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MARTIFER METALLIC CONSTRUCTIONS
AGENDA
1. Who are we? 1.1. Martifer Group 1.2. Martifer Metallic Constructions
2. How do we do it? 2.1. Industrial innovation 2.2 People and skills
2.2.1. Industrial 2.2.2. Design and management
3. What have we done? | High complexity building
4. What are we doing? | Ongoing projects 5. Why Martifer?
2 | Martifer Metallic Constructions
WHO ARE WE?
MARTIFER GROUP
4 | Martifer Metallic Constructions
• Core activities: Metallic Constructions and Solar Energy • Approx. 490 million euros of Revenues in its core activities in 2012, from which 81% outside Portugal • Around 3,000 employees • Listed on Euronext Lisbon since June 2007
Steel Structures Aluminium and Glass Façades Stainless Steel Engineering Wind, Oil & Gas Ship building and Repair
EPC PV Solutions Distribution O&M Project Development
OTHER
MARTIFER GROUP | GROWTH STORY THROUGHOUT 23 YEARS
5 | Martifer Metallic Constructions
1990 Martifer is founded
1998 Engil (Mota-Engil) becomes a shareholder Martifer participates in several projects for the Expo 98 (e.g.: Vasco da Gama Tower)
1999 Spain marks the beginning of the internationalization process
2002 Construction of stadiums for the Euro 2004 Second plant in Portugal (in Benavente)
2003 Creation of Metallic Constructions plant in Poland, the 1st
outside Portugal
2008 Start of operation of several industrial units: components for wind farms, photovoltaic modules, assembly of wind turbines Acquisition of Navalria, specialized in Naval Construction and Repair
2007 Public Offer on Repower Systems, together with Suzlon Ventiveste Consortium wins Stage B of the National Wind Tender (400 MW) Initial Public Offering (IPO)
2006 Launch of activity in the Solar PV sector Creation of the Ventinveste Consortium, in partnership with Galp, for the National Wind Tender
2005 Initiated activity in the areas of Agriculture and Biofuels, and the Development of Wind Farms Acquisition of a 25.4% participation in REpower Systems AG
2004 Launch of activity in the Renewable energy equipments (wind) sector
2009 Establishment of a Joint Venture with Hirschfeld for the production of wind energy components in the USA Martifer Renewables exceeds 100 MW of installed capacity Martifer Renewables wins 217 MW in the first wind tender in Brazil Sale of participation in Repower Systems AG
2010 Sale of 11% participation of Prio Foods and Prio Energy, reducing its ownership to 49% of its share capital Construction of the two largest PV Plants in the African Continent, in Cape Verde
2011 Beginning of the construction of the steel structures factory in São Paulo, Brazil Martifer Solar awarded with its first PV project in India Sale of Martifer’s share in Repower Portugal
2012 Beginning of operation of the steel structures factory in Brazil Martifer Solar expands its activity to Ukraine, Romania, Mexico and Brazil.
~ 3 000 employees | Present in around 30 countries | 12 Industrial Units
2013
MARTIFER GROUP | WORLDWIDE PRESENCE
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MARTIFER GROUP | INDUSTRIAL AND COMMERCIAL PRESENCE
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Commercial Portugal Spain Italy Ireland Slovakia Cape Verde Belgium Germany Czech Republic Poland Canada Brazil Australia France Romania Morocco Greece USA Bulgaria Angola United Kingdom Mozambique Mexico Saudi Arabia Chile South Africa India United Arab Emirates Singapore Ukraine Colombia Peru
MARTIFER METALLIC CONSTRUCTIONS | BUSINESS SEGMENTS
8 | Martifer Metallic Constructions
STEEL STRUCTURES
ALUMINIUM AND GLASS FAÇADES
STAINLESS STEEL
SOLUTIONS
WIND, OIL AND GAS
SHIP BUILDING AND REPAIR
• Global player in the metallic
construction sector, present in over
12 countries
• Capacity to execute complex works,
finding the right solutions both in the
project and engineering fields
• Production of components for wind
and oil & gas industries, onshore and
offshore
• Provider of Turnkey Solutions
• Total installed capacity:
More than 80,000 tons/year
MARTIFER METALLIC CONSTRUCTIONS | STEELWORK INDUSTRIAL FACILITIES
9 | Martifer Metallic Constructions
MARTIFER METALLIC CONSTRUCTIONS HAS 10 FACTORIES IN THE WORLD
WITH AN APPROX. 215 000 SQM COVERED AREA
HOW DO WE DO IT? INDUSTRIAL INNOVATION
CURRENT R&D PROJECTS
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• Welding Robotics • 6 Sigma
• SFC – Shop Floor Control
ROBOTIC WELDING AND PROCESS AUTOMATION
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Submerged arch welding in all factories – longitudinal, tubular and sideways MAG Robotic Welding CNC controled cutting softwares Tekla [or other 3D model] based manufacturing
13 | Martifer Metallic Constructions
THE MOST MODERN ROBOT TECHNOLOGY, FOR PERFECT WELDING AND CONTROLED CONDITIONS
HOW DO WE DO IT? PEOPLE AND SKILLS
PEOPLE AND SKILLS
15 | Martifer Metallic Constructions
The last figures indicate that Martifer Metallic Constructions has 2,463 employees.
Almost 1,000 people work on a daily basis in our factories – divided in 3 shifts
In Portugal, the workers average age is 35 years-old.
Martifer has its own welding school, where certified teachers make sure their students are the best in their field.
PEOPLE AND SKILLS
16 | Martifer Metallic Constructions
161 Engineers manage and study thoroughly every project A young and willing team with innovative techniques, always thinking outside the box, to achieve new ways of getting there. An experienced modeling team makes 3D models that allow an accurate fabrication and assembly.
ROBOTIC WELDING AND PROCESS AUTOMATION
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Tekla Autocad Revit Robot Solidworks Autocad Strucad
MARTIFER USES UPDATED STATE OF THE ART SOFTWARES, SUCH AS:
WHAT HAVE WE DONE? HIGHLY COMPLEX CONSTRUCTION
ESTORIL SOL RESIDENCE | CASCAIS, PORTUGAL
19 | Martifer Metallic Constructions
YEAR: 2009
OWNER: Fundor - Fundo de Investimento Imobiliário
CLIENT: ACE - Somague e Edifer
ARCHITECT: Gonçalo Byrne Arquitectos
WEIGHT: 900 t
SCOPE: This project stands out for its assembly methodology. The three cantilevered structures were pre-assembled on the ground and then lifted using three 120 tonnes winches.
MELIÁ BRAGA HOTEL | BRAGA, PORTUGAL
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YEAR: 2010
CLIENT: Britalar
ARCHITECT: Fernando Jorge
AREA: 4 500 sqm façade; 1 900 sqm curtain wall
SCOPE: Stick curtain wall, aluminium composite panel, iron and stainless steel metal works
FRANCISCO SÁ-CARNEIRO AIRPORT | PORTO, PORTUGAL
21 | Martifer Metallic Constructions
YEAR: 2007
OWNER: ANA Aeroportos de Portugal
CLIENT: Mota-Engil - Soares da Costa
ARCHITECT: ANA - Arq.º João Belo
ENGINEERING: Tal Projecto
WEIGHT: 9 000 t
AREA: 70 000 sqm
SCOPE: Structural steelwork, aluminium composite panel, cladding, metalwork, point-fixed glass system, spider glass system, structural glass curtain wall and skylights
AWARDS: European Steel Design Awards 2007 | ECCS - European Convention for Construction Steelwork
DUBLIN AIRPORT | DUBLIN, IRELAND
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YEAR: 2010
CLIENT: Dublin Airport Authorities
ARCHITECT AND DESIGNER: Pascall and Watson Architects (UK) + ARUP (UK) + Martifer (project design and build)
SUPERVISION: MACE (UK)
WEIGHT: 2500 t of structural work
AREA: 35 000 sqm of Kalzip standing seam roof; 35 000 sqm of Alucobond cladding system; 9 000 sqm of glass façades
SCOPE: Structural steelwork, cladding and façades
LAS ARENAS | BARCELONA, SPAIN
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YEAR: 2010
OWNER: Metrovacesa
CLIENT: Dragados
ARCHITECT: Luis Alonso - Sergi Balaguer - Richard Rogers
WEIGHT: 2 300 t
SCOPE: Structural roof steelwork and emergency staircases. On the Las Arenas Project, the assembly methodology was a key factor to its success. The central part of the roof structure was assembled and welded on the ground and then lifted using a support tower.
MOROCCO MALL | CASABLANCA, MOROCCO
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YEAR: 2011
OWNER: Al Amine Gestion
ARCHITECT: Design International
WEIGHT: 550 t structural steelwork
AREA: 7 000 sqm façades; 5 000 sqm skylights
SCOPE: Structural steelwork, skylights, façades and cladding
DRAGÃO STADIUM | PORTO, PORTUGAL
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YEAR: 2003
CLIENT: Somague
ARCHITECT: Manuel Salgado
WEIGHT: 3 800 t structural steelwork
AREA: 42 000 sqm rooftop
SCOPE: Structural steelwork, polycarbonate roofing
AWARDS: European Steel Design Awards 2005 | ECCS - European Convention for Construction Steelwork
The Euro 2004 stadiums stand out for their construction complexity and for being built simultaneously. This clearly demonstrates Martifer’s production capacity.
CASTELÃO STADIUM | FORTALEZA, BRAZIL
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CLIENT: Consórcio Castelão
WEIGHT: 2 200 t
AREA: 34 000 sqm of roof cladding (of which 28 000 sqm of Deck system with isolation and 6 000 sqm of transparent corrugated polycarbonate)
SCOPE: Fabrication, transportation and assembly of the roof structural steelwork, installation of the roof
LEIXÕES BASCULE BRIDGE | LEIXÕES, PORTUGAL
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YEAR: 2007
CLIENT: CPTP
ARCHITECT: João Motta Guedes
WHEIGHT: 1 300 t
WIDE DISTANCE: 92 m
TONS PER VAULT: 290 t
SCOPE: Structural steelwork
AWARD: European Steel Design Awards 2007 | ECCS - European Convention for Construction Steelwork
BASARAB BRIDGE | BUCHAREST, ROMANIA
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YEAR: 2010
OWNER: City Hall Bucharest
CLIENT: FCC - ASTALDI
WEIGHT: 5 500 t
SCOPE: Structural steelwork for the deck
GALP ENERGIA REFINERY | SINES, PORTUGAL
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YEAR: 2011
OWNER: Galp Energia
CLIENT: Técnicas Reunidas
WEIGHT: 8 000 t
SCOPE: Platforms and pipe-racks' steelwork, grating assembly and cladding works
RENAULT | TANGIER, MOROCCO
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YEAR: 2011
CLIENT: Renault
WEIGHT: 11 500 t
AREA: 185 500 sqm
SCOPE: Structural steelwork, façade and roof cladding
ZERO ZERO TOWER | BARCELONA, SPAIN
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YEAR: 2010
OWNER: El Consorci Barcelona
CLIENT: FCC
ARCHITECT: EMBA – Estudi Massip Bosch Arquitectes
AREA: 16 000 sqm structural steelwork, roofing and façade
SCOPE: Structural steelwork, roofing and façade
TELEFÓNICA HEADQUARTERS | MADRID, SPAIN
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YEAR: 2007
OWNER: Telefónica de España
CLIENT: Dragados - FCC
ARCHITECT: Rafael de La-Hoz Castanys
WEIGH: 12 000 t
AREA: 50 000 sqm
SCOPE: Structural steelwork, roofing and façade
ALCOBENDAS ART CENTRE | MADRID, SPAIN
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YEAR: 2010
OWNER: Ayuntamiento de Alcobendas
CLIENT: FCC Construcción
ARCHITECT : LAUD S.L.
AREA: 575 sqm PV façade; 1 300 sqm glass façades; 5 300 sqm cladding; 180 sqm skylights
SCOPE: Façades, cladding and skylights
COACH MUSEUM | LISBON, PORTUGAL
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YEAR: 2011
OWNER: Frente Tejo
ARCHTECT: Arq.º Paulo Mendes da Rocha - Bak Gordon Arquitetos
SUPERVISION: Proman
WEIGHT: 1 200 t
AREA: 13 000 sqm coverage and floor
SCOPE: Structural steelwork, floor and roof coverage
CHAMPALIMAUD CENTRE | LISBON, PORTUGAL
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YEAR: 2010
OWNER: Fundação Champalimaud
CLIENT: Mota Engil - HCI
ARCHITECT: Charles Correa
AREA: 3 600 sqm structural façade; 4 200 sqm Glass Fins façade; 2 800 sqm composite panel; 500 sqm skylights; 600 sqm shading systems
SCOPE: Structural steelwork, façade and shading system
QUIRÓN HOSPITAL | MADRID, SPAIN
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YEAR: 2005
CLIENT: DRAGADOS
ARCHITECT: Pinearq, Estudio de Arquitectura
AREA: 9 700 sqm coverage and floor
SCOPE: Skylights, shading system and aluminium framing
WHAT ARE WE DOING? ONGOING PROJECTS
MUSEU DO AMANHÃ (TOMORROW’S MUSEUM) | RIO DE JANEIRO, BRAZIL
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CLIENT: Consórcio Porto Novo/ Consórcio Porto Rio
ARCHITECT: Santiago Calatrava
WEIGHT: 3 522 t
SCOPE: Supply and assembly of the structural steelwork, aluminium, photovoltaic system ans Hidraulic system
TRANSCARIOCA – SECTION 2 PENHA-GALEÃO | RIO DE JANEIRO, BRAZIL
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CLIENT: Consórcio Transcarioca Rio (construtora OAS ltda (lider); Carioca Christiani Nielsen Engenharia S/A e Contern Construção e Comércio S/A)
ARCHITECT: Camilo Cortesão & Associados
WEIGHT: 6 000 t
SCOPE: Structural steelwork
YEAR: 2013
CLIENT: GV do Brasil
WEIGHT: 3 707 t
SCOPE: Structural steelwork
GV DO BRASIL STEEL MILL | PINDAMONHANGABA, BRAZIL
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YEAR: 2013
CLIENT: Construtora Andrade Gutierrez S.A.
ARCHITECT: GMP/SBP
WIGHT: 6 670 t
SCOPE: Supply and assembly of the structural steelwork, structural bearing and façade and roof cladding in PTFE membrane
ARENA AMAZÔNIA STADIUM | MANAUS, BRAZIL
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SCOTTISH HYDRO ARENA | GLASGOW, SCOTLAND
42 | Martifer Metallic Constructions
OWNER: SECC
SUPERVISION: Turner and Townsend
ARCHITECT: Foster ´partners
WEIGHT: 4 300 t
SCOPE: Structural steelwork of the roof, Kalzip coatings and structural steelwork of the audience
KING ABDULLAH SPORTS CITY | JEDDAH, SAUDI ARABIA
43 | Martifer Metallic Constructions
YEAR: 2013
CLIENT: J.V. BESIX – Al Muhaidib
OWNER: SAUDI ARAMCO
ARCHITECT: ARUP
WEIGHT: 6 500 t
SCOPE: Main Stadium roof steel structure
HING ABDULLAH FINANCIAL DISTRICT | RIYADH, SAUDI ARABIA
44 | Martifer Metallic Constructions
OWNER: Rayadah Investment Company
AREA: 15 000 sqm modular façade; 15 000 sqm stone façade; 7 000 sqm glass façade ; 3 000 sqm ventilated façades; 7 000 sqm stainless steel ventilated façades; 4 500 sqm aluminium coposite panel; ventilated façades; 2 500 sqm shading blades
SCOPE: Façades and cladding
BIRMINGHAM NEW STREET | BIRMINGHAM, ENGLAND
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OWNER: Network Rail
WEIGHT: 1 000 t façade structure; 360 t in lattice skilight
SCOPE: Façade structural steelwork and skylight
CHU AMIENS | AMIENS, FRANCE
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DONO DE OBRA: CHU Amiens Picardie
ARCHITECT: AART
WEIGHT: 800 t
SCOPE: Structural steelwork
CATUMBELA AIRPORT – PHASE II | CATUMBELA, ANGOLA
47 | Martifer Metallic Constructions
CLIENT: Somague Engenharia Angola
WEIGHT: 2 000 t
AREA: 3 000 sqm aluminium and glass curtain wall; 10 000 sqm aluminium composite panel; 400 sqm staple glass peaks
SCOPE: Structural steelwork, aluminium and glass curtain wall, aluminium composite panel, stapled glass peaks
WHY MARTIFER?
WHY MARTIFER?
49 | Martifer Metallic Constructions
EXPERIENCE
STATE OF THE ART TECHNOLOGY
PROVEN INDUSTRIAL CAPACITY
HIGH QUALITY
DESIGN, MANUFACTURE AND ASSEMBLY
SKILLED TEAM
Martifer Metallic Constructions SGPS, S.A. Zona Industrial, Apartado 17 3684-001 Oliveira de Frades
Portugal
Phone: +351 232 767 702 Fax: +351 232 767 750 E-mail: [email protected]