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This document does not contain technology or Technical Data controlled under either the U.S. International Traffic in Arms Regulations or the U.S. Export Administration Regulations. Approved for public release. 09-S-2960 10/6/2009
Raytheon IDS Materials Engineering Laboratories deliver a wide range
of technical, engineering and laboratory capabilities and services in
all phases of the product life cycle.
These laboratories fall under the materials science umbrella. Our
highly experienced and qualified team works with an array of
ceramics, metals, polymers, nanomaterials and composites, as well
as organic materials and inorganic coatings. These technical areas are
supported by a full range of analytical capabilities such as chemical,
mechanical, electrical and environmental analysis and test.
Cost-effective, quick-turn, real-time capabilities are in place at the
component, microelectronic device and subassembly levels with
particular focus toward electro-mechanical root-cause failure analysis.
Materials Engineering LaboratoriesAdvanced solutions for your product’s life cycle
Benefits
g Full range of analytical capabilities across a variety of product lines and industries
g Mechanical and nondestructive testing
g Part and material failure analysis and testing
g Electrical testing
For more information:+1 800-725-4787 phone [email protected]
Raytheon CompanyIntegrated Defense Systems50 Apple Hill DriveTewksbury, Massachusetts01876 USA
www.raytheon.com
Copyright © 2017, Raytheon Company. All rights reserved. GBS AM 4444076This document does not contain technology or Technical Data controlled under either the U.S. International Traffic in Arms Regulations or the U.S. Export Administration Regulations. Approved for public release. 09-S-2960 10/6/2009
Log full scale counts: 5004 Epoxy fill: overall 15 KeVEpoxy fill: glass filler 15 KeVEpoxy fill: matrix 15 KeV
1000
100
10
0 1 2 3KeV
4 5 6 7 8 91
Yield improvement/zero defects
Raytheon’s technical expertise and material testing capabilities support factory incoming inspections, assist design engineering and manufactur-ing, perform detailed failure analy-ses, assure the correct selection and validation of materials and processes for long-term product reliability and counterfeit avoidance.
Process development
Areas of expertise include welding, brazing and soldering, heat treat-ment, nondestructive testing, failure analysis, special process audits, adhesive systems, sealants, potting compounds, coating systems (e.g., paints, conformal coats and plat-ing), and process development and optimization.
Materials analysis
Materials Engineering provides chemical analysis and nondestructive testing of a wide variety of prod-uct types such as ceramics, printed wiring board and hybrid substrates,
Materials Engineering Laboratories: advanced solutions for the product life cycle
metals, joining, plastic parts, plastic insulators and conduc-tors, paints, conformal coatings, adhesives and encapsulants.
Materials definition
Materials Engineering team members provide design in-put for materials selection and related processes required to define the most cost-effective and reliable means of meeting design requirements for the product’s life. They work at hazardous materials reduction/elimination throughout the design process and creating Hazardous Materials Management Plans.
Failure Analysis
Our failure analysis runs throughout the program life cycle
supporting engineering develop-ment, and incoming inspection, production. Analysis of produc-tion and field returns identify latent defects, supplier faults, test problems and product design implementation issues that affect system reliability utilizing a wide variety of test and evaluation capabilities.
OPTICAL SERVICES White light interferometer Optical microscopy,
photomicrography (low and high magnification/bright and dark field, Nomarski confocal, image processing) Optical boroscope
NON DESTRUCTIVE TEST/EVALUATION X-ray radiology: real time Infrared thermal analysis Scanning acoustic imaging Eddy current Ultrasonic flaw detector Spectroscopy X-ray diffraction
LABORATORY AND CONSULTATION SERVICES Mechanical properties testing Metallurgical sample
preparation Physics of Failure (PoF)
analysis Construction analysis, DPA Electrical test Materials analysis Weld engineering Metal to ceramic joining Organic coating
MATERIALS FABRICATION SERVICES Composite processing Optical materials and coatings Ceramic and high temperature
processing Diamond synthesis Optical finishing Thin film design and deposition Micro-fabrication Conductive and EMI coatings RF ceramics and radomes
CHEMICAL ANALYSIS X-ray fluorescence (XRF) Thermal analysis: DSC, TGA, DMA,
TMA, TCA and FTIR Viscometer Ion chromatography Crystal structures/characterization
MICRO-IMAGING/ANALYSIS Scanning electron microscopy
(SEM-EDS/EDX) Scanning electron microscopy:
electron spectroscopy for chemical analysis (ESCA) (SEM-BSE) Atomic force microscopy (AFM)
DESIGNDEVELOPMENT
PROCESSESYIELD
IMPROVEMENT
