Manual de Motores RECON

ReCon® Engine Handbook for Cummins Dealers

Table of Contents

2

Introduction ....................................................................................... 3

When to Consider a Cummins ReCon Engine .................................... 4

Features and Benefits ........................................................................ 5

Key Selling Points .............................................................................. 6

Remanufacturing Process .................................................................. 7

ReCon Engine Product Line / Engine Content ................................... 8

Product Line Coverage ...................................................................... 9

Short Blocks .................................................................................... 10

Long Blocks ...............................................................................11-12

Product Catalog .............................................................................. 13

Best Warranty in the Business ....................................................14-15

ReCon Engine Extended Coverage Programs .............................16-18

Industrial Protection Plan ................................................................ 19

Engine Core Inspection Procedures ................................................. 20

Core Return ..................................................................................... 21

ReCon Engine Replacement Guidelines ........................................... 22

Notice .............................................................................................. 23

Guide to Engine Abbreviations ......................................................... 24

ReCon® Engine Handbook

3

Welcome to the Cummins ReCon® Engine handbook. This handbook is designed to give

you an overview of Cummins ReCon Engine business as well as the programs that are

offered.

Cummins offers a full line of remanufactured engines, long blocks, and short blocks. A

ReCon engine is often the best choice when it is time for a major repair. When a customer

has a well-used engine and multiple components need to be replaced, consider a

Cummins ReCon engine.

When purchasing a ReCon engine, the worn Cummins engine has a core value.

Considering the exchange price of an engine, along with the reduced downtime to replace

rather than repair an engine, as well as the quality and warranty assurances that come with

a ReCon engine, replacing the engine just may be the best choice.

Introduction

Remanufacturing Facility


4

When to Consider a Cummins ReCon Engine

�Equipment duty cycle dictates the need for a complete engine out-of-frame overhaul to ensure maximum reliability, durability and performance.

�Extensive block repair or replacement is required or when crankshaft or camshaft replacement is required.

�Revenue loss from equipment down time needs to be minimized.

�Resale value is important to your customer.

�Warranty protection is important to your customer.

�Extending the life of the equipment is important to your customer.

A Cummins ReCon engine is regarded in the marketplace as a high quality alternative

to an out-of-frame overhaul. Present the ReCon engine program to your customers

with confidence. With the ReCon remanufactured option you can avoid the warranty

exposure of doing in-house out-of-frame overhauls.

Consider a ReCon Engine when:


5

Features and Benefits

�Reliability and durability are enhanced

�Operating costs are lowered through

product upgrades and reduced

maintenance

�Upgrades may reduce emissions and

improve engine performance

�ReCon engine exchange enhances

productivity with rapid equipment

turnaround vs. repair or rebuild options

�Remanufacturing utilizes “core” as raw

material to optimize recycling and reuse of qualified parts

The benefits of using a Cummins ReCon engine are self-evident. Reduced downtime,

improved performance and lower operating costs that come with the superior reliability and

durability of a ReCon engine make it a great value. Many ReCon engines include no-cost

or low-cost horsepower uprates. Cummins core return policy gives full value based on

visual inspection only, letting you know immediately what your core is worth. You don’t need

to worry about unexpected core billbacks. Getting exchange value for your core makes a

Cummins ReCon engine even more affordable compared to repairing or rebuilding.


6

Key Selling Points

�Remanufactured to latest Cummins performance specifications for improved performance

and fuel economy

�100% Genuine Cummins new or ReCon parts for highest quality and durability

� Every engine is tested at the Cummins remanufacturing plant before shipping

�Low cost or no cost uprates for more horsepower and newer Cummins engine

technology

�No-hassle engine core acceptance based on a simple visual inspection with no

disassembly and no surprise billbacks

�Fast turnaround gets your customers back on the job and frees your service bays from

costly machine shop delays

�The best warranty in the business backed by the largest and best independent service

network in the world – Cummins

Back to Business.Fast.


7

Remanufacturing Process

� Complete disassembly,

cleaning and inspection of

every part

� Remanufacturing and testing

to verify that every engine

meets Cummins factory

specifications

� Replacing worn parts

and components that are

obsolete (in materials,

design or manufacture) with

Genuine Cummins parts

Cummins is the only authorized

remanufacturer of Cummins

engines. In the remanufacturing

process, the incoming core

is completely disassembled,

down to the last bolt, and

sorted by part number. The individual parts are cleaned, using the latest technology, to

remove debris without removing any metal. Other remanufacturers may use abrasive

cleaning systems that literally eat away the metal.

Every part is inspected using sophisticated equipment. Only parts that can be restored to

Cummins specifications are used in the remanufacturing process. Parts that are not made

of metal, such as rubber products and components that contain fabric elements, and parts

that are worn-out, are replaced with Genuine Cummins components. Our strict adherence

to specifications, wear limits and salvage processes produces a remanufactured engine

with performance characteristics comparable to a new engine.


8

Pro

du

ct

C

on

tent

4B

6B

6C

ISB

QS

B3

.9

5.9

ISB

QS

B4

.56

.7

ISC

QS

CIS

LQ

SL

8.3

8.9

LTA

10

LTA

A1

0M 11

ISM

Q

SM

11

BC

14

N1

4N 14

S

TC

ISX

Q

SX

15

K 19

QS

K

19

Cyl

inde

r B

lock

Cra

nksh

aft

Cyl

inde

r H

ead

Con

nect

ing

Rod

sC

amsh

aft

Pis

tons

& R

ings

Inje

ctor

sFu

el P

ump

Fuel

Lin

esO

il P

anO

il C

oole

rLu

be P

ump

Ther

mos

tat H

ousi

ngTu

rboc

harg

erVa

lve

Cov

erW

ater

Pum

pE

xhau

st M

anifo

ldW

iring

Har

ness

EC

M

Flyw

heel

Hou

sing

Cummins offers a full line of remanufactured engines, long blocks and short blocks. The

table below shows the product content of ReCon engines from the 4B to the QSK19.

Each order is unique, and there could be differences based on the engine specifications.

ReCon Engine Product Line

ReC

on

Eng

ine

Co

nten

t

Be

fam

iliar w

ith C

umm

ins

core

acc

epta

nce

guid

elin

es (Q

uick

Ser

ve O

nlin

e) s

o yo

u ca

n ad

vise

your

cus

tom

er h

ow to

get

the

high

est p

ossi

ble

valu

e fo

r the

ir ol

d en

gine

.


9

MarineFamily4B6B6CISB/QSBISC/QSCISL/QSLL10M11ISM/QSMNH/NTN14ISX/QSXK19/QSK19

Automotive Industrial Generator

Product Line Coverage

The following is a general reference of the product line. Your local Cummins parts

professional or ReCon specialist can help you determine the exact engine you need.


10

10

ReC

on

Sho

rt B

lock

s

Pro

du

ct

Conte

nt

4B

ISB

QS

B3.9

ISB

QS

B 4

.56B

ISB

QS

B 5

.9

ISB

QS

B 6

.7

6C

ISC

8.3

ISL

QS

L 8

.9

M ISM

QS

M 1

1

N 14

ISX

QS

X15

Cyl

inde

r Blo

ck

Cra

nksh

aft

Con

nect

ing

Rod

s

Pis

tons

& R

ings

Cyl

inde

r Lin

ers

Eve

n gr

eate

r sa

ving

s ar

e av

aila

ble

whe

n al

l you

nee

d is

a C

umm

ins

ReC

on s

hort

blo

ck.

A s

hort

blo

ck is

typi

cally

use

d w

hen

a lo

w-m

ileag

e en

gine

has

blo

ck d

amag

e, th

ere

is n

o oi

l con

tam

inat

ion,

and

the

cylin

der

head

can

be

reus

ed.

Whi

le it

has

the

sam

e m

anuf

actu

ring

qual

ity, f

ewer

com

pone

nts

are

incl

uded

.

The

tabl

e be

low

sho

ws

the

prod

uct c

onte

nt o

f our

sho

rt b

lock

s fro

m 4

B to

ISX.

(C

onsi

der

this

to b

e ge

nera

l inf

orm

atio

n, a

nd th

ere

coul

d be

diff

eren

t con

tent

dep

endi

ng o

n th

e sp

ecifi

catio

n of

the

shor

t blo

ck)

Pro

duct

con

tent

diffe

rs.

Ple

ase

refe

r to

Qui

ckS

erve

Onl

ine

rega

rdin

g di

ffere

nt o

ptio

ns b

efor

e or

derin

g.


11

A Cummins ReCon long block is a high-quality alternative to purchasing a full engine,

allowing the reuse of existing components.

In the remanufacturing process of long blocks:

� All worn parts are replaced with Genuine Cummins parts

� Parts not replaced are inspected and tested to verify their integrity

� Electromagnetic particles are used to inspect the block, crankshaft, and camshaft for

cracks

� The bore is limited to a maximum second oversize

The next table shows the product content of our long blocks. A long block contains

more parts than a short block, but is not a complete engine. The list contains general

information. Contents of a long block may vary by specifications.

ReCon Long Blocks


12

12

Pro

duct

Conte

nt

4B

3.9 6B

5.9

ISB

QS

B3.9

ISB

e3.9

ISB

QS

B4.5

ISB

QS

B5.9

ISB

QS

B6.7

6C

8.3

ISC

QS

C8.3

ISL

QS

L

8.9

M

ISM

Q

SM

11

N14

N14

ST

C

ISX

Q

SX

15

Cyl

inde

r B

lock

Cra

nksh

aft

Con

nect

ing

Rod

sC

amsh

aft

Pis

tons

& R

ings

Cyl

inde

r H

ead

Oil

Pan

Oil

Coo

ler

Lube

Pum

pTh

erm

osta

t Hou

sing

Valv

e C

over

Wat

er P

ump

Roc

ker

Leve

r A

ssem

blie

sIn

ject

ors

Flyw

heel

Hou

sing

Cam

Fol

low

ers

Cyl

inde

r Li

ners

Pus

h Tu

bes

Rea

r C

rank

shaf

t Cov

erR

ear

Gea

r H

ousi

ngTa

ppet

s

Ple

ase

refe

r to

Qui

ckS

erve

Onl

ine

rega

rdin

g di

ffere

nt o

ptio

ns b

efor

e or

derin

g.

ReC

on

Long

Blo

cks


13

The ReCon engine marketing team has created a new tool for you to use called the

ReCon Engine Product Catalog. The catalog is located on QuickServe Online under the

ReCon Engine Handbook. This excel file contains all ReCon engines, long blocks and

short blocks currently available.

The catalog contains updated information for active part numbers.

This file is easily sortable, and was created to make our product line more visible. Our

goal is to help our dealers find the engines we have available quickly and easily.

ReCon Engine Product Catalog


14

Note: warranty terms described within this page are correct at the time of printing and are subject to change without notice. Exceptions may apply. Review warranty bulletins for more details.

“Best Warranty In the Business”

For the most current and up-to-date warranty information, refer

to qsol.cummins.com. As you would expect, Cummins

ReCon engines come with a full warranty that is honored

at every authorized Cummins service location worldwide.

The terms vary according to the application and the engine

platform. Our industrial engine warranty includes travel to

the repair location.

Cummins ReCon engine warranty covers parts, labor, progressive

damage, maintenance items damaged by warrantable failures, and travel

for industrial applications.

The warranty period starts from the date of engine delivery to the first retail purchaser.

Industrial Travel: Cummins will pay reasonable costs for mechanics to travel to and from

the industrial equipment site. Covered items include: meals, mileage and lodging, when

the repair is performed at the site of the failure. All labor is paid in accordance with Cummins

published guidelines.

See specific warranty certificates for full warranty details.

An extended replacement warranty covers engine cylinder block, crankshaft, camshafts

and connecting rods (bushing and bearing failures are not included for three years or 5,000

hours of operation).

*ReCon warranty coverage is listed for markets where ReCon Engines are available.


15

Warranty

* For Industrial applications, if the 2000-hour limit is exceeded during the first year, coverage continues until the end of the first year.

** Marine Industrial travel for warranty covers up to 6 hours only

*** Long Block Industrial travel for warranty covers up to 4 hours only

For the most up-to-date and current warranty information, please contact your local Cummins Distributor.

Automotive Months Mileage/Kilometers

4B Series 24 50,000/80,468ISB/6B Series 24 100,000/160,9356C/ISC/ISL Series (up to 225hp) 24 Unlimited6C/ISC/ISL Series (over 225hp) 24 100,000/160,9354B/6B/ISB/6C/ISC Long Blocks 12 50,000/80,4684B/6B/ISB/6C/ISC Short Blocks 6 Unlimited4B/6B/ISB/6C/ISC Service Blocks 6 UnlimitedIndustrial Months HoursAll Industrial and Marine Engines* 24 20004B/6B/6C/QSB/QSC/QSL Long Blocks*** 12 10004B/6B/6C/QSB/QSC/QSL Short Blocks 6 Unlimited4B/6B/6C/QSB/QSC/QSL Service Blocks 6 Unlimited

MidRange

Heavy-Duty and High-Horsepower

Automotive Months Mileage/KilometersN/L/M11/ISM Engines 12 100,000/160,935ISX Engines 24 200,000/321,870N/ISX/L/M11/ISM Long and Short Blocks 12 100,000/160,935Industrial Months HoursAll Industrial and Marine Engines* 24 2000

K19/QSK19 Engines* 24 2000N/QSX/M11/QSM Long Blocks*** 12 1000N Oil &Gas Long Blocks*** 6 Unlimited


16

ReCon Engine Extended Coverage Programs

The ReCon Engine Marketing Team is pleased to announce that you can now purchase and register extended coverage up to 18 months from the Date-In-Service (DIS) or when the base warranty expires.

In the past, Cummins Extended Coverage programs could only be registered 6 months from the DIS. We have extended the time to register. The revised extended coverage registration period provides the flexibility customers demand, and showcases our confidence in our products as well our commitment to standing behind them.

Contact your local Cummins distributor for further details.


17

4 5 5 4 5 5 4 5 5 3 4 5150,000 200,000 300,000 150,000 200,000 300,000 150,000 200,000 300,000 300,000 400,000 500,000241,402 321,869 482,804 241,402 321,869 482,804 241,402 321,869 482,804 482,804 643,738 804,672

Bulletin 3605912Bulletin 3385468Years 5Miles UnlimitedKilometers UnlimitedProgram ID RXCMatrix 83311

Years 3 3 5 3 3 5 3 3 5Hours 7,500 10,000 12,000 7,500 10,000 12,000 7,500 10,000 12,000

QSM, N14

REC REC RXC

5

482,804

ReCon Marine Extended Coverage - Available Worldwide

82211 82211

K19, QSK19

N14, M11, L10, ISM, ISX

ReCon Engine Extended Coverage*ALL PRICING AND PROGRAMS SUBJECT TO CHANGE - BE SURE TO REVIEW THE QUICKSERVE WEBSITE FOR LATEST INFORMATION

ISL

3100,000

ReCon On-Highway Protection Plan I - MD and HD Truck - Available Worldwide

C, ISC

3100,000

3

160,935

4B, 6B, ISB C, ISC ISL

ReCon On-Highway Protection Plan II - MD & HD Truck - Available Worldwide

REC REC

Bulletin 3381368

100,000160,935 160,935

N14, M11, L10, ISM

2200,000321,869

4B, 6B, ISB

310,000

5150,000 200,000 Unlimited 150,000 150,000 200,000241,402

$100 deductible charge per service visit for all engines of less than 3.9 liter displacement$200 deductible charge per service visit for all engines of 3.9 liters and above but less than 19 liter displacement.$300 deductible charge per service visit for all engines of 19 liters or more displacement.

5 5 7

ReCon RV and Fire Truck Coverage - Available in U.S. and Canada only

321,869 Unlimited 241,402 241,402 321,869RXC

82211 83311 83311

Years

Program ID - P1RMatrix 83420Bulletin 4081755

MilesKilometers

82211

5 5

Bulletin 3381312

6B/ISB & C/ISC

Program ID - P2RMatrix 83520Bulletin 4081756YearsMilesKilometers

5YearsMiles 200,000 300,000 400,000 500,000

643,738 804,672Program ID RTB RTB RTB RTB

321,869Kilometers

Matrix 80111

4B, 6B, C/ISC, ISL, L10, M11, & ISM

70111Matrix

MilesKilometersProgram ID

Years

ISB, ISC, ISL, ISM, ISX

5150,000241,402

FTR

5200,000321,869

FTR70111

5

ReCon School Bus Coverage - Available in U.S. and Canada only

ReCon Transit Bus Coverage - Available Worldwide

5

80111 80111 80111

Program ID - RM2Matrix 94301Bulletin 4082072 & 4082073

4B, 6B, QSB C, ISC


18

ReCon Engine Extended Coverage*ALL PRICING AND PROGRAMS SUBJECT TO CHANGE - BE SURE TO REVIEW THE QUICKSERVE WEBSITE FOR LATEST INFORMATION

2 3 4 5 5 5 7 7Unlimited Unlimited Unlimited Unlimited 2,000 6,000 2,000 6,000

81711 RC181811 RC281911 RC3


81790 RC181890 RC281990 RC3


81711 RC181811 RC281911 RC3


81720 RC181820 RC281920 RC3


81720 RC181820 RC281920 RC3

2 3 4 5 5 5Unlimited Unlimited Unlimited 2,000 6,000 10,000

N/A RC181806 RC281906 RC3

Refer to the bulletin number, matrix number, and program ID number for prices






Hours

Parts/Labor/Travel (Bulletin 3624424)

Parts (Bulletin 3624422)Parts/Labor (Bulletin 3624423)

B5.9, QSB, B6.7

HoursParts (Bulletin 3624422)Parts/Labor (Bulletin 3624423)Parts/Labor/Travel (Bulletin 3624424)

Years

ReCon Encompass for Industrial Applications - Available WorldwideB3.9, B4.5, QSB4.5 Matrix

NumberProgram

ID DecuctibleYears

Parts/Labor (Bulletin 3624423)Parts/Labor/Travel (Bulletin 3624424)

L10, QSL, QSM

YearsHoursParts (Bulletin 3624422)

C8.3, QSC

NT/NH, N14, QSXYears

YearsHoursParts (Bulletin 3624422)Parts/Labor (Bulletin 3624423)

HoursParts (Bulletin 3624422)Parts/Labor (Bulletin 3624423)Parts/Labor/Travel (Bulletin 3624424)

Parts/Labor/Travel (Bulletin 3624424)

Parts (Bulletin 3624422)Parts/Labor (Bulletin 3624423)Parts/Labor/Travel (Bulletin 3624424)

MatrixNumber

MatrixNumber

MatrixNumber

K19, QSK19YearsHours

ProgramID Decuctible

MatrixNumber



MatrixNumber




19

Industrial Protection Plan The plan is available on 4B through QSK19 engines worldwide and covers the following

applications: construction, mining, logging, agriculture, rail, power units, and G-drive

standby or prime power.

Cummins ReCon Encompass Industrial Protection Plans include:

� Parts only, Parts and Labor, or Parts, Labor and Travel options are available for

Cummins ReCon engines

� Coverage excludes all accessories that bear the name of another company and all

maintenance components after the end of the third year (second year for K19 engines)

� Maintenance components excluded from coverage include, but are not limited to: fuel

injectors, fuel pump, turbocharger, air compressor, fan clutch, water pump, fan hub, fan

idler pulley assembly, vibration damper, belts, hoses, belt tensioner and thermostat

� Maximum coverage for all engine models used in forestry/logging applications will be

three years/unlimited hours

� Deductible applies per service visit after expiration of the base warranty

� Coverage is available to be purchased in the first 6 months after the in-service date

of the engine. Coverage purchase must be documented on a Cummins Customized

Assurance Plan Certificate. The certificate must be signed and dated by the customer.

For complete coverage details see legal descriptions in Bulletins 3624422 (parts only),

3624423 (parts and labor only) and 3624424 (parts, labor and travel).

For questions on filing claims please contact your local Cummins Distributor.


20

Engine components are visually inspected to current component core acceptance criteria.

Refer to the ReCon Core Acceptance Handbook for core acceptance procedures.

�Each engine core should be externally inspected to assure that it is complete and the

castings are not visibly cracked or broken.

�Missing and damaged components will be invoiced at established core prices. Refer to

the Cummins ReCon price bulletins for core price information.

�Additional fees are charged for:

1. Visibly broken or patched and welded blocks. Cylinder heads visibly damaged based on

external visual inspection prior to disassembly.

2. Metal Skids not returned

�Engines and Long Blocks will be shipped on metal skids. Cores should be returned

on metal skids.

�Oil pan should be free from all oils and fluids except for normal drainage that occurs

during shipment. Core that does not meet the “Dry Engine” core acceptance standard

will be invoiced an additional fee.

�Incorrectly applied parts are defined as those components that were never applied on

the engine model being returned. Incorrectly applied parts discovered during the visual

inspection will be invoiced at the levels indicated above.

Cummins ReCon Engine Core Acceptance is based on external inspection only. It is not

necessary to remove the oil pan to inspect the crankshaft or connecting rods. Cummins

does not require billing if these components are functionally damaged.

Engine Core Inspection Procedures

**Blocks that have been ventilated will be invoiced at maximum billing.**All short blocks will be shipped on wooden pallets

Core is acceptable without additional billing if core inspection indicates the following:1. Core is out-of-frame and complete with applicable component parts or any acceptable uprate.2. Core is not damaged by non-operational causes such as rust, rough handling or fire.3. Engine core returned with competitive turbocharger core is acceptable with an additional charge.

Note: Additional billing is established at the time of inspection based on missing or, damaged parts, fluids and current engine pricing policy.


21

For the most complete and up-to-date information on Core and charges related to core,

refer to the Core Handbooks located on QuickServe Online.

For detailed shipping instructions and examples of required labels/tags refer to the packaging section.For additional RID labels or Inspection Tags, contact your Core Support Representative.

Core Return


22

ReCon Engine Replacement Guidelines

ReCon engines cannot be installed in NEW equipment

We sometimes receive requests to supply ReCon engines to be installed in new equipment

and we want to be clear that Cummins does not approve of this for either NA domestic

products or equipment for export from the US.

Must replace on a Like-for-Like basis

ReCon engines must be replaced on a like for like basis meaning that the ReCon engine

must be the same or newer model year as the engine it replaces. Example - we cannot

use an ISX02 to replace an ISX07. Another way to say this is that the replacement engine

emission levels must be equal to or better than the engine being replaced.


23

Except where noted, parts that make the engine application unique are not included on a

Cummins ReCon exchange engine. The included parts are easily transferred from the core.

�Fan

�Fan hub and bracket

�Breathers (air compressor, governor and crankcase)

�Water outlet connection

�Corrosion resistor (included on C Series engines)

�Hand hole cover (except when used for turbo drain)

�Oil filler tube and cap

�Fuel filter and bracket (included on NBCIV, 88NT, B & C Series engines)

�Throttle lever

�Belts

�Electrics system (Starters & Alternators)

�Dipstick and tube

�Flywheel and housings (flywheel housing is included on some models)

Notice - The Following Parts are NOT Included on ReCon Base Engines


24

A/C Air compressor

C Construction/Industrial

HMFO High mount, front out

HMRO High mount, rear out

ILMFO Low mount, front out

LMRO Low mount, rear out

LMRO Low mount, rear out

MMRO Mid mount, rear out

NH Natural Aspirated

OAC Optimized Aftercooling

RMLBO Rear mount, left bank out

RMRBO Rear mount, right bank out

RX ReCon Exchange

SMFO Side mount, front out

SMRO Side mount, rear out

TMFO Top mount. Front out

TMRO Top mount, rear out

XM Exhaust manifold

XPI – Extreme Pressure Injection

HPCR High pressure common rail

MCRS Modular common rail system

Guide to Engine Abbreviations

Cummins Inc. Box 3005 Columbus, IN 47201-3005 U.S.A.

Phone: 1-800-DIESELS Fax: 1-800-232-6393 Internet: quickserve.cummins.com

Bulletin Number 2878820 10/11

© 2009-2011 Cummins Inc.Prices subject to change without notice OEM names for reference purposes only.

Documents

Manual de Motores RECON