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Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness & Maintenance Policy)

Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

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Page 1: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Materiel Readiness Enabled Through“Sense and Respond”

Optimized Logistics Increasing Momentum Within DoD Maintenance

John PetersonOADUSD (Materiel Readiness & Maintenance Policy)

Page 2: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Sense-Interpret-Respond

SENSE

RESPOND

INTERPRET-SIMConnections/Standards/ Web Services/Applications

ICATSSARRSGCSSERPPDM

Intelligent NetworksMaster Data CleanupIntranet/InternetGIGSPOE

Asset VisibilityMateriel VisibilityLife Cycle MgntCycle Time MgntCustomer Service Reports

IUID/RFIDS1000DISOGEIAMILS/DLMS

OperatorInput

EquipmentGauges

Other equipmentsensors healthmonitoring systems

CBM(+) Supply

Engineering

Acquisition

RADARMalfunction Pump

MalfunctionOilChangeRequired

Distribution

RADARFixed Pump

Replaced

OilChangeCompleted

Page 3: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Description

• Sense – An abnormal or timed event occurs

– Sensing mechanisms are triggered:• Operator Input• CBM(+)• Equipment Gauges• Other equipment health monitoring systems

– Sensed event/condition may effect system capability, dependability, and/or availability

Page 4: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

• Interpret – Understanding event condition by enabling relevant information/data systems to communicate

– Mechanisms to facilitate data interpretation:• Connections – The connection of sensed data’s relationship to databases

of information about the situation. (e.g. IUID/SIM, MIS, WAWF, DSS, technical data, etc.)

• Standards – Compare data standards between the database elements and convert as necessary to the desired format. (e.g. Validate/convert S1000D, GEIA, PLCS, legacy, etc. data to a common standard)

• Web Services – The transformation of the resulting data into actionable information surrounded by security access rights (e.g. Asset visibility, materiel visibility, cycle time management, etc.)

• Applications – The systems delivering timely and accurate information so people can make best case decisions (e.g. ERP, PDM, supply/logistics systems, etc.)

Description

Page 5: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

• Respond – Restore system integrity using interpreted data for sensed event via:– Integrated application of functional disciplines

• Engineering – Test/Analyze/Predict/Prevent/(re)design

• Acquisition – Procure materiel fix(es)

• Maintenance – Incorporate materiel fixes

• Supply – Provide piece part support – Materiel visibility

• Distribution – Deliver required materiel to the right location at the right time

– System materiel readiness restored effectively and efficiently

Description

Page 6: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Business Processes and IT Technology Stack Required to Deliver

a Common Maintenance Process to a Weapon System Platform

Sense& Respond

CoreS&R

Functions

Weapon System Programs

DD

X/F

CS

InterpretConnections(Intelligent Network,

Master Data Cleanup)

InterpretStandards

(PLCS, S1000D, GEIA,IUID/RFID, etc.)

InterpretWeb Services

(ICATS)

InterpretApplications

(ERP, PDM/PLM,Supply/Logistics Systems)

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ta

SENSE

RESPOND

INTERPRET - SIMConnections/Standards/Web Services/Applications

ICATSSARRSGCSSERPPDM

Intelligent NetworksMaster Data CleanupIntranet/InternetGIGSPOE

Asset VisibilityMateriel VisibilityLife Cycle MgntCycle Time MgntCustomer Service Reports

IUID/RFIDS1000DISOGEIAMILS/DLMS

OperatorInput

CBM(+)

EquipmentGauges

Other equipmenthealth monitoringsystems

Supply

Engineering

Acquisition

RADARMalfunction Pump

MalfunctionOilChangeRequired

Distribution

RADARFixed Pump

Replaced

OilChangeCompleted

Page 7: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Status and Next Steps

Sense& Respond

CoreS&R

Functions

Weapon System Programs

DD

X/F

CS

InterpretConnections

(Intelligent Network Master Data Cleanup)

InterpretStandards

(PLCS, S1000D, GEIA, IUID/RFID, etc.)

InterpretWeb Services

(ICATS)

InterpretApplications

(ERP, PDM/PLMSupply/Logistics Systems)

HM

MW

V T

AR

DE

CP

LCS

, da

ta

H6

0 E

LIT

E (

PL

CS

)

Jo

int

Str

ike

Fig

hte

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R,

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enso

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UID

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•Marine LAV – 11 sensored vehicles the response mechanisms are in place.

•JSF – 10 sensored vehicles the response mechanisms are in place.

•Marine LAV – This needs to be developed as system data strategy. SPOE could be re-used if available on time

•JSF – SPOE program sponsored by BTA

•ELITE (PLCS) – H60 AMC/NavAir/Sikorsky (Standards Rationalization)

•CLOE vs. JALog vs. SPAWARS vs. BWS vs. Etc.

•Marine LAV – ICATS possible with work to be defined and completed

•JSF – ICATS possible due to this being an Air Force system

•Marine LAV – BTA working Master Data and MILS/DLMS

•JSF – BTA working Master Data and MILS/DLMS

Status

Next Steps•Continue to participate with Marine LAV and UMD (F-18) teamsto enable S&R, IUID, master data cleanup and data interoperability•Continue to rationalize the various data interoperability programs•Work with BTA on SPOE and next generation GIG rationalization•Work with TLCSM and LPP to select software vendors/standardsto enable required capabilities in design and sustainment (H60)•Work with BTA on materiel visibility programs to take currentfunctionality and expand it to other Service systems•Monitor BTA progress on Master Data and MIL/DLMS programs

Page 8: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

TARDEC HMMWV PLCS-IUIDID Task Name Duration Start

1 TACOM-HMMWV PLCS Pilot 291 days? Mon 5/1/06

2 Develop & refine project plan with deliverables & milestones with BTA 14 days Mon 5/8/06

3 Implementation architecture and methodology (Deliverable) 1 day? Fri 5/26/06

4 Contract prep with Federation and Eurostep 30 days Mon 5/29/06

5 Program review meeting 1 day? Mon 5/29/06

6 UID schema based on PLCS DEX (Deliverable) 1 day? Tue 5/30/06

7 Formalization of UID schema through OASIS 90 days Wed 5/31/06

8 Development of SAP PLCS Federation adpaters 90 days Mon 7/10/06

9 Implementation of PLCS based UID exchange to DOD Registry 30 days Wed 5/31/06

10 Integration with Lattice3D 3D visualization viewer 14 days Mon 5/1/06

11 PLCS tech data Integration between AMG"s SAP PLM and TACOM Windchill30 days Mon 11/13/06

12 Installation and integration of Share-a-space with Windchill 14 days Mon 7/10/06

13 Integration of LSAR data from AMG's Powerlog into Share-a-space 30 days Mon 7/10/06

14 Program review meeting 1 day? Mon 8/21/06

15 Program review meeting 1 day? Fri 10/27/06

16 Integration of tech data and log data in PLCS format into Share-a-space 30 days Mon 12/25/06

17 Develop PLCS functional views based on Share-a-space 14 days Mon 2/5/07

18 Load "as-designed" armor kits data into system from SAP 14 days Mon 2/5/07

19 Develop PLCS based UID exchange between AM General's SAP and Windchill30 days Wed 5/31/06

20 Program review meeting 1 day? Mon 1/22/07

21 Load "as-built" armor kit configurations as they become available 30 days Fri 2/23/07

22 Develop "what-is" scenarios based on integrated system 30 days Fri 4/6/07

23 Pilot demonstrations of integrated system / Meeting at TACOM 1 day? Fri 5/18/07

24 Develop business case including ROI analysis for system 15 days Mon 5/21/07

25 Final project report completed (Deliverable) 1 day? Mon 6/11/07

TARDEC,BTA,AM General

TARDEC

TARDEC

TARDEC,BTA,PM UID

Eurostep

Eurostep

Federation

Eurostep

Lattice3D

Federation

Eurostep

Eurostep,LOGSA

TARDEC,BTA,PM UID

TARDEC,BTA,PM UID

Eurostep

Eurostep

TARDEC,AM General

Eurostep

TARDEC,BTA,PM UID

TARDEC

TARDEC

TARDEC,BTA,PM UID,AM General

TARDEC

TARDEC

4/30 6/4 7/9 8/13 9/17 10/22 11/26 12/31 2/4 3/11 4/15March 1 May 11 July 21 October 1 December 11 February 21

Page 9: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Marine LAV Phase 1

PHASE I EVENT RESPONSIBILITY

Develop demonstration project plan PMLAV

Select components to mark in demonstration phase PMLAV

Establish IUID marking guidelines PMLAV

Procure IUID marking equipment PMLAV

Identify IUID training requirements PMLAV

Modify VAMMP program to integrate IUID JDSR

Identify requirements for integration of VAMMP IUID data to infrastructure (AMIS)

JDSR

Complete Proof of Concept demonstration PMLAV

Page 10: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Marine LAV Phase 2

PHASE II EVENT RESPONSIBILITY

Review lesson learned in Phase I PMLAV

Identify benefits/risks discovered during Phase I PMLAV

Identify necessary action to reduce risk PMLAV

Develop detailed overall Project Plan PMLAV

Rewrite VAMMP in a web based application JDSR

Ensure compliance with MIL-STD-130L PMLAV

Procure UID Marking equipment PMLAV

Complete training PMLAV

Modify existing policies and procedures for UID PMLAV

Complete integration with IUID database PMLAV/JDSR

Identify and address remaining implementation issues PMLAV

Initiate marking of parts PMLAV

Define business rules to gain maximum benefit from IUID implementation PMLAV

Write Final Project Report PMLAV

Page 11: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

DLMS Bridge Prototype

DLMSO/DAASC

September 2006

Page 12: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

The legacy AIS processes MILS transactions and related data.Problem: How can the legacy AIS use passive RFID data to perform

supply-type receiving functions?

DAAS

Passive RFID

Tagged Material

DoD Enterprise Capabilities

DoD Facility with Legacy AIS that does not now process or receive EDI transactions

Transactions with RFID and

UID data

Distribution Center/Depot

Store DLMS Transaction DLMS 856S

MILS

Current CapabilityRFID

ServerLegacy

AIS

Page 13: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Related Issues and Objectives• Related Issues (Problems):

– Inability of legacy systems to operate in DLMS environment now (not until 2010, 2011, 2012 or beyond for permanent solution, ERP, etc.)

– Lack of middleware solution for integration of RFID and legacy systems– Lack of data exchange and visibility due to legacy systems inability to accept

RFID, IUID, etc.

• Objectives (Desired Outcome):– Enable use of RFID data by legacy systems (sooner rather than later), provide temporary solution until permanent is available

– Enable DLMS transactions and RFID receiving process (system integration) through DLMS middleware

– Provide data exchange and visibility through DLMS middleware functionality

Page 14: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

WAWFGEX

DoD Enterprise Logistics Systems

DAAS UID Registry

DoD Facility that cannot receive EDI transactions

Legacy AIS

Manufacturers/Vendor Suppliers

Tagged Material

DLMS – 856

Middleware Solution: RFID data flows from the shipping activities to the DoD legacy systems. GEX is the entry point for Manufacturers (or Vendors) EDI

and DAASC is the entry point for DSS EDI.

Distribution Centers/ Depots Suppliers

DLMS – 856S

DLMS -856A

Shipper Material

RFID interrogator

software

DLMSBridge

Other Trading Partners

MILS AE_,AS_, DR_

527

856856S856A

RF Tag ID

Updates for NICP, Requisitioner,USTRANSCOM,LOGSA, IDE-AV, etc.

856527

MILSDLMS or MILS determinedby customer system profile

Page 15: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

DLMS Bridge Prototype - What Has Actually Been Done?

• A DLMS Bridge prototype has been developed (as briefed Jan 06).– Middleware for use between Passive RFID (PRFID) and legacy logistics system

(AIS). – External interfaces unspecified so emulations used (PRFID test kit).– Completed without benefit of a site survey (some educated guesses).

• The “Bridge” has several discrete capabilities including:– A “Normalizer” to account for variations in X12 transactions– Data processor to “parse” the incoming data into reusable form– Database to manage the tag and transaction data– DLMS to MILS mapping capability for legacy transactions (works with 856S for

now)– DDN wrapper for MILS transactions– Basic error handling for mismatches between DLMS 856S and RFID data– Limited query capability for tag reads– Notification transaction capability for DAASC update.

Page 16: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

What Does the Prototype Do?• Processes Passive RFID tag read data and DLMS 856S

data (with placeholder for IUID).

• Converts DLMS transactions to corresponding MILS transactions.

• Prepares new transactions for reporting purposes (DAASC, LOTS and legacy logistics system).

• Can be modified to accommodate user defined output requirements other than DLMS or MILS (“flat file”, “data set”, XML, etc.).

Page 17: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

DAASC

Passiv

e R

FID L

eg

acy

“Normalizer”

Parser

X12 (856S)

WORK DATA

OUTPUT

DB

Mapping

Plugins

Plugins

RFID tag read data

DLMS Bridge Processing Flow

Page 18: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Business Rules(Library of Business Rules Applicable to Site, Business

Processes, Legacy Systems, any Service Specific Rules)

Translation Maps (Expandable Library of Maps: DLMS to MILS, DLMS to UDF,

MILS to DLMS, UDF to DLMS etc.) 856S, or 856, 856A, 527D, 527R, 842, 861 and others

Transaction Database(tailored to work with other databases such as

SQL, Oracle, DB2, etc.)

RFI

D S

yste

m In

terf

ace

(Exp

anda

ble

Libr

ary

of R

FID

Sys

tem

Spe

cs &

Inte

rfac

es)

Com

mun

icat

ions

Inte

rfac

e(E

xpan

dabl

e Li

brar

y of

App

licat

ion

Prog

ram

inte

rfac

e Pl

ug-In

O

r Con

nect

ors

to L

egac

y Sy

stem

s an

d D

AA

S)

Install & Setup(User selects the RFID and Legacy System interfaces - via

Drop Down Menus - for site installation)

Lega

cy S

yste

ms

and

DA

AS

Flexible Technical Architecture: Modular Construction, Hardware Independent, JAVA-based Code, Multiple O/S (Win XP & Linux for now), Centralized Configuration Management

RFID TagRead

DLMS BRIDGE Architecture

Page 19: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Summary• The DLMS Bridge prototype has technical capabilities

that provide DLMS to MILS translation; it can be modified to process other transactions as needed (UDF, data set, etc.).

• The DLMS Bridge prototype is a “middleware” solution that also addresses other challenges coming soon (IUID data, finance (SFIS) data, transportation data, etc.).

• It is ready now for tailoring to a specific system (next step - schedule a site survey).

Page 20: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Enterprise Integration Hub Features

Value Chain

…5 6 7 8 N1 2 3 4

System Silos

DoDDoD PEOPEO PrimePrime … SubsSubs

Reliable Messaging between Disparate Systems

Translation & Transformation

Business Process Management

Business Intelligence

Page 21: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

OSDOSD

PEOPEO

Sub ContractorsSub Contractors

DoDDoD

Lead SI’sLead SI’s

PrimePrime

CommandCommandForcesForces

CPMiHub

Oracle’s Collaborative ProgramManagement Hub (iHub)

Page 22: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Data InteroperabilityArchitecture

Oracle 10g

Appliance

Operating System

JavaPlatform

NCES Collaboration

ContivoBuilder

EuroSTEPShare-A-Space

Cisco AON Framework

Web Service Interfaces ( Custom WSDL)[for: Policy Engine, Directory, Mediator, and Repository]

Open Source(Policy & Directory Services)

ApplicationDesign

ApplicationRuntime

Page 23: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

CustomGUI(s)

NCESDiscovery

NCESCollaboration

Cisco Appliance

Operating System

ContivoBuilder

EuroSTEPShare-A-Space

Web Service Interfaces ( Custom WSDL)

Query and Post-Query Processing

Oracle 10g Java Cisco AON Framework

MediatorWSDL API

DirectoryWSDL API

RepositoryWSDL API

Policy EngineWSDL API

Pellet Cluster SweetRules Cluster

Data Pipeline Asset Finder APP Mgr.

Full Stack

Apache Tomcat Cluster

Data InteroperabilityArchitecture

Page 24: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Oracle NCO Reference Architecture

GlobalGlobalInformationInformation

GridGrid

ConnectedLegacy

Systems

Standards-Based

Integration

Applications

UserInterface

Oracle Portal, Collaboration Suite

DataHub

Planning Execution AssessmentSituationalAwareness

Reach-back(Intel, DHS,

Coalition)

Common Operational Picture

Multi-Level Label SecurityMulti-Level Label Security

Role-based Single Sign-onRole-based Single Sign-on

TRANS-COM

LogisticsMobility

Distri-buted

Operators,Sensors

and Shooters

DIMHRSPersonnel

Mgmt,Financials

CombatantCommand,SECDEF,POTUS

Multi-Level Label SecurityMulti-Level Label Security

Joint ForceCommanders

CoalitionPartners

Air/Sea/GroundCombatants

ISRLogistics &

Support

VirtualCentralized

Data Repository

CommonData

Model

DataMgmt

GlobalInformation

Grid

Page 25: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

CPM iHub Solution Architecture

ConnectedLegacySystems

Standards-BasedIntegration

Applications

Users

Enterprise Portal, Collaboration, Business Intelligence, Wireless

CPMiHub

Resource Management

QASP Compliance

Program Management

Finance

Common Operational Picture

Multi-Level Label SecurityMulti-Level Label Security

Role-based Single Sign-onRole-based Single Sign-on

SCMPDM HR

Multi-Level Label SecurityMulti-Level Label Security

Presentation

Knowledge Management

CAD

Centralized Centralized Data Data

RepositoryRepository

Central Repository

Data Warehouse

ETL

OLAP

Data Mining

Program Program Info Sharing Info Sharing

PartnersPartners

Page 26: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

A look inside the CPM iHub

Service Branch

App

Lead Integrator

App

Marketplace

App

PEO

App

Subcontractor

App

DoD

App

CPMCPM

iHubiHub

CPMCPM

iHubiHub

Page 27: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

A look inside the CPM iHub

InterConnectInterConnect WorkflowWorkflow

SemanticSemanticTransformationTransformation

BusinessBusinessProcessProcess

ManagementManagement

Reliable MessagingReliable Messaging

AdapterAdapter AdapterAdapter

AdapterAdapter AdapterAdapter

AdapterAdapterAdapterAdapterBusiness Partner ConnectBusiness Partner Connect

Service Branch

App

Lead Integrator

App

Marketplace

App

PEO

App

Subcontractor

App

DoD

App

Page 28: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Collaborative Program Management Network

• An iHub may be networked with other iHubs across a GRiD fabric, based upon:

– Transaction volume– System Management decisions

CPMiHub

CPMiHub

CPMiHub

CPMiHub

CPMiHub

CPMiHub

Central iHubCentral iHub

Page 29: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Oracle Collaborative Program Management

Project Portfolio Planning

Project IntelligenceProject Intelligence

Secure Program

Repository Project CostingProject Billing

Project ContractsTrack Efforts/Costs

Manage Contract LifecycleCapitalize Assets

Cross-Charge

Project CostingProject Billing

Project ContractsTrack Efforts/Costs

Manage Contract LifecycleCapitalize Assets

Cross-Charge

ProjectCollaborationUpdate ProgressResolve Issues

Review Documents

ProjectCollaborationUpdate ProgressResolve Issues

Review Documents

Resource ManagementUpdate Skills

Match ResourcesTrack Utilization

Resource ManagementUpdate Skills

Match ResourcesTrack Utilization

Project Management

Plan ProjectManage Change

Manage Performance

Project Management

Plan ProjectManage Change

Manage Performance

ProgramDelivery

Research

ProductDevelopment

InformationTechnology

SystemIntegration

Financials

HR

Asset Mgmt

Sales

Supply Chain

DocumentsMarketing

ProgramInitiatives

EnterpriseIntegration

Personalized Role-Based Views

Page 30: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

The Bigger PictureThe Bigger Picture

Page 31: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Building the pieces for Network-CentricCollaborative Program Management

Vertical & HorizontalIntegration

PROGRAM OFFICE

PRIME

SUBCONTRACTORSConsolidate – Simplify – Integrate - SecureConsolidate – Simplify – Integrate - Secure

Program Program OfficeOffice

InformationInformation

DesignDrawings

Program Schedules

MissionData

BudgetData

IntelligenceData

DeliverableData

SchedulingData

EngineeringData

BudgetData

DesignConcepts

MissionData

DeploymentData

SupportData

Engineeringdata

Sourcing Data

ContractAgreements

ProgramSchedules

Scheduling Data

Program Office

Forces

Lead Integrators

SubcontractorsDoD

Supply Base

Page 32: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

PEOs

DeliveryAcceptance

ServiceLifecycleSupport

PrimesSupplyChain Federal

ForcesSubsSupply Chain

ProgramMgmt

Support

The Future—Powered by Grid Computing

At each level:

• DoD

• PEO

• Forces

• Integrators

• Manufacturers

• Subcontractors

• Raw Material Providers

At each level:

• DoD

• PEO

• Forces

• Integrators

• Manufacturers

• Subcontractors

• Raw Material Providers

Procurement

Support

Engineering

Program Mgmt

Procurement

Design

RequirementsDevelopment

Supply

ConstructionOversight

Engineering

Program Mgmt

Delivery

DoD

“Global Information Grid”

iHubiHub

iHub

iHub

iHub

iHub

Enterprise Portal

Enterprise Role-based Access

Enterprise Portal

Enterprise Role-based Access

Page 33: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

ICATS In-Transit Critical Asset Tracking System

• ICATS is a management tool that provides end to end visibility information in a context and volume previously unavailable

• Genesis – After 9/11, the need to “hand massage” and “birddog” critical parts being shipped into a new Theater of Operations and provide instant status to warfighter

• ICATS is a tool for:– Unit-level supply personnel– Regional Supply Squadrons (RSS)– Air Logistics Centers / Supply Chain Managers– Major Command Headquarters– CONUS Distribution Mgt Cell (CDMC) and Logistics Readiness Center (LRC)

• Answers Most Important Questions

• WHERE IS MY PART?• WHEN WILL I GET IT?

Page 34: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Warfighter registers for location of interest

Page 35: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Have the ability to search by TCNWould like to add place holders for searchs by Doc #, NSN, UID and RFID TagPlace holders would not be active for the POC

After logging in only shipments are displayed that user registered for, in this case Diego Garcia shipments are displayed,

Page 36: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Click on Add Feedback

After reviewing the EDDs warfighter could generate feedback,Asking for more explanation or expedite service

Page 37: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Warfighter adds comments,Automatically updates CDMC view

Page 38: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

CDMC view

Workload management prioritizes workload

New feedback is displayed,CDMC needs to respond

Page 39: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Able to sort based on EDDs

Page 40: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Able to get general info about shipment

Click on TCN to get detailed shipment information

Page 41: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Detailed shipment informationACC MICAP information automatically displayed,For POC would add field that displays IUID in this area

Page 42: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Detailed shipment informationEnd to End visibility displayed through events P1-P11.Would add RFID events into this view.

Parameters of the shipment display other shipping informationRFID tags and passive tag numbers would be added under this section

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Detailed shipment informationICATS generated data due to logistics data and destination specific performance

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Detailed shipment informationCDMC update area, add information based human intervention

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Shipments without pipeline information are backordered items, not in transportation pipeline. After POC would expand visibility of ICATS to start at time of requisition.

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CDMC will manage open feedbacks

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Warfighter wants shipment moved via Diego Airlink

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CDMC adds their actions taken, which is Automatically seen by the warfighter

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Next Steps• Continue to participate with Marine LAV and UMD (F-18) teams

to enable S&R, IUID, master data cleanup and data interoperability– IUID agreed; vehicle sensor implementation underway, next PM meeting in October– F-18 demonstration in October

• Work with BTA on SPOE and next generation GIG rationalization– Work with BTA and the weapons systems program offices (JSF, DDX and FCS) from October

• Continue to rationalize the data interoperability programs– CLOE (July 25), JALog, BWS, SPAWARS (August 2). Way ahead meeting on September 15

• Work with TLCSM and LPP to select software vendors/standardsto enable required capabilities in design and sustainment (H60)

– Work with LPP/BTA on the rationalization of standards with the software and standards primes next AIA meeting July 27

– Continue to work with the expansion of the ELITE program (NavAir) from August• Work with BTA on materiel visibility programs to take current

functionality and expand it to other Service logistics systems– ICATS inclusion of IUID/RFID and the potential expansion of this process to other like

systems starting in September• Monitor BTA progress on Master Data and MIL/DLMS programs

– Continue to monitor the progress of the Master Data cleanup (on-going) and the MILS/DLSM (December) programs

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Project DetailsObjectives Initiative Status Plan Forecast Actual Priority/Next Steps Owner(s)/Sponsors Comment

ENTERPRISE

Sense and Respond Programs

Marine LAV

Existing and funded program by the Marines to sensor a set of vehicles, understand how the sensor data is to be gathered and analyzed, optimize the number, type and location of the sensors, and determine the optimum sensors to keep and monitor. OPEN Dec-06 Dec-06

High; Waiting for attendance at the next PM meeting in September Rick Lanier

Carl Zink/Bob Lusardi/Bob Appleton/Robert Charleton

MR&MP has received commitment that the IUID and RFID fields and information will be added to the database and information capturing portion of this program.

UMD (F-18)

Existing and funded program by the LPP team in support of NavAir to create a 2nd data point in the validation of the SPOE common data exchange concept. OPEN Oct-06 Oct-06

Medium; LPP will monitor progress. Demo due in October. Fred Tillack LPP

This will produce another SPOE variant if successful.

JSF

Existing and funded system by the Air Force, Navy, Marines and an international community to ultimately deliver a sensored and autonomic logistics system to support this weapons system. This phase 1 program will demonstrate the SPOE prototype. OPEN Oct-06 Oct-06

High; Waiting for SPOE technical review and/or budget decision by the BTA/JSF team Chuck Silva JSF PM

SPOE functionality is desired but no weapon system funding is in place to enable it.

Way Forward

These programs, and others to be evaluated, will be assessed for their viability to demonstrate the optimized logistics programs to make the maintenance and support of these, and other weapon systems these process can be expanded to, more efficient and effective. OPEN Jan-07 Jan-07

2007 Objectives

Align the Service transformation programs (FRC’s, AFL21, etc.) with the combination of the PBL/CPI/IUID/RFID/Data Interoperability programs. OPEN Jan-07 Jan-07

The biggest transformational priority for M&MR in 2007 Dave Pauling M&MR

This will take effort from many OSD offices along with Service alignment

2007 Objectives

Review the next weapon system to use the “Sense and Respond” combination of optimized systems/processes to enable optimized maintenance and logistics. OPEN Mar-07 Mar-07

Operationalizing "Sense and Respond" maintenance and logistics. John Peterson

The Services, Acquisition PM's and Industry

Representatives of the key new weapon systems

This will take a lot of coordination with the Services and the Acquisition PM's.

Data Interoperability

Programs

ICATSUS Air Force system based on SBSS/DSS and in an alternate instance it includes IUID and RFID OPEN May-06 May-06 May-06

High; Enablement of an existing system to be upgraded with the IUID and the RFID information BTA Mark Reboulet/Vickey Lake

Can be operationalized - Air centric at this point - Air Force driven

CLOE

US Army system that defines the data interoperability standards to integrate the legacy and new Army systems. This is both an overview architecture and has several elements that are installed and currently in use. OPEN Jul-06 Jul-06 Jul-06

High; This is the first Service wide architecture and plan for data interoperability. JALog will likely help in the realization of this environment. MR&MP Miranda Keeney/Greg Reid

Program review completed by Greg Reid. Ground vehicle centric. The path forward is being investigated. - Holistic logistics view with a total architecture defined

JALog

Lockheed data interoperability program that could be an operation element of the CLOE program. Under ACTD and JCTD review. OPEN Aug-06 Aug-06

High; Lockheed understand the DoD systems architecture the JALog solution they are suggesting will likely be able to help in the realization of the CLOE environment. MR&MP

Lori Lindholm/Michael Erickson

Could be an operational element to support CLOE but it needs to be funded to begin. The path forward is being investigated. Air centric. - Holistic logistics view

Blue Water Solutions

A collection of teams with much experience and good ideas around a air centric data interoperability program. Roll Royce was there with an EDS to update air craft engines (T56) to achieve an 8% fuel saving as part of the project. OPEN Aug-06 Aug-06

Medium; Good people with good ideas but they are a solution looking for a problem. If we need extra people, they will be a good source. MR&MP Mac Armstong

Need to be funded to begin. Holistic logistics view

SPAWARSNavy high level decision support methodology/mechanism in place and being used currently. OPEN 02-Aug-06 02-Aug-06 Aug-06

Medium; Once the data interoperability issues are solved this will be very helpful but for the majority of MR&MP work this will be later. Possibly a good fit for Rebecca's DDRS program. Navy/MR&MP

Larry Gwozdz/Roy Roebuck/John Keathley

Operational in the Navy. To expand to the other Services or an OSD operation funding will be required. - Decision management tool.

Way Forward

These programs, and others will be evaluated, will be assessed for their viability to demonstrate the data interoperability programs to make the maintenance and support of these, and other IT systems these process can be expanded to, more efficient and effective. OPEN Oct-06 Oct-06

2007 Objectives

Finalize the selection of the internal and external data interoperability methodologies for the various Services (CLOE, JALog, SPAWARS, etc.) to understand the optimal way forward. OPEN May-07 May-07

Optimize the use of the internally and externally developed data interoperability solution to enable this requirement across the Services John Peterson

The Services, various OSD departments and defense

agencies

Data Standards

S1000DData standard written into a policy memo but never followed up with a DoDD or DoDI OPEN Aug-06 Aug-06

Medium to high; These are dependant on how we attack these issues through tools DoD purchases or through a data interoperability standard but they need to be handled for interoperability internal and external to the DoD. Fred Tillack ADSL - Tim Tate

Al Mize project - Mostly documentation centric

ISO 10303, Application

Protocol 239 (PLCS)

Standard that is being advocated for use as a product life cycle nomenclature standard by the IUID director and MR&MP. OPEN Jul-06 Jul-06 Jul-06

Medium to high; These are dependant on how we attack these issues through tools DoD purchases or through a data interoperability standard but they need to be handled for interoperability internal and external to the DoD. Charlie Lord

LeAntha Sumpter/Dave Pauling/Raj Iyere/BTA

ELITE H60 helicopter program between Sikorsky, AMC and the Navy is complete and being expanded in NavAir. Dr. Iyere is implementing PLCS on the HMMWV at TARDEC. - Item and life cycle centric.

ISO 10303, Application

Protocol 239 (PLCS)

Continuation

Standard that is being advocated for use as a product life cycle nomenclature standard by the IUID director and MR&MP. OPEN Dec-06 Dec-06

Medium to high; These are dependant on how we attack these issues through tools DoD purchases or through a data interoperability standard but they need to be handled for interoperability internal and external to the DoD. Charlie Lord

LeAntha Sumpter/Dave Pauling/Raj Iyere/BTA

Continuation of the ELITE H60 helicopter program to operationalize this effort across the whole of the Navy Air community.

GEIA-927

Standards that is attempting to wrapper the ISO, S1000D, other GEIA and other life cycle standards to allow them all to work together. OPEN Oct-06 Oct-06

Medium to high; These are dependant on how we attack these issues through tools DoD purchases or through a data interoperability standard but they need to be handled for interoperability internal and external to the DoD. Fred Tillack Jim Colson

Still in the development phase. - Holistic logistics view

ISO 13374 MIMOSA

ISO standards centered on the maintenance aspect of a piece of equipment's life cycle. OPEN Oct-06 Oct-06

Medium to high; These are dependant on how we attack these issues through tools DoD purchases or through a data interoperability standard but they need to be handled for interoperability internal and external to the DoD. Greg Kilchenstein

Penn State University driven program. - Maintenance view "As sensed". This program needs commitment.

Other ISO AP'sISO standards centered on specific equipment or design or MFG processes. OPEN Oct-06 Oct-06

Low; Many more main stream standards will have a larger impact. These may become more important when the more visible standards are accommodated. Fred Tillack ISO teams

Other AP's are being modularized to work, from data perspective, like the AP 239 PLCS standard. - view specific to the topic being defined (ships, CAD drawings, electronics, etc.)

Way Forward

These programs, and others to be evaluated, will be assessed for their viability to deliver the data interoperability required to enable the software tool vendors to deliver the capabilities required by the defense contractor OEM's on behalf of the DoD's stated requirements. OPEN Oct-06 Oct-06

2007 ObjectivesData standards must be rationalized and then established as requirements within DoD policy. OPEN Jul-07 Jul-07

Data Connections

SPOECommon data transportation portal to help in the creation of a interoperability data environment OPEN Jul-06 Jul-06 Jul-06

Medium to low dependant on the interest level by JSF; July 20, 2006 meeting completed. Waiting on a technical review and funding commitment. May be we should begin to build the intelligent network instead of a SPOE application. John Nyere Don Hall

Where does this program stand today? A meeting was held on July 20 at 9:30am. - Holistic logistics view was given and funding a functionality questions need to be answered.

Intelligent Network

Create an intelligent network environment where data can flow freely between systems and at the request of an end user the data is gathered, aggregated, analyzed and reported. OPEN TBD TBD

High; A mechanism to intelligently route data to the right location visible to the right people is required. Rick Lanier NII?

This needs to be funded and the environment created to show the value in a small environment before it can be operationalized in a large project. - Holistic logistics view

Core Data Projects

Master Data Clean Up

BTA working with Battle Creek to clean up the item and other master data elements. OPEN Jul-06 Jul-06 Jul-06

High; Under the BTA's guidance and monitoring

Kris Haag/Darren Farber Charlene Woodman

Underway with the assistance of the BTA. Continued funding required.

MILS to DLMS system

transformation

Transforming the DLA and Army ERP systems to be able to pass variable character length data to eliminate the 80 column card limitations that exist today. OPEN Dec-06 Dec-06 Dec-06

High; Under the BTA's guidance and monitoring

Kris Haag/Rick Lanier Army LMP program

Underway with the assistance of the BTA. Continued funding required.

Topics of Interest and impact

EVENTS2006 Maintenance Symposium in Reno, NV to demonstrate S&R capability OPEN Oct 23-26 Oct 23-26

High; S&R will be a big topic at the Maintenance Symposium

Marine LAV S&R Team/data interoperability

DoD PolicyAll existing serialized assets entered in UID Registry and under serialized item management. OPEN Sep-07 Sep-07 Many, many parts to mark LeAntha Sumpter

The Services, various OSD departments and DoD

agencies

Huge program very likely to be missed. Focus on the most critical and costly items.

JSF Platform Requirement

“Sense and Respond” maintenance logistics needs to be enabled for the JSF platform. OPEN Dec-08 Dec-08

Not in the center of the JSF PM's radar screen for logistics. Chuck Silva JSF PM

Huge program lots of complex and move project elements

DoD Policy All items meeting the IUID criteria need to be marked. OPEN Dec-10 Dec-10 Many, many parts to mark LeAntha Sumpter

The Services, various OSD departments and DoD

agencies

Huge program very likely to be missed. Focus on the most critical and costly items.

Overall objective, "Sense and Respond" maintenance and logistics via data interoperability driven by SIM

Timeline OSD Owner(s) Assigned

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Next StepsServices Coverage

USA USMC USAF USN DLA Transcom

Sense

Interpret

Connections

Interpret

Standards

Interpret

Web Services

Interpret

Applications

Respond

JALog/JSF CLOE (LAV/HMMVW) BSM Navy Apps (MFOM)

DecisionAnalysis Tool

SPAWARSSPOE

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Back Up Slides

Page 53: Materiel Readiness Enabled Through “Sense and Respond” Optimized Logistics Increasing Momentum Within DoD Maintenance John Peterson OADUSD (Materiel Readiness

Business Processes and IT Technology Stack Required to Deliver

a Common Maintenance Process to a Weapon System Platform

Weapon Systems Platforms

Co

mm

erci

al S

up

plie

rs

Inte

llig

ent

Net

wo

rk

Product LifeCycle System (DEX)

-Product Common Data Environment

-ELITE(PLCS), GEIA, S1000D, etc.

-CLOE, JALog, BWS, SPAWARS.-SPOE, Intelligent

Network

Sense and Respond

Measurement detectedPossible solutions

1,2,3,etc.Optimal solution

Optimized Logistics

Optimal solutionFind optimal parts, resources,

materials, instructions, etc.Proper itemsdelivered to

the optimal locations.

- Sense and Respond-Marine’s

LAV Vehicle,UMD(F-18)

JSF

UIDCust

MasterItem

MasterSupplierMaster

End-to-End Material Visibility (IUID) -Web Services-ICATS, Master Data

clean up, MILS to DLMS transactions

(SIM)

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COCOM Demand Pull

End-to-End Supply/Maintenance Operations

Visibility Availability TDD Bom’s Specs Configs

Web Service enabled “Reach Back”

Intelligent Network

Vendor DoDMaintenance

Vendor3PLDesign/MFG

VendorPBL DoD

DoDRepair

Product DataCommon Environment

“Sense and Respond” Optimized Logistics

Warfighter “Demand Pull-Through”

DoDRCA/CA/PA

VendorVMI

DoDSE