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PennDrill Manufacturing 321 Arbor Ct. Winchester, VA 22602 866.771.5309 Toll Free 540.771.5882 Office 540.665.5206 FAX Operations & Parts Manual COLLOIDAL GROUT PLANT Rev 2, Oct 4, 2018

MANUFACTURING · Grease the ADMI1 mill bearings twice (daily). Weekly Check for wear on hoses. Check all mounting bolts are tight. Grease load adapter. Grease load adapter. 200 hours

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Page 1: MANUFACTURING · Grease the ADMI1 mill bearings twice (daily). Weekly Check for wear on hoses. Check all mounting bolts are tight. Grease load adapter. Grease load adapter. 200 hours

MANUFACTURING

PennDrill Manufacturing 321 Arbor Ct. Winchester, VA 22602

866.771.5309 Toll Free 540.771.5882 Office 540.665.5206 FAX

Operations & Parts Manual

COLLOIDAL GROUT PLANT Rev 2, Oct 4, 2018

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www.penndrill.com 2

LIMITED WARRANTY

PennDrill Mfg warrants each product to be free from defects in material and workmanship under normal use and service, when installed, used and serviced in accordance with seller’s specifications for six (6) months from date of shipment, but not to exceed ninety (90) days of service.

Any warranty contained herein shall not apply to any product which shall have been repaired, altered and/or modified outside PennDrill’s facilities or in any way so as, in PennDrill’s judgment, to affect its stability or reliability, or which has been subject to misuse, negligence, or accident. Warranties shall not apply to any product which shall not have been operated in accordance with printed instructions or shall have been operated beyond the rated capacity of the product.

Repairs, alterations and/or modifications made to the products manufactured by PennDrill MFG shall void all warranties, unless such repairs, alterations and/or modifications are made by PennDrill MFG or inspected and approved in writing by PennDrill MFG. Any and all unapproved repairs, alterations and/or modifications shall relieve PennDrill MFG of any liability for damages which may occur due to product failure, or other contingencies.

The obligation under this warranty, statutory or otherwise, is limited to the replacement or repair at the manufacturer’s factory, or at a point designated by the manufacturer, of such parts as shall be found by the manufacturer, upon inspection at such point, to have been defective in material or workmanship.

This warranty does not obligate the manufacturer to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by the manufacturer.

No other expressed or implied warranty is given and no affirmation of PennDrill, its agents, employees or representatives, by words or action, shall constitute a warranty. PennDrill makes no warranty of merchantability or fitness for a particular purpose with respect to the goods sold hereunder, and there are no warranties which extend beyond the description on the face hereof.

PennDrill shall in no event be liable for consequential damages or contingent liabilities arising out of the failure of any product or parts to operate properly.

Buyer will indemnify PennDrill from any proprietary or patent infringement claims arising from the manufacture of products in accordance with buyer’s specifications.

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TABLE OF CONTENTS

PAGE

INTRODUCTION ............................................................................................................. 4

Identifying Symbols .................................................................................................. 4

Equipment Applications ............................................................................................ 4

SAFETY .......................................................................................................................... 5

General Safety Requirements .................................................................................. 5

Equipment Safety ..................................................................................................... 5

Major Hazards .......................................................................................................... 5

Personal Protection .................................................................................................. 5

TECHNICAL SPECIFICATIONS .................................................................................... 6

Sizes ......................................................................................................................... 6

TRANSPORTATION ....................................................................................................... 7

Safety Guidelines ..................................................................................................... 7

Transport Data .......................................................................................................... 7

CONTROLS .................................................................................................................... 7

START-UP PROCEDURE............................................................................................... 9

Initial Start Up ........................................................................................................... 9

Visual Inspection Before Starting .............................................................................. 9

Starting the Equipment ............................................................................................ 9

OPERATION ................................................................................................................. 10

Typical Mixes .......................................................................................................... 10

CLEANING THE COLSHEAR PD411HD ...................................................................... 11

Shut Down .............................................................................................................. 11

MAINTENANCE ............................................................................................................ 12

Safety Guidelines for Maintenance ......................................................................... 12

Maintenance Intervals ............................................................................................. 12

ADMK1 Shaft Seal Adjustment .............................................................................. 13

Hydraulic System .................................................................................................... 14

Checking and Changing the Hydraulic Oil ............................................................... 15

Filter Replacement .................................................................................................. 16

COMPONENTS ............................................................................................................ 17

APPENDIX T4 ............................................................................................................... 32

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INTRODUCTION

This manual has been made for the operators and the maintenance personnel.

In the Instruction Manual you will find a detailed description of the equipment, guidelines for transporting and operation of the equipment. Comprehensive instructions for operating and troubleshooting the equipment, and a detailed maintenance schedule. Technical Data, dimensions and weights are provided within this manual.

Identifying symbols

“Info” is used to highlight an operation, assembly or maintenance procedure. In general, observance of the information here will facilitate the work.

“Caution” is used to identify a hazard that can result in moderate injury and/or damage to the equipment if the instructions given in this manual are ignored or not correctly followed.

Equipment Applications

The equipment is designed and intended for the following applications only:

The COLSHEAR PD411HD is a combined Grout Mixing and Pump Plant.

Grout Mixing: Up to a sand/cement ratio of 4:1 and neat cement grouts with water/cement ratios as low as 0.36:1 without additives, or lower with plasticizers or super-plasticizers providing flexibility required on site. The mixers are also very efficient at mixing bentonite and other clay products.

Observance of the instruction manual and all the documents supplied with the equipment is also considered part of the intended application.

Using the equipment in another or a further application than those stated here is not permitted and will be considered misuse.

The manufacturer does not assume any responsibility for damages resulting from misuse of the equipment.

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SAFETY

General Safety Requirements

The safety messages given in the manual of the equipment must be followed.

Equipment Safety

Equipped safety devices intend to provide the highest possible safety standard for this piece of equipment.

Major Hazards

In mixing applications, the equipment operates with rotating parts. Be careful of rotating parts, being caught by a rotating part is deadly.

The stability of the equipment must be watched carefully. If the equipment becomes unstable the equipment can fail violently causing severe personal injury or loss of life.

Be observant of oil spills from the hydraulic system. If there is a spill, find the cause and repair it. Oil spraying with high pressure can cause severe burns and poisoning.

Engine and hydraulic oils become very hot from operation. Touching any component in any of these systems can cause burns.

Be sure that the equipment is properly shut down before you begin maintenance, repair or cleaning it.

To prevent abuse and unauthorized starting of the equipment, shut it down and remove the ignition key.

Personal Protection

Long hair may not be worn loose; clothing may not be loose fitting. Necklaces, bracelets or rings may not be worn because of the danger of being caught by protruding parts or being drawn into the mixer. All personnel working with this equipment must wear appropriate protection, such as the items below.

Protective Clothing to prevent chemical burn

Protective Helmet

Protective Boots

Hearing Protection where noise is greater than 85 dB

Work Gloves

Protective Eyewear

Respirator for use when dusts are present

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TECHNICAL SPECIFICATIONS

Sizes

ENGINE 48 HP

MIXER TANK CAPACITY 32 GAL 120 L

HOLDING TANK CAPACITY 50 GAL 190 L

PUMP FLOW 38 GPM 144 LPM

PUMP PRESSURE 240 PSI 16.5 BAR

DIMENSIONS L-8'-3" x W-6'-5" x H-6'-4" L-2.52M x W-1.94M x 1.93M

WEIGHT 5700 lb 2590 kg

FORK OPENINGS 7-1/2" x 3-1/2", SP 31-1/2" 190mm x 89mm, SP 800mm

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TRANSPORTATION

Safety Guidelines

Secure movable and loose parts of the equipment.

The driver of the transporting vehicle is responsible for checking each time before he starts to move, that the equipment is restrained from movement and properly secured to the vehicle.

The transport company should be informed of the transport dimensions and weight.

Transport Data

Overall dimensions: L-8’-3” x W-6’-5” x H-6’-4”

Weight: 5700 lb

CONTROLS

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Circulate & Discharge

Water Dump

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START-UP PROCEDURE

Initial Start-up

The initial start-up of the equipment concerns the safety, productivity and life of the equipment. The operator of the equipment must be familiar with all the controls and their capabilities.

Visual Inspection Before Starting

A visual inspection and thorough check is required before putting the equipment into operation: Inspect the entire machine.

Check for loose bolts.

Hydraulic leaks and fluid spills

All clean-out covers and plugs are in place

Be certain that there is liquid in the mixing and pump tanks before starting.

Check all components for wear.

Check all contained oils and fluids have the proper level.

Be certain that all controls are in the neutral position.

Starting the Equipment

Be certain there is liquid in the mixing and pumping tanks before starting engine.

Be certain there is fluid in the hydraulic and fuel tanks prior to starting.

Start engine by turning the ignition key until engine starts or until oil pressure builds up.

Verify the E-Stop is operational.

The machine is now ready to operate.

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*

OPERATION

Start the Engine and allow time for the unit to warm up.

With all the clean-out doors and drain plugs in place, fill the tanks with enough water to lubricate the rotor and stator for the pump.

Set water level control, and then fill the water tank.

Transfer the water to the mixer tank using the Water Dump valve. (Refer to “Controls” section, page 9.)

Add cement to the water. While adding cement bags, have the mix circulating through the mixer tank. (Be certain to fill mixer with water before adding bags of cement)

Use the Hose Pincher valve to transfer the mix to the grout holding/pumping tank. (Refer to “Mixing Tank” section, page 25.)

* Repeat as needed to supply grout to holding tank.

Take time to clean the machine, this should be done frequently (every few hours) depending on the mix being produced. Run three to four batches of water through the batching and pumping cycle to make sure the equipment is clean. (No grout colored water!)

Typical Mixes

Maximum Batch volume of the PD411HD Mixer is 32 Gallons

Cement to Sand Ratio

Water to Cement Ratio

Average

Per 100 lb of Cement

Water Content (gal)

Average Volume (cu ft)

1 : 0 0.42 5.2 - 6 9.8

1 : 1 0.47 6 - 6.6 15.3

1 : 1.25 0.51 6.6 - 7.1 17.1

1 : 1.5 0.56 7.1 - 7.9 19.2

1 : 1.75 0.62 7.9 - 8.4 20.8

1 : 2 0.66 8.1 - 9.2 22.7

1 : 3 0.85 10 - 12.4 30.3

1 : 4 1.12 13.2 - 16.3 38.8

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CLEANING THE COLSHEAR PD411HD Drain full water tank into the mixer. Let it clean for several minutes than transfer water to grout holding tank. Do this until the water is clear in color.

Drain another full batch of water into the mixer. Make sure equipment is OFF, then with a brush, clean the inside of the mixer tank.

Transfer the water into the grout holding tank and then pump out the water. With the brush clean the grout holding tank.

Hose and brush off the remaining area of the PD411HD that has grout spillage on it.

Shut Down

Stop the engine by rotating the key counterclockwise to the off position.

Remove the ignition key.

SEE APPENDIX T4 for units manufactured and shipped before January 1, 2015

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MAINTENANCE

Safety Guidelines for Maintenance

Have maintenance carried out by only skilled personnel.

Replace with genuine parts from PennDrill MFG.

Carry out the maintenance at the given intervals.

Also observe the other manufacturers’ service instructions for components installed on the equipment.

Maintenance Intervals

The maintenance for this equipment is organized into the following intervals:

Daily

Check that seals are not leaking (see following page).

Check all oil levels.

Wash down and remove all grout spillage.

Grease the ADMI1 mill bearings twice (daily).

Weekly

Check for wear on hoses.

Check all mounting bolts are tight.

Grease load adapter.

Grease load adapter.

200 hours of operation

Change hydraulic filter.

Service the engine.

o Change oil

o Change oil filter

o Change air filter

o Change fuel filter

If this equipment is used under extremely wet and dusty conditions it may be necessary to service more often.

Per engine manufacturer for specific conditions.

Weekly or change when required.

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ADMK1 Shaft Seal Adjustment

Rubber Seals and Wearing Bushings

The gland arrangements are in the form of rubber seals which rotate with the shaft and each of which has a flange in slight pressure contact with the face of a wearing bush held between the bored faces at each end of the two halves of the body casting. The bushes are adjusted so that they produce sufficient pressure on the rubber seal to prevent leakage of grout. A slight weep will help to prevent overheating, but if more than a weep takes place the bushes may need replaced. If the bushes are not badly worn, leakages may be stopped by pushing the bushes further into the casting after slackening off the seating bolts. These steel bushes are so made that when one face has worn they may be reversed and the other end used as a new face. This is only possible if care is taken not to use a hammer on the bush when adjusting. Use the tool provided for the job. The faces at both ends may be trued-up for re-use by machine.

Adjusting Mixer Casting Seals

When leakage is present at the mixer casting seals where the shaft enters the mixer housing on either side, this is the time to adjust them before grout dries and causes additional wear or tearing of the seals.

It is preferential to carry out adjustment with the mixer running so as not to over-adjust the seals (this is possible if done with the shaft stationary).

Place the end of a piece of round bar onto the edge of the wearing bush (A piece of brass bar is ideal for the job).

Using a hammer on the other end of the bar, tap the Wearing bush into the mixer housing until leakage stops.

Adjustment can be repeated several times before the seals and bush will need replacing.

The wearing bushing is supported sufficiently in the housing to allow it to move squarely and make full contact with the seal. You can also refer to drawing ADMK1 for additional detail as to the location of the seal in relation to the wearing bush.

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Hydraulic System

Hose Assemblies Inspection

Hose assemblies must be inspected at least once a month by a competent person. A hose assembly on which one or several of the following criteria are found must be replaced with a new one:

Damage in the outer layer down to the core of the hose (e.g. abrasions, cuts or fissures). The outer layer of the hose is brittle (cracks).

The hose does not resemble its original natural shape (e.g. layers separating, bubbles forming).

Leaks

Damage or deformation of hose end fittings (tightness impaired); minor damage to the surface does not require replacement.

Corrosion on the end fitting, impairing the function and stability.

Checking the Hydraulic Oil

The location to check the hydraulic tank for proper level of oil is in the sight glass shown in the illustration below.

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Checking and Changing the Hydraulic Oil

Check hydraulic oil every 500 hours of operation. Drain tank as follows:

1. Remove filler cap.

2. Close all suction ball valves.

3. Remove hose from one ball valve.

4. Attach discharge hose to ball valve and drain all oil into proper container.

5. Close ball valve and attach suction hose.

6. Open all ball valves.

Inspect the tank inside, clean as necessary and completely remove any water before refilling with new hydraulic oil.

Then refill the tank with hydraulic oil through the filler breather as follows:

Hydraulic oil must be filled through the filler breather only.

Clean areas including hands, filler cap, filling cans et cetera prior to refilling the oil. Refill with oil to proper level using Clarity biodegradable hydraulic oil of proper weight ISO46 or ISO68. Change suction strainers at time of oil replacement. In between the regular oil changes it is recommended to also sample the oil itself. This should be done every 500 hours of operation to view deterioration of the oil, and potential damages can be avoided. Take a sample of the oil and have a chemical analysis done.

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Filter Replacement

Replace the hydraulic oil filter shown above after 250 hours of operation or upon the indicator showing change (RED).

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COMPONENTS

Page

1. DIESEL ENGINE ...................................................................................................... 18

Ignition Panel .................................................................................................. 19

2. GROUT HOLDING TANK ........................................................................................... 20

Mono Pump Assembly .................................................................................... 21

Mono Pump Drive Assembly ........................................................................... 22

Discharge and Recirculation Assembly ........................................................... 23

3. MIXER TANK ............................................................................................................. 24

ADMK1 Mixer & Motor ..................................................................................... 25

ADMK1 Mixer Pump Assembly ....................................................................... 26

4. FUEL TANK ....................................................................................................... 27

5. WATER TANK ........................................................................................................... 28

Overflow System .............................................................................................. 29

6. HYDRAULIC OIL TANK ...................................................................................... 30

7. OPERATOR CONTROL PANEL .............................................................................. 31

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ENGINE (Diesel)

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 W2245314 ENGINE, 66 HP JOHN DEERE 1

2 HB2190217 HYDRAULIC OIL COOLER (NOT SHOWN) 1

3 W2245362 AIR CLEANER ASSY W/ INLET COVER 1

4 W2245327 AIR CLEANER ASSY, W/ FLTR ELEMENT 1

5 W2240001 FILTER ELEMENT, PRIMARY AIR 1

6 W2240002 FILTER ELEMENT, SAFETY AIR 1

7 W2245321 INLET COVER, AIR FILTER HOUSING 1

8 W2996062 WATER SEPARATOR/ FUEL FILTER 1

9 W2240003 OIL FILTER (SEE ENGINE MANUAL) 1

10 DIPSTICK, ENGINE OIL 1

***SEE ENGINE MANUAL FOR DETAILS***

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Ignition Panel

Stop the engine by rotating the key counterclockwise to the off position.

Remove the ignition key.

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 W2125070 THROTTLE KNOB 1

2 W2996191 IGNITION SWITCH 1

3 W2130047 BREAKER, 20A PUSH BUTTON 1

***CONTROL PANEL - REFER TO ENGINE MANUAL***

See Appendix T4 for units manufactured and shipped prior to January 1, 2015.

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GROUT HOLDING TANK

Capacity: 50 gallons

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 W5670005 VALVE TREE, PD411HD 1

2 (TBD) SCREEN, STRAINER 1

3 (TBD) PIPE WELDMENT, PUMP TANK FILL 1

4 (TBD) HOSE ASSEMBLY, GROUT TRANSFER 1

5 R1120026 GROUT HOSE, 2" x 3/4, 500 PSI 1

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Mono Pump Assembly

PARTS LIST - W5995886 MONO ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 CC301008 STATOR #301008 1

2 CC301010 ROTOR #301010 1

3 CC301049 GASKET OD 138mm, ID 83mm x 1-1/2mm 1

4 CC301071 90d END COVER WITH PLUGS 1

5 CC301072 BARREL #301072 2

6 CC301073 SPACER #301073 1

7 W2230398 NIPPLE, 2" PIPE CLOSE 1

8 W5616147 NEOPRENE GASKET 1/8 1

9 W5995873 REDUCER, FLANGE 1

10 W7010133 CAPSCR HXHD G8 5/8-11 x 2-1/2 8

11 W7010137 CAPSCR HXHD G8 5/8-11 x 3-1/2 4

12 W7010141 CAPSCR HXHD G8 5/8-11 x 5 4

13 W7240007 NUT HEX STOP 5/8-11 16

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Mono Pump Drive Assembly

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 W5066372 BRACKET WELDMENT, MOTOR MONTING TOP 1

2 HB2190233 LOAD ADAPTER 1

3 W7010090 CAPSCR HXHD G8 1/2-13 x 1-1/4 4

4 W7260006 LOCK WASHER REG HLCL 1/2 4

5 HB2190216 HYDRAULIC MOTOR, MONO PUMP 1

6 W7010071 CAPSCR HXHD G8 1/2-13 x 1-1/2 4

7 W5995907 SHAFT COUPLING, LOAD ADAPTER 1

8 W5554953 KEY, 5/16 x 5/16 x 3-1/2 1

9 W7070017 STSCR HXSOC CPPT 5/16-18 x 3/8 2

10 W7070019 STSCR HXSOC CPPT 5/16-18 x 1/2 1

11 CC301067 CONNECTING ROD 1

12 CC301019 SEALS, COUPLING ROD 2

13 CC301016 COUPLING ROD PIN #301016 2

14 CC301018 WASHER, C-ROD PIN CAP 4

15 W7270006 WASHER, PLN REG 1/2 4

16 CC301017 PIN CAP, COUPLING ROD 4

17 W5995874 AGITATOR WELDMENT, PUMP TANK 1

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D

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 CC301030 DIAPHRAGM UNIT #301030 1

2 HB2190242 PRESSURE GAUGE, 0-300 PSI, 3-1/2" DIA 1

3 HB2230004 2" THREADED BOLT ON FLANGE 4

4 W2060000 U-BOLT, 1-1/2 PIPE 1

5 HF130005 WING NUT, 1-1/2 BOSS GROUND JOINT 1

6 W2198727 BUTTERFLY VALVE, 2 NPT 2

7 W2230010 WYE, 1-1/2 BLACK PIPE 1

8 W2230104 BUSHING, HEX 2 MPT x 1-1/2 FPT 4

9 W2230225 ELBOW, 45d 1-1/2 STREET 1

10 W2230336 ELBOW, 90d 1-1/2 STREET 2

11 W2235227 PLUG, 1-1/2 SQ HD NPT 1

12 W2235245 BUSHING, HEX, 3/8 MPT x 1/4 FPT, 3000 1

13 W5060002 BRACKET WELDMENT, VALVE ASSEMBLY SUPPORT 1

14 W5090004 STOP, VALVE OPERATING 1

15 W5660037 HANDLE BRACKET, VALVE TREE 1

16 W5660061 MOUNTING BRACKET, VALVE TREE 1

17 W5670005-03 PIPE, GROUT FEED 1

18 W5670014 STEM, 1-1/2 BOSS GROUND JOINT 1

Discharge & Recirculation Assembly

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MIXING TANK

Capacity: 32 gallons

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 W5995949 HOSE PINCHER ASSEMBLY 1

2 ADMK1 MIXER ASSEMBLY 1

3 HB2190214 MIXER MOTOR 1

4 W2060001 U-BOLT, 3/8-16, 2" PIPE 1

5 W2198515 CLAMP, T-BOLT, 2.90 - 3.18 2

6 W2197545 CLAMP, T-BOLT, 3.03 - 3.31 2

7 W5616146 GASKET, 2" PIPE FLANGE 1

8 HB5170004 SHAFT GUARD 1

9 W5995839 PIPE WELDMENT, GROUT TRANSFER EXTENSION 1

10 W5995840 ELBOW, GROUT MIXER PINCH 1

11 R1120007 HOSE, 2-1/2 ID, 150 PSI 1

12 R1120007 HOSE, 2-1/2 ID, 150 PSI 1

13 (TBD) 3" CLAMP / ROD GUIDE 1

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ADMk1 Mixer & Motor

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 ADMK1 MIXER ASSEMBLY, ADMK1 1

2 W2190027 COUPLING, HAYES POWER TRANSFER 1

3 HB2190215 BRACKET, MOTOR MOUNTING 1

4 W5305558 SHIM, HYDRAULIC MOTOR BRACKET 1

5 HB2190214 MOTOR, GROUT MIXER HYDRAULIC 1

6 CC101089 GASKET, DISCHARGE BOX 1

7 W5616148 GASKET, DOUBLE HOSE MANIFOLD 1

8 W5995906 MANIFOLD,K DOUBLE HOSE BARB 1

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ADMK1 Mixer Pump Assembly

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 CC101001 MIXER BASE, MK1 1

2 CC101002 MIXER BODY TOP, MK1 1

3 CC101009 WEARING BUSHING, MK1 SEAL 2

4 CC101016 SEAL, MK1 SHAFT RUBBER 2

5 CC101017 RUBBER THROWER, MK1 MIXER 2

6 CC101270 DISCAR, EXTRA HARD SOIL 1

7 W2030009 PILLOW BLOCK 2

8 W2030010 LOCATING RING 1

9 W2030011 BEARING 2

10 W2030012 END CAP, EPR3 BEARING HOUSING 1

11 W2030013 ADAPTER ASSEMBLY 2

12 W2030015 SEAL 3

13 W2204946 KEY 1

14 W2280000 WASHER, 35mm ID, 45mm OD SHIM 1

15 W5350004 SHAFT, ADMK1 HEX 1

16 W5616148 GASKET, DOUBLE HOSE MANIFOLD 1

17 W5995906 NIPPLE WELDMENT, DOUBLE HOSE BARB 1

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FUEL TANK

Capacity: 30 gallons

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 W2404983 FUEL TANK, 30 GAL 1

2 HB2230014 ELBOW 1

3 W7993048 FUEL PICK-UP TUBE 1

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WATER TANK

Capacity: 15 gallons

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 SEE PG 30 OVERFLOW VALVE ASSEMBLY 1

2 W5535009 WATER TANK 1

3 W5090007 LEVER, WATER TANK DUMP 1

4 W5090008 LIMIT BLOCK 1

5 W2198781 VALVE, BUTTERFLY 1

6 W2230339 ELBOW, 90d 1

7 HF010020 HOSE BARB 1

8 W2230015 FLANGE, THREADED PIPE 2

9 W5095300 VALVE CONNECTING ROD 1

10 HF010018 HOSE BARD 1

11 W2230337 ELBOW, 90d 1

12 W2230338 ELBOW, 90d 1

13 W2230399 NIPPLE 1

14 W2230071 HEX, REDUCING BUSHING 1

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Water Overflow System

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 (TBD) OVERFLOW SYSTEM BRACKET 1

2 W2190021 HOSE BARB 2

3 R1120132 TUBE, WATER LEVEL CONTROL 3 FT

4 W5090006 HANDLE, OVERFLOW SYSTEM 1

5 W5650001 LABEL, WATER LEVEL INDICATING 1

6 HB2190224 HANDLE 1

7 W2235333 ADAPTER, FEMALE PIPE TO PVC 2

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HYDRAULIC OIL TANK

Capacity: 75 gallons

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 HB2190207 SUCTION STRAINER, 25 GPM, 2" 3

2 HB2190208 BALL VALVE, 1-1/4 NPT 3

3 HB2190209 LOCKING KIT, 1-1/4 BALL VALVE 3

4 HB2190218 FILTER HEAD, (-24 SAE PORTS) 1

5 HB2190219 FILTER ELEMENT 1

6 HB2190220 VISUALINDICATOR, STAFF #CI-20 1

7 HB2190235 ADAPTER, 1-1/2 MORB x 1-1/2 MPT 1

8 W2404948 HYDRAULIC TANK 1

9 HB2190231 SIGHT GAUGE 1

10 HB2190232 FILLER BREATHER 1

11 W2236476 HEX PLUG, 1" 1

12 W2198990 BALL VALVE, 1 NPT 1

13 HB2190206 SUCTION STRAINER, 5 GPM, 1" 1

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OPERATOR CONTROL PANEL

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 HB2190221 VALVE, PUMP MOTOR CONTROL BUCHER 1

2 W5090012 SHORTENED HANDLE KIT 2

3 W2995931 LABEL, PUMP FLOW 1

4 HB2190212 VALVE ASSEMBLY, GROUT PLANT MIXER 1

5 W2995933 LABEL, MIXER FUNCTION 1

6 W2196498 PANEL MOUNT PRESSURE GAUGE, 3000 PSI 2

7 HB2130053 STATION, 6JC63 EMERGENCY STOP 1

8 W2198245 LEVER ASSEMBLY 2

9 W2198190 PRIORITY CARTRIDGE 1

10 W2198971 VALVE, FLOW CONTROL 1

11 W2199373 LEVER BOX 1

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APPENDIX T4

PennDrill Mfg John Deere T4

50 state compliant diesel engine controls

Units manufactured and shipped prior to January 1, 2015

This information is subject to change at anytime.

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Ignition Panel

PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 W2125070 THROTTLE KNOB 1

2 W2996191 IGNITION SWITCH 1

3 W2130047 BREAKER, 20A PUSH BUTTON 1

4 INDICATOR (REFER TO ENGINE MANUAL) 1

***CONTROL PANEL - REFER TO ENGINE MANUAL***

Stop the engine by rotating the key counterclockwise to the off position.