MATERIAL ABBREVIATIONS: ALU = ALUMINIUM HALU= …

OTHER ABBREVIATIONSAS = AS SHOWNDP = DEEPDAA= DRILL AFTER ASSEMBLYD&TAA= DRILL AND TAP AFTER ASSEMBLYCF = CLOSE FIT (SIZE FOR SIZE)PF = PRESS FITPFAA= PRESS FIT AFTER ASSEMBLYPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDCSK = COUNTERSINKPL = PLACESDWL= DOWELSPF= SPOTFACE(T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD(T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCEOD = OUTSIDE DIAMETERID = INSIDE DIAMETERSA-xxx = SUB ASSEMBLY-xxx

MATERIAL ABBREVIATIONS:ALU = ALUMINIUMHALU= HARD ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELSS = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELPEEK= POLYETHER ETHER KETONESYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.

nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED

NOTES:0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER.12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING.13. WASHERS AND/OR SPRINGWASHERS SHALL BE USED WHERE DEEMED NECESSARY.XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.

QTY. PART NUMBER1 09B-27-00-1-01-BED PLATE1 09B-27-00-1-02-CROSS HEAD GUIDE2 09B-27-00-1-03-CRANK SHAFT BEARING1 09B-27-00-1-04-CYLINDER BLOCK1 09B-27-00-1-05-CYLINDER REAR COVER1 09B-27-00-1-06-CYLINDER FRONT COVER2 09B-27-00-1-07-STOP NUT1 09B-27-00-2-01-CRANK SHAFT + FLYWHEEL1 09B-27-00-2-02-PISTON+CROSSHEAD1 09B-27-00-2-03-CON-ROD1 09B-27-00-2-04-SLIDE VALVE+ROD1 09B-27-00-2-05-ECCENTRIC SHEAVES1 09B-27-00-2-06-ECCENTRIC STRAP2 09B-27-00-M3 NUT2 09B-27-00-M3 WASHER2 09B-27-00-M3x4 A-K GRUB SCREW6 09B-27-00-M4 DOME NUT1 09B-27-00-M4 NUT10 09B-27-00-M4x12 A-K CYL HEAD SCREW6 09B-27-00-M4x16 A-K CYL HEAD SCREW2 09B-27-00-M4x24 A-K CYL HEAD SCREW1 09B-27-00-M8 DOME NUT

J.A.M. DE WAAL PAPAKURA NZ

DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES

No: 09B-27-00-SHT01SEPTEMBER 2020

PROJECT No 09B-27-00 PROJECTION

VIEW, NOTES, BILL OF MATERIALSGENERAL ARRANGEMENT, ISOMETRIC

REVERSING (BORE=30mm x STROKE=28mm)

JDWDS

SHEET: 01 OF 04

DATEJDW DRAUGHTING SERVICES

0211791000 E-MAIL: [email protected].

MODEL SCALE: 1:1DRAWING CONTENTS

DWG SCALE: 1:1 @A3 OR AS SHOWN

TITLE

Copyright ©

A32110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA

1 CYLINDER HORIZONAL STEAM ENGINE NON

NOTES: THIS DESIGN IS LOOSELY BASED ON DRAWINGS WHICH WERE GIVEN TO ME. THE ORIGINAL DRAWINGS REFERENCE IS STUART 10H. NO REFERENCE DRAWINGNUMBER. THIS ENGINE IS 1.5 TIMES LARGER THAN THE ORIGINAL

9.8248.5

130

5.1

32

43PCD

30°

43PCD

19

16

15

19

16

15

12

15

12

15

5

6

13 13

5

6

5

4

14

4

5

3

8.5

5 4.5

R8.5

10RM

8.5 9.5

9.5

BRS

SYNSEAL

10 2

M10

2

12HEX

SA-1-1011-05

1-06

1-04

1-07

86 24

R8.5

5

R8

9.5

R8

9.5 17

16

19

9

35

10 20 20

35

10

DOWEL

7

4PF

CUT AFTER ASSEMBLY

7

5

4

17 42

32

R10

52

4

4

20

26 17

R10

4-6HESOP

26PF

1-04.12

1-04.11-04.2

1-04.3

1-04.4

BRZ/GM

1-04.5

MS/ALU

1-04.10MS/ALU

1-04.7MS/HALU

1-04.8

BRS

1-04.8

BRS

1-04.9

SYN

1-04.5

SCALE 1:1.5

4 30

6

32

4-4PL

6

4

11

M10

7

M10

8 5

11H

EX

1-04.8

3

M10

M10

7

12HEX

11

7

1-04.9

12

3

5RM

12HEX

M10

SEAL1-04.10

5

10

3

1-04.12 M4

37

BRZ/GM

REFER TO SHEET 04 FOR BOTTOM VIEW

CUT AFTER ASSEMBLY

R10

21 21

20

24RM

26

26PF R10

BRS

OPPOSITE FACE EQUAL

1-04.1

19

19

10-6THESOP

29

R26

M4

15

3.5 R6.5

15

33PF

4

4

HIDDEN LINES REMOVED FOR CLARITY

12DP

3

5 3 3

3

11

6

6

M4 8-4PL B

B

AA

SECTION A-A

10

5

14

4

10

R19

4

R4

5

8

R4

8

12

14

21

SECTION B-B

7

R4.5

30

R4.5

7

3.5

3.5

4

4

19

1-04.2

3.5

13

37

3.5

30RM

13

33PF

FROM 1-02.1

1mm THICK

TAKE OVER ALL SLOTS

1-04.4

4

32

6

6

4 30

4-4PL

1-04.3

14

8

6

16

16

SR7

6

13

14

15

15

4-4PL

C

C

SECTION C-C

3.5RM

5RM

10-2PL

12

22

22

M10

10

13

10 33

32

R20

20 1

0

R5

26.5

3

21

M4

(66)

4

21

5

10-4PL

4

5

20

10

20

8 21

R20

13

5-4PL

44 13

52 10 10

3

32

3

3

(149)

3

R5

R5 3

3

4PF-2PL

34

R5



PROJECT No 09B-27-00

PARTS AND ASSEMBLIES J.A.M. DE WAAL PAPAKURA NZ

PROJECTION

2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: REVERSING (BORE=30mm x STROKE=28mm)

JDWDS

SHEET: 02 OF xx





TITLE

Copyright ©

A3J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA



1-03

1-01.1

1-04.7

1-02.2

1-02.1

1-01.2

1-07

70PCD

95PCD

0.3

13

PF

4.5 1.5

6

6

6

6

2-04.2

4 5 4 1

6

8

1

4

70.5-MAX/MIN

2-04.44

R4.

5

9

6

5

12

24CF

10

17

3.5

2.5

3

3

M3

20

2.5

3

MS

2-06.1

2-06.2

2-06.3 2-06.4

2-06.5

BRS

MS

MS

4

M4

62.5

M3

8

2-06.3

5

3 3

5

2.5

10

2.5

2-01.5

8

7PF

7PF

7

14

8

7

R3

MS

2-01.3

2-01.1

2-01.5

MS

2-01.4

52

4-6HESOP

43PCD

30

8PF

3.5

6RM

5.5

6

12

3

2-01.4

48 6

2

7PF

10

CF

2-01.3

6

7PF

12

7PF

10VF

6

6 2

M8

10CF

26

7PF

22

14

2-01.1

136

38-5HESOP

15-5HESOP

116

A

ASECTION A-ASCALE 1 : 1.5

6.5 6.5

25

7

M8

M4

M4

57

6

6.5

6CF

2-02.1

2-02.2

2-04.1

LINESPLIT

LINE

2-03.1

2-02.3

1-05.4

1-05.3

1-06

2-01.2

1-05.2

SPLIT

2-05

SS

CI

BRZ/GM

4.5

2.5

M4 6.5

8

4.5

24CF

8

2.5

7

6RM

10

30CF

3

9

6

M4

2.5

2.5

73-MAX/MIN

DETAIL BSCALE 3 : 1

0.5

10 10

30°

8

30°

4

14 14

4

10

10

4.5 4.5

9

2

12

M4 M4

2

77-MAX/MIN

2

30° 30°

10RM

2

13PF

2-03.2

MS/ALU

MS

2-03.3

BRZ




PARTS AND ASSEMBLIES J.A.M. DE WAAL PAPAKURA NZ

PROJECTION

2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: REVERSING (BORE=30mm x STROKE=28mm)

JDWDS

SHEET: 03 OF 04





TITLE

Copyright ©

A3J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA



BRZ

ALU/MS

BRZSYN

1-05.1

1

M12

10 3

.5

24

8PF

11

M12

4

9

6RM

16HEX

52

4-6HESOP

43

ALU/MS

1

2.5

R1.5 32

3.5

30

1-01

SA-1-101

1-02

SA-1-105

1-03

PARTS 1-01 AND 1-02 TO BE EITHER BRAZED, GLUED OR SOLDERED TOGHETER DEPENDING ON THE MATERIALS USED

2-03.2

6 6

BRS

BRZ

2-04.2 2-04.3

SS

MS

2-04.4

3.5

11

11 2

3.5

2

3.5CF

M5

5CF

15

16

8

M5

61.5

5

M5

2

6

11

2

5mm THICK

2-04.3

7

4 4

7

M5

1.5 5

5

5

1.5

2-03.3

4.5

M4

13.5

6CF

M4

R8

9

R4.5

5

4.5

5

4.5

6

15

2-06.5

2

1

7

3

M4

1

3 3

R4

4

M4

8

2-06.4

10 3

M3

3

M3 16

16

24RM

45°

M3

3

14 14

R2-ALL

45° 2-06.2

4 4

2-01

SA-2-201

2-05

DIRECTION OF ROTATION

90°

A3

PROJECTION

J.A.M. DE WAAL PAPAKURA NZ


No: 09B-27-00-SHT04

Copyright ©

RENDERED PICTURESEPTEMBER 2020


PARTS AND ASSEMBLIES,REVERSING (BORE=30mm x STROKE=28mm)

JDWDS

SHEET: 04 OF 04





TITLE

2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA



SA-1-105

2-06

2-03

SA-2-205 2-04

SA-2-201

2-02

6

6

R12

R12

R12

R12 6

6

3

6

BOTTOM VIEW

IF DESIRED MILL ARCHED AREA 15mm DEEP

Documents

MATERIAL ABBREVIATIONS: ALU = ALUMINIUM HALU= …