CASE LINERSL220 TECHNICALMANUAL

MANUALALLEN BRADLEY PLCThis manualis intended for use by qualffied personnel operating and carryingout maintenance work on the machine.

Ali rights reserved. No part of this manual may be reproduced without thepermlssion of O/K lntemational Corp.

O/K lnternational Corp. Reserves the right to modify components or specifications at any time,without prior notice to the purchaser. The contents of this manual may likewise be amended.

For informat ion conceming maintenance or repairs not covered by thismanual, please contact the service department of O/K lnternational Corp.

This machine is subject to continuous improvement, so your machine may differ slightly from the specifications in this manual. O/K lntemational Corp. cannot accept responsibility for any deficiencies in this manual or any consequences arising there from.

MODEL No:SL220SERIAL No:C545

PROGRAMME FILE:SL220US_ML15_R2DATE:09/08/2010

O/K lnternational Corp.73 Bartlett StreetMarlborough MA 01752Phone: (508) 303-8285Fax: (508) 303-8207E-mail: sales@okcorp.comlnformation: http://www.okcorp.com/

ORDER FORM

O Please supply _ extra manual(s) for the Sl220(Cost $50.00 each)O Please supply _extra CD ('s) for the Sl220(Cost $15.00 each)

MODEL No:Sl220 SERIAL No: C545

O Please send usa quotation for a service visit for the followingmachina:

:SL220 SERIAL No: C545

O Please send us a quotation and specifications of the spares parts kit. Name:

Address:

SL220

8

Telephone..;..:__

__

----------------------------- -------------

O/K lntemational Corp.73 Bartlett StreetMarlborough MA 01752Phone: (508) 303-8285Fax:(508) 303-8207E-mail: sales@okcorp.comlnformation: http://www.okcorp.com /

CONTENTS

l . INTRODUCCIN ..-------- sGENERAL ............ 5GARANTA ...................... 52 . DESCRlPTION GENERAL DE LA MQUINA ------- 62 '2.2Funcionamiento de la mquina .. APLICACIONES ........ . 6.. 3 . TCNICA data_ ...------ 7GENERAL .......... 01MENSIONS ... CASE GAMA .......... 7..... 8...... 84 . El'o'VIRONMENTAL EFECTOS ............................ - ............... .................................... _ . 9EFECTOS AMBIENTALES ONU LA MQUINA .. AMBIENTALES Ef'FECTS ONU LA POLYTHENE flLM .................. 9'5 . ADVERTENCIAS E INSTRUCCIONES DE SEGURIDAD ............ _ .......... - . - - - 10 ; 2 '6 . OPCIONES ...........------ 127 . INSTALLATIOX f CO '\ OIISSIONING ------- 13

7.5 COMMISSIONINGTHEMACHINE ........................... , , . , , 0,157,5 1 presalida Potencia y Saf < Ny Syste m - Check. 168 . SET MACHINE ( . ' P PROCEDTIIB ..............-------- 17

8.1 $ ETIING TKE PENER .....8.2 CARGA flLM ANO DE RUTA ..8.2.1 Carga de Cine .......8.2.2 Film F ,,,, d Camino ....8.2.3 Pago- ding Film Montaje delantero Driw Ro ! / ..8.3 Ubicacin de la caja ..8.4 Posicionamiento de Caja PARADAS ..8.5 POSICIONAMIENTO DE LOS LECHONES ........8.6 DETERMINAR LA BOLSA LENGTHANO Altura del transportador .8.6.1 Dr ; termining Propios Bolsa Lengtt ..8.6.2 Configuracin 7HE Altura Transportadores ......8.7 AJUSTE DE LOS DEDOS 0VERWRAPPER .............. 17. ................... 18.... 18... 19..... 20.................. 21.. 2122 ......... - .............. 23............ 23.. 249 . BASIC rante el funcionamiento ( CONTROLES A. D " . .......---- 25' , . '2PERATOR PANEL DE CONTROL .. PILA liGKT PERATION ..................................... 25................................ 2610 . FUNCIONAMIENTO DE LA PANTALLA TCTIL -----2,7 .10.1 PANTALLA DESCRIPTIONSANO NAVEGACIN ..10.1.1 principal Sct " , , . , N ( Home ) ..10.1.2 AdvanoedMenu ...10.1.3 Alann Historia ..10.1.4 BagMakingMenu .................... 1. ................ 27. ............ 2929 ....... 30

10.1.5 Aocess Timers ... -------- 10.1.6 mensaje emergente -Banners ----- ...........32.......... 3310.2 MACHINEALARMS y TROUSLESHOOTING _ ----- - ... 3310.2 . 1 Derecho Areo Demasiado principal ....... --------- 3410.2.2 principales Aire Vatve Error o presin SwitofJ Sholte . -------- ......... " ------ 3410.2.3 vaco perdido en Opening Film---- ......... --------- - -------- ... , . 34 ...10.24 Interruptor de Vaco seorita Ajustado o Error ......... --------- " --------- 3510.2_5 Caso Jaro PhDtoeye disparada Durante uning Cyr ; Je .... ------ ........... 3510.2.6 OutofFdm ORFI / mJammed al trasero de MacfJine ......... 3510.2 . Bomba durante 7 Vaco / OAD Disparado .. _ ------ ....... -------- ... _ , ....... .. _ , _ 3610.2.8 1/Jermocoup/e Signa / Lost- Bottom Heatseal barras: ..... 3610.2.9 OvetWrapper mitad de la posicin del interruptor de Nat Deteoted . 3610.2.10 Encelofanadora No Down ... ------- ........... _ , .......3710.2 . 11 Encelofanadora Not Up ....... ------ ......... " ------- ...... - ------- - 3710.2 . 12 OvetWrapper Restos de Down --------- ....... ----------- 10.2.13 Encelofanadora Restos Up . -------- ....... ------- .........10.2.14 Encelofanadora Cytindw - Tanto Reed SwitcfJes Made3738----- ............ 3810.2.15 Cortador Nol Cut ........ ------ .10.2.16 Cortador Nol Volver .. ------- ........ _ ----- - . ...... " ---------- 10.2 . 17 Cortador Restos corte " ---------- - . ............ 38393910.2.18 Cortador Restos Back_ ....., .... ------- ........ 3910_2_ 19 Cortador cytinder -Bath Reed Switches Hecho----- - . ...... -------- .......... 4002/10/20 Abridor No Cerrado ----- ------ ......... " ------ 4010.2.21 0 {' $ ner No se abra ..... ----- ....... ---------- 4010/02/22 OpenerRemains Ciosed ... ------ ....... ---------- 4110.2.23 Abridor permanece abierta .. ------ ......... --------- 4 ... !10.2.24 O ( J $ ner Cy/Jnder- Tanto Reed Switches Hecho ......... ---------- 0.4111 . M.. f the machina. How much depends on (heamount of over-travel Q...speed ofthe assembly/cylinder).

IMPORTANT - Check the ciearance between the Overwrapper fingers and the suckers before moving the OVerwrapper assembly down. Move the opener assembly open and closed to ensure that there is nointerference with any of the moving parts.

l 9. Basic Operation and Controls

In arder to start the machine ali ofthe guard doors must be closed and emergency stops released. Upon pressing the RESETbutton, !he machine will energize and after a delay (allowing drives to power up) !he machine will be ready to start. When the STARTbINT+f.

BAGLENGTHThe user can set up to four different bag lengths and give each a unique alphalnumeric label up to 20 cliaracters. Pressing the LENGTH" box will pop-up a numeric keypad that allows the user to enter -the desired bag length in inches. Pressing the BAG LENGTH CODE box will pop-up an alphalnumeric keypad that allows the user to enter in the desired description for that bag length. Press the LOAD button to actvate the corresponding bag length to be run upon startup. The LOAD bLrtton will illuminate upon pressing.

HEATSEAL TEMPERATURE re) ANO SEAL TIMEPressing the SETPOINT box allows the user to enter in the desireq temperature (O175.C) of the heatseal bar in degrees Celsius. Pressing the +/ box allows the userto:enter the allowab.le temperature deviation above and below the temperature setpoint. This defines the tempei:ature range tha.t the machine must stay w hin in order to continue producing bags while the machine is running. The range is :Shown visually wM the two display boxes above and below to the left of the setpoint box The upper box shows the high range temperature vlue; setpint plus dviation. The lower box shows the low rangetemperature value; setpoint minus deviation. lf-the temperature falls out of the range.the mahine will not start (if idle) or will hold (if running) until the temperature comes into range. Pressing the SEAL 17ME box allows the user to enter the amount of time in seconds that the heatseal bar Will activated,pressing into the film to form the seal.

Record Bag Making SettingsThe tables below are provided to record up to four available bag codes and the heatseal settings_

CodeBag LengthOescription''2

2'4

Tab 10.1.4a - Bag Length Code Table

'

Table 10. 1.4b - Heatseal Parameters

10.1.5ACCESS TIMERS

The machine uses a number of timers in order to maintain control over the process. The user may change these values; however it is recommended that only people familiar w h the machine and its operation doso. The tlmers come preset frorn the factory and should not have to be changed.

TIMERS [PAGE 1)

T,'-J Oe1W Oet&i;een ffitt ftoVi-n_g F"i IM' F'urinel1

ope.n1ni;i_ 11d tne F'i IM F"eedin.g'T.ja.ea- Del.ay bet.! n F'i l.M f'eeding .a the2...=="'-

Moving.. ta'" F'l.l"W"lel closl09

-rsVr:=r e.; ,

f7:erd

T4l_!J!;e:e..f V f'rJ.os:t on O ing Debour.1ce Tiner

TS Ie.eeDe-l _y b1 th tw 1st F' ingers t;>e:i ngR'" .........:..._ e:f 1y.ated ancl ttie o:..-erw:f'\.app:el"' 9011"19 down.1

T61 9 00D lay be_\ween !he yl"WrP!!"" 9olng up _ .ai'\ld retus1ng the ftt:ned caseT1) _e_I = ff -:;!e .lt::=; n . n

Pressing the green box will pop-up a numercal keypad that allows the user to enter in the desifed preset time inseconds for the timer of the described action.

[VIEW F.S.] Pressing this button will overtay all the timer values with the factory preset value (see TIMER [PAGE 2) screen below for visuaQ.

{BACK} Pressing this button retums the user back to the ADVANCED MENU screen.

{PAGE 2} Pressing this button takes the user to the second page of accessibletimers.TIMERS [PAGE 2]=

Screen shown with overlaid Factory Set Timer va/ues.

l 10 . 1.6POPUP MESSAGE BANNERS

The. touchscreen uses popup message banners (as se.en below) located on the main screen to notify the operator of non-alarm type issues. The operator must press the CLOSE button to acknowledge and clear the bmner. Below is a list of the messages that may bedisplayed anda description of why.

dof"lned

et.OSE

MessaaeDescription

Please Pull Opener Open Befare startingIn arder to prevent potential mechanical interferences upanstart-up (i.e. avoid component damage) between the opener assembly and the twist fingers, the user is torced to manually move the opener to the open position if it is not at that position uoon startuo. Once ooen, restart machine.

Machine Holding... Temperature Out of RangeThis message will bedisplayed if the current temperature of theHeatseal bar fans outside of the configured range while the machine is running. The machine will not resume operation until the temperature comes back into range.

Lining Position Must be Clear Before Starting MachineThis message will be displayed if the Lining Position Photoeye(PE-1) is covered upon startup. In order to ensure proper sequencing and case positioning a case is not allowed to be in the machine uoon startuo. Remove case and restar! machine.

j 10.2MACHINE ALARMS & TROUBLESHOOTING

The machine continuously checks itself fer proper operation using various switches and photoeyes. lf a problem occurs, the machine will shut down or not allow the user to start the machine. An alarrn banner (shown below) will pop-up on the main screen to notify the user which alarm occurred. Theuser can acknowiedge the alarrn and close the banner by pressing the CLOSE button. The user may also press the HELP! button which will can up a help screen de\ailing.the alarm. Here, the ca.use of the alarm will be explained, possible reasons given on hcw the alarm may have occurred and suggestions on how to resolve the alarrn. Depending on which alarrn occurs the help screen may also include a PICTUR.E button that when pressed wll display a screen showing a picture of the problem and the associated inputs/outputs used in determining the alarrn. Re.fer to the following secti0ns that provide a screen shot of ali the alarm help screens.

SL220

l 10..2.1 MAIN AIR Too Low

ALARM HELP

1 10.2.2 MAIN AIR VALVE FAILED OR PRESSURE SWITCH SHORTED

SL220

35

!1111

ALARM HELP

1111: J HI PF-._'.IE

:s N.;T A.CTI' ' :-:TEO

liiiil

n.:.rIUALL'( ;J