Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Manufacturing Industry From a Viewpoint of Marketing
25.11.2016DAIKEN NEW ZEALAND LIMITED
MASAHIRO YAMAZAKI
第43回日本ニュージーランド経済人会議
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Contents
1. Company Introduction
MDF Market2.
Problems & Solutions3.
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Contents
1. Company Introduction
MDF Market2.
Problems & Solutions3.
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Company Introduction
DAIKEN NEW ZEALAND LIMITED (DNZ) is;
Manufacturer of MDF
(Medium Density Fiberboard)
1976 Start Operation
1994 Add New Line (L2)
2009 Daiken take over (Share 51%)
2015 Daiken share 100%
History;
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Outline of DNZ
●NPI
●DNZ
●Dongwha
●NPI
●DNZ
●Dongwha
Number of Employees;
175 staffs
Yearly Production Volume;
210,000m3
Yearly Net Sales;
NZ$100,000,000
Company Introduction
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Main Manufacturing Process of MDF
Wood ChipFiber Making
Mat Forming
Hot Press
SandingCut to size
Company Introduction
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Material Transition
Wood Chip(Radiata Pine)
Fiber
Forming Mat
Company Introduction
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Main Usage of MDF
Interior Door Face Material of Kitchen
Storage Door
Base Material of Flooring Frame Material Flush Panel
Company Introduction
All contents copyright ©DAIKEN CORPORATION All rights reserved.
DAIKEN Corporation
Creating “New Lifestyle And Values” in Three Main Core Business Areas
–Housing, Ecology and Engineering-
Number of Employees:3,060 (Consolidated) (as of March 2016)
Net
Sales
Operating
Income
Ordinary
Income
Net
Income
Results for Fiscal Year 2015 168,141 5,586 5,281 3,988
Plan for Fiscal Year 2016 172,000 6,000 6,300 4,000
●
●
Business Result:● (Unit : Million JPY)
Company Introduction
All contents copyright ©DAIKEN CORPORATION All rights reserved.
51.3%
33.5%
8.3%
6.9%
Housing
Business Eco
Business
86,256
(million yen)56,345
(million yen)
Insulation Board
MDF
Dai-Lotone
Dailite
Interior Doors
Staircases
Flooring materials, storage
Other
Business
Engineering
Business
Net Sales
168,141(million yen)
11,561
(million yen)
13,978
(million yen)
Company Introduction
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Circulatory use of timber resources
LumberingMill
Ends
Wood Chips MDF
Using Mill Ends Without Waste
When Lumbering
Biomass Boilers
(BiomassFuel)
ResidencesProducts
Wood Chips Dismantled Old
Recycling Scrap Materials
When Dismantling
Insulation Boards
Lumbers,
plywoodsForests
Biomass Boilers
(BiomassFuel)
● efficient use of timber resources
● stabilize the CO2 for a long term
Company Introduction
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Manufacturing Location and Sales Office
Daiken Industries (Ningbo)
Corporation (China)
Interior doors; wooden flooring materials, etc.
DAIKEN MIRI SDN.BHD. (Malaysia)
MDF
PT.DAIKEN DHARMA INDONESIA.
Inami Plant
Toyama Juki Co., Ltd.
Setouchi Kakoh Corporation
Okayama Plant
Dai-tac Corporation
Daifit Corporation
Dai-wood Corporation
Mie Plant (Kawage)
Mie Plant (Hisai)
Takahagi Plant
Aizu Daiken Kakoh
Corporation
Manufacturing Locations
(Above Line: Company Name, Plant Name)
(Below Line: Name of Product Manufactured)
Tatami board, cured board
Dai-Lotone (Ceiling Board),
Dailite (Durable surface material), etc.
Tatami surfaces
Wooden flooring materials
Wooden flooring materials
Wooden flooring materials
Wooden flooring materials
Wooden flooring materials
Interior doors, fittings and fixtures, etc.
Storage fittings and fixtures, etc.
Tatami surfaces
Tatami board, cured board, etc.
DAIKEN NEW ZEALAND LIMITED (New Zealand)
MDF
Overseas Sales Offices
Shanghai
SingaporeMiri
Indonesia
(Jakarta)
Interior doors; Door Flame
DAIKEN SARAWAKSDN.BHD. (Malaysia)
MDF
Company Introduction
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Contents
1. Company Introduction
MDF Market2.
Problems & Solutions3.
All contents copyright ©DAIKEN CORPORATION All rights reserved.
MDF Market
474,519 397,355
319,670 342,137 373,704 386,518 404,043 388,668 396,874
582,733
409,838
345,857
414,400
483,055
597,308 596,249 576,724 534,151
0
200,000
400,000
600,000
800,000
1,000,000
1,200,000
2007 2008 2009 2010 2011 2012 2013 2014 2015
m3 Trade Statistics of Japan, Ministry of FinanceIMPORT DOMESTIC
MDF Demand in Japan Market
Averagely, 57% is imported
All contents copyright ©DAIKEN CORPORATION All rights reserved.
303,237
217,200 177,360
216,161 264,851
325,191 330,123 341,066 311,014
152,221
126,879
115,479
150,145
157,502
187,883 186,187 157,369 164,941
15,467
12,258
6,554
6,647
11,180
21,334 25,268 26,052
19,321
0
100,000
200,000
300,000
400,000
500,000
600,000
700,000
2007 2008 2009 2010 2011 2012 2013 2014 2015
m3MalaysiaNew Zealand OthersSouth Korea
Countries who supply MDF to JapanTrade Statistics of Japan, Ministry of Finance
Averagely, 55% comes from NZ
MDF Market
All contents copyright ©DAIKEN CORPORATION All rights reserved.
307,264 311,480 284,672
48,711 46,844 60,983
51,585 42,170 54,249
0
100,000
200,000
300,000
400,000
500,000
600,000
700,000
2013 2014 2015
m3 ChinaJapan OthersIndonesia
MDF exported from New ZealandStatistics New Zealand
Averagely, 55% goes to Japan
MDF Market
0
200,000
400,000
600,000
800,000
1,000,000
1,200,000
2007 2008 2009 2010 2011 2012 2013 2014 2015
MDF
Supply
(m3)
/
No of
Housing
Starts
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Trade Statistics of Japan, Ministry of Finance
IMPORT DOMESTIC
MDF Demand in Japan vs Housing Starts
Construction Statistics, Ministry of Land, Infrastructure, Transport and Tourism
Housing Starts
MDF Market
All contents copyright ©DAIKEN CORPORATION All rights reserved.
<East Asia>Japan 0.5Mm3
South Korea 2.1Mm3
China 42.1Mm3
<Central Asia / Middle East>
India 0.7Mm3
Iran 0.8Mm3
Pakistan 0.1Mm3
Sri Lanka 0.2Mm3
World Wood Based Panel
Europe 21.8Mm3
North America 4.8Mm3
South America 8.3Mm3
Africa 0.3Mm3
Asia & Oceania 54.9Mm3
<Southeast Asia>Vietnam 0.6Mm3
Thailand 3.3Mm3
Malaysia 1.5Mm3
Indonesia 1.3Mm3
<Oceania>Australia 0.8Mm3
New Zealand 0.7Mm3
MDF Market
Global Yearly MDF Supply
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Contents
1. Company Introduction
MDF Market2.
Problems & Solutions3.
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Problems & Solutions
Improvement of Productivity in Japan
Capital Investment●
Small Group Activity●
Site Operator takes Initiative
Improvement Activities
5S Activities
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Problems & Solutions
0-5 years, 79
6-10 years,
43
11-15
years, 28
15-20 years,
5
20-25 years,
11
More than
25 years, 11
DNZ Staffs service of Length
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Problems & Solutions
Improvement of Productivity in DNZ
Review Work Instruction (Manual)●
A lot of Project Teams●
One Point Advice
(Well Known in Japan)
All contents copyright ©DAIKEN CORPORATION All rights reserved.
Problems & Solutions
Thank You for Your Kind
Attention.
All contents copyright ©DAIKEN CORPORATION All rights reserved.24