77
IMPORTANCE OF PROPER SET-UP, INSTALLATION, AND PRE-DELIVERY SERVICE For Your Customer’s Safety Proper set-up, installation and pre-delivery service are essential to the customer’s safety and the reliability of the outboard motor. Any error or oversight made during assembly can result in faulty operation, damage to the outboard motor, or injury to others. For Your Safety Some of the most important general safety precautions are given below. However, we cannot warn you of every conceivable hazard that can arise in performing set-up, installation and pre- delivery service. Only you can decide whether or not you should perform a given task. IMPORTANT SAFETY PRECAUTIONS • Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing set-up, installation and pre- delivery service, be especially careful of the following: Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to perform the tasks safely and completely. Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, drill, grind or work around pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection. Use protective wear when necessary, for example, gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves. Protect yourself and others whenever you have engine-powered equipment up in the air. Any time you lift an outboard motor with a hoist, make sure the hoist hook is securely attached to the outboard motor. • Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards: Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine. Burns from hot parts. Let the engine and exhaust system cool before working in those areas. Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way. • Gasoline vapors are explosive. To reduce the possibility of a fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Never drain or store gasoline in an open container. Keep all cigarettes, sparks, and flames away from all fuel-related parts. WARNING Improper service or pre-delivery service can create an unsafe condition that can cause your customer or others to be seriously hurt or killed. Follow the procedures and precautions in this manual and other service materials carefully. WARNING Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed. Follow the procedures and precautions in this manual carefully.

Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

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Page 1: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

IMPORTANCE OF PROPER SET-UP, INSTALLATION, AND PRE-DELIVERY SERVICE

For Your Customer’s SafetyProper set-up, installation and pre-delivery service are essential to the customer’s safety and the reliability of the outboard motor. Any error or oversight made during assembly can result in faulty operation, damage to the outboard motor, or injury to others.

For Your SafetySome of the most important general safety precautions are given below. However, we cannot warn you of every conceivable hazard that can arise in performing set-up, installation and pre-delivery service. Only you can decide whether or not you should perform a given task.

IMPORTANT SAFETY PRECAUTIONS• Make sure you have a clear understanding of all basic shop safety practices and that you are

wearing appropriate clothing and safety equipment. When performing set-up, installation and pre-delivery service, be especially careful of the following:

Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to perform the tasks safely and completely.Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, drill, grind or work around pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection.Use protective wear when necessary, for example, gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.Protect yourself and others whenever you have engine-powered equipment up in the air. Any time you lift an outboard motor with a hoist, make sure the hoist hook is securely attached to the outboard motor.

• Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards:

Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.Burns from hot parts. Let the engine and exhaust system cool before working in those areas.Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.

• Gasoline vapors are explosive. To reduce the possibility of a fire or explosion, be careful when working around gasoline.

Use only a nonflammable solvent, not gasoline, to clean parts.Never drain or store gasoline in an open container.Keep all cigarettes, sparks, and flames away from all fuel-related parts.

WARNINGImproper service or pre-delivery service can create an unsafe condition that can cause your customer or others to be seriously hurt or killed.Follow the procedures and precautions in this manual and other service materials carefully.

WARNINGFailure to properly follow instructions and precautions can cause you to be seriously hurt or killed.Follow the procedures and precautions in this manual carefully.

Page 2: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-1

1. COMMON MODEL INFORMATIONMODEL ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2MODEL CHRONOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6CONVERSION TABLES AND TORQUE VALUES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21MEASURING HARDWARE AND COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23MOTOR SELECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24TRANSOM CENTER LINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24INSTALLATION HEIGHT CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25TRANSOM HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26ANTI-VENTILATION PLATE HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26STERN BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27DUAL OUTBOARD INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27USING THE TRANSOM MOUNT DRILL FIXTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28MOUNTING THE OUTBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28TIE BAR (DUAL MOTORS WITH CABLE STEERING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29HYDRAULIC STEERING RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32WATER SEPARATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58BATTERY (NOT INCLUDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58PROPELLER SELECTION AND TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59TYPICAL PROPELLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60PROPELLER TORQUE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61PROPELLER HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-62TRIM TAB ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-64RADIO/GPS MOUNTING/USAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-65BREAK-IN PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-65PRE-DELIVERY INSPECTION CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-66OUTBOARD DELIVERY CHECKLIST (TM023). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68TERMINAL SERVICE KIT A P/N 07VPZ-001000A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69TERMINAL SERVICE KIT A REFERENCE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70STANDARD WIRE COLOR TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73TILLER LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76REMOTE LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76

1

Page 3: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-2

1. COMMON MODEL INFORMATIONMODEL IDPORTABLE OUTBOARD MOTORS (BF2D ONLY)

BF2D5SCHAMARKETA: USAC: CanadaD: Europe

Honda Outboard

MODEL YEARDX: 1999DY: 2000D1: 2001D2: 2002D3: 2003D4: 204D5: 2005

SHAFT TYPES: Short 15”L: Long 20”

ENGINE HORSEPOWER

STEERING SYSTEMH: Throttle gripCH: Centrifugal clutch

Page 4: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-3

1. COMMON MODEL INFORMATIONPORTABLE OUTBOARD MOTORS(BF8D/BF9.9D, BF15D/BF20D)

BFP8D5LHSAMARKETA: USAC: CanadaD: Europe

Honda Outboard

MODEL YEARD1: 2001D2: 2002D3: 2003D4: 2004D5: 2005

SHAFT TYPES: Short 15”L: Long 20”X: Extra long 25”

ENGINE HORSEPOWER

STARTER TYPE

S: Electric starterT: Power tilt & electric start

Blank: Recoil starter

STEERING SYSTEMH: Tiller handleR: Remote control

SPECIAL FEATUREP: Power thrust propBlank: Regular prop

Page 5: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-4

1. COMMON MODEL INFORMATIONPORTABLE OUTBOARD MOTORS(BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

BF5A4LAS

MARKETA: USAC: CanadaD: Europe

Honda Outboard

MODEL YEARAM/T: 1997AW: 1998AX: 1999AY: 2000A1: 2001A2: 2002A3: 2003A4: 2004A5: 2005

SHAFT TYPES: Short 15”L: Long 20”X: Extra long 25”

ENGINE HORSEPOWER

STARTER TYPEBlank: Recoil starterS: Electric starter

Page 6: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-5

1. COMMON MODEL INFORMATIONOUTBOARD MARINE ENGINES(BF25 through BF225)

BF50A5LRTA

Honda Outboard

MODEL YEARAM/T: 1997AW: 1998AX: 1999AY: 2000A1: 2001A2: 2002A3: 2003A4: 2004A5: 2005

SHAFT LENGTHS: Short 15”L: Long 20”X: Extra long 25”XX: Extra extra long 30”C following: Counter rotationJ: Jet 20”

ENGINE HORSEPOWER

STEERING SYSTEMR: Remote controlH: Tiller handle

TILT AND TRIMJ: JetT: Tilt & trimBlank: Manual tilt

MARKETA: USAC: CanadaD: Europe

}NOT USED

ON

BF115~BF225

Page 7: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-6

1. COMMON MODEL INFORMATIONMODEL CHRONOLOGYPORTABLE OUTBOARD MOTORS (20 HP OR LESS)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

2.0 BF20F SA Unique BF20-1000001 subsequent BF20-1000001 subsequent 1985

2.0 BF2AH LA Unique BAEE-1000001 subsequent BAEL-1000001 subsequent 1987

2.0 BF2AH SA Unique BAEE-1000001 subsequent BAES-1000001 subsequent 1987

2.0 BF2AK LA Unique BAEE-1100001 subsequent BAEL-1100001 subsequent 1989

2.0 BF2AK SA Unique BAEE-1100001 subsequent BAES-1100001 subsequent 1989

2.0 BF2AM SA BF2AM-SE1 BAEE-1200001 subsequent BAES-1200001 subsequent 1990

2.0 BF2AM SAB BF2AM-SE3 BAEE-1200001 subsequent BAEB-1000002 subsequent 1990

2.0 BF2AW LA BF2AW-SE1 BAEE-1300001 subsequent BAEL-1300001 subsequent 1998

2.0 BF2AW SA BF2AW-SE1 BAEE-1300001 subsequent BAES-1300001 subsequent 1998

2.0 BF2AW SAB BF2AW-SE3 BAEE-1300001 subsequent BAEB-1100001 subsequent 1998

2.0 BF2DX LCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1000001 1099999 1999

2.0 BF2DX SA BF2DX-SE1 BEBF-1000001 1999999 BZBK-1000001 1099999 1999

2.0 BF2DX SAB BF2DX-SE2 BEBF-1000001 1999999 BZBL-1000001 1099999 1999

2.0 BF2DX SCAB BF2DX-SEC1 BEBF-1000001 1999999 BZBJ-1000001 1099999 1999

2.0 BF2DX SCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1000001 1099999 1999

2.0 BF2DY LCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1100001 1199999 2000

2.0 BF2DY SA BF2DX-SE1 BEBF-1000001 1999999 BZBK-1100001 1199999 2000

2.0 BF2DY SAB BF2DX-SE2 BEBF-1000001 1999999 BZBL-1100001 1199999 2000

2.0 BF2DY SCAB BF2DX-SEC2 BEBF-1000001 1999999 BZBJ-1100001 1199999 2000

2.0 BF2DY SCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1100001 1199999 2000

2.0 BF2DY SHA BF2DX-SE1 BEBF-1000001 1999999 BZBK-1100001 1199999 2000

2.0 BF2D1 LCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1200001 1299999 2001

2.0 BF2D1 SA BF2DX-SE1 BEBF-1000001 1999999 BZBK-1200001 1299999 2001

2.0 BF2D1 SAB BF2DX-SE2 BEBF-1000001 1999999 BZBL-1200001 1299999 2001

2.0 BF2D1 SCAB BF2DX-SEC2 BEBF-1000001 1999999 BZBJ-1200001 1299999 2001

2.0 BF2D1 SCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1200001 1299999 2001

2.0 BF2D1 SHA BF2DX-SE1 BEBF-1000001 1999999 BZBK-1200001 1299999 2001

2.0 BF2D2 LCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1300001 1399999 2002

2.0 BF2D2 SA BF2DX-SE1 BEBF-1000001 1999999 BZBK-1300001 1399999 2002

2.0 BF2D2 SAB BF2DX-SE2 BEBF-1000001 1999999 BZBL-1300001 1399999 2002

2.0 BF2D2 SCAB BF2DX-SEC2 BEBF-1000001 1999999 BZBJ-1300001 1399999 2002

2.0 BF2D2 SCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1300001 1399999 2002

2.0 BF2D2 SHA BF2DX-SE1 BEBF-1000001 1999999 BZBK-1300001 1399999 2002

2.0 BF2D3 LCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1400001 1999999 2002

2.0 BF2D3 SCHA BF2DX-SEC1 BEBF-1000001 1999999 BZBF-1400001 1999999 2002

2.0 BF2D3 SHA BF2DX-SE1 BEBF-1000001 1999999 BZBF-1400001 1999999 2002

2.0 BF2D4 LCHA BF2DX-SEC1 BEBF-2000001 subsequent BZBF-2000001 2099999 2004

2.0 BF2D4 SCHA BF2DX-SEC1 BEBF-2000001 subsequent BZBF-2000001 2099999 2004

2.0 BF2D4 SHA BF2DX-SE1 BEBF-2000001 subsequent BZBF-2000001 2099999 2004

2.0 BF2D5 LCHA BF2DX-SEC1 BEBF-2000001 subsequent BZBF-2100001 subsequent 2005

2.0 BF2D5 SCHA BF2DX-SEC1 BEBF-2000001 subsequent BZBF-2100001 subsequent 2005

2.0 BF2D5 SHA BF2DX-SE1 BEBF-2000001 subsequent BZBK-2100001 subsequent 2005

2.0 BF2D6 SHA BF2DX-SE1 BEBF-2100001 subsequent BZBK-2200001 subsequent 2006

2.0 BF2D6 SCHA BF2DX-SEC1 BEBF-2100001 subsequent BZBF-2200001 subsequent 2006

2.0 BF2D6 LCHA BF2DX-SEC1 BEBF-2100001 subsequent BZBF-2200001 subsequent 2006

2.0 BF2D6 SCAB BF2DX-SE1 BEBF-2100001 subsequent BZBJ-2200001 subsequent 2006

5.0 BF50F LA BF50F-SE BF50F-1000001 subsequent BF50L-1000001 subsequent 1985

5.0 BF50F SA BF50F-SE BF50F-1000001 subsequent BF50S-1000001 subsequent 1985

5.0 BF5AH LA BF5AH-SE BADE-1000001 subsequent BADL-1000001 subsequent 1987

5.0 BF5AH SA BF5AH-SE BADE-1000001 subsequent BADS-1000001 subsequent 1987

5.0 BF5AK LA BF5AK-SE BADE-1100001 subsequent BADL-1100001 subsequent 1989

5.0 BF5AK SA BF5AK-SE BADE-1100001 subsequent BADS-1100001 subsequent 1989

5.0 BF5AM LA BF5AM-SE BADE-1200001 subsequent BADL-1200001 subsequent 1990

5.0 BF5AM SA BF5AM-SE BADE-1200001 subsequent BADS-1200001 subsequent 1990

5.0 BF5AW LA BF5AW-SE BADE-1300001 subsequent BADL-1300001 subsequent 1998

5.0 BF5AW SA BF5AW-SE BADE-1300001 subsequent BADE-1300001 subsequent 1998

5.0 BF5AX LA BF5AW-SE BADE-1300001 subsequent BADL-1400001 1499999 1999

5.0 BF5AX SA BF5AW-SE BADE-1300001 subsequent BADS-1400001 1499999 1999

SERIAL NUMBER

Engine Frame

Page 8: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-7

1. COMMON MODEL INFORMATIONPORTABLE OUTBOARD MOTORS (20 HP OR LESS)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

5.0 BF5AY LA BF5AW-SE BADE-1300001 subsequent BADS-1500001 1599999 2000

5.0 BF5AY SA BF5AW-SE BADE-1300001 subsequent BADS-1500001 1599999 2000

5.0 BF5A1 LA BF5AW-SE BADE-1300001 subsequent BADS-1600001 1699999 2001

5.0 BF5A1 SA BF5AW-SE BADE-1300001 subsequent BADS-1600001 1699999 2001

5.0 BF5A2 LA BF5AW-SE BADE-1300001 9999999 BADS-1700001 1799999 2002

5.0 BF5A2 SA BF5AW-SE BADE-1300001 9999999 BADS-1700001 1799999 2002

5.0 BF5A3 LA BF5AW-SE BADE-1300001 1999999 BADS-1800001 1999999 2003

5.0 BF5A3 SA BF5AW-SE BADE-1300001 1999999 BADS-1800001 1999999 2003

5.0 BF5A4 LA BF5A4-SE BADE-2000001 subsequent BADS-2000001 2099999 2004

5.0 BF5A4 SA BF5A4-SE BADE-2000001 subsequent BADS-2000001 2099999 2004

5.0 BF5A5 LA BF5A4-SE BADE-2000001 subsequent BADS-2100001 subsequent 2005

5.0 BF5A5 SA BF5A4-SE BADE-2000001 subsequent BADS-2100001 subsequent 2005

5.0 BF5A6 SA BF5A4-SE BADE-2100001 subsequent BADS-2200001 subsequent 2006

5.0 BF5A6 LA BF5A4-SE BADE-2100001 subsequent BADS-2200001 subsequent 2006

7.5 B75K1 LD Unique B75-2000105 subsequent 1973

7.5 B75K2 LD Unique B75-3003041 subsequent 1975

7.5 B75K2 LD Unique B75-3102838 subsequent 1975

7.5 B75K2 SD Unique B75-3010874 subsequent 1975

7.5 B75K2 SD Unique B75-3003594 subsequent 1975

7.5 B75K3 LD Unique B75-4000001 subsequent 1977

7.5 B75K3 SD Unique B75-4000001 subsequent 1977

7.5 BF75 LA Unique BF75-1000002 1013304 BF75-1000002 1013304 1978

7.5 BF75 SA Unique BF75-1000002 1013304 BF75-1000002 1013304 1978

7.5 BF75Z LA Unique BF75-1100001 1103130 BF75-1100001 1103130 1979

7.5 BF75Z SA Unique BF75-1100001 1103130 BF75-1100001 1103130 1979

7.5 BF75A LA Unique BF75-1200425 1205254 BF75-1200425 1205254 1980

7.5 BF75A SA Unique BF75-1200185 1204774 BF75-1200185 1205094 1980

7.5 BF75B LA Unique BF75L-1300002 1301092 BF75L-1300002 1301092 1981

7.5 BF75B SA Unique BF75S-1300001 1301023 BF75S-1300001 1301023 1981

7.5 BF75C LA Unique BF75L-1400002 subsequent BF75L-1400002 subsequent 1982

7.5 BF75C SA Unique BF75S-1400001 subsequent BF75S-1400001 subsequent 1982

7.5 BF75D LA Unique BF75L-1500001 subsequent BF75L-1500001 subsequent 1983

7.5 BF75D SA Unique BF75S-1500001 subsequent BF75S-1500001 subsequent 1983

7.5 BF75E LA BF75E-LA BF75L-1600001 subsequent BF75L-1600001 subsequent 1984

7.5 BF75E SA BF75E-SA BF75S-1600001 subsequent BF75S-1600001 subsequent 1984

7.5 BF75F LA BF75F-LA BF75L-1700001 subsequent BF75L-170001 subsequent 1985

7.5 BF75F SA BF75F-SA BF75S-1700001 subsequent BF75S-170001 subsequent 1985

8.0 BF8AH LA BF8AH-SE2 BACE-1000001 subsequent BACL-1000001 subsequent 1987

8.0 BF8AH SA BF8AH-SE1 BACE-1000001 subsequent BACS-1000001 subsequent 1987

8.0 BF8AK LA BF8AK-SE2 BACE-1100001 subsequent BACL-1100001 subsequent 1989

8.0 BF8AK SA BF8AK-SE1 BACE-1100001 subsequent BACS-1100001 subsequent 1989

8.0 BF8AM LA BF8AM-SE2 BACE-1200001 subsequent BACL-1200001 subsequent 1990

8.0 BF8AM SA BF8AM-SE1 BACE-1200001 subsequent BACS-1200001 subsequent 1990

8.0 BF8AM XA BF8AM-SE2 BACE-1200001 subsequent BACU-1000001 subsequent 1990

8.0 BF8AW LA BF8AW-SE2 BACE-1300001 subsequent BZBC-1300001 subsequent 1998

8.0 BF8AW SA BF8AW-SE1 BACE-1300001 subsequent BZBC-1300001 subsequent 1998

8.0 BF8AW XA BF8AW-SE2 BACE-1300001 subsequent BZBC-1300001 subsequent 1998

8.0 BF8AX LA BF8AX-SE2 BACE-1300001 1399999 BZBC-1400001 1499999 1999

8.0 BF8AX SA BF8AX-SE1 BACE-1300001 1399999 BZBC-1400001 1499999 1999

8.0 BF8AX XA BF8AX-SE2 BACE-1300001 1399999 BZBC-1400001 1402544 1999

8.0 BF8AY LA BF8AX-SE2 BACE-1300001 1399999 BZBC-1500001 1502587 2000

8.0 BF8AY SA BF8AX-SE1 BACE-1300001 1399999 BZBC-1500001 1502182 2000

8.0 BF8AY XA BF8AX-SE2 BACE-1300001 1399999 BZBC-1500001 1502468 2000

8.0 BF8A3 LA BF8AW-SE2 BACE-1300001 9999999 BZBC-1700001 1799999 2003

8.0 BF8A3 SA BF8AW-SE1 BACE-1300001 9999999 BZBC-1700001 1799999 2003

8.0 BF8A4 SA BF8AW-SE2 BACE-1300001 subsequent BZBC-1800001 1899999 2004

8.0 BF8A4 LA BF8AW-SE1 BACE-1300001 subsequent BZBC-1800001 1899999 2004

Page 9: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-8

1. COMMON MODEL INFORMATIONPORTABLE OUTBOARD MOTORS (20 HP OR LESS)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

8.0 BF8A5 SA BF8AW-SE2 BACE-1300001 subsequent BZBC-1900001 subsequent 2005

8.0 BF8A5 LA BF8AW-SE1 BACE-1300001 subsequent BZBC-1900001 subsequent 2005

8.0 BF8A6 SA BF8AW-SE2 BACE-1400001 subsequent BZBC-2000001 subsequent 2006

8.0 BF8A6 LA BF8AW-SE1 BACE-1400001 subsequent BZBC-2000001 subsequent 2006

8.0 BF8D1 LHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BF8D1 LHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BF8D1 LRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BF8D1 SA BF8D1-SE1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BF8D1 SHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BF8D1 SHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BF8D1 SRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BF8D2 LHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BF8D2 LHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BF8D2 LRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BF8D2 SA BF8D1-SE1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BF8D2 SHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BF8D2 SHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BF8D2 SRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BF8D3 LHA BF8D1-SEC1 BEAAJ-1000001 9999999 BAAJ-1200001 1299999 2003

8.0 BF8D3 LHSA BF8D1-SES1 BEAAJ-1000001 9999999 BAAJ-1200001 1299999 2003

8.0 BF8D3 LRA BF8D1-SER1 BEAAJ-1000001 9999999 BAAJ-1200001 1299999 2003

8.0 BF8D3 SHA BF8D1-SEC1 BEAAJ-1000001 9999999 BAAJ-1200001 1299999 2003

8.0 BF8D3 SHSA BF8D1-SES1 BEAAJ-1000001 9999999 BAAJ-1200001 1299999 2003

8.0 BF8D4 LHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1300001 1399999 2004

8.0 BF8D4 LHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1300001 1399999 2004

8.0 BF8D4 LRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1300001 1399999 2004

8.0 BF8D4 SHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1300001 1399999 2004

8.0 BF8D4 SHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1300001 1399999 2004

8.0 BF8D5 LHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1400001 subsequent 2005

8.0 BF8D5 LHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1400001 subsequent 2005

8.0 BF8D5 SHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1400001 subsequent 2005

8.0 BF8D5 SHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1400001 subsequent 2005

8.0 BF8D6 SHA BF8D1-SES1 BEAAJ-1100001 subsequent BAAJ-1500001 subsequent 2006

8.0 BF8D6 LHA BF8D1-SEC1 BEAAJ-1100001 subsequent BAAJ-1500001 subsequent 2006

8.0 BF8D6 LHSA BF8D1-SES1 BEAAJ-1100001 subsequent BAAJ-1500001 subsequent 2006

8.0 BFP8D1 LHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BFP8D1 LHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BFP8D1 LRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BFP8D1 XHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BFP8D1 XHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BFP8D1 XRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1000001 1099999 2001

8.0 BFP8D2 LHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BFP8D2 LHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BFP8D2 LRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BFP8D2 XHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BFP8D2 XHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BFP8D2 XRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1100001 1199999 2002

8.0 BFP8D3 LHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1200001 1299999 2003

8.0 BFP8D3 LHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1200001 1299999 2003

8.0 BFP8D3 LHTA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1200001 1299999 2003

8.0 BFP8D3 LRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1200001 1299999 2003

8.0 BFP8D3 LRTA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1200001 1299999 2003

8.0 BFP8D3 XHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1200001 1299999 2003

8.0 BFP8D3 XHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1200001 1299999 2003

8.0 BFP8D3 XRA BF8D1-SER1 BEAAJ-1000001 subsequent BAAJ-1200001 1299999 2003

8.0 BFP8D4 LHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1300001 1399999 2004

8.0 BFP8D4 LHTA BF8D1-SES1 BEAAJ-1000001 1999999 BAAJ-1300001 1399999 2004

8.0 BFP8D4 LRTA BF8D1-SER1 BEAAJ-1000001 1999999 BAAJ-1300001 1399999 2004

Page 10: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-9

1. COMMON MODEL INFORMATIONPORTABLE OUTBOARD MOTORS (20 HP OR LESS)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

8.0 BFP8D4 XHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1300001 1399999 2004

8.0 BFP8D4 XHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1300001 1399999 2004

8.0 BFP8D5 LHTA BF8D1-SES1 BEAAJ-2000001 subsequent BAAJ-1400001 subsequent 2005

8.0 BFP8D5 LRTA BF8D1-SER1 BEAAJ-2000001 subsequent BAAJ-1400001 subsequent 2005

8.0 BFP8D5 XHA BF8D1-SEC1 BEAAJ-1000001 subsequent BAAJ-1400001 subsequent 2005

8.0 BFP8D5 XHSA BF8D1-SES1 BEAAJ-1000001 subsequent BAAJ-1400001 subsequent 2005

8.0 BFP8D6 LHTA BF8D1-SER1 BEAAJ-2100001 subsequent BAAJ-1500001 subsequent 2006

8.0 BFP8D6 LRTA BF8D1-SEC1 BEAAJ-2100001 subsequent BAAJ-1500001 subsequent 2006

8.0 BFP8D6 XHSA BF8D1-SES1 BEAAJ-1100001 subsequent BAAJ-1500001 subsequent 2006

9.9 BF100 LA Unique BF100-1000001 1020309 BF100-1000001 1020309 1978

9.9 BF100 SA Unique BF100-1000001 1020309 BF100-1000001 1020309 1978

9.9 BF100Z LA Unique BF100-1100001 1102210 BF100-1100001 1102210 1979

9.9 BF100Z SA Unique BF100-1100001 1102210 BF100-1100001 1102210 1979

9.9 BF100A LA Unique B100-1200395 1205254 B100-1200395 1205254 1980

9.9 BF100A SA Unique B100-1200155 1205094 B100-1200155 1205094 1980

9.9 BF100B LA Unique B100L-1300002 1303707 B100L-1300002 1303707 1981

9.9 BF100B SA Unique B100S-1300001 1303200 B100S-1300001 1303200 1981

9.9 BF100C LA Unique B100L-1400001 subsequent B100L-1400001 subsequent 1982

9.9 BF100C SA Unique B100S-1400001 subsequent B100S-1400001 subsequent 1982

9.9 BF100D LA Unique B100L-1500001 subsequent B100L-1500001 subsequent 1983

9.9 BF100D SA Unique B100S-1500001 subsequent B100S-1500001 subsequent 1983

9.9 BF100E LA BF100E-LA B100L-1600001 subsequent B100L-1600001 subsequent 1984

9.9 BF100E SA BF100E-SA B100S-1600001 subsequent B100S-1600001 subsequent 1984

9.9 BF100F LA BF100F-LA B100L-1700001 subsequent B100L-1700001 subsequent 1985

9.9 BF100F SA BF100F-SA B100S-1700001 subsequent B100S-1700001 subsequent 1985

9.9 BF9.9AH LA BF9.9AH-SE BABE-1000001 subsequent BABL-1000001 subsequent 1987

9.9 BF9.9AH LAS BF9.9AH-SES BABE-1000001 subsequent BABL-1000001 subsequent 1987

9.9 BF9.9AH SA BF9.9AH-SE BABE-1000001 subsequent BABS-1000001 subsequent 1987

9.9 BF9.9AH SAS BF9.9AH-SES BABE-1000001 subsequent BABS-1000001 subsequent 1987

9.9 BF9.9AK LA BF9.9AH-SEC BABE-1100001 subsequent BABL-1100001 subsequent 1989

9.9 BF9.9AK LAS BF9.9AH-SES BABE-1100001 subsequent BABL-1100001 subsequent 1989

9.9 BF9.9AK SA BF9.9AH-SEC BABE-1100001 subsequent BABS-1100001 subsequent 1989

9.9 BF9.9AK SAS BF9.9AH-SES BABE-1100001 subsequent BABS-1100001 subsequent 1989

9.9 BF9.9AM LA BF9.9AM-SEC BABE-1200001 subsequent BABL-1200001 subsequent 1990

9.9 BF9.9AM LAS BF9.9AM-SES BABE-1200001 subsequent BABL-1200001 subsequent 1990

9.9 BF9.9AM SA BF9.9AM-SEC BABE-1200001 subsequent BABS-1200001 subsequent 1990

9.9 BF9.9AM SAS BF9.9AM-SES BABE-1200001 subsequent BABS-1200001 subsequent 1990

9.9 BF9.9AM XA BF9.9AM-SEL BABE-1200001 subsequent BABU-1000001 subsequent 1990

9.9 BF9.9AM XAS BF9.9AM-SEL BABE-1200001 subsequent BABU-1000001 subsequent 1990

9.9 BF9.9AW LA BF9.9AW-SEC BABL-1300001 subsequent BABL-1300001 subsequent 1998

9.9 BF9.9AW LAS BF9.9AW-SES BABL-1300001 subsequent BABL-1300001 subsequent 1998

9.9 BF9.9AW SA BF9.9AW-SEC BABE-1300001 subsequent BABS-1300001 subsequent 1998

9.9 BF9.9AW SAS BF9.9AW-SES BABE-1300001 subsequent BABS-1300001 subsequent 1998

9.9 BF9.9AW XA BF9.9AW-SEL BABE-1300001 subsequent BABU-1100001 subsequent 1998

9.9 BF9.9AW XAS BF9.9AW-SESL BABE-1300001 subsequent BABU-1100001 subsequent 1998

9.9 BF9.9AX LA BF9.9AX-SEC BABE-1300001 1399999 BABL-1400001 1402014 1999

9.9 BF9.9AX LAS BF9.9AX-SES BABE-1300001 1399999 BABL-1400001 1401534 1999

9.9 BF9.9AX SA BF9.9AX-SEC BABE-1300001 1399999 BABS-1400001 1402643 1999

9.9 BF9.9AX SAS BF9.9AX-SES BABE-1300001 1399999 BABS-1400001 1401578 1999

9.9 BF9.9AX XA BF9.9AX-SEL BABE-1300001 1399999 BABU-1400001 1400166 1999

9.9 BF9.9AX XAS BF9.9AX-SESL BABE-1300001 1399999 BABU-1400001 1499999 1999

9.9 BF9.9AY LA BF9.9AY-SEC BABE-1300001 1399999 BABS-1600001 1601839 2000

9.9 BF9.9AY LAS BF9.9AY-SES BABE-1300001 1399999 BABS-1600001 1601455 2000

9.9 BF9.9AY SA BF9.9AY-SEC BABE-1300001 1399999 BABS-1600001 1601777 2000

9.9 BF9.9AY SAS BF9.9AY-SES BABE-1300001 1399999 BABS-1600001 1601819 2000

9.9 BF9.9AY XA BF9.9AY-SEL BABE-1300001 1399999 BABS-1600001 1601894 2000

9.9 BF9.9AY XAS BF9.9AY-SESL BABE-1300001 1399999 BABS-1600001 1601874 2000

Page 11: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-10

1. COMMON MODEL INFORMATIONPORTABLE OUTBOARD MOTORS (20 HP OR LESS)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

9.9 BF9.9D1 LHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BF9.9D1 LHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BF9.9D1 LRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BF9.9D1 SA BF9.9D1-SE1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BF9.9D1 SHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BF9.9D1 SHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BF9.9D1 SRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BF9.9D2 LHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BF9.9D2 LHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BF9.9D2 LRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BF9.9D2 SA BF9.9D1-SE1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BF9.9D2 SHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BF9.9D2 SHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BF9.9D2 SRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BF9.9D3 LHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BF9.9D3 LHSA BF9.9D1-SES1 BEABJ-1000001 1999999 BABJ-1200001 1299999 2003

9.9 BF9.9D3 LRA BF9.9D1-SER1 BEABJ-1000001 1999999 BABJ-1200001 1299999 2003

9.9 BF9.9D3 SHA BF9.9D1-SEC1 BEABJ-1000001 1999999 BABJ-1200001 1299999 2003

9.9 BF9.9D3 SHSA BF9.9D1-SES1 BEABJ-1000001 1999999 BABJ-1200001 1299999 2003

9.9 BF9.9D3 SRTA BF9.9D1-SER1 BEABJ-1000001 1999999 BABJ-1200001 1299999 2003

9.9 BF9.9D4 LHA BF9.9D4-SEC1 BEABJ-1000001 subsequent BABJ-1300001 1399999 2004

9.9 BF9.9D4 LHSA BF9.9D4-SES1 BEABJ-1000001 subsequent BABJ-1300001 1399999 2004

9.9 BF9.9D4 LRA BF9.9D4-SER1 BEABJ-1000001 subsequent BABJ-1300001 1399999 2004

9.9 BF9.9D4 SHA BF9.9D4-SEC1 BEABJ-1000001 subsequent BABJ-1300001 1399999 2004

9.9 BF9.9D4 SHSA BF9.9D4-SES1 BEABJ-1000001 subsequent BABJ-1300001 1399999 2004

9.9 BF9.9D4 SRTA BF9.9D4-STR1 BEABJ-2000001 subsequent BABJ-1300001 1399999 2004

9.9 BF9.9D5 LHA BF9.9D4-SEC1 BEABJ-1000001 subsequent BABJ-1400001 subsequent 2005

9.9 BF9.9D5 LHSA BF9.9D4-SES1 BEABJ-1000001 subsequent BABJ-1400001 subsequent 2005

9.9 BF9.9D5 LRA BF9.9D4-SER1 BEABJ-1000001 subsequent BABJ-1400001 subsequent 2005

9.9 BF9.9D5 SHA BF9.9D4-SEC1 BEABJ-1000001 subsequent BABJ-1400001 subsequent 2005

9.9 BF9.9D5 SHSA BF9.9D4-SES1 BEABJ-1000001 subsequent BABJ-1400001 subsequent 2005

9.9 BF9.9D6 SHA BF9.9D4-SEC1 BEABJ-1100001 subsequent BABJ-1500001 subsequent 2006

9.9 BF9.9D6 LHA BF9.9D4-SES1 BEABJ-1100001 subsequent BABJ-1500001 subsequent 2006

9.9 BF9.9D6 SHSA BF9.9D4-SER1 BEABJ-1100001 subsequent BABJ-1500001 subsequent 2006

9.9 BF9.9D6 LHSA BF9.9D4-SEC1 BEABJ-1100001 subsequent BABJ-1500001 subsequent 2006

9.9 BF9.9D6 LRA BF9.9D4-SES1 BEABJ-1100001 subsequent BABJ-1500001 subsequent 2006

9.9 BFP9.9D1 LHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BFP9.9D1 LHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BFP9.9D1 LRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BFP9.9D1 XHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BFP9.9D1 XHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BFP9.9D1 XRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1000001 1099999 2001

9.9 BFP9.9D2 LHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BFP9.9D2 LHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BFP9.9D2 LRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BFP9.9D2 XHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BFP9.9D2 XHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BFP9.9D2 XRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1100001 1199999 2002

9.9 BFP9.9D3 LHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BFP9.9D3 LHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BFP9.9D3 LHTA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BFP9.9D3 LRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BFP9.9D3 LRTA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BFP9.9D3 XHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BFP9.9D3 XHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BFP9.9D3 XHTA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BFP9.9D3 XRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

9.9 BFP9.9D3 XRTA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1200001 1299999 2003

Page 12: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-11

1. COMMON MODEL INFORMATIONPORTABLE OUTBOARD MOTORS (20 HP OR LESS)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

9.9 BFP9.9D4 LHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1300001 1399999 2004

9.9 BFP9.9D4 LHTA BF9.9D1-SES1 BEABJ-1000001 1999999 BABJ-1300001 1399999 2004

9.9 BFP9.9D4 LRA BF9.9D1-SER1 BEABJ-1000001 subsequent BABJ-1300001 1399999 2004

9.9 BFP9.9D4 LRTA BF9.9D4-STR1 BEABJ-1000001 1999999 BABJ-1300001 1399999 2004

9.9 BFP9.9D4 XHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1300001 1399999 2004

9.9 BFP9.9D4 XHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1300001 1399999 2004

9.9 BFP9.9D4 XHTA BF9.9D4-STS1 BEABJ-1000001 1999999 BABJ-1300001 1399999 2004

9.9 BFP9.9D4 XRTA BF9.9D4-STR1 BEABJ-1000001 1999999 BABJ-1300001 1399999 2004

9.9 BFP9.9D5 LHTA BF9.9D1-SES1 BEABJ-2000001 subsequent BABJ-1400001 subsequent 2005

9.9 BFP9.9D5 LRTA BF9.9D4-STR1 BEABJ-2000001 subsequent BABJ-1400001 subsequent 2005

9.9 BFP9.9D5 XHA BF9.9D1-SEC1 BEABJ-1000001 subsequent BABJ-1400001 subsequent 2005

9.9 BFP9.9D5 XHSA BF9.9D1-SES1 BEABJ-1000001 subsequent BABJ-1400001 subsequent 2005

9.9 BFP9.9D5 XHTA BF9.9D4-STS1 BEABJ-2000001 subsequent BABJ-1400001 subsequent 2005

9.9 BFP9.9D5 XRTA BF9.9D4-STR1 BEABJ-2000001 subsequent BABJ-1400001 subsequent 2005

9.9 BFP9.9D6 LHTA BF9.9D1-SES1 BEABJ-2100001 subsequent BABJ-1500001 subsequent 2006

9.9 BFP9.9D6 LRTA BF9.9D4-STR1 BEABJ-2100001 subsequent BABJ-1500001 subsequent 2006

9.9 BFP9.9D6 XHA BF9.9D1-SEC1 BEABJ-1100001 subsequent BABJ-1500001 subsequent 2006

9.9 BFP9.9D6 XHSA BF9.9D1-SES1 BEABJ-1100001 subsequent BABJ-1500001 subsequent 2006

9.9 BFP9.9D6 XHTA BF9.9D4-STS1 BEABJ-2100001 subsequent BABJ-1500001 subsequent 2006

9.9 BFP9.9D6 XRTA BF9.9D4-STR1 BEABJ-2100001 subsequent BABJ-1500001 subsequent 2006

15.0 BF15AH LA BF15AH-SE BAAE-1000001 subsequent BAAL-1000001 subsequent 1987

15.0 BF15AH LAS BF15AH-SES BAAE-1000001 subsequent BAAL-1000001 subsequent 1987

15.0 BF15AH SA BF15AH-SE BAAE-1000001 subsequent BAAS-1000001 subsequent 1987

15.0 BF15AH SAS BF15AH-SES BAAE-1000001 subsequent BAAS-1000001 subsequent 1987

15.0 BF15AK LA BF15AK-SEC BAAE-1100001 subsequent BAAL-1100001 subsequent 1989

15.0 BF15AK LAS BF15AK-SES BAAE-1100001 subsequent BAAL-1100001 subsequent 1989

15.0 BF15AK SA BF15AK-SEC BAAE-1100001 subsequent BAAS-1100001 subsequent 1989

15.0 BF15AK SAS BF15AK-SES BAAE-1100001 subsequent BAAS-1100001 subsequent 1989

15.0 BF15AM LA BF15AM-SEC BAAE-1200001 subsequent BAAL-1200001 subsequent 1990

15.0 BF15AM LAS BF15AM-SES BAAE-1200001 subsequent BAAL-1200001 subsequent 1990

15.0 BF15AM SA BF15AM-SEC BAAE-1200001 subsequent BAAS-1200001 subsequent 1990

15.0 BF15AM SAS BF15AM-SES BAAE-1200001 subsequent BAAS-1200001 subsequent 1990

15.0 BF15AM XAS BF15AM-SESL BAAE-1000001 subsequent BAAU-1000001 subsequent 1990

15.0 BF15AW LA BF15AW-SEC BAAE-1300001 subsequent BAAL-1300001 subsequent 1998

15.0 BF15AW LAS BF15AW-SES BAAE-1300001 subsequent BAAL-1300001 subsequent 1998

15.0 BF15AW SA BF15AW-SEC BAAE-1300001 subsequent BAAS-1300001 subsequent 1998

15.0 BF15AW SAS BF15AW-SES BAAE-1300001 subsequent BAAS-1300001 subsequent 1998

15.0 BF15AW XAS BF15AW-SESL BAAE-1300001 subsequent BAAU-1100001 subsequent 1998

15.0 BF15AX LA BF15AW-SEC BAAE-1300001 1399999 BAAL-1400001 1499999 1999

15.0 BF15AX LAS BF15AW-SES BAAE-1300001 1399999 BAAL-1400001 1499999 1999

15.0 BF15AX SA BF15AW-SEC BAAE-1300001 1399999 BAAS-1400001 1499999 1999

15.0 BF15AX SAS BF15AW-SES BAAE-1300001 1399999 BAAS-1400001 1499999 1999

15.0 BF15AX XAS BF15AW-SESL BAAE-1300001 1399999 BAAU-1400001 1499999 1999

15.0 BF15AY LA BF15AW-SEC BAAE-1300001 1399999 BAAL-1500001 1599999 2000

15.0 BF15AY LAS BF15AW-SES BAAE-1300001 1399999 BAAL-1500001 1599999 2000

15.0 BF15AY SA BF15AW-SEC BAAE-1300001 1399999 BAAS-1500001 1599999 2000

15.0 BF15AY SAS BF15AW-SES BAAE-1300001 1399999 BAAS-1500001 1599999 2000

15.0 BF15AY XAS BF15AW-SESL BAAE-1300001 1399999 BAAU-1500001 1599999 2000

15.0 BF15A1 LA BF15AW-SEC BAAE-1300001 1399999 BAAL-1600001 1699999 2001

15.0 BF15A1 LAS BF15AW-SES BAAE-1300001 1399999 BAAL-1600001 1699999 2001

15.0 BF15A1 SA BF15AW-SEC BAAE-1300001 1399999 BAAS-1600001 1699999 2001

15.0 BF15A1 SAS BF15AW-SES BAAE-1300001 1399999 BAAS-1600001 1699999 2001

15.0 BF15A1 XAS BF15AW-SESL BAAE-1300001 1399999 BAAU-1600001 1699999 2001

15.0 BF15A2 LA BF15AW-SEC BAAE-1300001 1399999 BAAL-1700001 1799999 2002

15.0 BF15A2 LAS BF15AW-SES BAAE-1300001 1399999 BAAL-1700001 1799999 2002

15.0 BF15A2 SA BF15AW-SEC BAAE-1300001 1399999 BAAS-1700001 1799999 2002

15.0 BF15A2 SAS BF15AW-SES BAAE-1300001 1399999 BAAS-1700001 1799999 2002

15.0 BF15A2 XAS BF15AW-SESL BAAE-1300001 1399999 BAAU-1700001 1799999 2002

Page 13: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-12

1. COMMON MODEL INFORMATIONPORTABLE OUTBOARD MOTORS (20 HP OR LESS)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

15.0 BF15A3 LA BF15AW-SEC BAAE-1300001 subsequent BAAL-1800001 subsequent 2003

15.0 BF15A3 LAS BF15AW-SES BAAE-1300001 subsequent BAAL-1800001 subsequent 2003

15.0 BF15A3 SA BF15AW-SEC BAAE-1300001 subsequent BAAS-1800001 subsequent 2003

15.0 BF15A3 SAS BF15AW-SES BAAE-1300001 subsequent BAAS-1800001 subsequent 2003

15.0 BF15A3 XAS BF15AW-SESL BAAE-1300001 subsequent BAAU-1800001 subsequent 2003

15.0 BF15D3 LHA BF15D3-SEC1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BF15D3 LHSA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BF15D3 LHTA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BF15D3 LRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BF15D3 SHA BF15D3-SEC1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BF15D3 SHSA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BF15D3 SHTA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BF15D3 SRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BFP15D3 LRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BFP15D3 XHTA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BFP15D3 XRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1000001 1099999 2003

15.0 BF15D4 LHA BF15D3-SEC1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BF15D4 LHSA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BF15D4 LHTA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BF15D4 LRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BF15D4 SHA BF15D3-SEC1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BF15D4 SHSA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BF15D4 SHTA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BF15D4 SRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BF15D5 LHA BF15D3-SEC1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BF15D5 LHSA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BF15D5 LHTA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BF15D5 LRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BF15D5 SHA BF15D3-SEC1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BF15D5 SHSA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BF15D5 SHTA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BF15D6 SHA BF15D3-SEC1 BEALJ-1100001 subsequent BALJ-1300001 subsequent 2006

15.0 BF15D6 LHA BF15D3-SES1 BEALJ-1100001 subsequent BALJ-1300001 subsequent 2006

15.0 BF15D6 SHSA BF15D3-SES1 BEALJ-1100001 subsequent BALJ-1300001 subsequent 2006

15.0 BF15D6 LHSA BF15D3-SER1 BEALJ-1100001 subsequent BALJ-1300001 subsequent 2006

15.0 BF15D6 SHTA BF15D3-SEC1 BEALJ-1100001 subsequent BALJ-1300001 subsequent 2006

15.0 BF15D6 LHTA BF15D3-SES1 BEALJ-1100001 subsequent BALJ-1300001 subsequent 2006

15.0 BF15D6 LRTA BF15D3-SES1 BEALJ-1100001 subsequent BALJ-1300001 subsequent 2006

15.0 BFP15D4 LRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BFP15D4 XHTA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BFP15D4 XRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1100001 1199999 2004

15.0 BFP15D5 LRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BFP15D5 XHTA BF15D3-SES1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BFP15D5 XRTA BF15D3-SER1 BEALJ-1000001 subsequent BALJ-1200001 subsequent 2005

15.0 BFP15D6 XHTA BF15D3-SES1 BEALJ-1100001 subsequent BALJ-1300001 subsequent 2006

15.0 BFP15D6 XRTA BF15D3-SER1 BEALJ-1100001 subsequent BALJ-1300001 subsequent 2006

20.0 BF20D3 LHA BF20D3-SEC1 BEAMJ-1000001 subsequent BAMJ-1000001 1099999 2003

20.0 BF20D3 LHTA BF20D3-SES1 BEAMJ-1000001 subsequent BAMJ-1000001 1099999 2003

20.0 BF20D3 LRTA BF20D3-SER1 BEAMJ-1000001 subsequent BAMJ-1000001 1099999 2003

20.0 BF20D3 SHA BF20D3-SEC1 BEAMJ-1000001 subsequent BAMJ-1000001 1099999 2003

20.0 BF20D3 SHTA BF20D3-SES1 BEAMJ-1000001 subsequent BAMJ-1000001 1099999 2003

20.0 BF20D3 SRTA BF20D3-SER1 BEAMJ-1000001 subsequent BAMJ-1000001 1099999 2003

20.0 BFP20D3 LRTA BF20D3-SER1 BEAMJ-1000001 subsequent BAMJ-1000001 1099999 2003

20.0 BF20D4 LHA BF20D3-SEC1 BEAMJ-1000001 subsequent BAMJ-1100001 1199999 2004

20.0 BF20D4 LHTA BF20D3-SES1 BEAMJ-1000001 subsequent BAMJ-1100001 1199999 2004

20.0 BF20D4 LRTA BF20D3-SER1 BEAMJ-1000001 subsequent BAMJ-1100001 1199999 2004

20.0 BF20D4 SHA BF20D3-SEC1 BEAMJ-1000001 subsequent BAMJ-1100001 1199999 2004

20.0 BF20D4 SHTA BF20D3-SES1 BEAMJ-1000001 subsequent BAMJ-1100001 1199999 2004

Page 14: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-13

1. COMMON MODEL INFORMATIONPORTABLE OUTBOARD MOTORS (20 HP OR LESS)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

20.0 BF20D4 SRTA BF20D3-SER1 BEAMJ-1000001 subsequent BAMJ-1100001 1199999 2004

20.0 BFP20D4 LRTA BF20D3-SER1 BEAMJ-1000001 subsequent BAMJ-1100001 1199999 2004

20.0 BF20D5 LHA BF20D3-SEC1 BEAMJ-1000001 subsequent BAMJ-1200001 subsequent 2005

20.0 BF20D5 LHTA BF20D3-SES1 BEAMJ-1000001 subsequent BAMJ-1200001 subsequent 2005

20.0 BF20D5 LRTA BF20D3-SER1 BEAMJ-1000001 subsequent BAMJ-1200001 subsequent 2005

20.0 BF20D5 SHA BF20D3-SEC1 BEAMJ-1000001 subsequent BAMJ-1200001 subsequent 2005

20.0 BF20D5 SHTA BF20D3-SES1 BEAMJ-1000001 subsequent BAMJ-1200001 subsequent 2005

20.0 BF20D5 SRTA BF20D3-SER1 BEAMJ-1000001 subsequent BAMJ-1200001 subsequent 2005

20.0 BFP20D5 LRTA BF20D3-SER1 BEAMJ-1000001 subsequent BAMJ-1200001 subsequent 2005

20.0 BF20D6 SHA BF20D3-SEC1 BEAMJ-1100001 subsequent BAMJ-1300001 subsequent 2006

20.0 BF20D6 LHA BF20D3-SES1 BEAMJ-1100001 subsequent BAMJ-1300001 subsequent 2006

20.0 BF20D6 SHTA BF20D3-SER1 BEAMJ-1100001 subsequent BAMJ-1300001 subsequent 2006

20.0 BF20D6 LHTA BF20D3-SEC1 BEAMJ-1100001 subsequent BAMJ-1300001 subsequent 2006

20.0 BF20D6 SRTA BF20D3-SES1 BEAMJ-1100001 subsequent BAMJ-1300001 subsequent 2006

20.0 BF20D6 LRTA BF20D3-SER1 BEAMJ-1100001 subsequent BAMJ-1300001 subsequent 2006

Page 15: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-14

1. COMMON MODEL INFORMATIONOUTBOARD MARINE ENGINES (25 HP OR GREATER)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

25 BF25A LHA BF25A-SE BAJE-1000001 1999999 BAJL-1000001 1999999 1993

25 BF25A LHSA BF25A-SES BAJE-1000001 1999999 BAJL-1000001 1999999 1993

25 BF25A LRSA BF25A-SER BAJE-1000001 1999999 BAJL-1000001 1999999 1993

25 BF25A SHA BF25A-SE BAJE-1000001 1999999 BAJS-1000001 1999999 1993

25 BF25A XRSA BF25A-SERA BAJE-1000001 1999999 BAJU-1000001 1999999 1993

25 BF25AW LHA BF25AW-SE BAJE-2000001 subsequent BAJL-2000001 subsequent 1998

25 BF25AW LHSA BF25AW-SES BAJE-2000001 subsequent BAJL-2000001 subsequent 1998

25 BF25AW LRSA BF25AW-SER BAJE-2000001 subsequent BAJL-2000001 subsequent 1998

25 BF25AW SHA BF25AW-SE BAJE-2000001 subsequent BAJS-2000001 subsequent 1998

25 BF25AW SHSA BF25AW-SES BAJE-2000001 subsequent BAJS-2000001 subsequent 1998

25 BF25AW SRSA BF25AW-SER BAJE-2000001 subsequent BAJS-2000001 2999999 1998

25 BF25AW XRSA BF25AW-SERA BAJE-2000001 subsequent BAJU-2000001 subsequent 1998

25 BF25AX LHA BF25AW-SE BAJE-2000001 subsequent BAJL-3000001 subsequent 1999

25 BF25AX LHSA BF25AW-SES BAJE-2000001 subsequent BAJL-3000001 subsequent 1999

25 BF25AX LRSA BF25AW-SER BAJE-2000001 subsequent BAJL-3000001 subsequent 1999

25 BF25AX SHA BF25AW-SE BAJE-2000001 subsequent BAJS-3000001 subsequent 1999

25 BF25AX SHSA BF25AW-SES BAJE-2000001 subsequent BAJS-3000001 subsequent 1999

25 BF25AX SRSA BF25AW-SER BAJE-2000001 subsequent BAJS-3000001 subsequent 1999

25 BF25AX XRSA BF25AW-SERA BAJE-2000001 subsequent BAJU-3000001 subsequent 1999

25 BF25AY LHA BF25AW-SE BAJE-2000001 subsequent BAJS-3200001 subsequent 2000

25 BF25AY LHSA BF25AW-SES BAJE-2000001 subsequent BAJS-3200001 subsequent 2000

25 BF25AY LRSA BF25AW-SER BAJE-2000001 subsequent BAJS-3200001 subsequent 2000

25 BF25AY SHA BF25AW-SE BAJE-2000001 subsequent BAJS-3200001 subsequent 2000

25 BF25AY SHSA BF25AW-SES BAJE-2000001 subsequent BAJS-3200001 subsequent 2000

25 BF25AY SRSA BF25AW-SER BAJE-2000001 subsequent BAJS-3200001 subsequent 2000

25 BF25AY XRSA BF25AW-SERA BAJE-2000001 subsequent BAJS-3200001 subsequent 2000

25 BF25A1 LHA BF25AW-SE BAJE-2000001 9999999 BAJS-3210001 3219999 2001

25 BF25A1 LHSA BF25AW-SES BAJE-2000001 9999999 BAJS-3210001 3219999 2001

25 BF25A1 LRSA BF25AW-SER BAJE-2000001 9999999 BAJS-3210001 3219999 2001

25 BF25A1 SHA BF25AW-SE BAJE-2000001 9999999 BAJS-3210001 3219999 2001

25 BF25A1 SHSA BF25AW-SES BAJE-2000001 9999999 BAJS-3210001 3219999 2001

25 BF25A1 SRSA BF25AW-SER BAJE-2000001 9999999 BAJS-3210001 3219999 2001

25 BF25A1 XRSA BF25AW-SERA BAJE-2000001 9999999 BAJS-3210001 3219999 2001

25 BF25A2 LHA BF25AW-SE BAJE-2000001 9999999 BAJS-3220001 3299999 2002

25 BF25A2 LHSA BF25AW-SES BAJE-2000001 9999999 BAJS-3220001 3299999 2002

25 BF25A2 LRSA BF25AW-SER BAJE-2000001 9999999 BAJS-3220001 3299999 2002

25 BF25A2 SHA BF25AW-SE BAJE-2000001 9999999 BAJS-3220001 3299999 2002

25 BF25A2 SHSA BF25AW-SES BAJE-2000001 9999999 BAJS-3220001 3299999 2002

25 BF25A2 SRSA BF25AW-SER BAJE-2000001 9999999 BAJS-3220001 3299999 2002

25 BF25A2 XRSA BF25AW-SERA BAJE-2000001 9999999 BAJS-3220001 3299999 2002

25 BF25A3 LHA BF25AW-SE BAJE-2000001 subsequent BAJS-3300001 subsequent 2003

25 BF25A3 LHSA BF25AW-SES BAJE-2000001 subsequent BAJS-3300001 subsequent 2003

25 BF25A3 LRSA BF25AW-SER BAJE-2000001 subsequent BAJS-3300001 subsequent 2003

25 BF25A3 LRTA BF25AW-SER BAJE-2000001 subsequent BAJS-3300001 subsequent 2003

25 BF25A3 SHA BF25AW-SE BAJE-2000001 subsequent BAJS-3300001 subsequent 2003

25 BF25A3 SHSA BF25AW-SES BAJE-2000001 subsequent BAJS-3300001 subsequent 2003

25 BF25A3 SRSA BF25AW-SER BAJE-2000001 subsequent BAJS-3300001 subsequent 2003

25 BF25D4 LHA BF25D4-SE1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D4 LHGA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D4 LHSA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D4 LHTA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D4 LRGA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D4 LRTA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D4 SHA BF25D4-SE1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D4 SHGA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D4 SRGA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D4 SRTA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1000001 1099999 2004

25 BF25D5 LHA BF25D4-SE1 BEATJ-1000001 subsequent BATJ-1100001 subsequent 2005

25 BF25D5 LHGA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1100001 subsequent 2005

25 BF25D5 LHTA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1100001 subsequent 2005

25 BF25D5 LRGA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1100001 subsequent 2005

SERIAL NUMBER

Engine Frame

Page 16: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-15

1. COMMON MODEL INFORMATIONOUTBOARD MARINE ENGINES (25 HP OR GREATER)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

25 BF25D5 LRTA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1100001 subsequent 2005

25 BF25D5 SHA BF25D4-SE1 BEATJ-1000001 subsequent BATJ-1100001 subsequent 2005

25 BF25D5 SHGA BF25D4-SEQ1 BEATJ-1000001 subsequent BATJ-1100001 subsequent 2005

25 BF25D6 SHA BF25D4-SEQ1 BEATJ-1100001 subsequent BATJ-1200001 subsequent 2006

25 BF25D6 SHGA BF25D4-SEQ1 BEATJ-1100001 subsequent BATJ-1200001 subsequent 2006

25 BF25D6 LHA BF25D4-SEQ1 BEATJ-1100001 subsequent BATJ-1200001 subsequent 2006

25 BF25D6 LHGA BF25D4-SE1 BEATJ-1100001 subsequent BATJ-1200001 subsequent 2006

25 BF25D6 LRTA BF25D4-SEQ1 BEATJ-1100001 subsequent BATJ-1200001 subsequent 2006

30 BF30A LHA BF30A-SEA BAWE-1000001 1999999 BAWL-1000001 1999999 1995

30 BF30A LHSA BF30A-SESA BAWE-1000001 1999999 BAWL-1000001 1999999 1995

30 BF30A LRSA BF30A-SERA BAWE-1000001 1999999 BAWL-1000001 1999999 1995

30 BF30A SHA BF30A-SEA BAWE-1000001 1999999 BAWS-1000001 1999999 1995

30 BF30A SRSA BF30A-SERA BAWE-1000001 1999999 BAWS-1000001 1999999 1995

30 BF30AW LHA BF30AW-SEA BAWE-2000001 subsequent BAWL-2000001 subsequent 1998

30 BF30AW LHSA BF30AW-SESA BAWE-2000001 subsequent BAWL-2000001 subsequent 1998

30 BF30AW LRSA BF30AW-SERA BAWE-2000001 subsequent BAWL-2000001 subsequent 1998

30 BF30AW SHA BF30AW-SEA BAWE-2000001 subsequent BAWS-2000001 subsequent 1998

30 BF30AW SRSA BF30AW-SERA BAWE-2000001 subsequent BAWS-2000001 2999999 1998

30 BF30AX LHA BF30AW-SEA BAWL-3000001 subsequent BAWL-3000001 subsequent 1999

30 BF30AX LHSA BF30AW-SESA BAWL-3000001 subsequent BAWL-3000001 subsequent 1999

30 BF30AX LRSA BF30AW-SERA BAWL-3000001 subsequent BAWL-3000001 subsequent 1999

30 BF30AX SHA BF30AW-SEA BAWL-3000001 subsequent BAWS-3000001 subsequent 1999

30 BF30AX SRSA BF30AW-SERA BAWL-3000001 subsequent BAWS-3000001 subsequent 1999

30 BF30AY LHA BF30AW-SEA BAWE-2000001 subsequent BAWS-3200001 subsequent 2000

30 BF30AY LHSA BF30AW-SESA BAWE-2000001 subsequent BAWS-3200001 subsequent 2000

30 BF30AY LRSA BF30AW-SERA BAWE-2000001 subsequent BAWS-3200001 subsequent 2000

30 BF30AY SHA BF30AW-SEA BAWE-2000001 subsequent BAWS-3200001 subsequent 2000

30 BF30AY SRSA BF30AW-SERA BAWE-2000001 subsequent BAWS-3200001 subsequent 2000

30 BF30A1 LHA BF30AW-SEA BAWE-2000001 9999999 BAWS-3210001 3219999 2001

30 BF30A1 LHSA BF30AW-SESA BAWE-2000001 9999999 BAWS-3210001 3219999 2001

30 BF30A1 LRSA BF30AW-SERA BAWE-2000001 9999999 BAWS-3210001 3219999 2001

30 BF30A1 SHA BF30AW-SEA BAWE-2000001 9999999 BAWS-3210001 3219999 2001

30 BF30A1 SRSA BF30AW-SERA BAWE-2000001 9999999 BAWS-3210001 3219999 2001

30 BF30A2 LHA BF30AW-SEA BAWE-2000001 9999999 BAWS-3220001 3299999 2002

30 BF30A2 LHSA BF30AW-SESA BAWE-2000001 9999999 BAWS-3220001 3299999 2002

30 BF30A2 LRSA BF30AW-SERA BAWE-2000001 9999999 BAWS-3220001 3299999 2002

30 BF30A2 SHA BF30AW-SEA BAWE-2000001 9999999 BAWS-3220001 3299999 2002

30 BF30A2 SRSA BF30AW-SERA BAWE-2000001 9999999 BAWS-3220001 3299999 2002

30 BF30A3 LHA BF30AW-SEA BAWE-2000001 subsequent BAWS-3300001 subsequent 2003

30 BF30A3 LHSA BF30AW-SESA BAWE-2000001 subsequent BAWS-3300001 subsequent 2003

30 BF30A3 LRSA BF30AW-SERA BAWE-2000001 subsequent BAWS-3300001 subsequent 2003

30 BF30A3 LRTA BF30AW-SERA BAWE-2000001 subsequent BAWS-3300001 subsequent 2003

30 BF30D4 LHA BF30D4-SE1 BEAUJ-1000001 subsequent BAUJ-1000001 1099999 2004

30 BF30D4 LHGA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1000001 1099999 2004

30 BF30D4 LHSA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1000001 1099999 2004

30 BF30D4 LHTA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1000001 1099999 2004

30 BF30D4 LRGA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1000001 1099999 2004

30 BF30D4 LRTA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1000001 1099999 2004

30 BF30D4 SHGA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1000001 1099999 2004

30 BF30D4 SRTA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1000001 1099999 2004

30 BF30D5 LHA BF30D4-SE1 BEAUJ-1000001 subsequent BAUJ-1100001 subsequent 2005

30 BF30D5 LHGA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1100001 subsequent 2005

30 BF30D5 LHTA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1100001 subsequent 2005

30 BF30D5 LRGA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1100001 subsequent 2005

30 BF30D5 LRTA BF30D4-SEQ1 BEAUJ-1000001 subsequent BAUJ-1100001 subsequent 2005

30 BF30D6 LHA BF30D4-SEQ1 BEAUJ-1100001 subsequent BAUJ-1200001 subsequent 2006

30 BF30D6 LHGA BF30D4-SEQ1 BEAUJ-1100001 subsequent BAUJ-1200001 subsequent 2006

30 BF30D6 SRTA BF30D4-SEQ1 BEAUJ-1100001 subsequent BAUJ-1200001 subsequent 2006

30 BF30D6 LRTA BF30D4-SEQ1 BEAUJ-1100001 subsequent BAUJ-1200001 subsequent 2006

35 BF35AM LHA BF35AM-SE BAGE-1000001 subsequent BLAG-1000001 subsequent 1990

35 BF35AM LRA BF35AM-SE BAGE-1000001 subsequent BLAG-1000001 subsequent 1990

Page 17: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-16

1. COMMON MODEL INFORMATIONOUTBOARD MARINE ENGINES (25 HP OR GREATER)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

35 BF35AM LRTA BF35AM-SER BAGE-1000001 subsequent BLAG-1000001 subsequent 1990

35 BF35AM SHA BF35AM-SE BAGE-1000001 subsequent BSAG-1000001 subsequent 1990

35 BF35AM XRTA BF35AM-SERA BAGE-1000001 subsequent BAPU-1000001 subsequent 1993

40 BF40A LHA BF40A-SEA BAYE-1000001 subsequent BAYL-1000001 subsequent 1995

40 BF40A LHTA BF40A-SERA BAYE-1000001 subsequent BAYL-1000001 subsequent 1995

40 BF40A LRA BF40A-SERA BAYE-1000001 subsequent BAYL-1000001 subsequent 1995

40 BF40A LRTA BF40A-SERA BAYE-1000001 subsequent BAYL-1000001 subsequent 1995

40 BF40A XRTA BF40A-SERA BAYE-1000001 subsequent BAYU-1000001 subsequent 1995

40 BF40AW LHA BF40AW-SEA BAYE-2000001 subsequent BAYL-2000001 subsequent 1998

40 BF40AW LHTA BF40AW-SERA BAYE-2000001 subsequent BAYL-2000001 subsequent 1998

40 BF40AW LRA BF40AW-SERA BAYE-2000001 subsequent BAYL-2000001 subsequent 1998

40 BF40AW LRTA BF40AW-SERA BAYE-2000001 subsequent BAYL-2000001 subsequent 1998

40 BF40AW XRTA BF40AW-SERA BAYE-2000001 subsequent BAYU-2000001 subsequent 1998

40 BF40AX LHA BF40AX-SEA BAYE-2000001 subsequent BAYL-3000001 subsequent 1999

40 BF40AX LHTA BF40AX-SERA BAYE-2000001 subsequent BAYL-3000001 subsequent 1999

40 BF40AX LRA BF40AX-SERA BAYE-2000001 subsequent BAYL-3000001 subsequent 1999

40 BF40AX LRTA BF40AX-SERA BAYE-2000001 subsequent BAYL-3000001 subsequent 1999

40 BF40AX XRTA BF40AX-SERA BAYE-2000001 subsequent BAYU-3000001 subsequent 1999

40 BF40AY LHA BF40AW-SEA BAYE-2000001 9999999 BAYS-3200001 3209999 2000

40 BF40AY LHTA BF40AW-SERA BAYE-2000001 9999999 BAYS-3200001 3209999 2000

40 BF40AY LRA BF40AW-SERA BAYE-2000001 9999999 BAYS-3200001 3209999 2000

40 BF40AY LRTA BF40AW-SERA BAYE-2000001 9999999 BAYS-3200001 3209999 2000

40 BF40AY XRTA BF40AW-SERA BAYE-2000001 9999999 BAYS-3200001 3209999 2000

40 BF40A1 LHA BF40AW-SEA BAYE-2000001 9999999 BAYS-3210001 3219999 2001

40 BF40A1 LHTA BF40AW-SERA BAYE-2000001 9999999 BAYS-3210001 3219999 2001

40 BF40A1 LRA BF40AW-SERA BAYE-2000001 9999999 BAYS-3210001 3219999 2001

40 BF40A1 LRTA BF40AW-SERA BAYE-2000001 9999999 BAYS-3210001 3219999 2001

40 BF40A1 XRTA BF40AW-SERA BAYE-2000001 9999999 BAYS-3210001 3219999 2001

40 BF40A2 LHA BF40AW-SEA BAYE-2000001 9999999 BAYS-3220001 3299999 2002

40 BF40A2 LHTA BF40AW-SERA BAYE-2000001 9999999 BAYS-3220001 3299999 2002

40 BF40A2 LRA BF40AW-SERA BAYE-2000001 9999999 BAYS-3220001 3299999 2002

40 BF40A2 LRTA BF40AW-SERA BAYE-2000001 9999999 BAYS-3220001 3299999 2002

40 BF40A2 XRTA BF40AW-SERA BAYE-2000001 9999999 BAYS-3220001 3299999 2002

40 BF40A3 LHA BF40AW-SEA BAYE-2000001 subsequent BAYS-3300001 subsequent 2003

40 BF40A3 LHTA BF40AW-SERA BAYE-2000001 subsequent BAYS-3300001 subsequent 2003

40 BF40A3 LRA BF40AW-SERA BAYE-2000001 subsequent BAYS-3300001 subsequent 2003

40 BF40A3 LRTA BF40AW-SERA BAYE-2000001 subsequent BAYS-3300001 subsequent 2003

40 BF40A4 LHA BF40A4-SEA1 BAYE-3000001 subsequent BAYS-3400001 3499999 2004

40 BF40A4 LHTA BF40A4-SEA1 BAYE-3000001 subsequent BAYS-3400001 3499999 2004

40 BF40A4 LRTA BF40A4-SEA1 BAYE-3000001 subsequent BAYS-3400001 3499999 2004

40 BF40A5 LHA BF40A4-SEA1 BAYE-3000001 subsequent BAYS-3500001 subsequent 2005

40 BF40A5 LHTA BF40A4-SEA1 BAYE-3000001 subsequent BAYS-3500001 subsequent 2005

40 BF40A5 LRTA BF40A4-SEA1 BAYE-3000001 subsequent BAYS-3500001 subsequent 2005

40 BF40A6 LHA BF40A4-SEA1 BAYE-3100001 subsequent BAYS-3600001 subsequent 2006

40 BF40A6 LRTA BF40A4-SEA1 BAYE-3100001 subsequent BAYS-3600001 subsequent 2006

45 BF45AM LHA BF45AM-SE BAFE-1000001 subsequent BLAF-1000001 subsequent 1990

45 BF45AM LRA BF45AM-SER BAFE-1000001 subsequent BLAF-1000001 subsequent 1990

45 BF45AM LRTA BF45AM-SER BAFE-1000001 subsequent BLAF-1000001 subsequent 1990

45 BF45AM SRTA BF45AM-SER BAFE-1000001 subsequent BSAF-1000001 subsequent 1990

45 BF45AM XRTA BF45AM-SERA BAFE-1000001 subsequent BANU-1000001 subsequent 1993

50 BF50A LHTA BF50A-SERA BAZE-1000001 subsequent BAZL-1000001 subsequent 1995

50 BF50A LRA BF50A-SERA BAZE-1000001 subsequent BAZL-1000001 subsequent 1995

50 BF50A LRTA BF50A-SERA BAZE-1000001 subsequent BAZL-1000001 subsequent 1995

50 BF50A SRJA BF50A-SEJA BAZE-1000001 subsequent BAZJ-1000001 subsequent 1995

50 BF50A XRTA BF50A-SERA BAZE-1000001 subsequent BAZU-1000001 subsequent 1995

50 BF50AW LHTA BF50AW-SERA BAZE-2000001 subsequent BAZL-2000001 subsequent 1998

50 BF50AW LRA BF50AW-SERA BAZE-2000001 subsequent BAZL-2000001 subsequent 1998

50 BF50AW LRTA BF50AW-SERA BAZE-2000001 subsequent BAZL-2000001 subsequent 1998

50 BF50AW SRJA BF50AW-SEJA BAZE-2000001 subsequent BAZJ-2000001 subsequent 1998

50 BF50AW XRTA BF50AW-SERA BAZE-2000001 subsequent BAZU-2000001 subsequent 1998

50 BF50AX LHTA BF50AX-SERA BAZE-2000001 subsequent BAZL-3000001 subsequent 1999

Page 18: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-17

1. COMMON MODEL INFORMATIONOUTBOARD MARINE ENGINES (25 HP OR GREATER)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

50 BF50AX LRA BF50AX-SERA BAZE-2000001 subsequent BAZL-3000001 subsequent 1999

50 BF50AX LRTA BF50AX-SERA BAZE-2000001 subsequent BAZL-3000001 subsequent 1999

50 BF50AX SRJA BF50AX-SEJA BAZE-2000001 subsequent BAZS-3000001 subsequent 1999

50 BF50AX XRTA BF50AX-SERA BAZE-2000001 subsequent BAZU-3000001 subsequent 1999

50 BF50AY LHTA BF50AW-SERA BAZE-2000001 9999999 BAZS-3200001 3209999 2000

50 BF50AY LRA BF50AW-SERA BAZE-2000001 9999999 BAZS-3200001 3209999 2000

50 BF50AY LRTA BF50AW-SERA BAZE-2000001 9999999 BAZS-3200001 3209999 2000

50 BF50AY SRJA BF50AW-SEJA BAZE-2000001 9999999 BAZS-3200001 3209999 2000

50 BF50AY XRTA BF50AW-SERA BAZE-2000001 9999999 BAZS-3200001 3209999 2000

50 BF50A1 LHTA BF50AW-SERA BAZE-2000001 9999999 BAZS-3210001 3219999 2001

50 BF50A1 LRA BF50AW-SERA BAZE-2000001 9999999 BAZS-3210001 3219999 2001

50 BF50A1 LRTA BF50AW-SERA BAZE-2000001 9999999 BAZS-3210001 3219999 2001

50 BF50A1 SRJA BF50AW-SEJA BAZE-2000001 9999999 BAZS-3210001 3219999 2001

50 BF50A1 XRTA BF50AW-SERA BAZE-2000001 9999999 BAZS-3210001 3219999 2001

50 BF50A2 LHTA BF50AW-SERA BAZE-2000001 9999999 BAZS-3220001 3299999 2002

50 BF50A2 LRA BF50AW-SERA BAZE-2000001 9999999 BAZS-3220001 3299999 2002

50 BF50A2 LRTA BF50AW-SERA BAZE-2000001 9999999 BAZS-3220001 3299999 2002

50 BF50A2 SRJA BF50AW-SEJA BAZE-2000001 9999999 BAZS-3220001 3299999 2002

50 BF50A2 XRTA BF50AW-SERA BAZE-2000001 9999999 BAZS-3220001 3299999 2002

50 BF50A3 LHTA BF50AW-SERA BAZE-2000001 subsequent BAZS-3300001 subsequent 2003

50 BF50A3 LRA BF50AW-SERA BAZE-2000001 subsequent BAZS-3300001 subsequent 2003

50 BF50A3 LRTA BF50AW-SERA BAZE-2000001 subsequent BAZS-3300001 subsequent 2003

50 BF50A3 SRJA BF50AW-SEJA BAZE-2000001 subsequent BAZS-3300001 subsequent 2003

50 BF50A3 XRTA BF50AW-SERA BAZE-2000001 subsequent BAZS-3300001 subsequent 2003

50 BF50A4 LHTA BF50A4-SEA1 BAZE-3000001 subsequent BAZS-3400001 3499999 2004

50 BF50A4 LRTA BF50A4-SEA1 BAZE-3000001 subsequent BAZS-3400001 3499999 2004

50 BF50A4 SRJA BF50AW-SEJ1 BAZE-3000001 subsequent BAZJ-3400001 3499999 2004

50 BF50A4 XRTA BF50A4-SEA1 BAZE-3000001 subsequent BAZS-3400001 3499999 2004

50 BF50A5 LHTA BF50A4-SEA1 BAZE-3000001 subsequent BAZS-3500001 subsequent 2005

50 BF50A5 LRTA BF50A4-SEA1 BAZE-3000001 subsequent BAZS-3500001 subsequent 2005

50 BF50A5 SRJA BF50AW-SEJ1 BAZE-3000001 subsequent BAZS-3500001 subsequent 2005

50 BF50A5 XRTA BF50A4-SEA1 BAZE-3000001 subsequent BAZS-3500001 subsequent 2005

50 BF50A6 LRTA BF50A4-SEA1 BAZE-3100001 subsequent BAZS-3600001 subsequent 2006

50 BF50A6 XRTA BF50AW-SEJ1 BAZE-3100001 subsequent BAZS-3600001 subsequent 2006

50 BF50A6 SRJA BF50A4-SEA1 BAZE-3100001 subsequent BAZS-3600001 subsequent 2006

75 BF75AT LHTA BF75AT-SE BBAE-1000001 subsequent BBAL-1000001 subsequent 1996

75 BF75AT LRTA BF75AT-SER BBAE-1000001 subsequent BBAL-1000001 subsequent 1996

75 BF75AT XRTA BF75AT-SER BBAE-1000001 subsequent BBAU-1000001 subsequent 1996

75 BF75AW LHTA BF75AW-SE BBAE-1000001 subsequent BBAL-3000001 subsequent 1998

75 BF75AW LRTA BF75AW-SER BBAE-1000001 subsequent BBAL-3000001 subsequent 1998

75 BF75AW XRTA BF75AW-SER BBAE-1000001 subsequent BBAU-3000001 subsequent 1998

75 BF75AX LHTA BF75AW-SE BBAE-2000001 subsequent BBAL-4000001 subsequent 1999

75 BF75AX LRTA BF75AW-SER BBAE-2000001 subsequent BBAL-4000001 subsequent 1999

75 BF75AX XRTA BF75AW-SER BBAE-2000001 subsequent BBAU-4000001 subsequent 1999

75 BF75AY LHTA BF75AW-SE BBAE-2000001 subsequent BBAL-4200001 subsequent 2000

75 BF75AY LRTA BF75AW-SER BBAE-2000001 subsequent BBAL-4200001 subsequent 2000

75 BF75AY XRTA BF75AW-SER BBAE-2000001 subsequent BBAL-4200001 subsequent 2000

75 BF75A1 LHTA BF75A1-SEA BBAE-2100001 2199999 BBAL-4400001 4409999 2001

75 BF75A1 LRTA BF75A1-SERA BBAE-2100001 2199999 BBAL-4400001 4409999 2001

75 BF75A1 XRTA BF75A1-SERA BBAE-2100001 2199999 BBAL-4400001 4409999 2001

75 BF75A2 LHTA BF75A1-SEA BBAE-2100001 2199999 BBAL-4410001 4499999 2002

75 BF75A2 LRTA BF75A1-SERA BBAE-2100001 2199999 BBAL-4410001 4499999 2002

75 BF75A2 XRTA BF75A1-SERA BBAE-2100001 2199999 BBAL-4410001 4499999 2002

75 BF75A3 LHTA BF75A1-SEA BBAE-2100001 9999999 BBAL-4500001 4599999 2003

75 BF75A3 LRTA BF75A1-SERA BBAE-2100001 9999999 BBAL-4500001 4599999 2003

75 BF75A4 LHTA BF75A1-SEA BBAE-2100001 subsequent BBAL-4600001 4699999 2004

75 BF75A4 LRTA BF75A1-SERA BBAE-2100001 subsequent BBAL-4600001 4699999 2004

75 BF75A5 LRTA BF75A1-SERA BBAE-2100001 subsequent BBAL-4700001 subsequent 2005

75 BF75A6 LRTA BF75A1-SERA BBAE-2200001 subsequent BBAL-4800001 subsequent 2006

90 BF90AT LHTA BF90AT-SE BBBE-1000001 subsequent BBBL-1000001 subsequent 1996

90 BF90AT LRTA BF90AT-SER BBBE-1000001 subsequent BBBL-1000001 subsequent 1996

Page 19: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-18

1. COMMON MODEL INFORMATIONOUTBOARD MARINE ENGINES (25 HP OR GREATER)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

90 BF90AT XRTA BF90AT-SER BBBE-1000001 subsequent BBBU-1000001 subsequent 1996

90 BF90AW JHTA BF90AW-SE BBBE-2000001 subsequent BBBJ-1000001 subsequent 1998

90 BF90AW JRTA BF90AW-SER BBBE-2000001 subsequent BBBJ-1000001 subsequent 1998

90 BF90AW LHTA BF90AW-SE BBBE-2000001 subsequent BBBL-3000001 subsequent 1998

90 BF90AW LRTA BF90AW-SER BBBE-2000001 subsequent BBBL-3000001 subsequent 1998

90 BF90AW XRTA BF90AW-SER BBBE-2000001 subsequent BBBU-3000001 subsequent 1998

90 BF90AX JHTA BF90AW-SE BBBE-2000001 subsequent BBBJ-4000001 subsequent 1999

90 BF90AX JRTA BF90AW-SER BBBE-2000001 subsequent BBBJ-4000001 subsequent 1999

90 BF90AX LHTA BF90AW-SE BBBE-2000001 subsequent BBBJ-4000001 subsequent 1999

90 BF90AX LRTA BF90AW-SER BBBE-2000001 subsequent BBBJ-4000001 subsequent 1999

90 BF90AX XRTA BF90AW-SER BBBE-2000001 subsequent BBBU-4000001 subsequent 1999

90 BF90AY JHTA BF90AW-SE BBBE-2000001 subsequent BBBL-4200001 subsequent 2000

90 BF90AY JRTA BF90AW-SER BBBE-2000001 subsequent BBBL-4200001 subsequent 2000

90 BF90AY LHTA BF90AW-SE BBBE-2000001 subsequent BBBL-4200001 subsequent 2000

90 BF90AY LRTA BF90AW-SER BBBE-2000001 subsequent BBBL-4200001 subsequent 2000

90 BF90AY XRTA BF90AW-SER BBBE-2000001 subsequent BBBL-4200001 subsequent 2000

90 BF90A1 JHTA BF90A1-SEA BBBE-2100001 2199999 BBBL-4400001 4409999 2001

90 BF90A1 JRTA BF90A1-SERA BBBE-2100001 2199999 BBBL-4400001 4409999 2001

90 BF90A1 LHTA BF90A1-SEA BBBE-2100001 2199999 BBBL-4400001 4409999 2001

90 BF90A1 LRTA BF90A1-SERA BBBE-2100001 2199999 BBBL-4400001 4409999 2001

90 BF90A1 XRTA BF90A1-SERA BBBE-2100001 2199999 BBBL-4400001 4409999 2001

90 BF90A2 JHTA BF90A1-SEA BBBE-2100001 2199999 BBBL-4410001 4499999 2002

90 BF90A2 JRTA BF90A1-SERA BBBE-2100001 2199999 BBBL-4410001 4499999 2002

90 BF90A2 LHTA BF90A1-SEA BBBE-2100001 2199999 BBBL-4410001 4499999 2002

90 BF90A2 LRTA BF90A1-SERA BBBE-2100001 2199999 BBBL-4410001 4499999 2002

90 BF90A2 XRTA BF90A1-SERA BBBE-2100001 2199999 BBBL-4410001 4499999 2002

90 BF90A3 JRTA BF90A1-SERA BBBE-2100001 9999999 BBBL-4500001 4599999 2003

90 BF90A3 LHTA BF90A1-SEA BBBE-2100001 9999999 BBBL-4500001 4599999 2003

90 BF90A3 LRTA BF90A1-SERA BBBE-2100001 9999999 BBBL-4500001 4599999 2003

90 BF90A3 XRTA BF90A1-SERA BBBE-2100001 9999999 BBBL-4500001 4599999 2003

90 BF90A4 JRTA BF90A1-SERA BBBE-2100001 subsequent BBBL-4600001 4699999 2004

90 BF90A4 LHTA BF90A1-SEA BBBE-2100001 subsequent BBBL-4600001 4699999 2004

90 BF90A4 LRTA BF90A1-SERA BBBE-2100001 subsequent BBBL-4600001 4699999 2004

90 BF90A4 XRTA BF90A1-SERA BBBE-2100001 subsequent BBBL-4600001 4699999 2004

90 BF90A5 JRTA BF90A1-SERA BBBE-2100001 subsequent BBBL-4700001 subsequent 2005

90 BF90A5 LHTA BF90A1-SEA BBBE-2100001 subsequent BBBL-4700001 subsequent 2005

90 BF90A5 LRTA BF90A1-SERA BBBE-2100001 subsequent BBBL-4700001 subsequent 2005

90 BF90A5 XRTA BF90A1-SERA BBBE-2100001 subsequent BBBL-4700001 subsequent 2005

90 BF90A6 JRTA BF90A1-SEA BBBE-2200001 subsequent BBBL-4800001 subsequent 2006

90 BF90A6 LRTA BF90A1-SERA BBBE-2200001 subsequent BBBL-4800001 subsequent 2006

90 BF90A6 XRTA BF90A1-SERA BBBE-2200001 subsequent BBBL-4800001 subsequent 2006

115 BF115AX LA BF115AX-SE BEBD-1000001 subsequent BZBD-1000001 1099999 1999

115 BF115AX LCA BF115AX-SE BEBD-1000001 subsequent BZBG-1000001 1099999 1999

115 BF115AX XA BF115AX-SE BEBD-1000001 subsequent BZBD-1000001 1099999 1999

115 BF115AX XCA BF115AX-SE BEBD-1000001 subsequent BZBG-1000001 1099999 1999

115 BF115AY LA BF115AX-SE BEBD-1000001 subsequent BZBD-1100001 1199999 2000

115 BF115AY LCA BF115AX-SE BEBD-1000001 subsequent BZBG-1100001 1199999 2000

115 BF115AY XA BF115AX-SE BEBD-1000001 subsequent BZBD-1100001 1199999 2000

115 BF115AY XCA BF115AX-SE BEBD-1000001 subsequent BZBG-1100001 1199999 2000

115 BF115A1 LA BF115AX-SE BEBD-1000001 subsequent BZBD-1200001 1299999 2001

115 BF115A1 LCA BF115AX-SE BEBD-1000001 subsequent BZBG-1200001 1299999 2001

115 BF115A1 XA BF115AX-SE BEBD-1000001 subsequent BZBD-1200001 1299999 2001

115 BF115A1 XCA BF115AX-SE BEBD-1000001 subsequent BZBG-1200001 1299999 2001

115 BF115A2 LA BF115AX-SE BEBD-1000001 subsequent BZBD-1300001 1399999 2002

115 BF115A2 LCA BF115AX-SE BEBD-1000001 subsequent BZBG-1300001 1399999 2002

115 BF115A2 XA BF115AX-SE BEBD-1000001 subsequent BZBD-1300001 1399999 2002

115 BF115A2 XCA BF115AX-SE BEBD-1000001 subsequent BZBG-1300001 1399999 2002

115 BF115A3 LA BF115AX-SE BEBD-1000001 9999999 BZBD-1400001 1499999 2003

115 BF115A3 XA BF115AX-SE BEBD-1000001 9999999 BZBD-1400001 1499999 2003

115 BF115A4 LA BF115AX-SE BEBD-1000001 subsequent BZBD-1500001 1599999 2004

115 BF115A4 XA BF115AX-SE BEBD-1000001 subsequent BZBD-1500001 1599999 2004

Page 20: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-19

1. COMMON MODEL INFORMATIONOUTBOARD MARINE ENGINES (25 HP OR GREATER)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

115 BF115A5 LA BF115AX-SE BEBD-1000001 subsequent BZBD-1600001 subsequent 2005

115 BF115A5 XA BF115AX-SE BEBD-1000001 subsequent BZBD-1600001 subsequent 2005

115 BF115A6 LA BF115AX-SE BEBD-1100001 subsequent BZBD-1700001 subsequent 2006

115 BF115A6 XA BF115AX-SE BEBD-1100001 subsequent BZBD-1700001 subsequent 2006

130 BF130AX LA BF130AX-SE BEBE-1000001 subsequent BZBE-1000001 1099999 1999

130 BF130AX LCA BF130AX-SE BEBE-1000001 subsequent BZBH-1000001 1099999 1999

130 BF130AX XA BF130AX-SE BEBE-1000001 subsequent BZBE-1000001 1099999 1999

130 BF130AX XCA BF130AX-SE BEBE-1000001 subsequent BZBH-1000001 1099999 1999

130 BF130AY LA BF130AX-SE BEBE-1000001 subsequent BZBE-1100001 1199999 2000

130 BF130AY LCA BF130AX-SE BEBE-1000001 subsequent BZBH-1100001 1199999 2000

130 BF130AY XA BF130AX-SE BEBE-1000001 subsequent BZBE-1100001 1199999 2000

130 BF130AY XCA BF130AX-SE BEBE-1000001 subsequent BZBH-1100001 1199999 2000

130 BF130A1 LA BF130AX-SE BEBE-1000001 subsequent BZBE-1200001 1299999 2001

130 BF130A1 LCA BF130AX-SE BEBE-1000001 subsequent BZBH-1200001 1299999 2001

130 BF130A1 XA BF130AX-SE BEBE-1000001 subsequent BZBE-1200001 1299999 2001

130 BF130A1 XCA BF130AX-SE BEBE-1000001 subsequent BZBH-1200001 1299999 2001

130 BF130A2 LA BF130AX-SE BEBE-1000001 subsequent BZBE-1300001 1399999 2002

130 BF130A2 LCA BF130AX-SE BEBE-1000001 subsequent BZBH-1300001 1399999 2002

130 BF130A2 XA BF130AX-SE BEBE-1000001 subsequent BZBE-1300001 1399999 2002

130 BF130A2 XCA BF130AX-SE BEBE-1000001 subsequent BZBH-1300001 1399999 2002

130 BF130A3 LA BF130AX-SE BEBE-1000001 9999999 BZBE-1400001 1499999 2003

130 BF130A3 XA BF130AX-SE BEBE-1000001 9999999 BZBE-1400001 1499999 2003

130 BF130A3 XCA BF130AX-SE BEBE-1000001 9999999 BZBH-1400001 1499999 2003

130 BF130A4 LA BF130AX-SE BEBE-1000001 subsequent BZBE-1500001 subsequent 2004

130 BF130A4 XA BF130AX-SE BEBE-1000001 subsequent BZBE-1500001 subsequent 2004

130 BF130A4 XCA BF130AX-SE BEBE-1000001 subsequent BZBH-1500001 subsequent 2004

135 BF135A4 LA BF135A4-SE BEARJ-1000001 subsequent BARJ-1000001 1099999 2004

135 BF135A4 XA BF135A4-SE BEARJ-1000001 subsequent BARJ-1000001 1099999 2004

135 BF135A4 XCA BF135A4-SE BEARJ-1000001 subsequent BASJ-1000001 1099999 2004

135 BF135A5 LA BF135A4-SE BEARJ-1000001 subsequent BARJ-1100001 subsequent 2005

135 BF135A5 XA BF135A4-SE BEARJ-1000001 subsequent BARJ-1100001 subsequent 2005

135 BF135A5 XCA BF135A4-SE BEARJ-1000001 subsequent BASJ-1100001 subsequent 2005

135 BF135A6 LA BF135A4-SE BEARJ-1100001 subsequent BARJ-1200001 subsequent 2005

135 BF135A6 XA BF135A4-SE BEARJ-1100001 subsequent BARJ-1200001 subsequent 2005

135 BF135A6 XCA BF135A4-SE BEARJ-1100001 subsequent BASJ-1200001 subsequent 2005

150 BF150A4 LA BF150A4-SE BEANJ-1000001 subsequent BANJ-1000001 1099999 2004

150 BF150A4 XA BF150A4-SE BEANJ-1000001 subsequent BANJ-1000001 1099999 2004

150 BF150A4 XCA BF150A4-SE BEANJ-1000001 subsequent BAPJ-1000001 1099999 2004

150 BF150A5 LA BF150A4-SE BEANJ-1000001 subsequent BANJ-1100001 subsequent 2005

150 BF150A5 XA BF150A4-SE BEANJ-1000001 subsequent BANJ-1100001 subsequent 2005

150 BF150A5 XCA BF150A4-SE BEANJ-1000001 subsequent BAPJ-1100001 subsequent 2005

150 BF150A6 LA BF150A4-SE BEANJ-1100001 subsequent BANJ-1200001 subsequent 2006

150 BF150A6 XA BF150A4-SE BEANJ-1100001 subsequent BANJ-1200001 subsequent 2006

150 BF150A6 XCA BF150A4-SE BEANJ-1100001 subsequent BAPJ-1200001 subsequent 2006

200 BF200A2 LA BF200A2-SE BEAEJ-1000001 9999999 BAEJ-1000001 1099999 2002

200 BF200A2 XA BF200A2-SE BEAEJ-1000001 9999999 BAEJ-1000001 1099999 2002

200 BF200A2 XCA BF200A2-SE BEAEJ-1000001 9999999 BAFJ-1000001 1099999 2002

200 BF200A2 XXA BF200A2-SE BEAEJ-1000001 9999999 BAEJ-1000001 1099999 2002

200 BF200A2 XXCA BF200A2-SE BEAEJ-1000001 9999999 BAFJ-1000001 1099999 2002

200 BF200A3 LA BF200A2-SE BEAEJ-1000001 9999999 BAEJ-1100001 1199999 2003

200 BF200A3 XA BF200A2-SE BEAEJ-1000001 9999999 BAEJ-1100001 1199999 2003

200 BF200A3 XCA BF200A2-SE BEAEJ-1000001 9999999 BAFJ-1100001 1199999 2003

200 BF200A3 XXA BF200A2-SE BEAEJ-1000001 9999999 BAEJ-1100001 1199999 2003

200 BF200A3 XXCA BF200A2-SE BEAEJ-1000001 9999999 BAFJ-1100001 1199999 2003

200 BF200A4 LA BF200A2-SE BEAEJ-1000001 subsequent BAEJ-1200001 1299999 2004

200 BF200A4 XA BF200A2-SE BEAEJ-1000001 subsequent BAEJ-1200001 1299999 2004

200 BF200A4 XCA BF200A2-SE BEAEJ-1000001 subsequent BAFJ-1200001 1299999 2004

200 BF200A4 XXA BF200A2-SE BEAEJ-1000001 subsequent BAEJ-1200001 1299999 2004

200 BF200A5 LA BF200A2-SE BEAEJ-1000001 subsequent BAEJ-1300001 subsequent 2005

200 BF200A5 XA BF200A2-SE BEAEJ-1000001 subsequent BAEJ-1300001 subsequent 2005

Page 21: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-20

1. COMMON MODEL INFORMATIONOUTBOARD MARINE ENGINES (25 HP OR GREATER)

HORSE ENGINE INTRO

POWER MODEL TYPE TYPE From To From To YEAR

SERIAL NUMBER

Engine Frame

200 BF200A5 XCA BF200A2-SE BEAEJ-1000001 subsequent BAFJ-1300001 subsequent 2005

200 BF200A6 LA BF200A2-SE BEAEJ-1100001 subsequent BAEJ-1400001 subsequent 2006

200 BF200A6 XA BF200A2-SE BEAEJ-1100001 subsequent BAEJ-1400001 subsequent 2006

200 BF200A6 XXA BF200A2-SE BEAEJ-1100001 subsequent BAEJ-1400001 subsequent 2006

200 BF200A6 XCA BF200A2-SE BEAEJ-1100001 subsequent BAFJ-1400001 subsequent 2006

200 BF200A6 XXCA BF200A2-SE BEAEJ-1100001 subsequent BAFJ-1400001 subsequent 2006

225 BF225A2 LA BF225A2-SE BEAGJ-1000001 9999999 BAGJ-1000001 1099999 2002

225 BF225A2 XA BF225A2-SE BEAGJ-1000001 9999999 BAGJ-1000001 1099999 2002

225 BF225A2 XCA BF225A2-SE BEAGJ-1000001 9999999 BAHJ-1000001 1099999 2002

225 BF225A2 XXA BF225A2-SE BEAGJ-1000001 9999999 BAGJ-1000001 1099999 2002

225 BF225A2 XXCA BF225A2-SE BEAGJ-1000001 9999999 BAHJ-1000001 1099999 2002

225 BF225A3 LA BF225A2-SE BEAGJ-1000001 9999999 BAGJ-1100001 1199999 2003

225 BF225A3 XA BF225A2-SE BEAGJ-1000001 9999999 BAGJ-1100001 1199999 2003

225 BF225A3 XCA BF225A2-SE BEAGJ-1000001 9999999 BAHJ-1100001 1199999 2003

225 BF225A3 XXA BF225A2-SE BEAGJ-1000001 9999999 BAGJ-1100001 1199999 2003

225 BF225A3 XXCA BF225A2-SE BEAGJ-1000001 9999999 BAHJ-1100001 1199999 2003

225 BF225A4 LA BF225A2-SE BEAGJ-1000001 subsequent BAGJ-1200001 1299999 2004

225 BF225A4 XA BF225A2-SE BEAGJ-1000001 subsequent BAGJ-1200001 1299999 2004

225 BF225A4 XCA BF225A2-SE BEAGJ-1000001 subsequent BAHJ-1200001 1299999 2004

225 BF225A4 XXA BF225A2-SE BEAGJ-1000001 subsequent BAGJ-1200001 1299999 2004

225 BF225A4 XXCA BF225A2-SE BEAGJ-1000001 subsequent BAHJ-1200001 1299999 2004

225 BF225A5 LA BF225A2-SE BEAGJ-1000001 subsequent BAGJ-1300001 subsequent 2005

225 BF225A5 XA BF225A2-SE BEAGJ-1000001 subsequent BAGJ-1300001 subsequent 2005

225 BF225A5 XCA BF225A2-SE BEAGJ-1000001 subsequent BAHJ-1300001 subsequent 2005

225 BF225A5 XXA BF225A2-SE BEAGJ-1000001 subsequent BAGJ-1300001 subsequent 2005

225 BF225A5 XXCA BF225A2-SE BEAGJ-1000001 subsequent BAHJ-1300001 subsequent 2005

225 BF225A6 LA BF225A2-SE BEAGJ-1100001 subsequent BAGJ-1400001 subsequent 2006

225 BF225A6 XA BF225A2-SE BEAGJ-1100001 subsequent BAGJ-1400001 subsequent 2006

225 BF225A6 XXA BF225A2-SE BEAGJ-1100001 subsequent BAGJ-1400001 subsequent 2006

225 BF225A6 XCA BF225A2-SE BEAGJ-1100001 subsequent BAHJ-1400001 subsequent 2006

225 BF225A6 XXCA BF225A2-SE BEAGJ-1100001 subsequent BAHJ-1400001 subsequent 2006

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-21

1. COMMON MODEL INFORMATIONCONVERSION TABLES AND TORQUE VALUES

LENGTH CONVERSIONSFrom Unit To Unit Multiply By From Unit To Unit Multiply By

MilimetersCentimeters .1

InchesCentimeters 2.54

Inches .03937 Feet .0833Feet .00328 Meters .0254

CentimetersInches .394

MilesFeet 5,280

Feet .0328 Yards 1,760Meters .01 Kilometers 1.609

KilometersFeet 3281

MetersKilometers .001

Meters 1000 Miles .0006214Miles .621 Millimeters 1000

MetersCentimeters 100Feet 3.281Inches 39.37

MASS (WEIGHT) CONVERSIONSFrom Unit To Unit Multiply By From Unit To Unit Multiply By

KilogramsGrams 1000

PoundsGrams 453.59

Ounces 35.274 Ounces 16Pounds 2.205 Kilograms .454

GramsOunces .035

OuncesGrams 28.35

Pounds .002 Pounds .0625Kilograms .001 Kilograms .028

LIQUID MEASURE CONVERSIONS

LitersGallons .264

GallonsPints 8

Milliliters 1000 Liters 3.785Quarts 1.057 Quarts 4

Fluid ouncesCubic inches 1.8046

QuartsPints 2

Liters .02947Liters .946Gallons .25

PRESSURE CONVERSIONSFrom Unit To Unit Multiply By From Unit To Unit Multiply ByKilopascals (kPa)

psi 0.145038 Kilograms per sq cm (kgf/cm²)

kPa 98.0665kgf/cm² .010197 psi 14.22333

Pounds per sq in (psi)

kPa 6.89476kgf/cm² .07031

TEMPERATURE CONVERSIONSFrom Unit To Unit Formula From Unit To Unit FormulaCelsius Fahrenheit (C° x 1.8) + 32 Fahrenheit Celsius (°F-32) ÷ 1.8

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-22

1. COMMON MODEL INFORMATION

STANDARD TORQUE VALUES (FORCE)

For additional torque values, see the applicable Honda Marine Shop Manual.

VELOCITY (SPEED) CONVERSIONSFrom Unit To Unit Multiply By From Unit To Unit Multiply By

Meters per sec (m/s)

km/h 3.6

Kilometers per hr (km/h)

m/s 0.277ft/s 3.281 ft/s 0.911mi/hr 2.237 mi/hr 0.621kn 1.837 kn 0.540

Feet per sec (ft/s)

m/s 0.3048

Miles per hr (mi/hr)

m/s 0.447km/h 1.09728 km/h 1.609mi/hr 0.682 ft/s 1.466kn 0.592 kn 0.869

Knots (kn)

m/s 0.544km/h 1.852ft/s 1.688mi/hr 1.151

BATTERY AMPERAGEFrom Unit To Unit Multiply By From Unit To Unit Multiply ByCCA (Cold Cranking Amps)

MCA (Marine Cranking Amps)

1.3 MCA CCA 0.77

Metric Bolt DiameterItem N•m kg-m lb-ft

5 mm bolt and nut 5 0.5 3.66 mm bolt and nut 10 1.0 78 mm bolt and nut 22 2.2 16

10 mm bolt and nut 24 3.5 2512 mm bolt and nut 54 5.5 40

5 mm screw 4 0.4 2.96 mm screw and SH (small

head flange) bolt9 0.9 6.5

6 mm flange bolt and nut 12 1.2 98 mm flange bolt and nut 26 2.7 20

10 mm flange bolt and nut 39 4.0 29

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-23

1. COMMON MODEL INFORMATIONMEASURING HARDWARE AND COMPONENTS

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-24

1. COMMON MODEL INFORMATIONMOTOR SELECTIONSecure and correct outboard motor set-up is essential for safe boating and good performance. Follow the installation instructions provided in this guide.

NOTICEDo not use an air impact tool to tighten or loosen the transom bolts. Using an air impact tool to tighten or loosen the transom bolts can generate enough heat to damage the bolt threads. The air impact tool can also produce enough tightening torque to damage the boat transom.

Lubricate the mounting bolt threads with a high quality marine grease prior to installing the mounting bolt nut to prevent thread galling and lock nut damage. Do not scratch the transom bracket when tightening the mounting bolts. Removing paint promotes corrosion and leads to eventual failure of the bracket.

Do not overpower the boat. Do not install an outboard motor that exceeds the recommended maximum horsepower for the boat. Refer to the boat’s certification plate for recommended maximum horsepower. For most applications, the outboard motor should provide 80% of the recommended maximum horsepower for the boat. If the certification plate information is not available, contact the boat dealer or manufacturer.Refer to the dimensional drawings in the appropriate Honda Marine Shop Manual to be sure there is nothing on the boat that will interfere with outboard motor tilt-up and steering.On a dual motor installation when the minimum distance between motors is used, the engine cover of one motor may interfere with the adjacent motor if only one motor is tilted up when the boat is steered full right or full left.

TRANSOM CENTER LINEWith a tape measure, determine the center point across the transom. On a “V” bottom boat, this point should be directly above the keel.Use a pencil to mark the center line.1. Put one end of the tape measure on a chine

and place the other end on the upper edge of the transom, somewhere past the “visual” center. Place a mark on the transom and record the distance measured.

2. Measure the same distance from the opposite chine and make a mark.

MARK FIRST

MEASURE SECOND

KEEL

MARK SECOND

MEASURE FIRST

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-25

1. COMMON MODEL INFORMATION3. Measure the distance between the two marks

and place a third mark halfway between them. The line connecting the third mark with the keel is the center line.

4. If dual outboards are to be installed, mark transom at a minimum of 330 mm (13 in) [305 mm (12 in) for BF40A/BF50A] from center line.

INSTALLATION HEIGHT CHECKOptimum outboard motor installation height varies with boat type and bottom shape. See INSTALLATION HEIGHT RECOMMENDATIONS section under the applicable model-family chapter. Contact boat manufacturer for any special recommendations unique to a specific model boat.If the outboard motor is installed too low:• The boat will squat and be hard to plane.• The boat will tend to porpoise.• The boat’s high-speed stability will be reduced.• Top speed will be reduced.• Engine damage from water intrusion may occur.If the outboard motor is set-up too high:• Propeller ventilation may occur.• Engine overheating will occur.• The boat will tend to porpoise.

SINGLE OUTBOARDMeasure from the top of the transom to the bottom of the boat, not including the keel.

DUAL OUTBOARDSOn a vertical line, inward from the outboard centerline and even with the edge of the anti-ventilation plate, measure up to the top of the transom.

MARK MARK

330 mm(13 in)

330 mm(13 in)

BOAT TRANSOM HEIGHT

BOAT TRANSOM HEIGHT

PORT MOTOR CENTER LINE

BO

AT T

RA

NSO

M H

EIG

HT

ANTI-VENTILATION PLATE INNER EDGE

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-26

1. COMMON MODEL INFORMATIONThe shaft length of an outboard is the vertical distance from the horizontal contact surface of the transom bracket to the anti-ventilation plate.

If the outboard installation height cannot be achieved, adjust boat transom height.

TRANSOM HEIGHT ADJUSTMENTOptimum outboard motor installation height varies with boat type and bottom shape. It is important to be aware that operating a boat with a Honda outboard motor mounted in a manner where the water level is near or above the idle exhaust ports will cause damage to the motor or adversely affect the motor performance. Honda Marine recommends BEFORE installing the motor, give careful consideration to all anticipated operating conditions that may result in water intrusion into the idle exhaust port (to include backwash). The 127 mm (5 in) from the water line recommendation in this guide is intended as a guideline only. Each application may vary, depending on boat type and its bottom shape. Refer to the boat specifications for details of proper motor mounting. If mounting two outboard motors, be sure the installation height is identical for both.

With the boat loaded, stationary and the motor perpendicular to the water surface, there must be a minimum of 127 mm (5 in) between the water surface and the idle exhaust port. If the motor is mounted lower on the transom, water may enter the exhaust port on throttle-off conditions or mooring in rough water conditions.

ANTI-VENTILATION PLATE HEIGHTInstall the outboard on the center of the transom securely, and be sure the boat is well-balanced.

As a general rule, the outboard should be mounted so the anti-ventilation plate is parallel to and on the same plane as the boat bottom or slightly higher.If the boat transom angle is less than 8° (4° on BF8D/9.9D, BF15D/BF20D and BF25D/30D; 12° on BF200A/225A), the anti-ventilation plate will not be parallel to the boat bottom when trimmed to the lowest hole.

With the boat fully loaded and stationary, simulating a fully loaded boat, and the outboard perpendicular to the water, ensure a minimum 127 mm (5 in) clearance exists from the idle exhaust ports to the water level.

Refer to the boat specifications for details.

BOAT TRANSOM HEIGHT SHAFT

LENGTH

BOAT TRANSOM

TRANSOM ANGLE

ANTI-VENTILATION PLATE

127 mm (5 in)

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-27

1. COMMON MODEL INFORMATIONSTERN BRACKET

New InstallationA positive floatation-type bracket must be used when installing a new Honda outboard. The setback distance of the bracket must coincide with the boat manufacturer’s recommendation for maximum setback. The mounting height on the transom must also meet the recommended specifications of the stern bracket manufacturer. Re-Power InstallationsNot all boats can be re-powered successfully with a stern bracket and Honda outboard application. Some boats originally were built to an older floatation standard and do not have the floatation characteristics or beam necessary to properly support a bracket and the outboard.Many boats were built with weight biased towards the stern. Rearward fuel tanks, live wells and batteries affect the way a boat rests as well as how it performs under way. Be mindful of these factors before re-powering. Additionally, it is important that when re-powering an older boat, the transom be completely inspected for water intrusion or dry rot before the re-power is performed so the integrity of the transom is assured.

DUAL OUTBOARD INSTALLATIONNOTICE

In dual applications, do not tilt one motor up when the boat is steered full right or full left, or the engine cover may be damaged.

BF40A/BF50ADual outboards must be installed so the outboard center-to-center distance is a minimum of 610 mm (24 in). The transom board should still have a minimum extra space of 432 mm (17 in). Be sure the boat is well-balanced.

BF75A/90A, BF115A/130A, BF135A/150A, BF200A/225ADual outboards must be installed so the outboard center-to-center distance is a minimum of 660 mm (26 in). The transom board should still have a minimum extra space of 432 mm (17 in). Be sure the boat is well-balanced.Mount the counter-rotation outboard on the port side.

POSITIVE FLOATATION-TYPE STERN BRACKET

432 mm(17 in)

minimum

432 mm(17 in)

minimum

610 mm (24 in)minimum

432 mm(17 in)

minimum

432 mm(17 in)

minimum

660 mm (26 in)minimum

COUNTER-ROTATION

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-28

1. COMMON MODEL INFORMATIONUSING THE TRANSOM MOUNTDRILL FIXTUREVerify no damage will occur when the motor mounting holes are drilled. Look for any structural impediments such as bulkheads, braces, fuel cells, bilge pumps or floor sections before drilling.Ensure there is adequate space for the bolt, washer and transom support plates (if applicable) to bear on a flat surface.Use the Transom Mount Drill Fixture as a drill guide.

“E” holes have been added to the previous Transom Mount Drill Fixture (07MPZ-ZV3010C). The “E” holes are applicable to the following models:• BF/BFP8D - BF/BFP9.9D power tilt • BF15D/BF20D power tilt and gas assist • BF25D/BF30D power trim/tilt and gas assistSee TRANSOM DRILLING section in applicable model-family chapter for additional information regarding use of the transom mount drill fixture.

MOUNTING THE OUTBOARDOnce the transom holes are correctly marked and drilled, the holes should be wiped clean and dressed with a polymer caulking. Refer to applicable model-family chapter for specifications of mounting hardware arrangement and bolt torque.

Description Part No.

Transom Mount Drill Fixture(“E” holes added)

07MPZ-ZV3010D

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-29

1. COMMON MODEL INFORMATIONTIE BAR (DUAL MOTORS WITH CABLE STEERING)PARTS LISTINGTie Bar Kit P/N 50850-ZV5-000AH

PRE-INSTALLATIONFor BF200A/BF225A see DUAL MOTOR INSTALLATION on page 9-16.Contact your local Teleflex distributor or call Teleflex Customer Service at (610) 595-7011 with any questions you may have regarding Teleflex hydraulic steering systems.1. As described in the applicable model-family

chapter, set up steering cable and steering link arm.

2. Install a steering plate on each motor.TORQUE: 34 N•m (25 lb-ft).

3. Install a Honda Marine tie bar kit (or equivalent) in the steering plate hole.

ITEM QTY DESCRIPTION1 1 Tie bar assembly

1a 2 3/8-24 UNF Self-locking nuts1b 2 1/2-3/8 in Reducer bushings1c 2 3/8 in I.D. Flat washers1d 2 3/8-24 UNF Hex head bolts1e 2 1/2-20 UNF Right hand thread jam nuts1f 1 1/2-20 UNF Left hand thread jam nut

STEERING PLATE

WASHER (2)

10 x 1.25 mm (2)SELF-LOCKING NUT

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-30

1. COMMON MODEL INFORMATIONINSTALLATION

One end of the tie bar center tube, threaded rod, and rod end have left-hand threads while the other end has right-hand threads. If the tie bar assembly should become disassembled, do not attampt to interchange the parts from one end to the other.

1. Be sure that the threaded rods are bottomed out in the rod ends before tightening the jam nuts against the rod ends.

2. The two threaded rods must be threaded into the center tube far enough so that the threads can be seen through the two inspection holes at either end of the center tube. This determines the maximum extension possible. The minimum centerline distance is 470 mm (18.5 in). Do not tighten the jam nut.

NOTICEExtending the bar, so you cannot see the threads through the inspection holes, can make the tie bar weak. A weak tie bar can flex and adversely effect steering. Do not exceed the maximum allowable extension of 749 mm (29.5 in).

3. Grease and place the bushing inserts through the rod eyes. Mount the bar with the bushing heads under the steering plates. The bar can be mounted on top of the steering plates in some applications.

4. Place a flat washer over the 3/8 inch hex head bolt and insert the bolt through the bushing in the rod end from the underside. Thread this bolt into the forward hole on the steering plate found on the front of the engine.

5. Thread the self-locking nut onto the bolt portion that protrudes above the steering plate and tighten securely.

ADJUSTMENTDifferent hull configurations may require slightly different set-up and adjustments; contact the boat manufacturer for specific recommendations. Some trial and error adjustments may have to be made in order to maximize the performance of the dual engines.1. Turning the center tube in one direction will

create “toe-in,” while turning the center tube in the opposite direction will create a “toe-out” attitude for the two engines. An 11/16 inch flat has been provided at the center of the center tube to facilitate turning the tube.

2. Always tighten the jam nut against the center tube before doing any performance evaluations.

NOTICELeaving the jam nuts loose can cause the rod ends to misalign. Misaligned rod ends can adversely effect steering. After making adjustments, always tighten all jam nuts securely before operating the boat.

STEERING PLATES ON FRONT OF ENGINES

3/8–24 UNFSELF-LOCKING NUT

RIGHT HAND THREADS

LEFT HAND THREADS

3/8–24 UNF HEX HEAD BOLT

3/8 ID FLAT WASHER

JAM NUTS

THREADS MUST BE VISIBLE THROUGH INSPECTION HOLES

JAM NUT

BUSHING HEAD GOES UNDER STEERING PLATE

(marine grease)

ADJUSTMENT RANGE470–749 mm (18.5–29.5 in)

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-31

1. COMMON MODEL INFORMATIONThere are three jam nuts on the bar. Two of these are tightened down against the tie rod ends and the third jam nut is tightened against the center tube. There is no jam nut against the other end of the center tube because this allows for either engine to be tilted independently.

NOTICEIf the engines are not allowed to tilt independently of each other, the steering plates and related steering components may become bent when the engines are tilted.

Motors with toe-out (viewed from the stern) will ensure better boat stability. It is best if the wakes of two motors join 20–25 meters (66–82 ft) astern.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-32

1. COMMON MODEL INFORMATIONHYDRAULIC STEERING RECOMMENDATIONS

The following installation instructions (page 1-32 through 1-56) have been reprinted with the permission of Teleflex, Inc.Please contact your local Teleflex distributor or call Customer Service at (610) 595-7011 with any questions you may have regarding Teleflex hydraulic steering systems.

®

Hydraulic Steering System for Outboard powered boats rated up to 150HP (total).

Page 34: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-33

1. COMMON MODEL INFORMATIONSTEERING CYLINDER INSTALLATION—Teleflex SeaStar®

Page 35: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-34

1. COMMON MODEL INFORMATIONTeleflex SeaStar®

*Refer to page 1-45 for torque specifications.

(See next page for installation.)

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-35

1. COMMON MODEL INFORMATIONTeleflex SeaStar®

*Refer to page 1-45 for torque specifications.

(See page 1-41 for twin engine applications.)

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-36

1. COMMON MODEL INFORMATIONNEW TIE BAR INSTALLATION—Teleflex SeaStar®

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-37

1. COMMON MODEL INFORMATIONTeleflex SeaStar®

*Refer to page 1-45 for torque specifications.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-38

1. COMMON MODEL INFORMATIONTeleflex SeaStar®HYDRAULIC STEERING RECOMMENDATIONS

*Refer to page 1-45 for torque specifications.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-39

1. COMMON MODEL INFORMATIONOLD TIE BAR INSTALLATION—Teleflex SeaStar®

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-40

1. COMMON MODEL INFORMATIONTeleflex SeaStar®HYDRAULIC STEERING RECOMMENDATIONS

*Refer to page 1-45 for torque specifications.

Page 42: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-41

1. COMMON MODEL INFORMATIONTeleflex SeaStar®

*Refer to page 1-45 for torque specifications.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-42

1. COMMON MODEL INFORMATIONHYDRAULIC STEERING RECOMMENDATIONSTROLLING MOTOR TIE BAR INSTALLATION—Teleflex SeaStar®

*Refer to page 1-45 for torque specifications.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-43

1. COMMON MODEL INFORMATIONTRIPLE ENGINE INSTALLATION—Teleflex SeaStar®

*Refer to page 1-45 for torque specifications.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-44

1. COMMON MODEL INFORMATIONTeleflex SeaStar®

*Refer to page 1-45 for torque specifications.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-45

1. COMMON MODEL INFORMATIONTORQUE SPECIFICATIONS—Teleflex SeaStar®

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-46

1. COMMON MODEL INFORMATIONMOUNTING TEMPLATE—Teleflex BayStar TM

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-47

1. COMMON MODEL INFORMATIONSYSTEM OVERVIEW—Teleflex BayStar TM

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-48

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-49

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-50

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-51

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

Refer to page 1-54 for the correct torque specifications for your installation. Failure to correctly install your steering cylinder and torque all screws may result in steering failure causing property damage and/or personal injury.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-52

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

Refer to page 1-54 for correct torque specifications of all installation hardware.

See page 1-53.

* Refer to page 1-54 for correct torque specifications.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-53

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

Refer to page 1-54 for correct torque specifications of all installation hardware.

* Refer to page 1-54 for correct torque specifications.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-54

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-55

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-56

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-57

1. COMMON MODEL INFORMATIONTeleflex BayStar TM

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-58

1. COMMON MODEL INFORMATIONWATER SEPARATORSOne of the most effective means of preserving a carburetor or fuel injection system is installing a water separator. Honda recommends the installation of water separators in situations where condensation or water contamination can be a problem. Given the environment in which boats operate, condensation and water contamination in fuel systems are common. Racor water separators are available from Honda in three sizes to cover fuel flow from 30 to 60 gph. See the Honda Marine Accessories Catalog for additional information.

BATTERY (NOT INCLUDED)Batteries for marine applications often have a Marine Cranking Amps (MCA) rating. This is the discharge load in amperes that a new, fully charged battery at 32ºF (0ºC), can continuously deliver for 30 seconds and maintain a terminal voltage equal to or higher than 1.2 volts per cell (7.2 volts for a 12-volt battery).• To convert CCA (Cold Cranking Amps) to MCA:

CCA x 1.3 = MCA• To convert MCA to CCA:

MCA x 0.77 = CCASee SPECIFICATIONS section in applicable model-family chapter for minimum battery requirement. If additional accessories or electrical equipment are also to be powered by this battery, the battery’s capacity must be correspondingly higher to accommodate the additional power requirements.

If boat is equipped with two outboard motors, two batteries must be installed, one for each motor.

1. Install the battery in the correct size corrosion-resistant battery box, in a dry, well-ventilated location protected from water and direct sunlight.

2. Connect the positive (+) battery cable first, then connect the negative (-) battery cable. Tighten cable nuts securely with a wrench or pliars.

3. Coat battery terminal ends with nonconductive grease.

4. Secure the corrosion-resistant battery box properly to the boat. To keep potential sparks away from the fuel tank, do not secure or place battery near the fuel tank.

POSITIVE (+) TERMINAL

NEGATIVE (-) TERMINAL

RED TAPE

CABLE (BL/W)

BLACK TAPE

CABLE (BL)

(marine grease)

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-59

1. COMMON MODEL INFORMATIONPROPELLER SELECTION AND TROUBLESHOOTINGSee SPECIFICATIONS section in applicable model-family chapter for recommended engine speed range.Engine speed varies with propeller size and boat condition.Using the wrong propeller can cause motor damage by either “lugging” the engine or “overspeeding.” The proper propeller will assure powerful acceleration, top speed, good fuel economy, cruising comfort and longer engine service life.

GENERAL PROPELLER MAINTENANCE• Protect propeller from foreign objects, check

regularly for damage and/or deformation, and aquatic plants wrapped around propeller hub.

• Keep boat bottom clean of shells, algae growth and dirt. Accumulation causes a significant drop in top speed.

PROPELLER SELECTION PRECAUTIONS

• Outboard motor must be installed vertically in relation to boat bottom. Set moderate trim angle and adjust power trim angle to lowest setting.

• Set trim tab so boat will run in a straight line.• When performing propeller checks, select a

calm day with little wave action.• Avoid strong winds. Wind speed should be less

than 10 mph (15 km/h).• The boat should carry its average load (crew,

load arrangement, ballast) and be balanced, fore to aft, in this loaded condition. With an average load, the prop should put the WOT RPM into the upper third of the RPM range. Generally, for light load conditions, engine should be propped for maximum RPM.

• Select the correct propeller so full throttle engine speed is within the recommended range.

• If engine speed at full throttle is under the recommended speed range or over the recommended speed range, select a propeller with a lower (finer) pitch or a higher (coarser) pitch, respectively.

• If the following conditions exist, lowering the propeller pitch will improve acceleration and increase service life:

– heavy loads such as crew, load, equipment, etc.

– high temperatures and high humidity conditions

– operating at high altitudes– boat bottom needs cleaning– area around gear case is obstructed

NOTICE• If full throttle engine speed exceeds the

recommended range, it can cause increased vibration, noise, reduced boat performance, poor fuel economy and possible engine wear.

• If full throttle engine speed is below recommended range, it indicates the engine is being overloaded and may result in serious engine damage from detonation. “Over-propping” may cause this.

PITCH

DIA

MET

ER

PROPELLER DIMENSIONSDiameter (in) x Pitch (in)(located in various places)

Propeller Test Reports are available on the iN by clicking on Service>Publications>Propeller Test Report.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-60

1. COMMON MODEL INFORMATIONTYPICAL PROPELLER INSTALLATIONHonda outboard motors are designed to use Honda propellers, even though they operate well with propellers from other manufacturers.

NOTICEIf you decide to use a prop from another manufacturer, both the prop mounting hardware and the specific installation instructions from the manufacturer must be used during installation. If the proper hardware and install instructions are not followed carefully, serious damage to the prop or outboard motor could occur.See PARTS LISTING section in applicable model-family chapter for propeller parts information.Turn ignition key to OFF position and remove the emergency stop switch lanyard and clip to prevent the engine from starting accidentally.Wear heavy gloves to protect your hands from sharp or nicked propeller blades.1. Apply marine grease to the propeller shaft and

thrust washer taper.

2. Install the thrust washer and the propeller on the propeller shaft.

3. Install the washer and propeller nut.

4. Tighten the propeller nut and secure with the cotter pin.

If the cotter pin does not align with the hole in the propeller shaft, adjust by turning the nut in the tightening direction. Do not exceed the maximum torque. After installation, bend the cotter pin ends as shown to secure the propeller nut.

THRUST WASHER

PROPELLER

(marine grease)

GEAR CASE SIDE

BF40A/BF50A SHOWN

WASHER

PROPELLER NUT COTTER PIN

COTTER PIN

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-61

1. COMMON MODEL INFORMATIONPROPELLER TORQUE TABLE

OUTBOARD ITEM THREADDIA. x PITCH

TORQUECOMMENTS

N•m kgf-m lb-ft

BF8D/BFP8DBF9.9D/BFP9.9DBF15D/BFP15DBF20D/BFP20D

10 mm castle nut

M10 x 1.25 1.035.0 (max)

0.13.5 (max)

0.725.0 (max)

Tighten to the specified torque. If the new cotter pin cannot be set, tighten the nut additionally until the cotter pin can be set. Do not overtighten exceeding maximum torque.

BF25DBF30D

14 mm castle nut

M14 x 1.5 1.035.0 (max)

0.13.5 (max)

0.725.0 (max)

Tighten to the specified torque. If the split pin cannot be set, tighten the nut additionally until the pin can be set. Do not overtighten exceeding maximum torque.

BF40ABF50A

16 mm castle nut

M16 x 1.0 1.035.0 (max)

0.13.5 (max)

0.725.0 (max)

Tighten to the specified torque. If the new cotter pin cannot be set, tighten the nut additionally until the cotter pin can be set. Do not overtighten exceeding maximum torque.

BF75ABF90ABF115ABF130ABF135ABF150ABF200ABF225A

18 mm castle nut

M18 x 1.5 1.044.0 (max)

0.14.5 (max)

0.733.0 (max)

Tighten to the specified torque. If the split pin cannot be set, tighten the nut additionally until the pin can be set. Do not overtighten exceeding maximum torque.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-62

1. COMMON MODEL INFORMATIONPROPELLER HARDWARE

REF. NO. DESCRIPTION PART NO. APPLICATION

1 Prop WrenchFits the 28 mm prop nut on BF75A–BF225A only. Floating plastic material. Packaged with nut and locktab washers.

89206-ZW7-000AH BF75A–BF225A

2 Universal Prop WrenchFits 9 different prop nut sizes. Covers Honda Models BF8D–BF225A. Floating plastic material.

89206-ZY7-100AH BF8D–BF225A

3 Powertech Thrust WasherUsed with OFS and OFX Honda propellers. This washer provided in each Honda Powertech propeller carton.

90506-ZY3-000PT OFS and OFX Honda Propellers

4 Honda Thrust WasherThese thrust washers are provided with the engine.

90506-ZW1-003 (Mercury Gearcase)90506-ZW1-B00 (Honda Gearcase)90506-ZY3-000 (Honda Gearcase)

BF75A, BF90ABF75A–BF130ABF135A–BF225A

5 Honda Propeller Outer WasherSpecial shouldered washer goes beneath castle nut on Solas and Honda logo props. This washer is provided with the engine.

90512-ZY3-000 BF135A–BF225A

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-63

1. COMMON MODEL INFORMATIONTRIM ANGLE ADJUSTMENTFor outboard motors equipped with power trim and tilt, initial placement of the transom angle adjusting rod should be in the lowest hole (nearest to the transom).For outboard motors not equipped with power trim and tilt, initial placement of the adjusting rod should ensure the outboard motor is vertical to the boat when the boat is at its normal attitude.It may be necessary to move the adjusting rod to a different position due to the following situations:• To avoid interference when motor is trimmed to

lowest position.• If, due to boat weight or design, boat does not

produce increased performance with motor trimmed to lowest hole.

Motor installation angle (trim angle) should be adjusted when stopped. Changing trim angle compensates for wave conditions, wind, boat load, crew number, etc., to ensure optimum handling.

CRUISING CHARACTERISTICSProper trim angle: Assures most stable cruising and maximum performance.

Excessive negative trim angle: Causes unwanted “bow steer.”

Too large trim angle: Causes bow rise, which hinders stable cruising, visibility and planing.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-64

1. COMMON MODEL INFORMATIONTRIM TAB ADJUSTMENTAfter engine break-in, run boat at full speed to determine if boat pulls to the left or right, or an uneven effort is required to turn left or right. Adjust trim tab as required to ensure good, straight running characteristics.If boat pulls to the left:Loosen trim tab lock bolt and move trim tab trailing edge to the left.

If boat pulls to the right:Loosen trim tab lock bolt and move trim tab trailing edge to the right.

DUAL MOTORSIf rigging dual motors of less than 135 HP, do not remove the trim tabs.Counter-rotating motors (available in 135 HP or greater) have the trim tabs replaced with flat gear case covers.These counter-rotating motors come with an extra gear case cover to replace the trim tab installed on the standard-rotating model.To do this:1. Remove the trim tab lock bolt and trim tab

from the standard-rotation outboard motor.2. Replace the trim tab with the gear case cover

and tighten the bolt.TORQUE: 34 N•m (25 lb-ft)

Pulling to the rightPulling to the left

TRIM TAB LOCK BOLT

BF200A/225A shown.

BF200A/BF225A shown.

STANDARD ROTATION OUTBOARD MOTOR

GEAR CASE COVER (for dual motors)Included with counter-rotating motor.

TRIM TAB (single motor use only)

10 mm WASHER

10 x 32 mm TRIM TAB LOCK BOLT

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-65

1. COMMON MODEL INFORMATIONRADIO/GPS MOUNTING/USAGERADIO INSTALLATIONObserve the following when installing a VHF radio unit:• Keep the antenna and radio at least 50 cm

(1.6 ft) or more away from the outboard engine, main wire harness, indicator wire harness, switch panel, indicator panel or remote control.

• Avoid routing the antenna wire too long a distance. The antenna wire should not be routed along the panel wire harness.

• Do not install a radio that does not conform to local laws and regulations (10W or less).

• Connect the positive and negative radio leads to the boat wiring harness, not the engine-related wiring harnesses.

• If the engine performance is adversely effected during radio transmission, inspect radio for proper installation location, settings and general operation.

GPS INSTALLATION• Keep the GPS unit and antenna at least 3 m

(10 ft) away from the outboard motor.• Be sure to connect the GPS ground system to

the boat ground circuit.

BREAK-IN PROCEDUREThe outboard motor break-in should be performed as follows, although it is usually done during the trial runs.Break-in period: 10 hoursBreak-in operation allows the moving parts to wear-in evenly and ensures proper performance and longer outboard motor service life.• First 15 minutes:

Run the outboard motor at idling or trolling speeds (the lowest speed possible). Use the minimum amount of throttle opening necessary to operate the boat at a safe trolling speed.

• Next 45 minutes:Run the outboard motor up to a maximum of 2,000 to 3,000 rpm (or 10% to 30% of throttle opening).

• Next 60 minutes:Run the outboard motor up to a maximum of 4,000 to 5,000 rpm (or 50% to 80% of throttle opening).Short full-throttle bursts are acceptable, but do not operate the motor continuously at full throttle.For boats that plane easily, bring the boat up on plane, then reduce the throttle opening to the specified break-in settings called out above.

• Next 8 hours:Avoid continuous full throttle operation (100% throttle opening). Do not run the outboard motor at full throttle for more than 5 minutes at a time.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-66

1. COMMON MODEL INFORMATIONPRE-DELIVERY INSPECTION CHECKLISTCheck all items on the following list. Refer to the applicable Honda Marine Owner’s Manual or Shop Manual for specifications and detailed procedures. Test every unit to be sure it is functioning properly.ON LAND

After completing this checklist, complete the Honda Marine Outboard Delivery Checklist [TM023 (see page 1-68)]. Provide the yellow copy to your customer, retain the white copy for your sales file, and submit the pink copy to Honda Marine. This checklist must be completed for every outboard sold.

• EXTERNAL APPEARANCECheck for paint scratches; touch up if necessary.

• INSTALLATION LOCATIONCheck for correct installation location.Check outboard motor for correct installation height.Make sure the motor mounting bolts are tight.Check to be sure sealant has been applied to the transom mounting bolt holes.

• GEAR OILCheck for proper gear oil level. Make sure the oil level and drain plugs are tight.Use a commercially available gear oil that meets or exceeds the requirement for API Service Classification. See SPECIFICATIONS section in applicable model-family chapter of this guide.

• FUEL SYSTEMBe sure fuel lines are connected securely.Use fresh 86 pump octane rating or higher unleaded gasoline.Check for fuel leaks. If necessary, repair immediately.

• STEERING SYSTEMCheck the steering system for smooth operation.Make sure the outboard motor does not interfere with the:• steering cable and/or link arm• control cables• wire harness, etc.

when the steering wheel is turned full left and full right and with the motor in full tilt up positions.

• REMOTE CONTROL SYSTEMCheck remote control for proper operation.Make sure the control lever selects forward, neutral, and reverse gears.Check for full throttle capability.Ensure the throttle operates smoothly with the remote control lever at full throttle position. On side-surface mount controls, the fast idle lever must be in the idle position.

• ELECTRICAL SYSTEMCheck wire harness for proper connections.Check battery connections for correct polarity and tightness.Make sure battery is fully charged and installed securely.Make sure meters, indicators and switches are connected correctly.

• TILT MECHANISMOperate power trim/tilt switch, and ensure outboard motor tilts up and down smoothly.Listen for abnormal tilt motor noise while tilting up and down.Tilt the outboard motor down and check that the trim meter functions and indicates “DOWN.”Operate the steering with the outboard motor in the tilt UP position and ensure that the cables, harnesses, boat splashwell, etc. do not interfere with the outboard motor.Make sure tilt stopper will set in the lock position at full tilt up position.Check the power tilt oil level. Tilt the outboard motor up to the full tilt UP position and lock it in place with the tilt lock lever. Remove the oil tank cap and be sure the oil level is up to the oil filler port. Install the tank cap securely. Check the applicable Honda Marine Shop Manual for oil capacity and recommended oil.

• ENGINE OILCheck engine oil level.See SPECIFICATIONS section in applicable model-family chapter of this guide. All Honda engines are shipped with a small amount of oil from the factory. Add 80% of oil capacity before initial start-up. Then run engine, shut it off, wait 30 seconds and check/adjust oil level.

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-67

1. COMMON MODEL INFORMATION“Hot” oil level should be 6–7 mm below top mark on dipstick.

• ALL NUTS, BOLTS, & OTHER FASTENERSCheck security and tighten if necessary.

IN THE WATER• OUTBOARD MOTOR INSTALLATION

Check that there are no water leaks from the motor mounting bolt holes.Check boat for balanced weight distribution.With the outboard perpendicular to the water, check that exhaust ports are a minimum of 125 mm (5 in) above the water.

• OUTBOARD MOTOR OPERATIONCheck the choke/neutral switch for proper operation.Turn the ignition switch to START and make sure the outboard motor starts.Listen for any abnormal noise.Ensure cooling water flows out of the water cooling system indicator. After the engine warms up, make sure motor returns smoothly to idle. Snap throttle and check engine response.Check the emergency engine stop switch for proper operation.

• LEAKSMake sure there are no leaks from the fuel lines and/or connections. If necessary, repair immediately.Check the outboard motor for water/oil leaks. Repair if necessary.Check exhaust system for exhaust leaks.

DURING SEA TRIALS• OUTBOARD MOTOR OPERATION

Check the gearshift operation with the remote control lever or gearshift lever (tiller).Check motor operation at trolling speed. Use the minimum amount of throttle opening necessary to operate boat at a safe trolling speed for 15 minutes.Go astern and check that the outboard motor does not tilt up and water does not overflow the transom.

Dual motors:• Adjust tie bar length so the motors toe-out.

Toe-out is when the motors’ forward measurement is wider than the motors’ aft measurement.

• Motors with toe-out (viewed from the stern) will ensure better boat stability. It is best if the wakes of two motors join 20~25 meters (66~82 ft) astern.

• Not all boats will follow this specification. Consult your boat manufacturer for toe-in or toe-out recommendation.

• PROPELLER SELECTIONCheck the engine rpm with the boat under way. Before engine break-in, avoid continuous full throttle operation (100% throttle opening). Do not run the outboard motor at full throttle for more than 2 minutes at a time.Make sure there is no propeller ventilation while travelling in a straight line. There is the possibility of some propeller ventilation when turning the boat at full throttle with the motor trimmed.

AFTER SEA TRIALS• CHECK & CLEAN THE OUTBOARD MOTOR

Check that there is no water in the gear oil.Check that there are no signs of fuel, oil or water leaks. Repair if necessary.After running in salty or dirty water, flush the cooling system with clean water and flush the exterior of the motor.Thoroughly clean entire outboard motor with cloth.Check the outboard motor for external damage, defects or cracks.

20-25 m (66-82 ft)

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-68

1. COMMON MODEL INFORMATIONOUTBOARD DELIVERY CHECKLIST (TM023)An outboard delivery checklist must be completed and delivered to the customer for each new outboard installation.

WHITE COPY—DEALER YELLOW COPY—CUSTOMER PINK COPY—Honda Marine

TM023 OTR50427C (2003.03)

OUTBOARD DELIVERYCHECK LIST

PRE-DELIVERY SERVICE

Please check the box for each item you have verified as correct. Refer to the Rigging Guide (TM020) and

Shop Manuals. Follow those specific procedures in detail.

Installation Location Remote Control System

Engine Oil Level Tiller Handle Control System

Gear Oil Level Tilt Mechanism

Fuel System Integrity Engine Starts Easily

Steering System Overall Outboard Motor Operation

Electrical Charging System External Appearance of Outboard

PRE-DELIVERY INSPECTION AND FINAL DELIVERY

DEALER:

Dealer’s Name Phone Number Dealer No.

Address City State Zip Code

Outboard Model/Type Outboard Motor Serial No. Engine No.

Boat Brand Boat Model Boat Length Propeller Brand Propeller Model Propeller Size Max. Engine RPM

Inspected the unit and verified it

is in proper operating condition.

Reviewed Warranty Coverage

Terms and Conditions with

customer.

Explained maintenance

intervals with customer.

Reviewed Owner’s Manual with

customer.

Explained boat and motor

operation with customer.

Explained service availability

with customer.

Explained safety precautions

with customer.

Completed Product

Registration form.

CUSTOMER:

Customer’s Name Phone Number

Address City State Zip Code

I have received the following:

Owner’s Manual Warranty Policy Product Registration Form

The operation of this unit and the above check lists were reviewed with me by a representative of the dealership.

I have reviewed and understand the warranty policy. I have visually inspected the unit and found no defects.

Customer Signature: Dealership Representative Signature:

Date Date

American Honda Motor Co., Inc.

4900 Marconi Drive

Alpharetta, GA 30005-8847

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-69

1. COMMON MODEL INFORMATIONTERMINAL SERVICE KIT AP/N 07VPZ-001000A

07VPZ-001010A

TERMINAL*

07VPZ-001030A

TERMINAL

07VPZ-002010A

REPLACEMENT FOR BLUE, RED, GREEN CONNECTOR

07VPZ-002050A

CONNECTOR

07JAZ-001100A

SEAL

07JAZ-001090A

TERMINAL

07VPZ-001040A

TERMINAL*

07VPZ-002020A

CONNECTOR

07VPZ-002060A

REPLACEMENT FOR GREEN CONNECTOR

07VPZ-003010A

SEAL

07JAZ-001080A 07VPZ-001050A

TERMINAL

07VPZ-002030A

CONNECTOR

07VPZ-002070A

CONNECTOR

07VPZ-003020A

SEAL

07VPZ-001020A

TERMINAL

07VPZ-001060A

TERMINAL

07VPZ-002040A

CONNECTOR

07VPZ-002080A

CONNECTOR

07VPZ-003030A

SEAL

07VPZ-002090A

REPLACEMENT FOR GREEN CONNECTOR

07VPZ-002100A

REPLACEMENT FOR GREEN CONNECTOR

07VPZ-002100A

REPLACEMENT FOR GREEN CONNECTOR

07JAZ-002060A“PIN EXTRACTOR TOOL”

07JAZ-001020A“CRIMPER TOOL”

*Male and female bullet sealing boots are available. (Each part number = a package of 10.)

Male boot P/N 32825-SA5-300

Female boot P/N 32826-SA5-300

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Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-70

1. COMMON MODEL INFORMATIONTERMINAL SERVICE KIT AREFERENCE GUIDESPECIAL CONNECTORSHold pin tool firmly by the handle with the pin tool in the down position.Hold connector housing with attachment tab on the top facing toward you. Place the tip of the pin tool toward the front of the release tab on the top of the terminal top.While pressure is applied to the release tab with the pin tool, pull the connector housing from the terminal.

1. Push the wire into the connector to relieve the tension on the primary lock.

2. Insert the tool at the middle of the terminal.3. Push down on the tool to lift up on the primary

lock.4. Pull the connector out of the terminal.

CONNECTORS WITH A SECONDARY LOCKRemove the secondary lock.

Remove the terminal (same procedure for male and female).1. Push the wire into the connector to relieve the

tension on the primary lock.2. Insert the tool under the terminal and lift up.3. Pull the terminal out of the connector.

PIN TOOL F(P/N 07JAZ-002060A)

Insert the tool here, and push the lock out.

PIN TOOL F(P/N 07JAZ-002060A)

2

3

1

4

Male Terminal Half

Female Terminal

PIN TOOL F(P/N 07JAZ-002060A)

Insert the tool here, and push the lock out.

Pull the lock straight out of the connector with needle-nose pliers.

PIN TOOL F(P/N 07JAZ-002060A)

2

1

3

Page 72: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-71

1. COMMON MODEL INFORMATIONINSTALLING THE NEW TERMINALCarefully match the old terminal with the new one from the Terminal Service Kit. Choose the correct replacement terminal based on the wire size range the terminal will accommodate.If the replacement terminal quantities are low, reorder by using the terminal part number listed on the inside lid of the Terminal Service Kit.Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.

Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the wire has a wire seal, replace it with a new one from the kit.)

After stripping the end of the wire, make sure you did not cut any wire or wire strands. If you did, cut the wire even with the insulation, and strip it again.Position the terminal in the crimping tool slot with the solid portion of the terminal toward the anvil and the open section toward the former.Insert the wire into the terminal.

Squeeze the tool with both hands until the stops make contact.

Crimping the Insulation Crimp• Without a wire seal: Depending on the wire

size, you may need to use the next larger slot size. (Example: If you used the 1.25 crimp slot for the wire crimp, then use the 2.0 crimp slot for the insulation crimp.) Position the crimping tool over the insulation crimp section of the terminal, then squeeze the tool with both hands until the stops make contact.

• With a wire seal: Position the insulation crimp in the 5.5 crimping slot, then carefully squeeze the crimp closed until its ends are touching and making a full circle shape.

Inspect the quality of the wire crimp. If it has any of the following problems, cut it off and start over.

Crimping Tool Slot Sizes AWG Wire Size Range

1.25 Small wire (18–20)

2.0 Large wire (14–16)

SLOT SIZES

CRIMPER(P/N 07JAZ-001020A)

5.52.0

1.25

Without wire sealINSULATION CRIMP

WIRE CRIMP

1 mm of wire showing here1 mm of insulation showing here

End of seal 1 mm beyond the insulation crimp

With wire seal

End of wire insulation

FORMER

ANVIL TERMINAL

STOPS

Keep a circle shape.

Ends touching

Page 73: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-72

1. COMMON MODEL INFORMATIONInsert the terminal into the connector.• Make sure the wire seals are pushed all the

way into the connector.• Lightly pull on the wires to make sure the

terminal is locked in place.Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

Wire should be visible here

Wire crimping on the insulation, not wire

Loose strands of wire

Wire crimp not crimped evenly

GOOD

NO GOOD

NO GOOD

NO GOOD

GOOD

Crimped edges should be even

Poor crimping, one side sticks out more

NO GOOD

Page 74: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-73

1. COMMON MODEL INFORMATIONSTANDARD WIRE COLOR TABLESWIRE HARNESS FUNCTION/COLOR GUIDEBF25A–BF225A

FUNCTION COLOR BL Black

14-PIN WIRE HARNESS BR Brown

12 volt - hot W/BL BU Blue

12 volt - ignition BL/Y G Green

Choke solenoid BR GR Gray

Emergency stop switch BL/R LB Light blue

Ground BL LG Light green

Horn/buzzer Y/G O Orange

Oil pressure sensor Y R Red

Starter solenoid BL/W V Violet

Tach signal GR W White

Thermosensor R Y Yellow

Trim Angle Sensor LG/BL

Trim signal Y/BU

Trim switch - Dn LB

Trim switch - Up LG

BL/Y(12-volt–ignition)

BL(ground)

R(thermosensor)

LB(trim switch–DN)

LG(trim switch–UP)

GR(tach signal)

BR(choke solenoid)

Y/BU(trim signal)

Y/GR(horn/buzzer)

W/BL(12 volt–hot)

BL/W(starter solenoid)

BL/R(emergencystop switch)

Y(oil pressure sensor)

LG/BL(trim angle sensor)

14-PIN WIRE HARNESS CONNECTOR (viewed from pin side, locking mechanism at top)

Page 75: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-74

1. COMMON MODEL INFORMATIONWIRE HARNESS FUNCTION/COLOR GUIDEBF25A–BF225A

ADDITIONAL 3 WIRE (PGM-FI)(17-PIN WIRE HARNESS)

Alternator (charging) W/BU

Common voltage Y/BL

ECU (ECM–check engine) R/BU

ADDITIONAL 6 WIRE (PGM-FI plus Fuel Mgmt.)(20- or 23-PIN WIRE HARNESS)

Alternator (charging) W/BU*

Common voltage Y/BL*

ECU (ECM–check engine) R/BU*

Fuel Management BU

Fuel Management G

Ground BL *Duplicated for digital gauge warning lights.

ADDITIONAL 3 WIRE (PGM-FI) (17-PIN WIRE HARNESS CONNECTOR)(viewed from pin side, locking mechanism at top)

ADDITIONAL 6 WIRE (PGM-FI Plus Fuel Mgmt.) (20- OR 23-PIN WIRE HARNESS CONNECTOR)(viewed from pin side, locking mechanism at top)

R/BU(ECU)

Y/BL(common voltage)

W/BU(alternator)

G(fuel management)

R/BU(ECU)

BU(fuel management)

W/BU(alternator)

BL(ground)

Y/BL(common voltage)

Page 76: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 1-75

1. COMMON MODEL INFORMATIONWIRE HARNESS FUNCTION/COLOR GUIDEHonda BF8D/9.9D with Tilt, BF15D/BF20D

Honda BF8D/9.9D without Tilt

FUNCTION COLOR BL Black

6-PIN WIRE HARNESS BR Brown

Trim switch - Dn LB BU Blue

Trim switch - Up LG G Green

Emergency stop switch BL/R GR Gray

Horn/buzzer Y/G LB Light blue

Oil pressure sensor O LG Light green

Thermosensor R O Orange

R Red

V Violet

ADDITIONAL 4 (10-PIN WIRE HARNESS) W White

12 volt - hot W/BL Y Yellow

Starter solenoid BL/W

Tach signal GR

Ground BL

FUNCTION COLOR

4-PIN WIRE HARNESS

Emergency stop switch BL/R

Horn/buzzer Y/G

Oil pressure sensor O

Thermosensor R

ADDITIONAL 4 (8-PIN WIRE HARNESS)

12 volt - hot W/BL

Starter solenoid BL/W

Tach signal GR

Ground BL

Page 77: Marine Rigging Guide K3.book(01Common.fm) - sub.honda.se · manual and other service materials carefully. ... PORTABLE OUTBOARD MOTORS (BF2, BF5 AND BF15; 2000 AND OLDER BF8/BF9.9)

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.1-76

1. COMMON MODEL INFORMATIONTILLER LAYOUTBF8D/BF9.9D THROUGH BF75A/BF90A

REMOTE LAYOUTALL MODELS