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aflex.com.au
Email\ [email protected]\ +61 02 9457 7530Fax\ +61 02 9457 7531
ABN\ 73 070 676 201Unit 14, 12–14 Beaumont RoadMount Kuring-gai, NSW 2080
MDR
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Manufacturing Data Report
Customer N/A (Sample MDR)PO Number N/A (Sample MDR)Aflex Job Number 105043Aflex Batch Number 10504301Aflex Item Number 1050430101Serial Number ADSN00001321Release ID 1913Item Description 100NB SEBReport Generated 12:21 06/10/2016Release Date 21/09/2016
Photo is indictive only and may be of another item in the same batch
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Table of Contents
4ISO 9001 Certification
5Manufacturing Drawing
6Welding Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Weld Map
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Weld W-01
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Weld W-02
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Weld W-03
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Weld W-04
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Weld W-05
22Materials Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Materials Map
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Material Certificate 26927 (Page 1 of 1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Material Certificate 20548 (Page 1 of 1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Material Certificate 29813 (Page 1 of 1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Material Certificate 29326 (Page 1 of 1)
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ISO 9001 Certification
Aflex Pty Ltd
Best Practice Certification Pty Ltd has assessed the above company as complyingwith the following management system standard requirements at the address shown.
Standard: AS/NZS ISO 9001:2015 - Quality Management System
Scope of Certification:Design and manufacture of metal expansion bellows for use in pipework
Exclusions: Nil
Address: Unit 14, 12-14 Beaumont Road , Mt Kuringai NSW 2080 Australia
Issue Date: Expiry Date: Client Number:21/09/2016 20/09/2019* 1031
CERTIFICATION APPROVED:
Kobi SimmatChief Executive OfficerBest Practice Certification Pty Ltd
* Subject to regular surveillance audits
a» Suite 211, Lifestyle Working Centre117 Old Pittwater RoadBrookvale NSW 2100
p» 1300 402 602w» bestpracticecertification.com.au
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Welding InformationWeld Map
Drawing not to Scale
Identifer Weld Description Procedure Process
W-01 Bellows Inlet to Pipe Group K/K Bellows Attachment GTAW
W-02 Bellows Outlet to Pipe Group K/K Bellows Attachment GTAW
W-03 Pipe to flange Group A1/K Bellows Attachment GTAW
W-04 Pipe to flange Group A1/K Bellows Attachment GTAW
W-05 Liner to flange Group A1/K Bellows Attachment GTAW
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Weld W-01
Weld Procedure Specification (WPS)Weld Description W-01 - Bellows Inlet to Pipe Torch Postion / Material FitupWPS Name Group K/K Bellows AttachmentWPS ID 1Based On PQR ID 12971Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.52Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 50Maximum Pipe Diameter 1200Parent 1 Material Group KParent 2 Material Group KFiller Material Group F6Filler Material 316/316LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4Flux N/AWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes
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Weld RecordWeld Indentifier W-01 Photo of weldWeld Record ID 21067Operator SKTime of Weld 16/09/2016 15:12 WPS Name Group K/K Bellows AttachmentWPS ID 1Process GTAWAmps 190Volts 8Weld Speed (mm/s) 5Arc Energy (kJ/mm) 0.30Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group KParent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material 316/316LFiller Size Dia. (mm) 1.6Flux N/AWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A
Notes
Note: Weld photo is of this actual weld and forms part of this weld record.
NDT Results
Check ID Description Technician Date Performed Result
31812 Axial Dynamics 100% Through Dye Pen. SK 18/09/2016 PASS
MDR
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Page 9
Welder Qualification Certificate
Welder Qualification Details
WPS ID 1
WPS Name Group K/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:27:31
Method of Qualification Satisfactory Completion of PQR
PQR ID 12972
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12972.pdf
Approved By Nick Gould
Test Piece
Please Refer to PQR ID 12972 for full details
MDR
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Page 10
Weld W-02
Weld Procedure Specification (WPS)Weld Description W-02 - Bellows Outlet to Pipe Torch Postion / Material FitupWPS Name Group K/K Bellows AttachmentWPS ID 1Based On PQR ID 12971Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.52Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 50Maximum Pipe Diameter 1200Parent 1 Material Group KParent 2 Material Group KFiller Material Group F6Filler Material 316/316LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4Flux N/AWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes
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Weld RecordWeld Indentifier W-02 Photo of weldWeld Record ID 21068Operator SKTime of Weld 16/09/2016 15:12 WPS Name Group K/K Bellows AttachmentWPS ID 1Process GTAWAmps 190Volts 8Weld Speed (mm/s) 5Arc Energy (kJ/mm) 0.30Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group KParent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material 316/316LFiller Size Dia. (mm) 1.6Flux N/AWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A
Notes
Note: Weld photo is of this actual weld and forms part of this weld record.
NDT Results
Check ID Description Technician Date Performed Result
31813 Axial Dynamics 100% Through Dye Pen. SK 18/09/2016 PASS
MDR
- 1 0 5 0 4 3 0 1 0 1-
Page 12
Welder Qualification Certificate
Welder Qualification Details
WPS ID 1
WPS Name Group K/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:27:31
Method of Qualification Satisfactory Completion of PQR
PQR ID 12972
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12972.pdf
Approved By Nick Gould
Test Piece
Please Refer to PQR ID 12972 for full details
MDR
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Page 13
Weld W-03
Weld Procedure Specification (WPS)Weld Description W-03 - Pipe to flange Torch Postion / Material FitupWPS Name Group A1/K Bellows AttachmentWPS ID 30Based On PQR ID 12969Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5.5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.47Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 0Maximum Pipe Diameter 0Parent 1 Material Group A1Parent 2 Material Group KFiller Material Group F6Filler Material AWS ER309/309LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes
MDR
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Weld RecordWeld Indentifier W-03 Photo of weldWeld Record ID 21069Operator SKTime of Weld 21/09/2016 11:56 WPS Name Group A1/K Bellows AttachmentWPS ID 30Process GTAWAmps 210Volts 8Weld Speed (mm/s) 3Arc Energy (kJ/mm) 0.56Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group A1Parent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material AWS ER309/309LFiller Size Dia. (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A
Notes
Note: Weld photo is of this actual weld and forms part of this weld record.
NDT Results
Check ID Description Technician Date Performed Result
31814 Axial Dynamics 100% Through Dye Pen. SK 21/09/2016 PASS
MDR
- 1 0 5 0 4 3 0 1 0 1-
Page 15
Welder Qualification Certificate
Welder Qualification Details
WPS ID 30
WPS Name Group A1/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:28:34
Method of Qualification Satisfactory Completion of PQR
PQR ID 12973
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12973.pdf
Approved By Nick Gould
Test Piece
Please Refer to PQR ID 12973 for full details
MDR
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Page 16
Weld W-04
Weld Procedure Specification (WPS)Weld Description W-04 - Pipe to flange Torch Postion / Material FitupWPS Name Group A1/K Bellows AttachmentWPS ID 30Based On PQR ID 12969Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5.5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.47Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 0Maximum Pipe Diameter 0Parent 1 Material Group A1Parent 2 Material Group KFiller Material Group F6Filler Material AWS ER309/309LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes
MDR
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Page 17
Weld RecordWeld Indentifier W-04 Photo of weldWeld Record ID 21070Operator SKTime of Weld 21/09/2016 11:56 WPS Name Group A1/K Bellows AttachmentWPS ID 30Process GTAWAmps 210Volts 8Weld Speed (mm/s) 3Arc Energy (kJ/mm) 0.56Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group A1Parent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material AWS ER309/309LFiller Size Dia. (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A
Notes
Note: Weld photo is of this actual weld and forms part of this weld record.
NDT Results
Check ID Description Technician Date Performed Result
31815 Axial Dynamics 100% Through Dye Pen. SK 21/09/2016 PASS
MDR
- 1 0 5 0 4 3 0 1 0 1-
Page 18
Welder Qualification Certificate
Welder Qualification Details
WPS ID 30
WPS Name Group A1/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:28:34
Method of Qualification Satisfactory Completion of PQR
PQR ID 12973
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12973.pdf
Approved By Nick Gould
Test Piece
Please Refer to PQR ID 12973 for full details
MDR
- 1 0 5 0 4 3 0 1 0 1-
Page 19
Weld W-05
Weld Procedure Specification (WPS)Weld Description W-05 - Liner to flange Torch Postion / Material FitupWPS Name Group A1/K Bellows AttachmentWPS ID 30Based On PQR ID 12969Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5.5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.47Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 0Maximum Pipe Diameter 0Parent 1 Material Group A1Parent 2 Material Group KFiller Material Group F6Filler Material AWS ER309/309LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes
MDR
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Weld RecordWeld Indentifier W-05 Photo of weldWeld Record ID 21071Operator SKTime of Weld 21/09/2016 12:36 WPS Name Group A1/K Bellows AttachmentWPS ID 30Process GTAWAmps 210Volts 8Weld Speed (mm/s) 3Arc Energy (kJ/mm) 0.56Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group A1Parent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material AWS ER309/309LFiller Size Dia. (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A
Notes
Note: Weld photo is of this actual weld and forms part of this weld record.
NDT Results
Check ID Description Technician Date Performed Result
31816 Axial Dynamics 100% Visual Inspection SK 21/09/2016 PASS
MDR
- 1 0 5 0 4 3 0 1 0 1-
Page 21
Welder Qualification Certificate
Welder Qualification Details
WPS ID 30
WPS Name Group A1/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:28:34
Method of Qualification Satisfactory Completion of PQR
PQR ID 12973
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12973.pdf
Approved By Nick Gould
Test Piece
Please Refer to PQR ID 12973 for full details
MDR
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Page 22
Materials InformationMaterials Map
Drawing not to Scale
Materials Records
Identifer Material Name M-ID Heat Number Cert Doc ID
M-02 80NB Pipe - 3" SCH 10S 316/316L 103518 AAW070190 20548
M-03 80NB Flanges - BS EN1092 PN16 (DIN16) Car... 104345 4J00875 29813
M-04 80NB Flanges - BS EN1092 PN16 (DIN16) Car... 104345 4J00875 29813
M-05 100NB Pipe - 4" SCH 40S 316/316L 104310 VBC111171 29326
M-06 100NB Pipe - 4" SCH 40S 316/316L 104310 VBC111171 29326
Bellows Records
Identifer Material Name M-ID Heat Number Cert Doc ID
M-01 Sheet - 1220 x 2440 0.7mm 316/316L 104042 C37AY1600476 26927
Where applicable, Material Certificates can be found on the following pages...