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150,175HPMODELS
J150PLSNF J175PLSNFJ150VLSNF J175VLSNFJ150PXSNF J175PXSNFJ150CXSNF J175CXSNF
This document can be viewed on theDealerPortTM website at www.dealerport.com
Printed in the United States© 2002 Bombardier Motor Corporation of America. All rights reserved.TM, ® Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.
ABOUT THIS CATALOG
Bombardier reserves the right to make changes at any time, without notice, to features,specifications, and model availability. The right is also reserved to change any specifica-tion or part, at any time, without incurring any obligation to update older models. Theinformation in this catalog is based on the latest specifications available at the time ofpublication.
Illustrations are for reference only and might not depict the actual equipment described.Specifications and recommendations are based on the latest information available at thetime of publication. The continuing accuracy of this booklet cannot be guaranteed.
Certain features or equipment shown in this catalog might not be found on all models inall marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Service Manualfor exact service and maintenance information.
FEATURES
Use exact engine model number, including any suffix letter, when indentifying parts in thiscatalog.
WARNINGWhen replacement parts are required, use Evinrude/Johnson Genuine Parts orparts with equivalent characteristics, including type, strength, and material.Using substandard parts could result in injury or product malfunction.
Indented part names indicate thatthe parts are included in the preced-ing assembly.
1 582365 LEAD Assy, Spark Plug2 581027 *COVER & TERMINAL Assy3 510231 **TERMINAL, Spring4 580339 *COVER & TERMINAL Assy5 510231 **TERMINAL, Spring6 328701 LOCK WASHER, COIL & stop sw. grd
0
TABLE OF CONTENTSENGINE COVER .............................................................................................. 2-3LOWER ENGINE COVER ............................................................................... 4-5ENGINE ELECTRICAL HARNESS ASSEMBLY ............................................. 6-7ELECTRICAL SYSTEM ................................................................................... 8-9FUEL COMPONENTS ................................................................................. 10-11CARBURETOR & INTAKE MANIFOLD ....................................................... 12-13THROTTLE LINKAGE ....................................................................................... 14CRANKSHAFT & PISTONS .............................................................................. 15CYLINDER & CRANKCASE ........................................................................ 16-17ELECTRIC STARTER ....................................................................................... 18EXHAUST HOUSING ....................................................................................... 19MIDSECTION ............................................................................................... 20-21POWER TRIM/TILT HYDRAULIC ASSEMBLY ........................................... 22-23POWER TRIM AND TILT ELECTRICAL ...................................................... 24-25GEARCASE - PL - VL - PX MODELS ......................................................... 26-27GEARCASE - CX - MODELS ....................................................................... 28-29STEERING LINK KIT ........................................................................................ 30DUAL CABLE STEERING KIT .......................................................................... 30BATTERY TERMINAL KIT ................................................................................ 30EXTENSION HARNESS..................................................................................... 31
LITERATURE
PAINT
COLOR NAME SPRAY CAN PPG # 1
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
PPG # 2
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS
PRIMER 771227 DP40401 –BLACK 3
3. USED ON ENGINE CRANKCASE ASSEMBLY.
771234 9696 –SMOKE 771232 35718 –WHITE 771226 90538 –
CLEARCOAT 772414 – –
215218 OPERATOR’S GUIDE – ENGLISH215273 OPERATOR’S GUIDE – FRENCH215274 OPERATOR’S GUIDE – SPANISH215302 OPERATOR’S GUIDE – PORTUGUESE
1
ENGINE COVER
ADHESIVE KITLOCATINGBRACKETS
5
14
3
3
2
5 4
2
10
7
8
12
1
9
118
10
13
13
9
6
2
J 15
0-17
5
ENGINE COVER
EPC3089
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5005011 ENGINE COVER Assy A,C 1 9 350241 *DECAL, "JOHNSON ", Port/Stbd B 21 5005028 ENGINE COVER Assy B,C 1 10 350189 *DECAL, "JOHNSON ", Front/Rear A 22 328744 *SCREW, Hook 4 10 350236 *DECAL, "JOHNSON ", Front/Rear B 23 5001931 *HOOK 2 11 350187 *DECAL, Port A 14 344387 *SEAL, Engine cover 1 11 350235 *DECAL, Port B 25 346780 *BRACKET, Front & Rear 2 12 350188 *DECAL, Stbd A 16 348219 *SOUND BLANKET, Port 1 12 350233 *DECAL, Stbd B 17 348220 *SOUND BLANKET, Stbd 1 13 350192 DECAL, 150 HP, Front/Rear A 28 350165 *DECAL, "BOMBARDIER" , F/R A 2 13 350239 DECAL, 150 HP, Front/Rear B 28 350231 *DECAL, "BOMBARDIER ", F/R B 2 13 350193 DECAL, 175 HP, Front/Rear A 29 350184 *DECAL, "JOHNSON ", Port/Stbd A 2 13 350240 DECAL, 175 HP, Front/Rear B 2
14 431929 ADHESIVE KIT, Locating brackets 1
A WHITE - Engine CoverB SMOKE - Engine CoverC IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.
3
LOWER ENGINE COVER
34
20 19
2223
21
24
27
26
23
25
2829
30
36
42
37
35
3938
3332
31
3434
34
40
41
15
43
16
14 13 1210
11
10
42
6
2
34
5
44
1
4242
98
7
16
17
16
18
4
J 15
0-17
5
LOWER ENGINE COVER
EPC3090
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5005029 ENGINE COVER, Port A 1 22 435026 *LATCH HANDLE 11 5005012 ENGINE COVER, Port B 1 23 308532 *BUSHING, Latch lever 22 586074 *SWITCH Assy, Trim & tilt 1 24 307256 *LUBRICATION FITTING 13 514679 **TERMINAL, Pin 3 25 330234 *SPRING WASHER, Latch handle 14 514686 **CONNECTOR, 3-pin 1 26 436048 *CHECK VALVE Assy, Drain 15 514682 **LOCK WEDGE 1 27 202893 *O-RING 16 334656 *NUT, Switch 1 28 343578 *HOOK, Front & rear 17 339575 *SCREW, Ball joint 1 29 342191 *SCREW, Handle to latch 18 328735 *WASHER, Screw, ball joint 1 30 335500 *SEAL, Stbd D 19 309485 *NUT, Screw, ball joint 1 31 309485 *NUT, Screw, ball joint 110 308532 *BUSHING, Latch lever 2 32 328735 *WASHER, Screw, ball joint 111 435026 *LATCH HANDLE 1 33 339575 *SCREW, Ball joint 112 330234 *SPRING WASHER, Latch handle 1 34 *SEAL, Engine cover C13 343578 *HOOK, Front & rear 1 35 350242 *COVER, Cable entry A 114 342191 *SCREW, Handle to latch 1 35 350206 *COVER, Cable entry B 115 335499 *SEAL, Port D 1 36 5004576 *VALVE Assy 116 *SEAL, Engine cover C 37 343505 SCREW, Cover 317 5004576 *VALVE Assy 1 38 348811 GROMMET, Cable entry 118 307256 *LUBRICATION FITTING 1 39 343912 SLEEVE, Fuel & electrical 119 5005031 ENGINE COVER, Stbd A 1 40 349556 WASHER, Mount 419 5005014 ENGINE COVER, Stbd B 1 41 349557 MOUNT, Lower cover 420 315656 *SCREW, Access panel 2 42 325115 SCREW, Lower cover 1 3/4 in. (44.5mm) 421 438604 *ACCESS PANEL 1 43 333676 SCREW, Lower cover 1 1/4 in. (31.8mm) 1
44 317972 SCREW, Lower cover 1 1/4 in. (31.8mm) 1
A SMOKE, Pre-paintedB WHITE, Pre-paintedC Cut to length from P/N 331018D Included in POWERHEAD GASKET SET
5
ENGINE ELECTRICAL HARNESS ASSEMBLY
6
J 15
0-17
5
ENGINE ELECTRICAL HARNESS ASSEMBLY
EPC3091
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 586028 ENGINE CABLE Assy 1 19 514485 *SEAL, Wire to connector 22 511469 *TERMINAL, Pin 5 20 514487 *TERMINAL, Socket 23 513438 *CONNECTOR 1 21 514680 *TERMINAL, Socket 94 513185 *SLEEVE 1 22 514697 *LOCK WEDGE 15 512750 *CONNECTOR, 4-pin 1 23 514696 *CONNECTOR, 2-pin 16 513186 *SLEEVE 2 24 514679 *TERMINAL, Pin 87 511829 *TERMINAL, Ring 2 25 512745 *CONNECTOR, 2-socket 18 512876 *TERMINAL, Socket 2 26 176295 *CONNECTOR, 2-socket 19 330100 *TERMINAL, Ring 2 27 514788 **SEAL 110 513423 *TERMINAL, Socket 5 28 127287 *LOCK WEDGE 111 513437 *SEAL, Wire to connector 5 29 514684 *LOCK WEDGE 112 514021 *FUSE, 20 Amp 1 30 514688 *CONNECTOR, 6-pin 113 513356 *CONNECTOR, 1-socket 1 31 514683 *LOCK WEDGE 114 512947 *TERMINAL, Bullet 1 32 514687 *CONNECTOR, 6-socket 115 583898 *DIODE KIT 2 33 514790 **SEAL 116 513357 *CONNECTOR, 1-pin 1 34 514033 *CONNECTOR, Fuse 117 581656 *TERMINAL, Socket 3 35 514035 *TERMINAL 218 585078 *CONNECTOR & SEAL 1 36 514491 *COVER 1
37 514022 *PLUG, Spare fuse 1
7
ELECTRICAL SYSTEM
27
28
29
25
24
30
26
22
1615
14
13
12
17
23
18
20
19
21
31
32
2434
35
36
37
38
3941
42
43
44
45 46
4748
49
50
51
52
53
54
55
41
42
33
57
56
40
8
J 15
0-17
5
ELECTRICAL SYSTEMEPC3092
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 584350 FLYWHEEL Assy 1 30 513818 COVER, Power pack to flywheel 12 336135 SCREW, Flywheel 5 31 328695 SCREW, Regulator 43 584981 STATOR Assy 1 32 320107 TIE STRAP AR4 514374 *SLEEVE 2 33 328702 WASHER, Coil mounting 65 513437 *SEAL 6 34 583740 COIL Assy, Dual 36 513424 *CONNECTOR 1 35 584985 POWER PACK 17 513423 *TERMINAL 6 36 513439 *TERMINAL 58 513664 *CONNECTOR 1 37 513579 *SHIELD, Power pack 19 513667 *TERMINAL 2 38 510818 *RING, Terminal 110 513665 *PLUG, Seal 1 39 513440 *CONNECTOR, Sensor assy 111 317893 *TIE STRAP 2 40 514754 **SEAL, Connector 112 336732 GROMMET 1 41 512478 *COVER 613 315656 SCREW, Cover 4 42 512256 *TERMINAL 614 333430 SCREW, Cable bracket to cyl head 2 43 317893 *TIE STRAP 315 316074 PLUG, Flywheel cover 2 44 584919 LEAD, Ignition coil 15½ in. (394mm) 216 909533 SCREW, Flywheel cover 17 44 584920 LEAD, Ignition coil 14½ in. (370mm) 217 328649 SCREW, Cover, power pack 4 44 584921 LEAD, Ignition coil 11 1/4 in. (286mm) 218 513584 COVER, Power pack 1 45 586048 RECTIFIER / REGULATOR 119 331102 SCREW, Coil to block 6 46 204053 *RING, Terminal 120 335428 COVER, Sensor 1 47 514697 *LOCK WEDGE 221 315656 SCREW, Cover, sensor 3 48 514679 *TERMINAL, Pin 222 335204 TIMING POINTER 1 49 513666 *TERMINAL, Blade 223 315656 SCREW, Timing pointer 1 50 513663 *CONNECTOR 124 301551 LOCK WASHER, Ground 12 51 513665 *SEAL 125 342202 BRACKET, Motor cable 1 52 514696 *CONNECTOR, 2-pin 126 433581 COVER Assy, Flywheel 1 53 350357 GASKET, Regulator to crankcase 127 341613 *BUSHING, Pinion & shaft to cover 1 54 513917 TIMING WHEEL 128 308995 SCREW, Stator mounting 4 55 350271 SCREW, Timing wheel 129 336492 VALVE, Flywheel cover 3 56 314099 WASHER, Screw, timing wheel 1
57 336342 DECAL, Spark advance 1
9
FUEL COMPONENTS
13
5
416
17
2
3
6
14
11
15
9
8
12
6
18
10
13
7
10
92
91
2221
83
81
57
21
83
90
73
64
70
62
26
58
28
27
80
88
20
3031
93
60
61
65
7869
6359
72
68
7483
85
23
24
84
3853
52
3940
82
86
37
25
80
77
7567
76
71
66
7737
89
19
36
79
35
33
32
37
51
45
41
50
43
56
55
5434
49
42
46
47
4844
10
J 15
0-17
5
FUEL COMPONENTS
EPC3093
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 349009 HOSE, Connector to pump, oil 1 48 126341 **CAP VALVE 12 5004558 FUEL PUMP Assy 1 49 331365 **O-RING, Valve 13 512749 *CONNECTOR, 4 Socket 1 50 511986 *SPRING, Valve 14 581656 *SOCKET 4 51 511987 *SPRING, Plunger 15 435009 *PULSE LIMITER 1 52 512876 *TERMINAL, Socket 16 124549 *SCREW, Retainer 2 53 513186 *SLEEVE, Terminal 17 125203 *O-RING, Pulse fitting 1 54 HOSE, Primer solenoid to primer C 18 125212 *SCREW, Pulse fitting retainer 2 Stbd - 14 in. (356mm)9 340201 *RETAINER, Pulse fitting 1 55 HOSE, Primer solenoid to primer C 110 343172 *RETAINER, Outlet fitting 1 Port - 10½ in. (267mm)11 345239 *FITTING, Fuel outlet 1 56 513816 SLEEVE, Pulse hose 112 340200 *FITTING, Pulse 1 57 333407 HOSE, Pulse 113 335230 *O-RING, Fuel outlet fitting 3 436695 VAPOR SEPARATOR Assy 114 343852 *FITTING, Fuel inlet 1 58 335240 *BRACKET, Fuel components 115 124943 *CHECK VALVE, Fuel inlet 1 59 124369 *O-RING, Filter to vapor separator 116 124378 *O-RING, Fuel inlet fitting 1 60 396521 *FLOAT VALVE Assy, Vapor separator 117 512743 RETAINER, connector 1 61 336842 **SPRING CLIP 118 328649 SCREW, Pump to bracket 3 62 333639 *O-RING, Vapor sep nipple to brkt 119 332437 O-RING, Vapor pump to cover 1 63 327270 *GASKET, Fuel filter 120 HOSE, Vapor sep to vacuum switch, A 1 64 331365 *O-RING, Vapor separator 1
5½ in. (140mm) 65 326164 *SCREW, Hinge pin to separator 121 334132 HOSE, Vapor sep to pump assy 1 66 328649 *SCREW, Cover 422 349008 CONNECTOR, Oil 1 67 332437 *O-RING, Vapor sep vacuum nipple 123 346150 CLAMP, 18.5mm 1 68 335112 *NUT, Fuel filter 124 348939 CONNECTOR, Fuel 1 69 336650 *PIN, Vapor float assy 125 335229 SCREW, Vapor pump to cover 2 70 335234 *NIPPLE, Vapor separator outlet 126 328169 NUT, Vacuum switch 1 71 335385 *COVER, Vapor separator 127 438081 SWITCH, Vacuum 1 72 335236 *SEAL, Vapor sep to bracket 128 909678 O-RING, Vacuum switch to brkt 1 73 335685 *RETAINER, Outlet nipple to bracket 129 339277 CLAMP, Wire, oil hose 1 74 433190 *FUEL FILTER Assy 130 333675 SCREW, Bracket to c/c cover 4 75 326467 *NIPPLE, Vapor sep, vacuum pick-up 131 336316 WASHER, Screw, bracket to cover 4 76 305739 *O-RING, Nipple, cover to manifold 232 336318 HOSE, Pulse, vapor pump to c/c cover 1 77 343576 *NIPPLE, Fuel outlet 233 433352 PUMP Assy, Vapor 1 78 433410 *FLOAT & ARM Assy, Vapor sep 134 338729 *GASKET 1 79 HOSE, Vapor pump to tee, D 135 331307 *DIAPHRAGM, Main 1 7 in. (178mm)36 HOSE, Vapor pump to lower bearing B 1 80 339276 CLAMP, Wire 2
vent nipple, 17 in. (432mm) 81 339278 CLAMP, Wire, pulse hose 237 320107 TIE STRAP AR 82 335231 O-RING, Primer solenoid to bracket 238 437232 SOLENOID Assy, Primer 1 83 339279 CLAMP, Wire, fuel line 439 512947 *TERMINAL, Bullet 1 84 315656 SCREW, Primer solenoid to bracket 240 513185 *SLEEVE 1 85 349010 HOSE, Fuel connector to filter 141 511809 *PLUNGER 1 86 336131 HOSE, Bracket to manifold - Stbd 142 330121 *SCREW, Cover to housing 4 87 980863 CLAMP, Fuel inlet 143 332365 *FILTER, Valve housing 1 88 329518 GROMMET, Bracket to c/c 444 341297 *GASKET, Housing 1 89 336132 HOSE, Bracket to port manifold 145 333447 *VALVE, Plunger 1 90 326164 SCREW, Nipple retainer to bracket 146 341071 *COVER, Solenoid 1 91 339277 CLAMP, Oil supply 147 175158 *VALVE Assy, Maintenance 1 92 347108 CLAMP, 13.8mm 1
93 348948 SPACER, Bracket to c/c 4
A Cut to length from P/N 327228 C Cut to length from P/N 327229B Cut to length from P/N 340848 D Cut to length from P/N 335738
11
CARBURETOR & INTAKE MANIFOLD
CARBURETORREPAIR
KIT
2748
36
52
49
29
1030
9
1628
20
56
38
24
1
53
40
34
3517
19 26
6
57
47
38
66
54
4567
43
6440
44
65
62
61
42
23
60
57
68
70
58
37
69
13
11
4
22
32
31
33
553
18
21
41
71
63
8
12
14
5051
1525
46
46
72 59
39
2
12
J 15
0-17
5
CARBURETOR & INTAKE MANIFOLD
EPC3094
Ref P/N Name of Part Qty Ref P/N Name of Part Qty439216 CARBURETOR Assy, 175 - Stbd 1 30 335244 **SEAL, Air silencer 1439215 CARBURETOR Assy, 175 - Port 1 31 341084 **COVER PLATE 1
5002132 CARBURETOR Assy, 150 - Port A 1 32 341085 **GASKET, Cover plate C 15002133 CARBURETOR Assy, 150 - Stbd A 1 33 315656 **SCREW, Cover plate 55002130 CARBURETOR Assy, 150 - Port B 1 34 332576 *SPRING, Needle valve 35002131 CARBURETOR Assy, 150 - Stbd B 1 35 342775 *NEEDLE VALVE 3
1 437291 *THROTTLE BODY Assy, 175 - Port 1 36 336226 GASKET, Manifold to block, Port D 11 5005105 *THROTTLE BODY Assy, 150 - Port A 1 37 336227 GASKET, Manifold to block, Stbd D 11 5005107 *THROTTLE BODY Assy, 150 - Port B 1 38 318165 RETAINER, Carburetor link 22 437290 *THROTTLE BODY Assy, 175 - Stbd 1 39 320107 TIE STRAP, Hose to balance tube, Stbd 12 5005106 *THROTTLE BODY Assy, 150 - Stbd A 1 40 433521 MANIFOLD Assy, Balance tube 22 5005108 *THROTTLE BODY Assy, 150 - Stbd B 1 41 433241 INTAKE MANIFOLD Assy, Port 13 328714 **SCREW, Clip 1 42 433249 INTAKE MANIFOLD Assy, Stbd 14 328765 **CLIP 1 43 437773 *CHECK VALVE 65 340656 **COVER, Calibration pocket 3 44 336639 *SCREEN 66 340657 **GASKET, Cover C 3 45 335121 NIPPLE, Primer 27 340654 **SCREW, Cover 6 46 335362 O-RING, Balance tube 128 328649 *SCREW, Bowl to body 12 47 348947 LINK, Port to carburetor, Stbd 19 433000 *FLOAT CHAMBER Assy 3 48 389823 LEAF PLATE Assy 610 334568 *ORIFICE, #39 - 175 3 49 323412 *SHIM 110 317473 *ORIFICE, #30 - 150 A 3 50 323601 *LEAF STOP 210 323703 *ORIFICE, #36 - 150 B 3 51 327074 *SCREW 811 396522 *FLOAT VALVE Assy C 3 52 317739 *LEAF VALVE 212 336842 **SPRING CLIP 1 53 335739 SCREW, Lever 113 343512 *GASKET, Nozzle well C 3 54 432639 ROLLER, Cam follower 114 328714 *SCREW, Clip, manifold 3 55 328735 WASHER, Lever 115 336366 *CLIP, Manifold to throttle body 3 56 335257 LEVER, Linkage adjustment 116 327487 *ORIFICE, High speed, #73D - 175 3 57 328744 SCREW, Manifold to crankcase 1616 328546 *ORIFICE, High speed, #72D - 150 A 3 58 437372 AIR SILENCER Assy 116 331433 *ORIFICE, High speed, #62D - 150 B 3 59 335242 *STRAP, Air silencer cover 417 335070 *GASKET, Float bowl C 3 60 333677 SCREW, Reed block to manifold 1218 335077 *PIN, Float C 3 61 323626 SCREW, Throttle body to block 419 433167 *FLOAT Assy C 3 62 335729 RETAINER, Balance tube 420 327116 *SCREW, Plug 3 63 335403 SEAL, Manifold to carburetor, Port D 121 326164 *SCREW, Hinge pin 3 64 335404 SEAL, Manifold to carburetor, Stbd D 122 343613 *SEAL, Carburetor body C 3 65 HOSE, Balance tube to lower main, E 123 335363 *SCREEN, Throttle body 3 Stbd, 15 in. (381mm)24 433364 *FUEL MANIFOLD, Port & Stbd 1 66 324678 O-RING, Roller & sleeve 125 335362 *O-RING, Fuel manifold D 6 67 303630 WASHER, Primer nipple 226 324643 *SCREW, Carburetor body 6 68 336821 SEAL, Air silencer D 627 328649 *SCREW, Carburetor body 3 69 HOSE, Balance tube to air silencer E 128 305739 *O-RING, Screw plug C 3 drain, Port, 19 in. (483mm)29 439785 CARBURETOR BODY Assy, 175 3 70 324643 SCREW, Carburetor to block 129 5005099 CARBURETOR BODY Assy, 150 A 3 71 344038 SCREW, Manifold, inner 629 5005100 CARBURETOR BODY Assy, 150 B 3 72 438996 CARBURETOR REPAIR KIT 1
A PL & VL ModelsB PX & CX ModelsC Included in CARBURETOR REPAIR KITD Included in POWERHEAD GASKET KITE Cut to length from P/N 336317
13
THROTTLE LINKAGE
13
17
18
13
16
5
3
18
4
11
6
12
19
8 2
21
1
15
14
23
20
7
10
2421
9
25 22
26
EPC3095
Ref P/N Name of Part Qty Ref P/N Name of Part Qty438957 THROTTLE CAM & ARM Assy 1 13 315656 SCREW, Clamp linkage 4
1 335547 *CAM, Throttle 1 14 5004426 THROTTLE ARM & PIN 12 335544 *SHAFT, Roller arm 1 15 335303 RETAINER, Support, sensor, Stbd 13 315656 *SCREW, Roller arm 1 16 335543 THROTTLE LEVER 14 335545 *ARM, Roller 1 17 335548 SHAFT, Throttle arm 15 332074 *WASHER, Screw 1 18 335717 RETAINER, Linkage to cover 26 343978 *HUB, Roller arm 1 19 333774 CLIP, Link 17 335593 ARM, Idle roller 1 20 332074 WASHER, Roller 18 328702 WASHER, Clip 1 21 315656 SCREW, Sensor retainers 59 342394 SPRING, Sensor 1 22 335591 SUPPORT, Sensor 110 335592 CAM, Spark 1 23 315656 SCREW, Roller assy 111 335595 LINK, Throttle 1 24 586343 SENSOR Assy 112 323326 ROLLER, Cam 1 25 328649 SCREW, Sensor to support 2
26 335300 RETAINER, Support, sensor, Port 1
14
J 15
0-17
5
CRANKSHAFT & PISTONS
EPC3096
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 340559 HOUSING, Seal, lower bearing 1 14 436242 PISTON, Std - Port 32 336232 SEAL, Upper A 1 14 439520 PISTON/RING Assy, 0.020 in. O.S. (Stbd) 33 327861 WRIST PIN 6 14 439027 PISTON/RING Assy, 0.020 in. O.S. (Port) 34 438930 CRANKSHAFT Assy 1 14 439521 PISTON/RING Assy, 0.030 in. O.S. (Stbd) 35 326047 *RING, Retaining 1 14 439519 PISTON/RING Assy, 0.030 in. O.S. (Port) 36 433503 *BEARING Assy, Ball 1 15 436353 RING SET, Std 67 306972 *ROLL PIN, Flywheel 1 15 439029 *RING SET, 0.020 in. O.S. 68 337087 *O-RING, Sleeve A 1 15 436354 *RING SET, 0.030 in. O.S. 69 337030 *SLEEVE 1 16 317831 *RETAINING RING 1210 392591 CONNECTING ROD Assy 6 17 387041 RETAINER & NEEDLE SET 311 308186 *SCREW, Rod cap 2 18 338518 O-RING, Housing A 112 387787 RETAINER SET 6 19 337085 SEAL, Lower housing A 113 335825 SPLIT LINER, Bearing 3 20 395627 BEARING & RETAINER 614 436243 PISTON, Std -Stbd 3 21 307480 KEY, Timing wheel 1
22 319244 SEAL RING 9
A Included in POWERHEAD GASKET KIT
15
CYLINDER & CRANKCASE
71 2451 50
7
64
21
23
86
22
20
32
64
65
34
41
1
24
3386
785
87
3025
69
15
1618
86
68
17
14
57 63
54
7939
67
4
6658
8435
52
40
74
75
80
82
81
73
77
78
76
72
53
44
83
43
37
55
44
74
45
49
8
7044
1948
12 1110
13
88
47 4238
59
6
56
6260
61
9 7
27
31
28
2
3
5
26
46
36
16
J 15
0-17
5
CYLINDER & CRANKCASEEPC3097
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5004179 CYLINDER & C'CASE Assy, 150 A 1 46 303492 FITTING, Pulse, vapor pump 11 5004178 CYLINDER & C'CASE Assy, 150 B 1 47 330941 PIN, Shift arm 11 5004180 CYLINDER & C'CASE Assy, 175 1 48 5001838 SHIFT SHAFT & ARM Assy 12 304178 *PIN, Dowel bearing 3 49 349061 TRUNNION BLOCK 13 305070 *PIN, Taper 1 50 435491 THERMOSTAT Assy 24 336630 *PIN, Roll 4 51 338174 SPRING, Thermostat 25 336166 *SCREW, Cylinder to crankcase 6 52 328733 SPRING WASHER, Shift lever 16 335611 *SCREW, Cylinder to crankcase 2 53 333774 CLIP, Shift lever, shift arm 17 335369 *NIPPLE, Drain 1 54 439953 GROMMET & INSERT, Exhaust relief 18 437784 *NIPPLE & CHECK VALVE Assy 6 55 328744 SCREW, Trunnion to block 29 437773 *CHECK VALVE Assy, #1, 2 & 3 main brg 3 56 335316 SEAL, Shift rod 110 330263 SCREW, Upper mount retention 1 57 436857 PLUG & NOZZLE, Overboard indicator 111 340418 RETAINER, Upper mount 1 58 349729 CLAMP, Grommet (14mm) 212 5004323 MOUNT, Kit - Upper 1 59 335521 BUSHING, Shift lever to block 113 348449 *SCREW, Upper mount 2 60 340767 NIPPLE, Lower drain 114 437929 SPARK PLUG, Champion, QL78YC 6 61 324677 O-RING, Nipple, lower drain C 115 585184 TEMPERATURE SWITCH, Stbd 1 62 329513 SCREW, Lower drain nipple 116 511469 *TERMINAL, Pin 1 63 301967 O-RING, Overboard indicator 117 513357 *CONNECTOR, 1-pin 1 64 337548 CYLINDER HEAD, 150 CX, PX B 218 329562 *COVER, Temperature switch 1 64 338311 CYLINDER HEAD, 150 PL, VL A 219 340734 BUSHING, Shift arm 1 64 338311 CYLINDER HEAD, 175 220 585023 TEMPERATURE SWITCH, Port 1 65 337478 GUIDE, Stator wires 121 511469 *TERMINAL, Pin 2 66 349557 MOUNT 422 512746 *CONNECTOR, 2-pin 1 67 349556 WASHER, Mount 423 329562 *COVER, Temperature switch 2 68 339066 SCREW, Cylinder head 4024 331188 O-RING, Thermostat cover C 2 69 HOSE, Cylinder vent, 18 in. (457mm) F 125 335981 SEAL, Thermostat C 2 70 333774 CLIP, Shift link 126 350458 SCREW, Cylinder to crankcase 18 71 338632 COVER, Thermostat 227 330935 BUSHING, Shift lever 1 72 585013 SWITCH & CABLE 128 335020 SCREW, Shift rod lever 1 73 510818 *TERMINAL, Ring 129 344044 CLAMP, Cable to c/c 1 74 513356 *CONNECTOR, 1-socket 130 HOSE, Drain system E AR 75 581656 *TERMINAL, Socket 131 433817 LEVER Assy, Shift rod 1 76 317893 *TIE STRAP 232 332135 PLUG, Cylinder head pressure tap 2 77 336430 *SLEEVE, Braided 133 328724 SCREW, Clamp, Cables to c/c 1 78 512931 *TUBING, Heat shrink 134 335523 O-RING, Cylinder head C 6 79 343398 HOSE, Grommet 135 330933 SCREW, Shift arm to block 1 80 513811 BRACKET, Slider 136 343118 LINK, Shift lever to shift arm 1 81 513134 BRACKET, Snap 137 328725 SCREW, Cover, trunnion 1 82 333749 SPRING, Shift assist 138 306012 SPRING WASHER, Shift shaft 1 83 338990 PIN, Shift assist 139 336136 CLAMP, Grommet, exhaust 2 84 512741 RETAINER, Connector 340 311015 BUSHING, Shift lever 1 85 313537 TEE, Hoses, vent 141 316195 SCREW, Guide to block 1 86 HOSE, Tee to air silencer, 2 1/4 in. D 142 202026 WASHER, Shift arm 1 (57mm)43 439333 SHIFT LEVER 1 87 HOSE, Tee to upper bearing vent, D 144 328702 WASHER, Link to shift arm 3 5½ in. (140mm)45 349060 COVER, Trunnion 1 88 437155 POWERHEAD GASKET SET 1
A PL & VL Models D Cut to length from 25 ft. (7.6m) Roll, P/N 332219B CX & PX Models E Cut to length from 25 ft. (7.6m) Roll, P/N 340848C Included in POWERHEAD GASKET SET F Cut to length from 25 ft. (7.6m) Roll, P/N 327228
17
ELECTRIC STARTER
BATTERYCABLE
8
2114
257
24
12
1020
13
2611
18
17
16
192
1
6
636
4 23
229
5 6
23
15
27
18
EPC3098
Ref P/N Name of Part Qty Ref P/N Name of Part Qty586287 STARTER MOTOR Assy 1 14 311349 NUT, Terminal 2
1 5001579 *CAP Assy, Drive end 1 15 335778 NUT, Bus bar, starter motor 12 335856 *SEAL, Shaft 1 16 434517 PINION & SHAFT Assy 13 433849 *ARMATURE Assy 1 17 513398 RETAINING RING, Drive gear 14 433852 *CAP Assy, Commutator 1 18 322000 SCREW, Starter to crankcase 35 335857 *BOLT & LOCK WASHER 2 19 435294 PINION HARDWARE KIT Assy 16 433850 *BRUSH & SPRING SET 1 20 328724 SCREW, Clamp, solenoid 27 586180 SOLENOID Assy 1 21 331259 LOCK WASHER, Terminal 28 583995 BAR & TUBING, Solenoid to starter 1 22 301551 LOCK WASHER 19 328724 SCREW, Battery cable ground 1 23 331259 LOCK WASHER 210 330112 CLAMP, Solenoid to starter 1 24 327283 LOCK WASHER, Terminal 211 335309 GEAR, Drive, starter 1 25 311217 SLEEVE, Solenoid 112 306556 NUT, Terminal 2 26 341613 BUSHING, Pinion & shaft 113 335308 GEAR, Pinion & shaft 1 27 586770 BATTERY CABLE, 12ft.(3.15m) 1
18
J 15
0-17
5
EXHAUST HOUSING
EPC3099
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 341910 COVER, Mount bracket lower 2 11 338664 EXHAUST HOUSING, Inner, lower C 12 317624 SCREW, Cover 8 12 334955 EXHAUST HOUSING, Inner, upper 13 344025 EXHAUST HOUSING, Outer B 1 13 320936 SEAL, Exhaust housing, lower 13 343509 EXHAUST HOUSING, Outer C 1 14 320961 SEAL, Gearcase to inner housing 14 911042 SCREW, Exhaust housing 6 15 340215 SEAL, Exhaust housing 15 301161 WASHER, Exhaust housing 6 16 319126 SCREW, Housing to block, outer 46 434629 RUBBER MOUNT, Lower B 2 17 301250 WASHER, Screw, mount 86 434632 RUBBER MOUNT, Lower C 2 18 336301 ROLL PIN, Housing to block 17 335520 WATER TUBE B 1 19 342979 SPACER, Lower cover to exh hsg 17 335519 WATER TUBE C 1 20 341191 SEAL, Water tube B 18 314008 GROMMET, Water tube 1 21 345776 SPRAY DEFLECTOR C 19 328725 SCREW, Inner to outer hsg/block 5 22 910736 SCREW, Plate & deflector C 2
10 346354 GASKET, Hsg to powerhead A 1 23 910741 SCREW, Spray plate C 211 341197 EXHAUST HOUSING, Inner, lower B 1 24 301250 WASHER, Spray deflector C 2
25 911201 WASHER, Spray plate C 2
A Included in POWERHEAD GASKET SETB PL & VL ModelsC PX & CX Models
19
MIDSECTION
73
60
51
46
43
61
50
4934
71
66
6968
56
65
77
4742
75
4537
67
70
72
78
39
36
32
48
57
57
53
41
54
3363
43
52
59
8040
35
38
28
26
64
585452
81
55
74
82
76
79
44
62
20
J 15
0-17
5
MIDSECTION
EPC3100
Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 434691 SWIVEL BRACKET A 1 45 336209 BALL, Detent, tilt lock 11 434724 SWIVEL BRACKET B 1 46 435007 TILT TUBE Assy 12 313607 *FITTING, Lubrication 3 47 336171 BRACKET, Tilt limit switch 13 320962 *BUSHING, Upper 1 48 324816 SCREW, Anode 24 335686 *SEAL 2 49 337593 COLLAR, Lower, tilt limit switch 15 337579 *BUSHING, Tilt tube 2 50 337591 CAM, Tilt limit switch 16 336819 *BUSHING, Lower pivot shaft 1 51 336525 ROD, Trim limiter 17 910992 *WASHER, Tilt tube 2 52 313623 NUT, Stern bracket screw 48 327696 KEEPER, Pivot shaft 1 53 307238 WASHER 29 336210 SPRING, Trail lock to bracket 1 54 320248 WASHER, Nut 4
10 328724 SCREW, Ground lead 2 55 335487 SCREW, Trail arm to bracket 211 328724 SCREW 4 56 328744 SCREW, Sending unit 212 328724 SCREW, Tilt limit switch 1 57 327053 SCREW, Bracket to transom, 3 in. 413 340006 MOUNT BRACKET A 1 (76mm)13 338744 MOUNT BRACKET B 1 57 318573 SCREW, Bracket to transom 3 1/2 in. 414 320746 NUT, Mount bracket 1 (89mm)15 335814 RETAINER, Trail lock spring 2 57 336676 SCREW, Bracket to transom, 4 1/2 in. 416 342191 SCREW, Retainer to bracket 1 (114mm)17 319886 SCREW 4 57 331578 SCREW, Bracket to transom, 5 in. 418 336230 SPRING, Detent, tilt lock 1 (127mm)19 334936 SCREW, Mount 4 57 321577 SCREW, Bracket to transom, 6 in. 420 5001766 STEERING ARM Assy A 1 (152mm)20 5001825 STEERING ARM Assy B 1 58 318272 PLATE 221 514686 CONNECTOR, Sending unit, 3-pin 1 59 318572 CAP 422 335474 COVER, Stern bracket, Stbd C 1 60 336505 STERN BRACKET, Port 123 335475 COVER, Stern bracket, Port C 1 61 513787 RETAINER, Limit switch 124 320866 THRUST WASHER, Pivot shaft 1 62 335949 THRUST ROLLER 225 336172 RETAINER, Trail arm 1 63 317894 CAP, Tilt tube 126 335481 SCREW, Tilt lever to bracket 1 64 318273 RETAINER 227 337586 WIPER, Tilt tube 1 65 586160 SENDING UNIT Assy 128 335486 BUSHING, Tilt lever 1 66 513871 *TERMINAL, Ring 129 513817 SLEEVE, Lead 1 67 511527 *RETAINER 130 335701 BUSHING, Trail arm 2 68 511528 *SPRING 131 336529 RETAINING RING, Trim rod 2 69 320689 *NUT 132 433580 ANODE, Stern bracket 1 70 342386 *ARM 133 335554 NUT, Tilt tube 1 71 514679 *TERMINAL, Pin 334 337592 COLLAR, Upper, tilt limit 1 72 3854047 *TERMINAL, Ring 135 336853 CLIP, Screw, retainer 2 73 514682 LOCK WEDGE, 3-pin 136 335470 ARM, Trail lock 1 74 328702 WASHER, Clip 137 334241 GUIDE, Ball detent, tilt lock 1 75 586156 SWITCH Assy, Tilt limit 138 335485 LEVER, Tilt lock 1 76 514679 *TERMINAL, Pin 239 348449 SCREW, Upper mount 2 77 514697 LOCK WEDGE 140 336467 SUPPORT 1 78 123692 CONNECTOR, Speedometer hose 141 328724 SCREW, Support 2 79 514696 CONNECTOR, 2-pin 142 584136 LEAD ASSY, Ground 1 80 335487 SCREW, Thrust roller, swivel bracket 243 337580 SCREW, Cover to stern bracket 4 81 912233 RETAINER, Pivot shaft seal B 144 336506 STERN BRACKET, Starboard 1 82 911312 SEAL, Pivot shaft B 1
A PL & VL ModelsB PX & CX ModelsC Accessory Item
21
POWER TRIM/TILT HYDRAULIC ASSEMBLY
34
32
31
11
10
33
38
36
37
39
35
22
J 15
0-17
5
POWER TRIM/TILT HYDRAULIC ASSEMBLY
EPC3101
Ref P/N Name of Part Qty Ref P/N Name of Part Qty5005113 HYDRAULIC Assy 1 20 914069 *RETAINING RING 1
1 435340 *MANUAL RELEASE VALVE & 21 390006 *CAP Assy 1 SEAL Assy 1 22 436389 *TRIM ROD 2
2 337494 *SCREW, Motor to manifold 4 23 436390 *ROD AND EYE 13 435341 *RESERVOIR & CAP Assy 1 24 435263 *PISTON Assy 14 435342 **CAP & O-RING Assy 1 25 324390 *NUT 15 336746 *SCREW, Reservoir to manifold 3 26 513816 SLEEVE, Trim motor & sending 6 435343 *VALVE BODY Assy 1 unit leads 17 337495 *SCREW, Valve body, long 1 27 335479 BUSHING, Upper & lower mount 48 337517 *SCREW, Valve body, short 2 28 336534 RETAINING RING 49 337530 *PLUG & SCREEN 1 29 512258 SLEEVE, Motor leads 1
10 337496 *THRUST PAD 2 30 3010049 CONNECTOR, Motor 111 435345 *TRIM ROD END CAP & SEAL Assy 2 31 335480 PIN, Tilt cylinder 112 337497 *FILTER Assy 1 32 335463 ROD, Lower mount 113 439937 *MOTOR & O-RING Assy 1 33 585229 BRUSH & SEAL KIT, Trim motor 114 321163 **O-RING 1 34 434519 O-RING & SEAL KIT 115 914053 **DRIVE, Pump 1 35 586074 SWITCH Assy, Trim & tilt lower cover 116 3010063 **SEAL, Wire 2 36 514686 *CONNECTOR, 3-pin 117 514823 **TERMINAL 2 37 514679 *TERMINAL, Pin 318 324385 *WASHER 1 38 514682 *LOCK WEDGE 119 435261 *CLAMP & SCREW Assy 1 39 334656 NUT, Switch 1
23
POWER TRIM AND TILT ELECTRICAL
6,17
22
21
7,911,12,14,15
18,19,20
1,2,3,11
10,13,16
11,12,14,15
4
4
5
21
21
21
21
23
24
25
31
27
28
29
30
26
24
J 15
0-17
5
POWER TRIM AND TILT ELECTRICAL
EPC3102
Ref P/N Name of Part Qty Ref P/N Name of Part Qty586636 RELAY & CABLE Assy 1 16 514686 *CONNECTOR, 3 Pin 1
1 176295 *CONNECTOR, 2 Socket 1 17 586224 *RELAY 22 514788 **SEAL, 2 Socket 1 18 3010023 *SEAL, Terminal 23 127287 *LOCKWEDGE, 2 Socket 1 19 3010484 *CONNECTOR, 2 Pin 14 204053 *TERMINAL, Ring 2 20 3010485 *TERMINAL 25 317893 *TIE STRAP 11 21 *SLEEVE, Braided A AR6 334191 *BRACKET 1 22 *SLEEVE, Braided B AR7 512947 *TERMINAL, Bullet 1 23 315656 SCREW, Relay to bracket 28 513167 *TERMINAL, Socket 8 24 335572 BRACKET, Trim & tilt relays 19 513185 *SLEEVE, Bullet 1 25 907833 TIE STRAP, Bracket to carburetor 1
10 514679 *TERMINAL, Pin 3 26 315656 SCREW, Bracket to carburetor body 211 514680 *TERMINAL, Socket 7 27 586074 TRIM SWITCH 112 514681 *LOCKWEDGE, 3 Socket 2 28 511469 *TERMINAL, Pin 313 514682 *LOCKWEDGE, 3 Pin 1 29 514686 *CONNECTOR, 3-pin 114 514685 *CONNECTOR, 3 Socket 2 30 514682 *LOCK WEDGE 115 514789 **SEAL, 3 Socket 2 31 334656 NUT, Trim switch 1
A Cut to length from P/N 3010862B Cut to length from P/N 3010933
25
GEARCASE - PL - VL - PX MODELS
99
97
8583
93
95
91
9294
84
87
89
8988
90
96
12
1513
1428
38
37
64
32
35
36
40
41
39
33 3043
100
101103
105
102
106
107
108
104
22
23
1627
20
21
26
24
2565
5431
4349
48
50
29
42
7662
2
60
63
7174
75
77
10
9
79
117881
51
52
3
4
67 69 51
52
80
81
1
6
5
56
34
55
17
73
46
72
58
5919
57
18
53
45
44
7
8
61
GEARCASE
SEAL
KIT
CHROME
CUP & PLATE
KIT
47
68
82
WATER PUMP
REPAIR
KIT
WATER
SCREEN KIT
HIGH FLOW
WATER
SCREEN KIT
HIGH PERFORMANCE
109
66 70
26
J 15
0-17
5
GEARCASE - PL - VL - PX MODELSEPC3054Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004992 GEARCASE Assy, Complete 1 58 329922 **SEAL, Upper A 11 5001589 *GEARCASE & BEARING Assy 1 59 329923 **SEAL, Lower A 12 387817 **BEARING, Pinion 1 60 347371 *DRIVESHAFT, Lower 13 324852 **SCREW, Pinion bearing 1 61 302325 *SCREW, Shift rod cover 64 332584 ***SEAL, Pinion brg screw 1 62 338504 *RETAINER, Driveshaft 15 305749 **CAP, Pitot tube fitting 1 63 311538 *ROLL PIN, Driveshaft 16 336535 **NIPPLE, Pitot tube 1 64 328743 *WASHER, Tab screw 27 341220 **SCREW, Pitot seal 1 65 347377 *DETENT, Shifter 18 437330 **WASHER & SEAL Assy, Pitot A 1 66 5005063 *WATER SCREEN KIT, High flow 19 341219 **SCREW, Anode 1 67 337061 **SCREW, Water intake screens 2
10 436745 **ANODE, Gearcase 1 68 350264 **SCREEN, Wtr intake-high f low , Port 111 307161 **LOCK WASHER, Anode 1 69 350265 **SCREEN, Wtr intake-high f low , Stbd 112 346462 *RING, Propeller seal 1 70 5005124 WATER SCREEN KIT, High Perf 113 345998 *WASHER, Wedge screw 1 337061 *SCREW, Water intake screens B 214 349001 *WEDGE, Propshaft hsg to GC 1 348479 *SCREEN, Wtr intake-high perf, Port B 115 916070 *SCREW, Wedge 1 348480 *SCREEN, Wtr intake-high perf, Stbd B 116 160084 *BALL, Detent 1 71 5000624 DRIVESHAFT Assy, Upper D 117 328702 *WASHER, Shift rod cover screw 1 71 5000615 DRIVESHAFT Assy, Upper E 118 314728 *O-RING, Driveshaft bearing hsg A 6 72 349591 SHIFT ROD D 119 317624 *SCREW, Housing to gearcase 1 72 349590 SHIFT ROD E 120 5001601 *BEARING HSG Assy, Fwd Gear 4 73 321122 SPACER, Shift rod cover D 121 389039 ** BEARING, Fwd Gear 1 74 331409 SEAL, Trim tab 122 331880 **PIN, Housing 1 75 338742 TRIM TAB 123 911962 *SPRING, Detent 1 76 313715 SCREW, Trim tab 124 334163 *CRADLE, Shifter 1 77 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 125 322938 *LEVER, Shift 1 78 330265 WASHER, Mounting screw, 7/16 in. 126 348483 *SHAFT, Shift 1 79 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 127 317274 *PIN, Shift lever 1 80 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 428 350271 *SCREW, Retainer tab 1 81 330266 WASHER, Mounting screw, 3/8 in. 529 5004765 *PROPELLER SHAFT 2 82 5001595 WATER PUMP REPAIR KIT, 130 389042 *THRUST BEARING, Reverse gear 1 83 320943 *GROMMET, Pump to exh housing 131 389042 *THRUST BEARING, Fwd gear 1 84 338486 *CUP, Impeller-(Stainless) 132 333957 *TAB, Retainer 1 85 306643 *SCREW, Cover to impeller hsg 233 349193 *THRUST WASHER, Reverse gear 2 86 331353 *SEAL, Impeller housing plate 134 324670 *GASKET, Shift rod cover A 1 87 5001593 *IMPELLER Assy 135 5001587 *BEARING HSG Assy, Propshaft 1 88 331107 *KEY, Impeller 136 382407 **NEEDLE BEARING Assy, Front 1 89 302035 *O-RING, Impeller to plate 137 436752 **NEEDLE BEARING Assy, Rear 1 90 338485 *PLATE, Impeller hsg-(Stainless) 138 334950 **SEAL, Propshaft A 1 91 314008 *GROMMET, Water tube to cover 139 326849 ** O-RING, Propshaft housing A 2 92 435959 *IMPELLER HOUSING 140 431708 **ANODE, Bearing housing 1 93 302325 *SCREW, Impeller housing 441 908158 **SCREW, Anode 1 94 331188 *O-RING, Cup to housing 142 314730 *NUT, Pinion to driveshaft 2 95 338893 *COVER, Impeller housing 143 5004991 *GEAR SET, Fwd, Rev, Pinion 1 96 338484 *GASKET, Impeller plate A 144 387656 *THRUST BEARING, Driveshaft 1 97 338601 *GROMMET, Sleeve to exh hsg D 145 327656 *THRUST WASHER, Driveshaft 1 99 338636 *SLEEVE, Pump cover extension D 146 321008 *GROMMET, Exh hsg to shift rod 1 100 435526 CHROME CUP & PLATE KIT 147 350038 *WASHER, Pinion nut 1 338551 *CUP, Impeller-(Chrome) B 148 337774 *SHIFTER, Clutch dog 1 338552 *PLATE, Impeller hsg-(Chrome) B 149 313448 *PIN, Clutch dog 1 101 126870 THRUST BUSHING, 3-blade (std) 150 324369 *SPRING, Clutch dog pin 1 101 126869 THRUST BUSHING, 4-blade 151 318544 *SCREW, Fill & drain A 1 102 PROPELLER C AR52 311598 **SEAL, Fill & drain screw 2 103 387157 *BUSHING, Alum. Propeller 153 323362 *SHIM, 0.003 in. (0.07mm) 2 103 175401 *BUSHING, S.S.propeller 153 323361 *SHIM, 0.004 in. (0.10mm) AR 104 332394 *CONVERGING RING, Prop (std) 153 314745 *SHIM, 0.005 in. (0.12mm) AR 105 313926 *SLEEVE, Propeller bushing 154 327669 *THRUST WASHER, Forward gear AR 106 320570 SPACER, Propeller nut 155 5004598 *COVER & SEAL Assy, Shift rod 1 107 398042 NUT & KEEPER, Propeller 156 318372 **O-RING, Shift rod A 1 108 306394 COTTER PIN, Propeller nut 157 439476 *BEARING HSG Assy, Driveshaft 1 109 5000411 GEARCASE SEAL KIT 1
A Contents of GEARCASE SEAL KIT D FPX ModelsB Not show n E FPL ModelsC Refer to EVINRUDE / JOHNSON Genuine Part s Propeller Chart
27
GEARCASE - CX - MODELS
87
78
107
66
90
58
69
59
34
57
1417
108
67
33
27
79
46
23
21
18
6026
22
56
3916
4571
70
116
28
24
10
11
13
15
2529
30
31
5651
51
61
63
68
80
81
96
101
102
103
104
105
106
88
95
93
94
9
8
89
12
47
19
53
55
92
97
98
100
49
52
723738
50
54
91
99
434442
35
114
115
1122041
40
36
113
109
110
111
87
86
846564
65
34
64
7674
62
6
867
82
835
85
48
32
WATER
SCREEN KIT
HIGH FLOW
73
WATER
SCREEN KIT
HIGH PERFORMANCE
77
75
28
J 15
0-17
5
GEARCASE - CX - MODELSEPC3055Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004996 GEARCASE Assy, Complete 1 59 302325 *SCREW, Shift rod cover 61 5001589 *GEARCASE & BEARING Assy 1 60 160084 *BALL, Detent 12 387817 **BEARING, Pinion 1 61 347371 *DRIVESHAFT, Lower 13 324852 **SCREW, Pinion bearing 1 62 313448 *PIN, Clutch dog 14 332584 ***SEAL, Pinion brg screw 1 63 324369 *SPRING, Clutch dog pin 15 341219 **SCREW, Anode 1 64 318544 *SCREW, Fill & drain A 26 436745 **ANODE 1 65 311598 **SEAL, Fill & drain screw 17 307161 **LOCKWASHER, Anode 1 66 321122 *SPACER, Shift rod cover 18 336535 *NIPPLE, Pitot tube 1 67 387656 *THRUST BEARING, Driveshaft 19 305749 *CAP, Pitot tube fitting 1 68 337774 *SHIFTER, Clutch dog 110 341220 *SCREW, Pitot seal 1 69 328702 *WASHER, Shift rod cover screw 611 437330 *WASHER & SEAL Assy, Pitot tube A 1 70 333957 *TAB, Retainer 212 346462 *RING, Propeller seal 1 71 328743 *WASHER, Tab screw 213 439476 *BEARING HSG Assy, Driveshaft 1 72 350271 *SCREW, Retainer tab 214 329922 **SEAL, Upper A 1 73 5005063 *WATER SCREEN KIT, High flow 115 329923 **SEAL, Lower A 1 74 337061 **SCREW, Water intake screens 216 313447 *THRUST WASHER, Propshaft 1 75 349162 **SCREEN, Wtr intake-high f low , Port 117 317624 *SCREW, Housing to gearcase 4 76 349163 **SCREEN, Wtr intake-high f low , Stbd 118 5001602 *BEARING HSG Assy, Rev Gear 1 77 5005124 WATER SCREEN KIT, High Perf 119 389039 **BEARING, Rev gear 1 337061 *SCREW, Water intake screens B 220 331880 **PIN, Housing 1 348479 *SCREEN, Wtr intake-high perf, Port B 121 347378 *DETENT, Shift 1 348480 *SCREEN, Wtr intake-high perf, Stbd B 122 911962 *SPRING, Detent 1 78 347391 SHIFT ROD23 334163 *CRADLE, Shift 1 79 5000624 DRIVESHAFT Assy, Upper 124 322938 *LEVER, Shift 1 80 311538 *ROLL PIN, Driveshaft 125 348484 *SHAFT, Shift 1 81 338504 *RETAINER, Driveshaft 126 328825 *PIN, Shift lever 1 82 330265 WASHER, Mounting screw, 7/16 in. 127 314728 *O-RING, Driveshaft bearing hsg A 1 83 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 128 5001578 *PROPELLER SHAFT 1 84 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 429 382408 *THRUST BEARING, Propshaft 1 85 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 130 389042 *THRUST BEARING, Reverse gear 1 86 330266 WASHER, Mounting screw, 3/8 in. 531 5000249 *CLUTCH SHAFT Assy 1 87 313715 SCREW, Trim tab 132 5005096 **KIT, Clutch Shaft Retainer 1 88 338743 TRIM TAB 133 327656 *THRUST WASHER, Driveshaft 1 89 331409 SEAL, Trim tab 134 324670 *GASKET, Shift rod cover A 1 90 5001595 WATER PUMP REPAIR KIT 135 5001588 *BEARING HSG Assy, Propshaft 1 91 338484 *GASKET, Impeller plate A 136 431926 **NEEDLE BEARING Assy, Front 1 92 338485 *PLATE, Impeller hsg-(Stainless) 137 436752 **NEEDLE BEARING Assy, Rear 1 93 338486 *CUP, Impeller-(Stainless) 138 334950 **SEAL, Propshaft A 2 94 306643 *SCREW, Cover to impeller hsg 239 326849 **O-RING, Propshaft shaft hsg A 1 95 320943 *GROMMET, Pump to exh hsg 140 431708 **ANODE, Bearing housing 1 96 314008 *GROMMET, Water tube to cover 141 908158 **SCREW, Anode 2 97 331353 *SEAL, Impeller housing plate 142 916070 *SCREW, Wedge 1 98 5001593 *IMPELLER Assy 143 349001 *WEDGE, Propshaft hsg to GC 1 99 331107 *KEY, Impeller 144 345998 *WASHER, Wedge screw 1 100 302035 *O-RING, Impeller to plate 145 327669 *THRUST WASHER, Reverse gear 1 101 338893 *COVER, Impeller housing 146 314730 *NUT, Pinion to driveshaft 1 102 302325 *SCREW, Impeller housing 447 350038 *WASHER, Pinion nut 1 103 338601 *GROMMET, Sleeve to exh hsg 148 323362 *SHIM, 0.003 in. (0,07mm) AR 104 435959 *IMPELLER HOUSING 148 323361 *SHIM, 0.004 in. (0,10mm) AR 105 338636 *SLEEVE, Pump cover extension 148 314745 *SHIM, 0.005 in. (0,12mm) AR 106 331188 *O-RING, Cup to housing 149 5004995 *GEAR SET Assy 1 107 321008 GROMMET, Exh hsg to shift rod 150 338717 **SHIM, 0.003 in. (0,07mm) AR 108 435526 CHROME, CUP & PLATE KIT 150 338718 **SHIM, 0.004 in. (0,10mm) AR 338551 *CUP, Impeller-(Chrome) B 150 338719 **SHIM, 0.005 in. (0,12mm) AR 338552 *PLATE, Impeller hsg-(Chrome) B 151 385043 **THRUST BEARING, Fwd gear 2 109 PROPELLER C AR52 389039 **BEARING, Fwd gear 1 110 313926 *SLEEVE, Propeller bushing 153 338716 **SET SCREW, Thrust flange 4 111 175401 *BUSHING, S.S. propeller 154 333885 **HOUSING, Fwd gear 1 111 387157 *BUSHING, Alum. propeller 155 337796 **THRUST FLANGE, Fwd gear 1 112 320570 SPACER, Propeller nut 156 5004994 **GEAR SET, Fwd, Rev, Pinion 1 113 126870 THRUST BUSHING, Propeller 157 5004598 *COVER & SEAL ASSY, Shift rod 1 114 398042 NUT & KEEPER, Propeller 158 318372 **O-RING, Shift rod A 1 115 306394 COTTER PIN, Propeller nut 1
116 5000411 GEARCASE SEAL KIT 1
A Contents of GEARCASE SEAL KITB Not show nC Refer to EVINRUDE / JOHNSON Genuine Part s Propeller Chart
29
STEERING LINK KIT
DUAL STEERING CONNECTOR KIT
BATTERY TERMINAL KIT
EPC3016
Ref P/N Name of Part Qty175125 STEERING LINK KIT 1
1 315077 *LOCKNUT 22 175110 *ROD Assy 13 319453 *WASHER 2
EPC3017
Ref P/N Name of Part Qty175322 DUAL CABLE STEERING KIT 1
1 123077 *SCREW, Cable to connector 22 126296 *BRACKET, Steering tube 13 123204 *NUT, Steering tube 24 126299 *CONNECTOR, Cables to rod 15 315077 *LOCKNUT 46 319453 *WASHER 27 328694 *SCREW, Bracket 48 126617 *STEERING TUBE 19 319316 *WASHER, Steering tube 210 319253 *LUBE FITTING, 45° 211 337586 *WIPER NUT 1
2
34
1
EPC3018
Ref P/N Name of Part Qty385407 BATTERY TERMINAL KIT 1
1 305513 *SCREW, Positive 12 330437 *SCREW, Negative 13 306486 *WASHER, Screw, Negative 14 307161 *WASHER, Screw, Positive 1
30
J 15
0-17
5
EXTENSION HARNESS
67
32
13
5
49
3
108
11 12
2
14
7
36
13
54 2
1
EPC3126
Ref P/N Name of Part Qty1 176334 EXTENSION CABLE, 10 ft. (3m) 12 514680 *TERMINAL, Socket 153 514679 *TERMINAL, Pin 154 514687 *CONNECTOR, 6 socket 25 514790 **SEAL, 6 socket 16 514688 *CONNECTOR, 6 pin 27 514684 *LOCK WEDGE, 6 pin 28 514685 CONNECTOR, 3 socket 19 514789 **SEAL, 3 socket 110 514682 *LOCK WEDGE, 3 pin 111 514686 *CONNECTOR, 3 socket 112 514789 *SEAL, 3 socket 113 514683 *LOCK WEDGE, 6 socket 214 514681 *LOCK WEDGE, 3 socket 1
31
32
33
J 15
0-17
5
