Manual - DMPSrecent)_EN.pdf1.1 User Notice Printer head If the printer head crach or touch with the substrates during the printing, the surface of the printer head should be demaged

DMP3000Manual

Vol. 1.7 Update2012.07.03

INITIAL DISPLAY AND FUNCTION

1. SETTING DISPLAY AND FUNCTION

1) DISPLAY: PRESS SET KEY OVER 3 SECONDS.

2) MENU MOVING :

PRESS SET KEY AND CHOOSE THE SETTING MENU.

3) SETTING :

PRESS +/- AND CHANGE. WHEN THE PRESS OVER.

F-B SET : BACKWARD SPEED. SETTING BY +/- KEYS.

B-F SET : FORWARD SPEED. SETTING BY +/- KEYS.

HEAD C/L : THE TIMING RANGE IS 1HOURS~99HOURS. IN CASE OF THE “-”, THE HEAD CLEANIN IS TURN OFF STATUS.

LAMP SAFE : THE HALOGEN LAMP IS TURN OFF, WHEN THE PRINTING IS STOPPED OVER THAN THE PRINTING SETTING TIME, WHEN THE SETTING THE TIME ITS AUTOMATICALLY TURN ON/OFF BY PRINTING READY/PRINING FINISH. “-”ON DISPLAY, THE HALOGEN LAMP IS NOT CONTROLLED. (KEEP THE TURN OFF STATUS) *WHEN THE USER WANTS TO CONTROLL THE HALOGEN LAMP, PRESS ON 1.

AUTO TIME : IT MEANS ‘AUTO PRINT TIME’, WHEN THE DATA SEND BY PC, AND THE PRINTING IS READY THE PRINTING IS AUTOMATICALLY PROGRESSING BY SETTING TIME.

FEED TYPE : WHEN THE SET THE AUTO / DIRECT. AUTO TIME IS ON AVAILABLE, IT IS WORKING WITH AUTOMATICALLY HEIGHT CONTROLL(AUTO) OR WITHOUT AUTOMATIC HEIGHT CONTROLL(DIRECT) *WHEN THE SET THE AUTO MIME AS “-” THE FEED TYPE IS NOT INFLUNCED.

*TIP PRESS AT THE SETTING DISPLAY, THE SPEED OF FORWARDING, BACKWARDING IS CHANGED. TO MAKE SURE THAT CONFIRM, SET THE SAME THE SAME SPEED OF F-B, / B-F SET AT THE TURN OFF STATUS AND CHECK THE MOVING.

2. LED DISPLAY

1) POWER DISPLAY : IT INDICATES PRINTING STATUS AS RINTING READY. WHEN ITS TURN OFF IT MEANS THE PRINTING IS PROCESSING.

2) SET DISPLAY : WHEN THE CHANGE THE SETTING MEASUREMNET. IN OTHER CASE, ITS TURN OFF.

3) INK : IT INDICATES INK STATUS, AND HEA CLEANING MOVEMENT.

4) PAPER : IT INDICATED IN INITIAL PRINTING STATUS, PRESS (6) OR (7) AND BEGIN TO PRINT. IT ALSO INDICATES ON LOCK DISARM.

5) INK + PAPER : WHEN THE 2 LED IS PARKED, THE PRINTING COULD BE ERROR. PRESS TURN OFF AND RESTART.

3. BUTTON FUNCTION

1) PRINTER POWER :

(1) BEGIN THE PRINTER AT THE POWER ON STATUS. THE BUTTON FUNCTION IS AVAILABLE DURING THE INITIAL MOVING DRIVED PROCESS. (2) WHEN THE PRINTER IS TURN ON, IT CONTROLL THE HALOGEN LAMP`S TURN ON / OFF (3) ON SETTING DISPALY, IT DISPLAYS THE MOVING DIRIVE STATUS AND IT IS NOT DISPALY IT THE MOVING DRIVE STATUS WHEN THE PRESS AGAIN.

2) FORWARDING : THE FLATBED IS FORWARDING ON THE BACKWARDING SATUS. IT STOPPED WHEN PRESS AGAIN.

3) BACKWARDING : THE FLATBED IS BACKWARDING ON THE FORWARDING SATUS. IT STOPPED WHEN PRESS AGAIN. (1) IT MOVES AS A ITS LENGTH ON TURN OFF THE PRINTER (PRINTING READY LOCATION) (2) IT MOVES TO HEIGHT LOCATION AT TURN ON PRINTER

4) UP : IT MOVES UP MANUALLY. MOVING TO HEIGHT UP SENSOR IS RECOGNIZED.

5) DOWN : IT MOVES DOWN MANUALLY. MOVING TO HEIGHT DOWN SENSOR IS RECOGNIZED.

6) AUTO / PAUS / CANCEL AUTO : BEFORE THE PRINT, CONTROLL THE HEIGHT AND MOVES TO PRINT READY. PAUSE : DURING THE PRINT, CONTROLL THE STOP. PRESS PAUSE (7) WHEN YOU PRINT AGAIN.

CACEL : DURING THE PRINT, CONTROLL THE CACEL, PRESS 5 SECONDS.

SET : POWER ON. PRESS 3 SECONDS, IT IS SETTING MODE, ESCAPE AT PRESS 3 SECONDS AGAIN AND SAVE. PRESS SHORT AND THE MOVE TO SETTING MENU ON THE SETTING DISPLAY.

(+) : CHANGE THE SETTING NUMBER MEASUREMENT. PRESS, THE NUMBER IS INCREASING, PRESS CONTINUALLY, THE NUMBER IS FASTER CHANGING.

(-) : CHANGING THE SETTING NUMBER MEASUREMENT PRESS, THE NUMBER IS DECREASED, PRESS CONTINUALLY, THE NUMBER IS FASTER DECREASING.

HEAD CLEANING : PRESS 3 SECONDS, THE HEAD CLEANING IS DOING.

LOCK DISARM : PRESS 5SECONDS, THE CARRIAGE LOVCK IS TO BE DISARMED. WHEN IT USED FOR TOTALLY CHECKING OR PART CHANGING, POWER MUST TURN OFF.

INITIAL DISPLAY AND FUNCTION

1.1 User Notice

Printer head If the printer head crach or touch with the substrates during the printing, the surface of the printer head should be demaged it caused to the short term used. If so then the ink is not coming out nevertheless carrying out the head cleaning, the printerhead should be broken. So please check the

height between the printer head and substrates before the printing.

If the printrhead broken you have to check if you can fix if not you should be replace the new printer head. So please carefully check this

Printer opertion The printer operation parts including the carriage, X film, plastic roller which are controls by carriage motor

Please do not drop the hair, cloth, or accessories into the motor

Ink part The ink flow is ultimate ink bottle, ink tube, damper, printerhead, cleaning station and waste ink nottle. Please careful if the ink is not paint to the cloth or hand. In case of the dye ink is not easily clean.

If your hand painted by ink, please clean by alchol or water. If the ink drop in the eye, please go to the hospital.

Ink split The ink can be split from the substrates, and it is getting dirty to the carriage, shaft pole or X film. Particullay, if the ink split to the x film the printing is not normal and it needs cleaning it is same as y encoder at the backside of the printer.

In case of the carriage pole, the cleaning is by lubricant oil. In case of the X film or Y encoder film, the cleaning is making by methyl alcohol.

Restricted Document USER MANUAL

Document Number : DMPQ-English1204-M-DMP3000-V1.1 Page 1-1

Restricted Document ⓒ2005-2012 DMPS CO.,Ltd. All rights reserved

1.2 Setting place

Please remind that the below space needs to have for the printer setting and available to using.

Please you have to have this space in case of the substrates is big size.

The setting place secured to the available place when the flatbed is going and back. To work efficiencely, you need to have a space which people can pass

We do not recommend you to set up the printer as following place

A) High temperature and high humidity B) Too much dust or garbage C) Direct light place D) Magnetic or Strong possible magnetic E) Unstable horizontal F) Vibration or impact G) No ventilation or air condition front H) Temperature below than 15, the humidity below than 20%RH







1.3 Printer cable connecting

There are 3 power cable connecting parts at the behind of the printer head. Top the upper, main power. At the left, heating flatbed, At the right, halogen lamp. Please conncet the power cable accordingly

Please connect the cable as above picture. If you conncet the only main power, the printer is normally operating.

There are 4 holes which can be connected with USB cable The upper left hole which USB cable is not connected. The upper right hold which short USB cable (automatic recognize) connected to the bottom right hold. The bottom left hole computer which printer connecting long USB cable is connected.

As shown the above picture, the short and round USB cable position and the long USB cable’s position between printer and computer.

2.1 EPSON driver installation and remove

EPSON DRIVER Installation

We provide you the DMP3000 DMPS CD. When you go to the 08. DMP3000 printer driver folder, there are 32Bit and 64Bit. You can install as accordingly If you check folder there are 1. R2880_driver folder and check to see the icon

SETUP.EXE file,

please double click,

As you can see the above shown picture as EPSON Stylus Photo R2880, please Ok,

Next step, you can find the SEIKO EPSON CORPORATION. Please accept, This window shortly appears and disappears.


Document Number : DMPQ-English1204-M-DMP3000-V1.1 Page 2-1-1


2.1 2-1. EPSON DRIVER INSTALLATION & ELIMINATION

EPSON driver installation

When this page appear, you wait a while by pressing the power button of printer to automatically set the printer port.

Automatically setting the printer port, and you can find it in the control panel that the printer icon has been created in Printer & Fax folder.

When the installation is complete, you must turn off the monitor. * It is to prevent a conflict with DMPS_INK_Application program.

Removed EPSON monitoring settings

Click Start -> Printers and Fcess to add & remove programs and seaxes ->EPSON Stylus Photo R2880 by right-click Printing Preferences Click Settings window will pop up above Photos – all checked box should be clear, and then click OK. Removed EPSON driver

When removing the driver from the Control Panel, aclect EPSON printer software, then it will be deleted by pressing change&remove button.




2.2 DMPS Application installation and uninstallation

There is a CD supplied from DMPS at the time of installation of DMP3000 printer. You can find 32Bit and 64Bit folder at the DMP3000 printer driver folder. They are installed according to computer specifications. If you check inside the folder, there is DMP3000 program folder.

Ver4.2_DMPS_INK_SETUP_Application.exe icon will be installed.




2.2 DMP3000 APP PROGRAM INSTALLATION

After finishing No.6 , DMPS INK RESET Application icon will be created on the desk top. If you execute the icon one window will appear.

First, press refresh button.

Select the EPSON Stylus Photo R2880, and Resetter ID Input button is pressed, the installation is completed successfully. Note! Please do not press the EXIT button. When turning the computer the installation program will automatically appear.

You do not press the EXIT button also and just press the X (close) at the top of the right.

When removing the driver from the Control Panel, access to add&remove program and select DMPS Application then it will be deleted by pressing change&remove button.




3.1 Printer driver settings

Size of the plate The size of the plate of DMP3000 is 332mm * 720mm.

Printing range Width(329mm) * Length(600mm) * Height(120mm)

1.DMPS_DT53_5714_illust

NEEDS TO HAVE: DMPS_DT53_5714_illust PLEASE CLICK RIGHT MOUSE BUTTON YOU CAN FIND THE ‘SETTING MANUAL’ CHOOSE THE ‘SETTING MANUAL’ THEN SET UP THE ‘SETTING MANUAL

2.PAPER LAYOUT SETTING(329x650mm)

CHOOSE THE User Defined

OPEN THE R2880 PRINTER SETTING

Paper Size Name 329*650 Paper With : 329 mm Paper Height : 650 mm PLEASE SETTING AS ABOVE

THEN SAVE




3. PROFILE APPLICATION 4.PRINT QUALITY SETTING(1440x1440)

Custom -> ICM -> Advanced Print Quality -> Quality Option

WHEN YOU FIND THE ‘Quality Option’ CHECK THE Speed AT LEVEL 4 UNCHECK THE High Speed WHEN YOU FIND THE ‘ICM’ THEN OK CHOOSE THE Host ICM CHECK THE Show all profiles CHOOSE THE DMPS_DT53_7514_illust THEN OK




5.PRINT QUALITY SETTING SAVE(1440x1440)

WHEN YOU FIND THE Saves or Deletes Select Settings CHOOSE THE Save/Delete TYPE Name 1440x1440 ON THE NAME THEN Save

6.PRINT QUALITY SETTING(5760x1440)

WHEN YOU FIND THE Quality Option

CHECK THE Speed AT LEVEL 5

UNCHECK THE High Speed

THEN OK Print Quality -> Quality Option




7.PRINT QUALITY SETTING SAVE(5760x1440)

WHEN YOU FIND THE Saves or Deletes Select Settings TYPE Name 5760x1440 AT THE NAME

THEN Save

PLEASE CHECK TO SEE IF Select Setting 1440x1440 5760x1440 IS CORRCETLY AT THE SELECT SETTING

THANK YOU FOR FOLLOWED!!







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4.1 Inspection of head nozzles Nozzles Check The reason for the nozzle check? To make sure whether the nozzle is discharged normally or not.. You can confirm the nozzle condition through checking.

You prepare A4 and Letter paper to check the nozzle in advance. Please make the paper fit the end of the right and the upper side. And keep printing standby mode by pushing the automatic height adjustment button.

Select printer & fax icon (if there is no icon on the Administrator menu,

you find them on control panel)

Select EPSON Stylus Photo R2880 printer and click right-side then push the printing settings menu..

select Utility-tab among 3 advanced tab(main menu, lay out and utility)

4.1 Inspection of head nozzles

Click the nozzle check(N) icon and start printing then nozzle checking is accomplished normally.

<normal>

<abnormal> required cleaning

If the result is <abnormal> you have to clean head by clicking the head cleaning(H).

Although the cleaning is accomplished more than four times the head condition is unchanged or even worse, it needs to be replaced cleaner or the head is clogged.




4.2 Utility

This is just the most commonly used function.

Nozzle check (N) - 9. Refer to the nozzle head test.

Head cleaning (H) This is used when the nozzle condition is not good after checking nozzle. Although the cleaning is accomplished more than three times the head condition is unchanged or even worse, please contact HQ([email protected])

The printer head alignment (P) When the printer nozzle check progress, it is to revised for vertical line, intervals and printout. print head alignment is divided into automatic mode and manual mode. Automatic mode is used only if the Epson printer is normal. If you want to use flatbed printer manual mode is required. How to use is similar to nozzle checking. If you prints A4 paper it is drawn 9 square box. Once # 1, # 2, # 3 is divided, just select printed square box normally. If you need any help please contact HQ([email protected]) (Note: if you use plain A4 paper the ink does not look good due to absorption)

EPSON Status Monitor 3 (W) This is ascertainable function of printer condition. When the printer is operating normally, “Waiting” is displayed. When during printing it appears on the display a “on printing” If there is a problem in the printer or when it should not work well, please contact HQ([email protected])

Monitoring settings (M) - 6. See EPSON drive installation and removal.




5.1 Management information

Precautions

Make sure that such as ink and cleaning solvents don’t touch electrical parts. Be careful not to Electrical spark or short circuit, etc. Head, cleaner and damper are consumables so it needs to replace them regulary. You have to pay special attention to head. Also you must do mechanical check while using which is action relation to printed material.

Cleaner replacement

Cleaner life is divided into 2 and 6 months. You need to confirm their life when purchasing or replacing. Please note any damage not to affect head by checking replacement time. When cleaning, the cleaner has been moved to the other side after sucking ink. You check whether the ink is stagnate on the cap and that the ink is sucked to waste inkstand well. If a small drop is sucked to waste inkstand well, cleaner condition would be good. Cleaner needs to be checked regulary because it is very important to prevent head.

During head cleaning, if the ink does not go well sucked or stagnated you unpack headrock and sprinkle methyl or cleaning solution in a syringe on the cap. Methyl or cleaning solution make hardened ink around cap and cleaner hose melt and flow into the waste inkstand. Unfortunately in spite of above action cleaning does not accomplished well you pull cleaner hose with syringe when printing on standby. If the ink comes out with the advent of pressure it is o.k but if you hear wind leak without pressure it is time to replace cleaner. We recommend a quick replacement.

Wiper inspection

Please check the head wiper before you use it again 2 ~3days after. Wipers are likely to be stiff due to the hardened ink. You have to use wiper after cleaning with sterilized gauze. If you use it with hardened state, head base might be damaged due to stiff ink.




Wiper

Cap

5.2 Management information – waste inkstand.

An inkstand is to store ink which is come out from cleaner in case of head cleaning. The position of the inkstand is located in the right lower case. Frequent cleaning or to print a large amount should be checked often. It can be differences of cleaner hose length respectively. An inkstand should be empty before the vacuum cleaner hose reach the ink. If you do not make inkstand empty, waste-ink can flow backward that makes head damaged and sprinkled with mixed color. And the waste ink flows over it will cause short circuit and fire. You must check once a week. (Note: The ink is safely collected and must be discard in the wind or sun)




6.1 Immediate action for nozzle.

1. Things to prepare 80cc 2 pcs of syringe. 2. Open the right side door.

3. Connect the syringe to the cleaner hose 4. Connect another one.

5. Pull two syringe about 3 cc amount very slowly. 6. Separate suringe and hose. 7. Right after that, do 1 time of nozzle check on computer(Result of nozzle is bad) 8. Next, do 1 time of cleaning on computer. 9. Do nozzle check 1 more time(Result of nozzle must be normal)




6.2 X-axis film cleaning

Please press the HEAD LOCK The monitor will be changed more than 5 seconds at the printing ready. ‘PLEASE SHUTDOWN’

Please power off the printer. Please spray out the Please clean the X-film. methyl alcohol at the cotton

Please move the carriage to left side and clean the X-fim. Please restart the printer.




6.3 DMP3000 Encoder disk cleaning method Why we have to clean encoder disk? (Clean cycle: If higher than 3rd floor c3 months, 1st floor 1 month, place where there are much dust .) - Encoder disk is very important part because it charges Y spindle of printing of printer. If you don’t do cleaning, problem which occurs are as follow three. 1. You can hear sound such as “kung kung” from back side when you move back and forward.. 2. When you do vertical(Y spindle), you get dual print. (Images duplicated together when printing.) 3. You will experience frequent paper caught phenomenon.

How we have to clean?

If you look at left picture, there are encoder box. If you open encoder box, you will If you untie both sides of bolt see crystal plastic film. indicated by red circle, Red color LED light is Encoder sensor you can see round film. which percept Encoder disk film.

Spray appropriate amount of Metyl Alcohol Grab Encoder disk film, revolve to to clean fabric. Direction of arrow for 3~4 times and wipe clearly.




6.4 Service required

1. You find a message “Service required” on the screen.

2. Click the “DMPS_INK_RESET_Application” 3. Select printer port and push the “Resetter ID INPUT” 4. “Resetter ID INPUT is OK” message is shown up and push the “confirmation” 5. Push the “PAD RESET”

6. Push the “yes”

7. Push the “OK” and restart printer.




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6.4 Management skills according to symptoms. 01

1. In case of blurred images - It might be long distance between the head height and print material (2 ~ 3mm recommended) - faulty nozzle (1 or 2 of them are blocked) - although you clean the head 2 ~ 3 times the nozzle is blocked it needs to be cleaned forcibly. - you need to check the print material condition and solvent to verify normal adhesion. Also it is better to use inkjet exclusive paper.

2. in case that the image is printed twice.

[ in case of printing twice in the direction of head movement (the x-axis) / making a line at the image in the direction of y-axis.] - if it does not make stairform form through nozzle inspection, it would be faulty head and if it is normal please do head alignment. - Please check dust of x-axis film and clean the film with sterilized gauze if it is any. - If it is not to be solved through above 2 ways please install EPSON Driver again. * Please contact HQ([email protected]) if you need any help.

[ in case of printing twice in the direction of head movement (the y-axis) / making a line at the image in the direction of x-axis.] - if it does not make stairform through nozzle inspection, it would be faulty head and if it is normal please do head alignment. - Please check worktable’s movement condition. - Please check dust of y-axis encoder film and clean the film with sterilized gauze if it is any. - Please check encoder sensor. It might be attached dust on sensor and clean the film with sterilized gauze. * Please contact HQ([email protected]) if you need any help.

3. in case that image ends is printed out bad.

It means that part of image or letters are not smooth and lines looks like flutter sideways.

- First check the nozzle and stairform & wiper condition. - Check the head alignment. - Clean the x-axis film & y-axis film and reinstall the Driver then test again. - It can be nozzle, EPSON Driver and head flatcable problem. * If you need any help please contact HQ([email protected])




6.4 Management skills according to symptoms. 02

1. In case of the ink is not well coming out - Please check if the cleaning station is working. If the cleaning station is not normally working, the ink is not well coming out. If the cleaning station is faulty, and if repeat the nozzle test and head cleaning, the location of the nozzle should be changed. - the air into the ink tube. Please pull out the air in the damper by syringe. - check the damper status. Please replace the damper in case of the broken, airflow, or shred. The damper should be have the ink sediments that should be block the filter.

2. The information wrongly made - The flatcable is broken in case of that. - The mainboard should be problem. If you think the mainboard and the flatcable is the problemplease contact us.

3. No shooting at the printerhead - The printer head has been used longer time, or press enforced printerhead cleaning and too much pressure, the nozzle is losing the shooting availability or shortage. You should replace the printerhead.

4. the color mixed - You can check the nozzle. When you see the nozzle is normal but the color is mixed, the cleaning station or wiper should be problem.(the printer head is normally moving) - Please check the 2 tubes if touch at the bottom of the waste ink bottle, the waste ink flow backward to the cleaning station. So please chck the waste ink bottle. - Please move the printer head to left side and take out the wiper and cleaning by cleaning solution. If the wiper is old and there are too much sediments, this could be happened. Please clean the wiper.

5. there are some special color line not related printing imagination - In this case, the flatcable or the printerhead should be broken and there are some special color lineprinted shooting. If the printerhead is ok after check, the printer head should be problem Please contact us.

6. there are some black line printing - If the black line printing at the imagination area, the IC of the printer head back side should be IC short and broken. In case of the printer head function is losing or the printerhead’s nozzle should be broken by strong cleaning. In this case the printer head should be problem

7. no color is comming - Even if you see some color at the nozzle, the nozzle is not ok, carry several times cleaning. If you can not see after the several cleaning, the mainboard or huse should be problem. Please contact us.







7.1 Head Keeping

Head Keeping? - Head Keeping role is to preserve the head for long time as you do not use printer long period. If you are not skilled worker you had better receive help from HQ.

1. Take out head separately from the printer 2. Wash the ink with clean solution (you have to use suitable ink solution in accordance with ink)

3. Push the piston slowly same as clean 4. After inserting the fixatives, the head should procedure(if you push it strongly the head be preserved on the cup or box in order to not would be damaged) touching the head bottom. Also keep it in a cool place not to harden.

Each fixatives has different ingredient and ask HQ before using.If the head is damaged by using fixatives without HQ permission you are responsible for that.

7.2 Antistatic brush

Statick?

- Static is electricity staying on object like frictional one.

printed from static electricityt printed after antistatic brush

how to use is as follows.

We give you 1 antistatic brush and you sweep on material with a brush several times softly before printing.

* In winter, low humidity will cause a lot of static electricity. Therefore you have to sweep much more.




blurring caused by static

Documents

Manual - DMPSrecent)_EN.pdf1.1 User Notice Printer head If the printer head crach or touch with the substrates during the printing, the surface of the printer head should be demaged