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www.HydroxyGarage.com, [email protected] Page 1 Product Guide/ Manual for DC Gated Pulse Generator Model “12DC10A500C

Manual for DC Gated Pulse Generator 12DC10A500C

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DC Gated Pulse Generator (PWM) model # D1210500C is a modified replication of Stan Meyer's and Dave Lawton's Pulsing Circuit. It is dual frequency PWM, specially designed for advanced electrolysis of water. The controller comes with an LCD display which reads Volts, Amps, Temperature and Watts.  It takes 12VDC input (from a car's battery) and outputs 12VDC, 10A max, Square wave pulsed current. It allows to generate a train of pulses by introducing pulses at two different frequencies.Frequency and duty cycle of output is variable making it convenient to adjust for the best performance. Oscillator Frequency can be varied from 0 - 500KHz and Duty Cycle from 0 - 100%. Using this product you can vary frequency, duty cycle, current of input supply and study its effects on the HHO gas production during your Water Fuel Cell research.Pls note this product is meant for researchers. It may help you with experimenting different HHO generator configurations. This product maynot be suitable for using on a running car.

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Page 1: Manual for DC Gated Pulse Generator 12DC10A500C

www.HydroxyGarage.com, [email protected]

Page 1

Product Guide/ Manual for

DC Gated Pulse Generator Model “12DC10A500C”

Page 2: Manual for DC Gated Pulse Generator 12DC10A500C

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Introduction HHO Technology also known as Water Fuel Technology, is all about breaking the water molecule into Hydrogen and Oxygen using the electrical energy. Advanced Electrolysis technique used by researchers like Stan Meyer and others used pulsed DC current of 12VDC. It is proven by many researchers that square wave pulsed current helps to reduce heat generation during the electrolysis making the HHO gas production more efficient. DC Gated Pulse Generator is not an ordinary Pulse Width Modulator (PWM). Unlike PWM it gives you a complete control to vary the frequency, duty cycle, Amp and nature of wave form of the current being fed to the cell. Square Wave DC Gated Pulse Generator model # 12DC10A500C is based on Stan Meyer and Dave Lawton’s pulsing circuit used for water fuel cell. Pls. refer Stan Meyer’s patent documents for WFC for original pulsing circuit. Our circuit is a modified version using advanced material and components technologies. We have incorporated several advanced features to make this circuit suitable for wider range of applications. Schematic Diagram:

BATTERY

12VDC

DC GATED PULSE

GENERATOR

HHO

CELL

Bubbler

To Engine

Page 3: Manual for DC Gated Pulse Generator 12DC10A500C

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BATTERY

12V

DC Gated Square Wave

Pulse Generator

HHO Generator

Cell

Wave Forms of

DC Gated Square Wave Pulsed

Current

Humidity Seperator

To Engine

Pressure Gauge

Bubbler

Control Valve

Flow Meter

Page 4: Manual for DC Gated Pulse Generator 12DC10A500C

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Parts:

Top View

Gating Section Gate Frequency

Gate Mark/Space

Range (1-2-3) Switch

Range (1-2-3) Switch

Oscillator Frequency

Oscillator Mark / Space

Oscillator Section

Input Power 12VDC

+Ve -Ve

Output Power 12VDC

+Ve -Ve

Power ON/ OFF

Gating ON/ OFF

Page 5: Manual for DC Gated Pulse Generator 12DC10A500C

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Specifications:

DC Gated Pulse Generator (PWM) model # 12DC10A500C is a

modified replication of Stan Meyer's Pulsing Circuit. It takes 12VDC

supply from a car's battery and outputs 12VDC, 10A max, Square

wave pulsed current. Frequency and duty cycle of the output current

is variable making it convenient to adjust for the best performance.

Frequency can be varied from 0 - 500 KHz and Duty Cycle from 0 -

100%.

Features

Input : 12VDC Output : 12VDC, 10 Amp max.

Freq : Variable from 0 to 500 KHz. (Oscillator) max.

Duty Cycle : 0 - 100%

Gating : Selectable

Protection

Fuse Protected against over current >10 A.

Protected against back EMF when connected with an inductive

load. Has in-built Fan and Heat-sink to protect circuit.

Page 6: Manual for DC Gated Pulse Generator 12DC10A500C

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Connection: Requirements: 1. A Battery/ power supply with output voltage of 12VDC.

2. HHO Generator with 6 pairs of tubes or 6 cells if plates. You may

also have a HHO Generator with 9 pairs of tubes or 9 cell if plates.

3. DC Gated Pulse Generator model # 12DC10A500C.

4. A Bubbler

5. Two sets of 5” long Red and Black, 12gauge electrical wire.

6. A good quality flexible tubes 1) 3” long 2) 5”

DC Gated Pulse Generator model # 12DC10A500C is rated for input

voltage at 12VDC. The device delivers constant Output Voltage at

12VDC.

Step1:

Please turn the DC Gated Pulse Generator to power OFF, Gating OFF

and all knobs to minimum value i.e Turn Frequency and Mark/ Space

knobs anti-clockwise and Range Switch to “1”.

Step 2:

Please connect the Battery to Input terminal on the device. Positive

(+ve) or Red terminal of battery should be connected to Positive (+ve)

or Red terminal of DC Gated Pulse Generator. Similarly, Negative (-ve)

or Black terminal of battery should be connected to Negative (-ve) or

Black terminal of DC Gated Pulse Generator.

Please remember that while working with DC current, connecting the

device with correct polarity i.e. +ve to +ve and –ve to –Ve, is

ESSENTIAL. Connecting the opposite polarity i.e. +ve to -ve and –ve to

+Ve, will damage the device permanently.

Page 7: Manual for DC Gated Pulse Generator 12DC10A500C

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Step 3:

Connect output terminals of the DC Gated Pulse Generator to the

terminals on the HHO generator cell.

Remember to connect with right polarity.

In a tube cell the outer tubes are connected to +Ve and inner tubes

are connected to –Ve of DC Gated Pulse Generator.

In a plate cell, look for marking for +Ve and –Ve polarity.

Step 4:

Connect output of HHO Cell to Bubbler. Bubbler is a safety device

which acts as fire extinguisher in case of flashback.

Output from the Bubbler should be injected into an engine with proper

Gas Injection system by an engine expert.

Note: In certain cases, you may need to connect some devices like

Humidity Separator, Flow Meter, Pressure Gauge, etc.. Pls. take

necessary precautions to connect them properly and make sure that

there is NO LEAKAGE of gas.

In any case, use the bubbler, before the HHO gas is delivered to

engine or used in an application, as a best SAFETY measure. If required

use two Bubblers.

Page 8: Manual for DC Gated Pulse Generator 12DC10A500C

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Operation:

OSCILLATOR SECTION :

Purpose of this circuit is to find Resonance Frequency.

Step 1:

Turn the Power switch of DC Gated Pulse Generator to “ON”.

Keep the Gating switch in “OFF” position.

This will activate only the Oscillator section.

Step 2:

Turn the Mark/Space knob in Oscillator section clockwise, only few

degrees from the minimum position. This is near to 100% duty cycle.

Now, turn the Frequency knob in Oscillator section clockwise by few

degrees from the minimum position and measure the current using a

multi-meter. Measure the Frequency using an Oscilloscope or a

frequency meter. Measure volume of HHO gas produced for the

duration of 5 minutes. You can vary the duration as you wish.

Pulse Width is Reduced.

Duration between 2 Pulses/ Duty Cycle is constant.

Pulse Width Duration between 2 Pulses/ Duty Cycle

Page 9: Manual for DC Gated Pulse Generator 12DC10A500C

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Again, turn the Frequency knob clockwise by few degrees and note

the current. Again measure the Frequency and the volume of HHO

gas produced for the duration of 5 minutes.

Likewise, keep on increasing the frequency by turning the Frequency

knob clockwise and measure current, Frequency and volume of HHO

gas produced.

Note the frequency at which you got best output of HHO Gas with

least current.

Step 3:

Set the Frequency value derived from step 2 above.

Now, turn the Mark/Space knob in Oscillator section clockwise by few

degrees and note the current. Measure the Frequency using an

Oscilloscope or a frequency meter. Measure volume of HHO gas

produced for the duration of 5 minutes.

Keep on turning the Mark/Space knob clockwise and take the

measurements.

Purpose of the Oscillator Frequency is to find Resonance Frequency of

the water in the cell.

Pulse Width Duration between

2 Pulses/ Duty Cycle

Pulse Width is constant. Duration between 2 Pulses/ Duty Cycle is reduced.

Page 10: Manual for DC Gated Pulse Generator 12DC10A500C

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Oscillator section controls the nature of Square Wave pulses sent to

the primary of the coil/ to cell i.e. pulse width and duty cycle.

GATING SECTION:

We use the gating frequency to tune into the mechanical Resonance

of water that is between the tubes. We are turning on and off the

voltage with the gating frequency to achieve the resonance of water

between the tubes.

Then we can use the duty cycle on the gating to control the gas

production. Once the mechanical resonance is set, you need not

change the frequency of the gating signal. It won't change once

found.

A gate pulse controls the number of pulses produced by the resonant

frequency generator sent to the primary coil during a period

determined by the gate frequency of the second pulse generator.

So basically it controls the rate at which gas is produced and the

formation of the pulse train.

1) Pls. read more explanation at:

http://82.173.38.215/index.php/topic,1962.25.html and

2) A video showing gated pulses

http://www.youtube.com/watch?v=ZKwKZ6V_gkw&feature=play

er_embedded

You will see the gated pulses in real.

Page 11: Manual for DC Gated Pulse Generator 12DC10A500C

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Side View

View from Back

Cooling Fan

Fuse

Page 12: Manual for DC Gated Pulse Generator 12DC10A500C

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WARNINGS :

1) This product is suitable for Input 12VDC only.

2) There is no Current Limiting in this device, hence you must

manually monitor/ control the output current limit, else the

device will fail permanently. HHO cell using a Catalyst are

known to draw more current over a period of time. This can be

dangerous for this device if exceeds max current.

3) We have provided a fuse as a security for over current, but it is

found that fuses are not a reliable component.

4) There is a provision to safeguard the device against back EMF

while using inductive load. But, one must gradually increase the

inductive load to test its capability.

5) This product is EXPERIMENTAL only. We DONOT make any claims

on increase in mileage, power, life of the engine, etc.

whatsoever. As a researcher, we are just trying to develop/ test

a new technology and as a fellow researcher or a techno-savvy

individual, you are supporting our efforts. Pls. DONOT try this

product if, you do not understand the risk associated. If you do,

we shall not be liable for any claims and damages and

payments.

WARRANTY:

1) Free Replacement if returned within 1 months from Invoice.

Shipping for returns to be paid by the Buyer.

2) Returns Warranty applicable only to units returned UNTEMPERED.

3) Please verify/ ask for Specifications, Prices, Availability/ Delivery

before placing an order.