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Centurion Guided Radar CGR Series Manual Sultan Sonar Manual Rev 1.0 A Higher Level of Performance www.hawkmeasure.com For more information, please visit >

Manual - Hawk Measurement Systems guided radar manual.pdf · Centurion Guided Radar CGR Series Manual Sultan Sonar Manual Rev 1.0 A Higher Level of Performance For more information,

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CenturionGuided RadarCGR Series

Manual

Sultan Sonar Manual Rev 1.0

A Higher Level of Performance

www.hawkmeasure.comFor more information, please visit >

2

Table of ContentsCenturion Guided Radar

Contents

Overview 3

Principle of Operation 3

Function 3

Primary Areas of Application 3

Wiring & Dimensions 4

Wiring Compartment 4

Flexible Probe 4

Housing 4

Rigid Probe 4

Probe C35 (Interface) 4

Safety Instructions 5

CGR2 Series Wiring in Hazardous Locations 5

Installation Guide 6

Placement Requirements 6

Connection Requirements - Metallic Vessels 7

Nozzle Mounting 7

Mounting 8

Minimum Clearance 8

Forces On The Probe 9

Powering The Unit For The First Time 10

Setup Procedure 11

1. Setup Parameters 11

2. Advanced Parameters 12

3. Sensitivity Calibration 13

Troubleshooting - via Controller Keypad 14

False Echo Elimination 14

Unit is reading deeper than actual level 16

Unit is measuring deeper than the length of the cable 16

Part Numbering 17

Centurion Guided Radar 17

Flange Table 18

Specifications 19

Centurion Guided RadarOverview

3

Principle of Operation

Single ProbeMicrowave pulses are transmitted along a cable or probe to the product being measured. At the point where

the wave meets the product surface it is reflected by the product. The unit automatically calculates the

distance to the pulse reflection using time of flight & time expansion. The intensity of the reflection depends

on the dielectric constant of the product. The instrument measures the time between emission and reception

of the signal which is proportional to the distance.

Dual ProbeThe unique patented HAWK Dual probe solution uses specially developed signal mapping techniques.

The combination of HAWK’s hardware and software give an accurate and consistent output for interfaces

level measurement.

Function

The HAWK range of Guided Radar products are ideal for the measurement of liquids, sludge, powders and granules to a range of 18m for level and interface. This technology is not affected by pressure, temperature, viscosity, vacuum, foam, dust, changes in dielectric constant or coating of the probe.

Primary Areas of Application

• Chemicals

• Petrochemicals

• Cement

• Building Aggregates

• Energy

• Food & Beverages

• Oil & Gas

• Pharmaceutical

• Pulp & Paper

• Wastewater

• Multiple Interface Measurement• IECEx Ex d [ia] ia IIC T6 Gb Ga• Up to 18m range (316L cable)• Simple setup• Auto-Calibration to any dielectric• Adjustable Sensitivity• Precise & continuous accuracy

• 2 wire loop• 4-20mA, 2x 4-20mA, HART, Foundation Fieldbus, Profibus PA • Protection class IP66• Measures extremely low dielectric (1.6)

• Programmable fail safe mode

Features

Wiring & Dimensions

4

Centurion Guided Radar

Flexible Probe

HousingWiring Terminal Compartment

110

109

152

87

L=

Det

erm

ine

by A

pplic

atio

n

Ex C

ABL

E G

LAN

DL1

= T

.B.D

.

4/8/16mm

D

(2.5

")

A B

E

63.0

Cab

le L

engt

h (m

m)

C

F

G

40.0

(1.5

”) mounting thread1 1/2" BSP or NPT

110

109

152

87

L=

Det

erm

ine

by A

pplic

atio

n

Ex C

ABL

E G

LAN

DL1

= T

.B.D

.

4/8/16mm

D

(2.5

")

A B

E

63.0

Cab

le L

engt

h (m

m)

C

F

G

40.0

(1.5

”) mounting thread1 1/2" BSP or NPT

Rigid Probe Probe C35 (Interface)

9

8

7

65 4

3

2

1

0+

-EMCGND

GND + - EMCGND

Safety InstructionsCenturion Guided Radar

5

Safety Instructions

For installation requirements for Hazardous Locations please refer to appropriate Safety Instruction document located at:

http://www.hawkmeasure.com/productdetail.asp?id=57

CGR2 Series Wiring in Hazardous Locations

Zone 1

Zone 1 or Zone 0

4-20mA current loopU = 14-28VDC

+-

EMC/Protective Ground

See terminal compartment wiring

987

NOTE: (Ref Safety Instructions Sect 10a)

Application of supply voltages above 28VDC will cause damage to the equipment.

Voltages less than the Um will not invalidate the type of protection.

Installation Guide

6

Placement Requirements

Centurion Guided Radar

Do NOT mount near infeed

Do NOT mount over or adjacent to any obstacles

Installation Guide

7

Connection Requirements - Metallic Vessels

The unit requires a metallic flange or sheet connected to the unit thread.

• Avoid mounting adjacent to internal structures • Probes should not contact metallic container walls or floors.

Centurion Guided Radar

Min 100mm

Nozzle

Metal flange

Metal flange

Interior VesselCeiling

Min 100mm

Nozzle

Metal flange

Metal flange

Interior VesselCeiling

Multiple segmented connection

If using thread multiple connection pieces for thread standard and size integration a metallic plate or flange of minimum recommended size should be at the lowest possible point of the mounting.

Min 100mm

Nozzle

Metal flange

Metal flange

Interior VesselCeiling

Nozzle Mounting

High Level

Avoid Narrow Nozzles

Minimum measurable distance can be affected by narrow nozzles. Conduct Digitisation and/or increase Blanking to a safe minimum distance for example: double nozzle height + 25% safe distance

Do NOT mount in long narrow nozzles

High Level

Mounting

8

Minimum Clearance

Typically high dielectric materials (such as liquids) provide a good return signal.

Low dielectric materials (such as plastics and powders) require higher levels of sensitivity to measure. Failure to adhere to mounting requirements can create a false signal reflection which will exhibit as high level lock-ups either from the distance of the interference of a multiple of the distance of the interference.

Take into account the possibility of cable sway encroaching on the minimum clearance requirements.

Clearances 8mm Cable 4mm Cable

A. Minimum Nozzle Clearance 100mm (4”) 100mm (4”)

A: Recommended Nozzle Clearance 300mm (12”) 300mm (12”)

B. Minimum Wall Clearance 100mm (4”) 100mm (4”)

B. Recommended Wall Clearance 500mm (20”) 300mm (12”)

Centurion Guided Radar

A

B

Forces On The Probe

9

Centurion Guided Radar

Probe Type Tensile Force

A04 (4mm flexible cable @ 20ºC) 5kN

A08 (8mm flexible cable @ 20ºC) 19kN

Probe Type Lateral Force

B08 (8mm rigid probe @ 20ºC) 2kN

C35 (Coaxial Probe 1 @ 20ºC) 4kN

Forces on the probe

Tensile forces are heavily dependent on the viscosity and abrasive characteristics of the product in the vessel. Ensure tensile loading is appropriate for the selected cable (8mm or 4mm) as well as the silo cover and mounting structure. In critical cases it is better to select the larger flexible cable (8mm).

Lateral forces can exist due to movement and gradual flow of the product in the vessel, particularly with powder and granular materials.

These forces can cause stress and strain on the probe, as well as the process fitting and mounting hardware. Ensure that lateral forces are minimised by following the installation guidelines and Placement Requirements.

Powering The Unit For The First Time

10

A. Confirm mounting is within recommended specifications.

B. Check the selected unit matches the required application specifications. For Hazardous Locations see appropriate safety instructions available at http://www.hawkmeasure.com

C. Check the wiring is correct and all connections are secure.

D. Apply power to the unit.

When power is applied the unit will start its normal load sequence. The following messages will cycle on the display.

Product Type Serial number Unit ID TDR Warming up

The unit may take up to 30 seconds to warm up, and then it will perform a scan to locate the level.

Centurion Guided Radar

Parameter Description Options

Display

Mode

Select default Display mode VolumeLevel%LevelSpace

Display Unit Adjust displayed measurement unit CentimetersMetresFeet Inches

Low Level Set Low Level (4mA) distance Adjustable

Hi Level Set High Level (20mA) distance Adjustable

Damping Set countdown for failsafe (seconds) Adjustable

Fail Mode Set Analogue failsafe output 3.50mA20.20mALastKnown4mA20.00mA

Setup Procedure

11

Centurion Guided Radar

In this operational state you can use the

Space2.622m

Matrl%74.0%

E: 0.4110.7%

S: 0.74V110.7%

buttons to navigate through and view unit diagnostics and other measurements.

Setting Setup Application ParametersThe Setup menu contains the basic parameters required to get the unit up and running. It is one of the three main menu options in the internal software.

B

A

C

A Blanking (non-measurable zone)

B Measurable Span (blanking to top of weight/end of cable)

C Weight (non measurable zone)

Setup

See ‘Measured Span Reference’

Measured Span Reference

1. Setup Parameters

Software Flow ChartTDR Revision 2

2.525Standard Operating Mode

LEVEL (m) Press2.525LEVEL (m)

20.0mA

mA diagnostic

2.525LEVEL (m)

Normal

Status NormalStatus: FailsafeStatus: Search

CAL

Main MenuSetupAdvancedAutoset

SetupDisplay ModeDisplay UnitHi LevelLow LevelDampingFail Mode

AdvancedCommsTrackingSensitivityDigitizeCal MountEcho SizeAnalogueFactry ResetDevice InfoLock CodeLanguage

Standard Operating Mode

Main Menu

2.525LEVEL (m)

Sens. 84

Sensitivity value

2.525LEVEL (m)

Echo distance & size

Echo d7.5 s1.5

2.525LEVEL (m)

ID 1

Device ID (For HART, FF, PA)

2.525LEVEL (m)

Tag xxxxxxx

Instrument Tag ID

AutoSetLow LevelHi LevelDigitize

Press & hold for 3 seconds & release button to access AutoSet

AutoSet - link to standard Low Level, High Level & Digitise

Setup Procedure

12

Centurion Guided Radar

Setting Advanced Parameters

The Advanced menu parameters are for adjusting primary Sensitivity, echo controls/filters, communications and output settings.

2. Advanced Parameters

Parameter Description Options

Comms Adjust communication protocol settings. • Device ID• Baud Rate

Digitize Perform auto-Digitization of Sensitivity based on mounting and Dielectric of material touching the probe (see Setup Procedure A)

• Execute• Disable• Cancel

Sensitivity Manual adjustment of Sensitivity. This value will also be automatically adjusted by other calibration routines. Sensitivity is the primary adjustment for the units ability to detect media

• 0-100

Blanking Blanking is a non-measurable zone. This can be increased to ‘Blank’ out high level false echoes caused by mounting

• Adjustable

Cal Mount Performs a digital mapping routine of a user selected span. Used when there is signal interference at high level or mounting.

Use Digit Bias to adjust bias (cal sensitivity) of mapping range

• Cal Start • Cal End

Analogue Adjust and tune 4-20mA settings • 4-20• 20-4• 4mA tuning• 20mA tuning• Park 4mA• Park 8mA• Park 12mA

Factry Reset Restore unit to factory defaults • Yes• No

Device Info Display device information

Lock Code Adjust the peak Sensitivity cap. This value will be automatically adjusted by other calibration routines

• Disable• Enable

Setup ProcedureCenturion Guided Radar

13

Procedure A: Running Digitize while material is touching the probe

This procedure uses automatic procedure for sensitivity adjustment & mapping to calibrate the system based on the dielectric of the material touching the probe element and the mounting conditions.

This is the recommended calibration procedure for fastest and most accurate unit setup.

•Digitize is located in the Advanced menu.

3. Sensitivity Calibration

• Procedure A: Running Digitize while material is touching the probe• Procedure B: Using dielectric pre-sets• Procedure C: Manual Sensitivity Adjustment

Procedure B: Manual Sensitivity Adjustment

This procedure is an advanced method for calibrating the sensitivity of the system. This involves manually adjusting the sensitivity until the unit is measuring the length of the sensing element or to the depth of material touching the sensing element.

• The ‘Sensitivity’ parameter is located in ‘Adv Setup’

• You can press ‘CAL’ to fire test pulses. After each pulse the unit will return the signal strength and distance (depth) of the echo. You should aim for a signal strength of 2-2.5V. This may not be achievable with low dielectric materials.

Troubleshooting - via Controller KeypadCenturion Guided Radar

14

False Echo Elimination

Before conducting these steps it is recommended to perform Setup Procedure: Sensitivity Adjustment Procedure A and ensure mounting requirements are met. Some of the procedures below are performed automatically by the routine.

1a. Sourcing false echo distance (high level lock)

While the unit is operating and locked onto a false echo you can scroll through diagnostics using the arrow keys on the keypad. The top line of the display will change but the bottom line will continue to indicate the standard display mode measurement (such as Space or Material%)

Press the UP arrow until the ‘E:’ diagnostic is displayed. This indicates the depth of the false reading.

1b. Identify signal size of false echo

Press the UP arrow again until the ‘S:’ diagnostic is displayed on the top line. This indicates the signal size of the echo the unit is measuring (this will be between 0.4V and 2.5V).

2. Eliminating false echo

There are three primary methods of echo elimination.

2-1. Cal Mount:

• If you cannot perform Sensitivity Adjustment Procedure A you can manually perform part of this procedure via ‘Cal Mount’ in ‘Adv Setup’. You will be prompted to enter the ‘Cal Start’ and ‘Cal End’ distance. You should enter a distance safely closer and deeper than the false echo. You should not enter a value longer than the probe.

• If the material in the vessel is touching the probe ensure the ‘Cal Mount’ does not pass this depth. The parameter ‘CalSnstvty’ in ‘Adv Setup’ can be used to increase or decrease the uniform sensitivity of the ‘ Cal Mount’ span.

• After the Cal Mount is complete press RUN several times to return to unit operation. The unit will then begin to scan deeper down the length of the cable to find the next valid echo.

Space2.622m

Matrl%74.0%

E: 0.4110.7%

S: 0.74V110.7%

Depth

Material%

Space2.622m

Matrl%74.0%

E: 0.4110.7%

S: 0.74V110.7%

Troubleshooting - via Controller KeypadCenturion Guided Radar

15

2-2. Reduce Sensitivity: • Enter the ‘Adv Setup’ menu and scroll until you see ‘Sensitivity’ parameter. • Press CAL to edit. Use the DOWN arrow to reduce this value. • Pressing CAL will fire a test pulse and return the diagnostic data of the Signal size and E: distance. Fire several test pulses for a good sample size. • Reduce this value until the unit is no longer displaying the false echo while firing test pulses. • Press RUN to save and RUN again to return the unit to operating mode. • The unit will then begin to scan deeper down the length of the cable to find the next valid echo.

.

In Fig 1 you can see at 90% Sensitivity both false echoes and the correct level are considered valid targets by the unit. At 50% Sensitivity the only echo the unit will see is the correct level

3. Blanking & Span adjustment

• If the previous steps are unable to solve a high level lock up there will be a significant signal interference. Visually examine within the vessel for any objects near or touching the sensing element.

• Extend Blanking beyond the depth of the false echo and adjust High level so it is not within the blanked distance.

• Perform a 15 second power cycle, the unit will re-scan for the closest signal which beyond the Blanking distance.

• Attempt to perform Setup Procedure A, B or C if the unit does not locate the correct distance with the false echoes blanked out.

CorrectLevel

Distance

False Echoes

Sen

sitiv

ityR

ange

0%

100%

90%

50%

Fig 1

Troubleshooting - via Controller KeypadCenturion Guided Radar

16

Unit is reading deeper than actual level

This may occur in low dielectric applications where the cable weight returns a stronger echo than the measured material.

If you have used any other parameters such as ‘Cal Mount’ perform a Probe Reset.

Increase Sensitivity:

• Enter the ‘Adv Setup’ menu and scroll until you see ‘Sensitivity’ parameter.

• Press CAL to edit. Use the UP arrow to increase this value.

• Pressing CAL will fire a test pulse and return the diagnostic data of the Signal size and E: distance.

• Fire several test pulses for a good sample size.

• Increase this value until the unit is returning a strong (2-2.5V) Signal size from the false echo.

• Press RUN to save and RUN again to return the unit to operating mode.

• Perform a 15 second power cycle - when the unit re-starts it will begin a new scan over the entire probe to find the closest echo which passes the Threshold value.

Unit is measuring deeper than the length of the cable

• Press CAL and enter Unlock Code 196 and press CAL.

• Scroll through the main menus to locate ‘FactoryTDR’ menu.

• Press CAL to enter this menu.

• Scroll down to locate the ‘EmptDist’ parameter.

• This should be the length of the cable by factory default. If not, reduce this value to the correct length with a small additional margin (+250mm/12”). DO NOT ADJUST ANY OTHER PARAMETERS IN THIS MENU.

• Perform a 15 second power cycle - when the unit re-starts it will begin a new scan over the entire probe to find the closest echo which passes the Threshold value.

Part NumberingCenturion Guided Radar

17

1See flange selection table. Flange is selected as separate line item

Centurion Guided Radar

Model CGR2 2 wire Centurion Guided Radar CGR4 4 wire Centurion Guided Radar

Communication X 4-20mA analog H 4-20mA with HART A Profibus PA F Foundation Fieldbus Y 2x 4-20mA with HART on channel 1

Housing 1 Aluminium 2 316L

Gland Entry 1 1/2” NPT Cable gland entry 2 3/4” NPT Cable gland entry

Probe Type A04 4mm flexible cable A08 8mm flexible cable B04 4mm rigid probe B08 8mm rigid probe B16 16mm rigid probe

Probe variant / materials S 316L H HC-276 T PTFE coated 316L rod

Mounting TN07 3/4” NPT Thread (316L) TB07 3/4” BSP Thread (316L) TN10 1” NPT Thread (316L) FLXX1 Flange Mount

Process O-ring seal S Standard seal V Viton E EPDM

Process Temperature for probe 1 80C 2 150C

Process Pressure 1 5 bar 2 10 bar

Approval Standard XX Not Required 1D IECEx Ex d [ia] ia IIC T6 Gb Ga

Probe Length Probe length in cm (max 1800)

CGR2 X 2 2 B08 S TN15 S 1 1 1D 1000

C35 Coaxial model 1 D01 Coaxial model 2 E01 Coaxial model 3

TB10 1” BSP Thread (316L)TN15 1.5” NPT Thread (316L)TB15 1.5” BSP Thread (316L)

3 M20 x 1.5 Cable gland entry 4 M25 x 1.5 Cable gland entry

K Kalrez B NBR

4 250C7 450C

3 20 bar4 40 bar

5 100 bar9 450 bar

Part NumberingCenturion Guided Radar

18

FLA-FA2-SS 2” ASME/ANSI 150lb Flange (316L)FLA-FD2-SS DN50 pn16 Flange (316L)FLA-FA3-SS 3” ASME/ANSI 150lb Flange (316L) FLA-FD3-SS DN80 pn16 Flange (316L)FLA-FA4-SS 4” ASME/ANSI 150lb Flange (316L) FLA-FD4-SS DN100 pn16 Flange (316L)FLA-EA2-SS 2” ASME/ANSI 300lb Flange (316L)FLA-ED2-SS DN50 pn40 Flange (316L)FLA-EA3-SS 3” ASME/ANSI 300lb Flange (316L)FLA-ED3-SS DN80 pn40 Flange (316L) FLA-EA4-SS 4” ASME/ANSI 300lb Flange (316L)FLA-ED4-SS DN100 pn40 Flange (316L)FLA-HA2-SS 2” ASME/ANSI 600lb Flange (316L)FLA-HA3-SS 3” ASME/ANSI 600lb Flange (316L)FLA-HA4-SS 4” ASME/ANSI 600lb Flange (316L)FLA-C2-SS 2” clamp (hygenic)FLA-C3-SS 3” clamp (hygenic)

Flange Table

SpecificationsCenturion Guided Radar

19

Operating Voltage

• 14 – 28VDC (residual ripple no greater than 100mV)

• HART 24V @ 250 Ohms

Power Consumption

• <0.6W @ 24VDC

Analog Output

• 14V @ 0 Ohm

• 19V @ 250 Ohms

• 24V @ 500 Ohms

14 19 24 28

700

500

250

Load(Ohms)

Supply Voltage (VDC)

Communications*

• 4-20mA, 2x 4-20mA, GosHawk, HART, Foundation Fieldbus, Profibus PA.

Maximum Range

• 18m

Dielectric Range

• ≥ 1.6

Resolution

• Distance: 0.65mm

• Analog: 0.5uA

• Display: 1.0mm

Accuracy

• +/- 3mm

Sum of non linearity, non repeatability, hysteresis

• Analog +/- 0.02%

Repeatability

• +/- 2mm

*Specifications model dependent. Consult part number listing.

SpecificationsCenturion Guided Radar

Memory

• Non-Volatile (No backup battery required) >10 years data retention

Measurement Range of Electronics

• Min. 150mm

• Max. 18m

Operating Temperature (Electronics)

• -20ºC to +80ºC (-28 to +176ºF)

Process Pressure*

• -1 to 450 BAR

Process Temperature*

• -30ºC to +450ºC (-35ºF to +842ºF)

Display

• 4 line graphic display (128 x 64)

Approvals*

• IECEx Ex d [ia] ia IIC T6 Gb Ga

Probe Physical Load

• Max tensile load on 8mm cable: • 4 tonnes at 23ºC • 3 tonnes at 80ºC

• Max lateral force on C35 probe: • 4 kN

-20 0 80 100

40

20

0-1

Process Pressure

(Bar)

Process Temperature (Deg C)

Standard Unit

-20 0 80 100

40

20

0-1

Process Pressure

(Bar)

Process Temperature (Deg C)

Standard Unit

*Specifications model dependent. Consult part number listing

20

Hawk Measurement Systems(HeadOffice)15 - 17 Maurice Court Nunawading VIC 3131, AUSTRALIA

Phone: +61 3 9873 4750Fax: +61 3 9873 [email protected]

Hawk Measurement 96 Glenn StreetLawrence, MA 01843, USA

Phone: +1 888 HAWKLEVEL (1-888-429-5538)Phone: +1 978 304 3000Fax: +1 978 304 [email protected]

DO

C-C

GR

-MA

N 1

214

All company or product names are registered trademarks or trademarks of their respective owners.

Additional product warranty and application guarantees upon request. Technical data subject to change without notice.