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Flexible, Cement-Infused
Maxon C2M
Superior Technology That Yields Superirr or TechnologyTT That YieYY lds Greater Returns On Your Investment
1. Cement Bonding to Metal.Maxon C2M is 25% cement yet bonds aggressively with nearly all metal surfaces. Adhesion characteristics are maintained even on surfaces that are highly corroded with rust. C2M fulfills the age old desire to coat metal surfaces with an inexpensive yet extremely durable product like cement.
2. FlexibilityFlexible cement? That’s correct. Maxon C2M can bend as much as 90 degrees without cracking or lifting when properly applied. This characteristic allows C2M to be applied to “live” surfaces that expand and contract due to internal pressure changes or external influences such as freeze/thaw.
Maxon C2M combines two unique performance characteristics, previously thought impossible for a cementitious product:
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Maxon C2M’s advancedformula is designed forapplication directly overhard rust surfaces whilemaintaining far superioradhesion characteristicsthat are two to three timesindustry standards{1}.
The surface only needs tobe power washed anddegreased prior toapplication.
[1] 2012 pull tests performed by a NACE CertifiedEngineer
No More Blasting
NO ABRASIVE BLASTING IS REQUIRED.
Maxon C2M’s unique performancecharacteristics result in :
• Less surface prep time• Fewer containment issues• Lower disposal costs• Increased profitability• Greater bid conversion
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No More Grinding
The ability to applyMaxon C2M directly tohard rust metal surfacesresults in significantly lesspreparation time and lowerlabor costs withoutsacrificing performance.
This reduction in laborallows contractors tosubmit bids that are up to50% lower than bids usingblasting or grinding whilemaintaining margins.
Despite the additionalmaterials expense ofpurchasing MaxonC2M, the much greateroffset in labor chargesallows the contractor togenerate greater profitper job, even when thetotal bid value is lowerthan a bid using blastingor grinding.
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IndependentTesting
Maxon Technologies has conducted extensive testing onMaxon C2M at Twining Laboratories in California dating asfar back as 2010 using ASTM testing standards. The tablebelow lists the results of these tests.
GNITAR / TLUSERGNITAOCEPYT TSETTSET
ISO 1519:2002 tnemhcated on ,gnikcarCC2MdneB
ISO 12944 Scribe (240 hours) C2M+ PPG top coat Pass “C3 – High”
ASTM B117 + D1654 Scribe (192 hours) C2M (no top coat) 9 and 9 (two panels)
ASTM B117 + D1654 Scribe (192 hours) C2M + top coat 9 (all panels)
ASTM B117-11 Salt Spray/Fog (96 hours) C2M (no top coat) 8 and 9 (two panels)
ASTM B117-11 Salt Spray/Fog (192 hours) C2M (no top coat) 7 and 9 (two panels)
ASTM B117-11 Salt Spray/Fog (96 hours) C2M + top coat 8-10 (four panels)
ASTM B117-11 Salt Spray/Fog (192 hours) C2M + top coat 7-9 (four panels)
ASTM D3359 Pull Test C2M (no top coat) Pass (2 panels)
ASTM D3359 Pull Test C2M + top coat Pass (3 panels)
ASTM 4060 Abrasion Test C2M (no top coat) 118.4 mg loss
ASTM 4060 Abrasion Test C2M (no top coat) 113.7 mg loss
ASTM 4060 Abrasion Test C2M + top coat 42.0-171.1 mg loss
ASTM D4541 Pull Test C2M (no top coat) 289-1047 psi
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IndependentTesting
SAMPLECure Time
BondStrength
(psi)
Bond Strength (kg/cm2)
Bond Strength
(bar)Mode of Failure
A 28 days 1,047 73.6 72.2 95%
B 21 days 875 61.5 60.3 50%
C 14 days 722 50.8 49.8 40%
D 14 days 693 48.7 47.8 80%
E 5 days 289 20.3 19.9 35%
In 2015, Maxon conducted additional pull testing at TwiningLaboratories according to ASTM D 4541 standards on non-profiledcold rolled steel. As shown in the table and graph below, IronBondC2M reached a level exceeding 1,000 psi when fully cured after 28days. Industry standards are 200 psi, which Maxon C2Mexceeded after only 5 days cure time.
0%
20%
40%
60%
80%
100%
0
200
400
600
800
1,000
1,200
5 14 14 21 28
PSI
Number of Days Cured
Impact of Cure Time
Bond Strength
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IndependentTesting
In 2015, Maxon held saltspray testing at Exova Labs,one of the world’s largestindependent testingcompanies, on non-profiledcold rolled steel according toISO Standards 12944. Thistest places a scribe down thecenter of a 120cm x 90cmcoated panel to expose theunderlying substrate. Thepanel is then placed in a
The panels coated withMaxon C2M passed level“C3-HIGH” for corrosionresistance, thereby makingMaxon C2M available foruse within the EuropeanUnion as a direct to metalcorrosion inhibitor.
chamber where it is continuously in contact with a salt spraysolution for 240 hours and 480 hours in salt fog environment.A passing grade results when the coating prevents rustmigration from the scribed area into the area that remainscovered by the coating being tested.
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Date: June 18, 2012
Client: ExxonMobil
Asset: HVAC Rooftop Pipe
Substrate: Hard Rust Under Insulation Corrosion
Testing Process:• Surface prep – loose rust removal,
power wash and degreasing.
• Maxon C2M applied to clean and dry hard rust surface .
• Multiple different top coats were applied the same day after Maxon C2M curing.
• Tests conducted 5 days later.
Industry Standard: 250 psiClient Standard: 350 psiResults: 750 – over 1,000 psi
C2MERULIAFERULIAFTCUDORPTSETPERFORMED1 TESTED REQUIREMENTS POINT2 ELEMENT3 FAILURE?
Pull TestMaxon C2M
with Glass TopcoatD-4541 800 psi
Pull TestMaxon C2M
with Amaron Amershield TopcoatD-4541 1,000+ psi
Topcoat
Pull TestMaxon C2M
with Carboline Carbopaint 134 TopcoatD-4541 750+ psi
Pull TestMaxon C2M
with Thermoline 4900 VOCD-4541 750psi
Underlying Rust
Topcoat
Pull Kit
Pull Kit
Pull Test Maxon C2M ONisp 5281454-D
NO
NO
NO
NO
[1] Tests performed by NACE Level 2 inspector. [2] All surfaces were equivalently corroded. [3] “Pull Kit” failures ref
Client Testing:
DD t J 18 2012
ExxonMobil
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Client Testing: CTS CementDate: May 31, 2016
Client: CTS Cement
Asset: None (Lab Test)
Substrate: 3 Types of Textured and Smooth Cement.
Testing Process:1. Pour cement into forms and
allow for two cure periods of 48 hours and 168 hours.
2. Maxon C2M applied to clean and dry surface at time intervals indicated above.
3. Maxon C2M allowed to dry 24 hours.
4. Pull tests conducted using ISO block forms and testing equipment.
Industry Standard: 200 psiClient Standard: 200 psiResults: 370 – 431 psi
Textured None 48-hr 128.7 Bond Line 2Textured Maxon C2M 48-hr 400.7 Bond Line 2Textured None 168-hr 151.9 Bond Line 2Textured Maxon C2M 168-hr 370.2 Product 2Textured None 48-hr 76.8 Bond Line 2Textured Maxon C2M 48-hr 393.1 Bond Line 2Textured None 168-hr 76.7 Bond Line 2Textured Maxon C2M 168-hr 410.2 Bond Line 2Textured Maxon C2M - 406.0 Substrate 4Smooth Maxon C2M - 431.0 Substrate 3
TRU
V/O R.M.
Cement All
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PRODUCT FLEXIBILITY• Can be used with many third-party top coats from Carboline,
Sherwin Williams, PPG, 3M, among many others.•
for use with Sherwin Williams and Carboline top coats.• Field proven with products from PPG, Calrboline, Sherwin
Williams, Crossfield Products, AquaWrap, QuakeWrap, and many others.
LOW TOXICITY• Extremely low toxicity and VOC levels.• Virtually no smell and can be used in enclosed areas.• Although recommended, gloves, facemasks and eye
LOW TOTAL COST OF OWNERSHIP• Equal or greater long term maintenance of the asset.• Much lower upfront labor requirements.•• Minimal technical training required.• No proprietary equipment required.• Ease of repair/patching, reducing future maintenance
costs.
Maxon Advanced Material Solutions can offer significant competitive advantages across much of a company’s entire asset platform:
Maxon Advancv
Benefits
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Case Study
BEFORE AFTER
Problem: A potash mine head frame had structurally degraded from excessive weathering, U/V and wind related abrasion damage.
: Maxon C2M on exposed rebar to bond with shotcrete, FRP wrap for structural repair, MicroBond 87 top-coated to create a comprehensive finish.
Result
Fiber Reinforced Polymer
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Case Study
Problemin Long Beach, CA had degraded from challenging environmental issues.
: Maxon C2M to coat the completed structure, including areas with exposed corrosion, and top coated with a proprietary urethane.
Result
Hard Rust Corrosion
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Project ExampleProblem Costly to sandblast
Rich Primer/Epoxy/Urethane.
: Power wash rusted surface, degrease and apply Maxon C2M and proprietary top coat.
SAVINGS: 32.9% of total project costs as illustrated below.
Traditional MAXON VarianceLabor 91,709$ 58,109$ (33,600)$ Fringes -$ -$ -$ Substrate 27,044$ 17,135$ (9,909)$ Equipment 23,907$ 15,825$ (8,082)$ Material 28,858$ 37,169$ 8,311$ Abrasive 21,846$ -$ (21,846)$ Subcontract -$ -$ -$ Misc 4,796$ 4,796$ -$ TOTAL 198,160$ 133,034$ (65,126)$
%9.23SGNIVAS TCEJORP
COATING EXAMPLE: 20,000 SQUARE FOOT TANK
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Project ExampleProblem: Costly to sandblast
Rich Primer/Epoxy/Urethane.
: Power wash rusted surface, degrease and apply Maxon C2M and proprietary top coat.
SAVINGS: 40.6% of total project costs as illustrated below.
Traditional MAXON VarianceLabor 156,113$ 87,038$ (69,075)$ Fringes -$ -$ -$ Substrate 75,754$ 34,841$ (40,913)$ Equipment 63,477$ 40,482$ (22,995)$ Material 44,820$ 64,485$ 19,665$ Abrasive 45,753$ -$ (45,753)$ Subcontract -$ -$ -$ Misc 5,995$ 5,995$ -$ TOTAL 391,912$ 232,841$ (159,071)$
%6.04SGNIVAS TCEJORP
COATING EXAMPLE: 1 MILE PIPELINE (24" PIPE)
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Application: Spalled Rebar
Maxon C2M solves the age old problems caused by spalled rebar.
PROBLEM SOLUTIONSpalled rebar creates 2 repair problems.1. Repair cement will not
adhere to the rusted rebar,thereby rendering itstructurally useless.
2. Repair cement creates acold joint with the oldcement that will fail rapidly.
Maxon C2M solves these issues by adhering aggressively to both the rusted rebar and the original cement work. Please refer to pages 5 - 9 for pull test data on both corroded metal and slab concrete.
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1. Spalled beam and rusted rebar2. Coated beam and rebar3. Coated beam and rebar4. Patched concrete on coated beam5. Finished beam
1.
2.
3.
4.
5.
Application: FRPMaxon C2M’s extremely strong adhesion
properties have led to unique applications in the Fiber Reinforced Polymer (FRP) Industry.
PROBLEM SOLUTIONAlthough incredibly strong and
unpleasing. And due to the surface pr and
resins used, it is extremely di cult to cover FRP with a
Maxon C2M has been proven to adhere aggressively to
nature, C2M provides a cement-like surface that (a) can be painted over directly, or (b) creates and ideal substrate for troweling cement.
Cured FRP
Maxon C2M Over Cured FRP
Elastomeric Paint
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FRP Applications
Maxon C2MOver Cured FRP
Cured FRP
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FRP Applications
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Maxon C2MOver Cured FRP
FRP Applications
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C2M primer over cured FRPElastomeric paint top coat
FRP Applications
Concrete Tilt-up Building Reinforced with FRP and Coated with Maxon C2M primer
Maxon C2M primerOver Elastomeric paint
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ApprovalsMaxon has received written approvals fromSherwin Williams and Carboline statingthat Maxon C2M can be used as afunctional primer for each company’s topcoats without voiding any warranties.
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Maxon Technologies5400 West Rosecrans Ave
Hawthorne, CA 90250Phone: (424) 236-4660
Lee GreerMobile: (424) 216-1015
� Maxon Technologies leverages innova�ve technologyto provide comprehensive asset maintenancesolu�ons for industrial, commercial andgovernment infrastructure.
� Our Advanced Material Coa�ngs protect and extendthe life of cri�cal assets in a manner that is:
• Cost Effec�ve• Integrated and Flexible• Easy to Prepare and Use• Environmentally Friendly
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