintsScrew the threaded rod into the bottom of the arm re-straint weldment. Insert assembly into the tube located on the side of the carriages. Slide the spring, washer, and nut onto the bottom of the threaded rod. Tighten the nut until tension is on the spring. Lift the arm restraint weldment and slide the arm restraint bar through the arm restraint weldment (short bar long arm, long bar short arm). Fasten the bars to the top of the arms with the 5/8" x 1-3/4" bolt.(See Fig. 15, Page 16). NOTE: The bar should not be fastened tight to the arms, some play is allowed.Lower the carriages to the ground and check that the restraints disengage. Adjust if nescessary by tightening or loosening the threaded rod.

Ready for OperationAutomotive lifts should be operated by trained per-sonnel only. If you do not know how to position or lift a vehicle properly, do not guess; get training. Start by reading the operating instructions, the booklet “Lifting It Right”, and the “Automotive Lift Safety Tip” sheet, furnished with the lift. Also refer to the vehicle manufacturer’s service manual for proper lift points and lifting procedures. The permanent operating instructions, along with inspection and maintenance instructions furnished with this lift, should be read and permanently and conspicuously displayed in the control area.Post the instruction charts near the power unit con-trols.Only use MANITOWOC LIFTS authorized replace-ment parts.For service to the CL 9000 Lift, contact an autho-rized MANITOWOC LIFTS distributor.When ordering replacement parts, always men-tion the lift model number and serial number, in all correspondence. This information is on the name plate, located on the drive column, near the power unit.CAUTION: Modifications to any lift shall not be made without the prior written consent of the lift manufacturer.CAUTION: Hydraulic systems are not load holding devices. Always lower the load on to the locks. If below the locks you must use jack stands to support the load.

1.

2.

3.

4.

5.

6.

7.

CAUTION: Add oil to the system as required. Do not allow the pump to run dry or cavitate. Run the lift up and down several times. Recheck the bleeder screws for any more air. Recheck the oil level and top off if nescessary (only with lift fully lowered).


Cable Layout

ITEM NO. PART NO. DESCRIPTION NO. REQ.

When ordering replacement parts, always mention lift model number and serial number.

1 2 B-197-07 CABLE ASSEMBLY2 6 A-491-38 SHEAVE PIN3 12 A-493-14 COTTER PIN4 6 B-197-10 CABLE SHEAVE5 8 A-545-24 1/2-13 HEX NUT

Fig. 7

Adjusting the Cable Tension

Run the lift up approximately 6" and place a wood block under the opposite side to be adjusted. Lower the car-riage onto the block to create slack in the cable to be adjusted. Adjust two 1/2"-13 hex nuts as needed. Run lift up paying attention to the clicking of the safety dogs in both columns. Cables should be snug but not excessively tight. Safety dogs should click simultaneously. Tighten two 1/2"-13 hex nuts against each other to lock. Cables may require periodic adjustment.

Cable Adjustinghex nuts


Hydraulic System



1 2 A-545-12 RESTRICTOR FITTING2 2 A-545-15 RIGID TUBE (90)3 1 A-491-75 BULKHEAD TEE4 1 A-545-21 SHORT HOSE5 1 A-491-74 90 DEG. ELBOW (O RING)6 2 A-545-14 RIGID TUBE (STRAIGHT)7 3 A-529-29 STRAIGHT FITTING8 1 A-545-22 LONG HOSE9 2 A-491-107 QUICKEDGE BUMPER

Fig. 9

INSTRUCTIONS:Slide the cable tie through the 2 piece cable tie clip.Insert the cable tie through the access hole in the side of the column.Wrap the cable around the rigid tube in the column.Tighten the cable tie and cut off any excess length.

1.

2.

3.

4.

NOTE:Position quickedge bumper on the column extension flange where the hose contacts the flange. Pinch tight with a pliers.

Secure hose assembly to center bridge, (5) places, similar to tube and column detail shown below. Do not pull wire ties tight to allow for hose to expand under pressure.

Secure tube assembly to columns (3) places.

Power Unit

1

2

3

45

7

8

7

9

7

6

1

2

9


Pneumatic System



2 8 A-529-16 PUSH ON COUPLING3 2 A-529-15 AIR CYLINDER4 1 A-529-19 AIR VALVE5 A-494-31 CLIP6 1 A-529-18 T-FITTING7 1 A-529-17 POLY-FLO TUBE (30')

Fig. 10


Drive Column and Carriage


1 1 C-744-10 COLUMN WELDMENT2 1 D-1230-01 CARRIAGE WELDMENT3 4 B-149-15 WEAR GUIDE4 1 A-529-13 CLEVIS PIN5 1 A-529-14 TORSION SPRING6 1 B-149-08 SAFETY LOCK 7 1 A-493-14 COTTER PIN8 2 A-529-63 1/4" SLOTTED SCREW9 1 B-149-21 SAFETY LOCK GUARD10 7 A-491-98 ANCHOR BOLT11 2 A-491-97 SHIM PACK12 4 A-491-246 RUBBER GROMMET


Fig. 1110

3

85

42

9

11

6 7

12

1


Slave Column and Carriage


ITEM NO. PART NO. DESCRIPTION NO. REQ.1 1 C-744-11 COLUMN WELDMENT2 1 D-1230-02 CARRIAGE WELDMENT3 4 B-149-15 WEAR GUIDE4 1 A-529-13 CLEVIS PIN5 1 A-529-14 TORSION SPRING6 1 B-149-08 SAFETY LOCK7 1 A-493-14 COTTER PIN8 2 A-529-63 1/4" SLOTTED SCREW9 1 B-149-21 SAFETY LOCK GUARD10 7 A-491-98 ANCHOR BOLT11 2 A-491-97 SHIM PACK.12 1 A-545-38 YELLOW TAPE

Fig. 12

12

INSTRUCTIONS:Wipe base plate clean to remove any dust, grease, etc.Peel paper backing from yellow tape and apply to base plate as shown. (Slave side only!)

1.

2.


Swing Arms


1 2 C-744-13 SWING ARM (SHORT)2 2 C-744-14 SWING ARM (LONG)3 4 B-100-62 LIFT PAD4 4 A-491-102 1/8" x 1-3/8" ROLL PIN 5 4 A-491-99 1/4" x 5/8" TAP BOLT6 4 B-149-16 ARM PIN7 4 A-491-106 RUBBER BUMPER8 4 A-491-107 QUICKEDGE BUMPER9 1 K93223 KIT OF (4) RUBBER PADS10 1 K93216 4" HEIGHT ADAPTER (4)11 1 K93218 8" HEIGHT ADAPTER (4)

Fig. 13


NOTE!Items 9, 10, and 11 are optional 4-piece kits.



1 4 A-545-28 5/8 x 1-1/2" BOLT GR. 52 4 A-492-33 5/8" NUT3 4 B-104-44 5/8" LOCKWASHER4 2 A-545-30 #6 x 1-1/4" SCREW5 2 A-545-26 #6 LOCKWASHER6 2 A-545-31 #6 NUT7 1 B-197-25 OVERHEAD SWITCH8 1 B-197-02 CENTER BRIDGE9 1 C-744-03 COLUMN EXTENSION (SLAVE)10 1 C-744-02 COLUMN EXTENSION (DRIVE)11 6 A-545-33 1/2 x 1-1/2" BOLT GR. 512 6 B-104-38 1/2" LOCKWASHER13 6 A-545-24 1/2" NUT


Bridge Supports and CenterFig. 14


Arm Restraint Diagram


1 4 B-197-17 ARM RESTRAINT WELDMENT2 4 A-545-19 THREADED ROD3 4 A-545-29 5/8 x 1-3/4" BOLT GR. 54 2 B-197-13 ARM RESTRAINT BAR (SHORT)5 2 B-197-12 ARM RESTRAINT BAR (LONG)6 4 A-545-23 SPRING7 4 B-103-23 5/8" FLAT WASHER8 4 A-492-33 5/8" NUTA 1 K34369 SHORT ARM RESTRAINT KITB 1 K34370 LONG ARM RESTRAINT KITC 1 K34371 ARM RESTRAINT REPLACEMENT KIT


Fig. 15

A & B- CONSIST OF ONE ARM RESTRAINT

C- CONSISTS OF ALL 4 ARM RESTRAINTS (2) LONG & (2) SHORT


Hydraulic Cylinder


1 2 C-744-08 HYDRAULIC CYLINDER (COMPLETE)2 2 B-197-06 LOWER BEARING3 2 A-545-07 BEARING PIN4 2 B-197-11 CYLINDER ROD5 2 B-197-24 OUTER TUBE WELDMENT6 2 A-545-13 DRIVE PIN7 2 A-522-59 BLEEDER SCREW8 2 A-491-44 BLEEDER WASHER9 2 K34345 SEAL KIT10 2 A-545-01 RETAINING RING11 2 B-197-09 UPPER BEARING12 2 A-545-27 1/2" SOC. SCREW13 2 A-545-25 1/2" LOCK NUT


Fig. 16


Power Unit (Fenner) Fig. 17



1 1 C-751-10 WIRING ASSY. (EMERSON)1A 1 C-751-30 WIRING ASSY. (WEG)2 1 C-717-25 HANDLE BRACKET ASSY.3 1 C-751-06 BREATHER CAP4 1 C-730-08 PLASTIC TANK5 1 C-732-14 FIXED RELIEF VALVE ASSY.6 1 C-717-23 NUT7 1 C-717-24 WASHER8 1 C-717-37 RELEASE VALVE9 1 C-717-21 CHECK VALVE10 4 B-101-97 5/16-18 x 1" BOLT11 8 B-103-08 5/16 DIA. FLAT WASHER12 4 Q10977-03 5/16 NYLON INSERT NUT13 1 C-751-17 COMPLETE POWER UNIT PACKAGE

11 12

1110

POWER UNITMOUNTING BRACKET

LIFT COLUMN MOUNTING BRACKET

When ordering Wiring Assembly (Item #1) look on motor name plate for manufacture's name (Emerson or Weg). Then see bill of materials for proper part number.

NOTE:


Wheel Locator Plate


1 2 K03782 5/16-18 x 1-3/4" BOLT2 2 K79695 EXPANSION SHIELD3 1 T07915 WHEEL LOCATOR PLATE


Fig. 18


Operating Instructions

IMPORTANT! OPERATING INSTRUCTIONS FOR MANITOWOC LIFTS CL SERIES 2 POST ASYMMETRIC LIFTS

(POST THESE INSTRUCTIONS NEAR OPERATING CONTROLS) Automotive lifts should be operated by trained personnel only. If you do not know how to position or lift a vehicle properly, do not guess; get training. Start by reading these operating instructions, the booklet “Lifting It Right”, and the “Automotive Lift Safety Tip” sheet, furnished with the lift. Refer to the vehicle manufacturer’s service manual for proper lift points and lifting procedures.

OPERATING INSTRUCTIONS

CAUTIONS:

Rotate the swing arms to the rear so that they are parallel to the base. In this position, the car can be driven onto the lift without striking them.

Drive the car onto the lift so that it is centered side to side between the columns and positioned, (front to rear), so that the center of gravity is located 14" to the rear of the center of gravity sticker located on the slave carriage. In most cases, the center of gravity on rear wheel drive cars is at the center of the front seat. On front wheel drive cars, the center of gravity is just in front of the driver’s seat.

The position of the wheel locator plate does not dictate where a vehicle is to be positioned. It is provided only as a reference point to assist the lift operator in locating vehicles. The wheel locator has 3 positions. The vehicle can be positioned in front of, centered on, or behind it.

Position and adjust height of pads to level the vehicle and provide equal weight distribution on all four lift pads. Do not locate pad on a slanted surface, on a damaged surface, or surface covered with grease and oil, or anything else that may cause pads to slip, insure that the contact point is centered on the lifting pad, avoiding edges.

Check for obstructions and clear them from under or near lift.Raise lift from safety latches.Push and hold safety lock release buttonCarefully lower lift by activating the control handleRelease handle to stop

TO RAISE LIFT:

TO LOWER LIFT:

Push the control button and hold it in while upward motion is desired. Release the control button to stop upward movement. The auto lock is engaged when not depressing the safety lock release button.When the lift first makes contact recheck points of contact.Raise vehicle 3" to 4" and push down on end of vehicle several times to insure stability.

Rotate the swing arms to the rear and parallel to the car, so that they will clear the wheels when driving the car from the lift.

1.

2.

3.

4.

5.

6.

7.

A.B.C.D.E.

A.

B.C.

Hydraulic systems are not load holding devices. Always lower the load on to the locks. If below the locking position you must use jack stands to support the load.When operating all lifts, check to insure vehicle is unoccupied, doors are closed and bystanders are away from the lift.To insure vehicle stability on drive through lifts, spread swing arms as far apart as possible.Do not operate lift with safety lock disconnected or malfunctioning. Do not defeat this system by modifying, removing parts or disarming the system in any way. Should an accident occur, you may be subject to criminal or civil liability because of such actions.Do not use lift if it shows any signs of unusual or abnormal operation, i.e. jumpiness, oil loss, abnormal rate of descent or other problems, until inspected and repaired by a qualified repair person.Do not use lift to raise one end of a vehicle.Do not exceed the rated capacity of the lift.Controls are of the “Hold to Run” type (stop lift when released) and this safety feature must not be defeated.Do not raise vehicles with blocks as additional height adapters. Use MANITOWOC LIFTS special adapters only.Do not defeat, modify, or remove any component from the lift or operate the lift in an unmaintained condition.

CAUTION:

CAUTION:

CAUTION:CAUTION:

CAUTION:

CAUTION:CAUTION:CAUTION:CAUTION:CAUTION:

(POST THESE INSTRUCTIONS ALONG WITH INSPECTION AND MAINTENANCE INSTRUCTIONS NEAR THE LIFT OPERATING CONTROLS)


Inspection and Maintenance Instructions

INSPECTION AND MAINTENANCE INSTRUCTIONSFOR CL SERIES 2 POST ABOVE THE FLOOR LIFTS

All equipment requires inspection and maintenance to ensure its safe efficient operation. To get the longest trouble-free service from your lift, listed are some simple checks, precautions and services that will prevent possible trouble.

1. Check the operation of the automatic locking mechanisms on both columns. Make sure the safety locks engage and disengage properly. This can be done audibly, by listening for the ratcheting sound of the pawl as it engages and disengages, or visually.2. Check that safety locks engage simultaneously, if not, adjust the appropriate cable.

1. Check all mounting bolts and concrete anchor studs for tightness (100 ft-lb).2. Check all swing arm pivots. Make sure that they are completely inserted into the carriage and that the retaining bolts are tight.3. Check that all swing arms, adapters, automatic arm restraints, and other carriage components are functioning properly and are not damaged.4. Apply light coat of light lubricant (LPS2), where the slides contact the columns.

1. Lubricate the following items with oil or an aerosol lubricant: (Certain adverse environment conditions, such as car washing or dust, can drive lubricant away or contaminate items. In these cases lubrication should be applied more frequently.) A. Swing arm pivots E. Sheave pins B. Wire ropes F. Pick up pad threads C. Pivot points on automatic lock devices G. Arm lock pivot points D. Supply for air valve & air cylinders 2. Check oil level in power unit and check for oil accumulation on the floor. Lift should not consume oil, and low oil level generally indicates a hydraulic system leak, which must be repaired. Use approved SAE 10W Hydraulic oil to fill the reservoir.3. Inspect leaf chain and wire rope anchors. Be sure that the wire rope anchors are not damaged and are in place and properly retained.4. Inspect both wire ropes and replace if more than 2 strands within a 10-inch span are broken. Reference ALI ALOIM-2000 Standard (shipped with the lift) for more detailed inspection.5. Check for chain or cable looseness with lift completely lowered. Refer to the installation instructions for adjusting procedure, if necessary.6. Check for excessive wear on plastic slides, replace if necessary.

DAILY CHECKS:

WEEKLY CHECKS:

MONTHLY CHECKS:

YEARLY CHECKS:1. Change oil using approved SAE 10W Hydraulic oil.

(POST THESE INSTRUCTIONS ALONG WITH OPERATING INSTRUCTIONS NEAR THE LIFT OPERATING CONTROLS)


Safety Decals


Safety Decals


notes/sketches


Drill Template For Over Head Switch

DRILL TWO (2) 3/16" DIAMETER HOLES USING THE SPOTTING TEMPLATE ABOVE

TO MOUNT THE OVERHEAD SWITCH.


MANITOWOC LIFTS

www.manitowoclifts.comwww.sviinternational.com

SVI International, Inc.(800) 321-8173 • fax: (800) 899-1784

Main Office: 155 Harvestore Drive • DeKalb, IL

Documents

MANITOWOC LIFTS - Atlantic Auto Suplier